CN116080166A - 一种双面差异化微肌理结构吸排运动针织面料及其制备方法 - Google Patents

一种双面差异化微肌理结构吸排运动针织面料及其制备方法 Download PDF

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CN116080166A
CN116080166A CN202211207204.3A CN202211207204A CN116080166A CN 116080166 A CN116080166 A CN 116080166A CN 202211207204 A CN202211207204 A CN 202211207204A CN 116080166 A CN116080166 A CN 116080166A
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layer
fabric
double
dyeing
knitted fabric
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董勤霞
林世芬
马仁和
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Ningbo Daqian Textile Co Ltd
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Abstract

本发明提供了一种双面差异化微肌理结构吸排运动针织面料及其制备方法，采用多层编织结构，包括面料外层和面料内层，所述面料外层包括内层的吸湿层以及外层的排湿层，所述吸湿层是由竹炭纤维和桑蚕纤维混纺纱织成，所述排湿层是由亲水性纤维和疏水性纤维混纺纱织成；所述面料内层包括内层的亲肤层和外层的抗菌层，所述亲肤层由细旦异形截面聚酯长丝与聚酯弹力丝交织而成；所述面料外层与所述面料内层之间设置有异味吸附层。本发明制备的双面差异化微肌理结构吸排运动针织面料不仅具有优异的吸湿排汗效果，采用一浴阶梯分步法染色，节能节水，且面料质轻，透气性好、弹性较好，能够满足穿着者舒适、透气、凉爽、差异化、微肌理结构不沾身的需求。

Description

一种双面差异化微肌理结构吸排运动针织面料及其制备方法
技术领域
本发明涉及面料纺织的技术领域，尤其涉及一种双面差异化微肌理结构吸排运动针织面料及其制备方法。
背景技术
随着人类时代的进步、生活水平的逐渐提高，人们对服装面料的舒适性、健康性等要求也越来越高。在如今追求健康生活的大环境下，人们在户外活动的时间不断增加，对运动、健身的需求也不断增加。如果运动时衣服的吸汗排气性不够优秀，运动时就会觉得格外闷热，汗液不能及时被吸收导出，身体会有黏糊糊的感觉，且停止运动后身体也容易着凉、感冒，人们对于运动服装的吸湿排汗、透气、舒适的要求也越来越高，高吸湿排汗的纺织品也是近年来发展比较快的一类功能性纺织产品。
因此提供一种双面差异化微肌理结构吸排运动针织面料，当人们运动出汗时，贴身面会将汗水迅速的转移到衣服的表面，并通过扩大渗透面积来加快蒸发速度，从而使我们的皮肤保持舒适、干燥、清爽。
发明内容
本发明的目的是针对现有技术中的不足，提供一种双面差异化微肌理结构吸排运动针织面料及其制备方法。
为实现上述目的，本发明采取的技术方案是：
本发明的第一方面是提供一种双面差异化微肌理结构吸排运动针织面料，采用多层编织结构，包括面料外层和面料内层，所述面料外层包括内层的吸湿层以及外层的排湿层，所述吸湿层是由竹炭纤维和桑蚕纤维混纺纱织成，所述排湿层是由亲水性纤维和疏水性纤维混纺纱织成；所述面料内层包括内层的亲肤层和外层的抗菌层，所述亲肤层由细旦异形截面聚酯长丝与聚酯弹力丝交织而成；所述面料外层与所述面料内层之间设置有异味吸附层。
进一步地，所述异味吸附层是由活性炭纤维纺织而成。
进一步地，所述抗菌层是以纳米银抗菌涤纶纤维纱线以及负离子纤维/棉纤维纱线相互交替编织而成。
进一步地，所述聚酯弹力丝为锦纶细旦弹力丝或聚酯PTT或PBT细旦弹力丝中的一种。
本发明的第二方面是提供一种如上述所述面料的制备方法，包括以下步骤：
(1)坯布织造：利用双面圆形针织机进行面料外层、异味吸附层和面料内层的编织，以得到多层双面微肌理结构的胚布，其中，面料外层包括内层的吸湿层以及外层的排湿层，所述面料内层包括内层的亲肤层和外层的抗菌层；
(2)练漂前处理、染色：将由步骤(1)得到的坯布送入染缸练漂前处理和染色，并且根据纤维性能控制前处理、染色的工艺参数，得到染色布；
(3)亲水柔软处理：将染色布进行柔软整理，并对柔软整理后的坯布进行脱水；
(4)定形：将脱水后的坯布烘干，烘干后的坯布在定型机上拉幅定形，即得到双面差异化微肌理结构吸排运动针织面料。
进一步地，所述步骤(2)中，练漂前处理、染色包括以下步骤：将步骤(1) 得到的胚布置于浴比为1∶5-10的染缸中，在除油练漂前处理溶液中80-100℃条件下，处理15-30min，降温到70℃以下排液；然后采用节能节水的一浴阶梯分步法染色，即在活性染料和分散染料染液中35-45℃的温度下，运行10-15min；以1-2℃/min升温至55-85℃的温度下，保温染色25-35min；再以1-1.5℃/min升温至95-120℃条件下，染色处理25-50min之后，以1-2℃/min降温至75℃以下排液，还原清洗，热水洗，皂洗，水洗干净。
进一步地，所述采用节能节水的一浴阶梯分步法染色中的活性染料为中温型 55-65℃或高温型75-85℃染色的活性染料；分散染料为低温型适合PTT、PBT聚酯，以及锦纶染色的耐碱型分散染料。
进一步地，所述步骤(3)中，亲水柔软处理的工艺为：将染色处理后的吸湿排汗针织胚布置于浴比为1∶6-10的亲水柔软整理剂中，在25-35℃的温度下，运行10-15min；在45-55℃的温度下，运行10-20min，排液脱水。
进一步地，所述步骤(3)中，将柔软处理且脱水后的染色布在进入定型机定形前，先在呢毯预缩机上进行染色布表面3-6Kg压力的蒸汽给湿预缩，然后再进入定型机进行定形。
进一步地，所述步骤(4)中，所述定形工艺中：定形温度为150-175℃，车速为15-25m/min，压力为2-5KPa。
本发明采用以上技术方案，与现有技术相比，具有如下技术效果：
本发明的双面差异化微肌理结构吸排运动针织面料，采用多层编织结构，面料外层包括内层的吸湿层以及外层的排湿层，通过双层的吸附效果，能够有效的起到吸汗，并且使汗水快速向外导出，保证其导湿性和透气性；面料内层包括内层的亲肤层和外层的抗菌层，保证了其抗菌性和舒适性；所述面料外层与所述面料内层之间设置有异味吸附层，能够起到良好除臭效果，此外，本发明制备的双面差异化微肌理结构吸排运动针织面料不仅具有优异的吸湿排汗效果，采用一浴阶梯分步法染色，节能节水，且面料质轻，透气性好、弹性较好，能够满足穿着者舒适、透气、凉爽、差异化、微肌理结构不沾身的需求。
附图说明
图1是本发明双面差异化微肌理结构吸排运动针织面料的结构示意图；
其中的附图标记为：
外层1；排湿层11；吸湿层12；内层2；抗菌层21；亲肤层22；异味吸附层3。
具体实施方式
下面具体实施例对本发明作进一步说明，但不作为本发明的限定。需要说明的是，在不冲突的情况下，本发明中的实施例及实施例中的特征可以相互组合。
实施例1
本实施例提供一种双面差异化微肌理结构吸排运动针织面料的制备方法，包括以下步骤：
(1)坯布织造：利用双面圆形针织机进行面料外层、异味吸附层和面料内层的编织，以得到多层双面微肌理结构的胚布，其中，面料外层包括内层的吸湿层以及外层的排湿层，所述面料内层包括内层的亲肤层和外层的抗菌层；
(2)练漂前处理、染色：将由步骤(1)得到的坯布送入染缸练漂前处理和染色，并且根据纤维性能控制前处理、染色的工艺参数，得到染色布；
(3)亲水柔软处理：将染色布进行柔软整理，并对柔软整理后的坯布进行脱水；
(4)定形：将脱水后的坯布烘干，烘干后的坯布在定型机上拉幅定形，即得到双面差异化微肌理结构吸排运动针织面料。
作为一个优选例，所述步骤(1)中，所述吸湿层是由竹炭纤维和桑蚕纤维混纺纱织成，所述排湿层是由亲水性纤维和疏水性纤维混纺纱织成，所述亲肤层由细旦异形截面聚酯长丝与聚酯弹力丝交织而成，所述抗菌层是以纳米银抗菌涤纶纤维纱线以及负离子纤维棉纶纤维纱线相互交替编织而成，所述异味吸附层是由活性炭纤维纺织而成，所述聚酯弹力丝为锦纶细旦弹力丝和聚酯PTT或PBT 纶细旦弹力丝中的一种
作为一个优选例，所述步骤(2)中，练漂前处理、染色包括以下步骤：将步骤(1)得到的胚布置于浴比为1∶6的染缸中，在除油练漂前处理溶液中，82℃条件下处理18min，降温到70℃以下排液；然后采用节能节水的一浴阶梯分步法染色，即在活性染料和分散染料染液中，在37℃的温度下，运行11min；在60℃的温度下，染色处理27min；再以1.5℃/min升温至110℃的温度下，染色处理 30min，以1.5℃/min降温至79℃以下排液，还原清洗，热水洗，皂洗，水洗干净。
作为一个优选例，所述步骤(2)中，活性染料为中温型，分散染料为低温型。
作为一个优选例，所述步骤(3)中，亲水柔软处理的工艺为：将染色处理后的吸湿排汗针织胚布置于浴比为1∶7的亲水柔软整理剂中，在27℃的温度下，运行11min；在46-50℃的温度下，运行12min，排液脱水。
作为一个优选例，所述步骤(3)中，将柔软处理且脱水后的染色布在进入定型机定形前，先在呢毯预缩机上进行染色布表面喷3Kg压力的蒸汽给湿预缩，然后再进入定型机进行定形。
作为一个优选例，所述步骤(4)中，所述定形工艺中：定形温度为150℃，车速为25m/min，压力为2Kpa。
实施例2
本实施例提供一种双面差异化微肌理结构吸排运动针织面料的制备方法，包括以下步骤：
(1)坯布织造：利用双面圆形针织机进行面料外层、异味吸附层和面料内层的编织，以得到多层双面微肌理结构的胚布，其中，面料外层包括内层的吸湿层以及外层的排湿层，所述面料内层包括内层的亲肤层和外层的抗菌层；
(2)练漂前处理、染色：将由步骤(1)得到的坯布送入染缸练漂前处理和染色，并且根据纤维性能控制前处理、染色的工艺参数，得到染色布；
(3)亲水柔软处理：将染色布进行柔软整理，并对柔软整理后的坯布进行脱水；
(4)定形：将脱水后的坯布烘干，烘干后的坯布在定型机上拉幅定形，即得到双面差异化微肌理结构吸排运动针织面料。
作为一个优选例，所述步骤(1)中，所述吸湿层是由竹炭纤维和桑蚕纤维混纺纱织成，所述排湿层是由亲水性纤维和疏水性纤维混纺纱织成，所述亲肤层由细旦异形截面聚酯长丝与聚酯弹力丝交织而成，所述抗菌层是以纳米银抗菌涤纶纤维纱线以及负离子纤维棉纶纤维纱线相互交替编织而成，所述异味吸附层是由活性炭纤维纺织而成，所述聚酯弹力丝为锦纶细旦弹力丝和涤纶细旦弹力丝中的一种
作为一个优选例，所述步骤(2)中，练漂前处理、染色包括以下步骤：将步骤(1)得到的胚布置于浴比为1∶7的染缸中，在除油练漂前处理溶液中85℃条件下，处理20min，降温到70℃以下排液；然后采用节能节水的一浴阶梯分步法染色，即在活性染料和分散染料染液中40℃的温度下，运行12min；以1.5℃ /min升温至70℃的温度下，保温染色30min；再以1.1℃/min升温至110℃条件下，染色处理35min之后，以1.5℃/min降温至70℃以下排液，还原清洗，热水洗，皂洗，水洗干净。
作为一个优选例，所述步骤(2)中，活性染料为中温型，分散染料为低温型。
作为一个优选例，所述步骤(3)中，亲水柔软处理的工艺为：将染色处理后的吸湿排汗针织胚布置于浴比为1∶8的亲水柔软整理剂中，在30℃的温度下，运行12.5min；在50℃的温度下，运行15min，排液脱水。
作为一个优选例，所述步骤(3)中，将柔软处理且脱水后的染色布在进入定型机定形前，先在呢毯预缩机上进行染色布表面喷5Kg压力的蒸汽给湿预缩，然后再进入定型机进行定形。
作为一个优选例，所述步骤(4)中，所述定形工艺中：定形温度为160℃，车速为20m/min，压力为3KPa。
实施例3
本实施例提供一种双面差异化微肌理结构吸排运动针织面料的制备方法，包括以下步骤：
(1)坯布织造：利用双面圆形针织机进行面料外层、异味吸附层和面料内层的编织，以得到多层双面微肌理结构的胚布，其中，面料外层包括内层的吸湿层以及外层的排湿层，所述面料内层包括内层的亲肤层和外层的抗菌层；
(2)前处理、染色：将由步骤(1)得到的坯布送入染缸前处理和染色，并且根据纤维性能控制前处理、染色的工艺参数，得到染色布；
(3)亲水柔软处理：将染色布进行柔软整理，并对柔软整理后的坯布进行脱水；
(4)定形：将脱水后的坯布烘干，烘干后的坯布在定型机上拉幅定形，即得到双面差异化微肌理结构吸排运动针织面料。
作为一个优选例，所述步骤(1)中，所述吸湿层是由竹炭纤维和桑蚕纤维混纺纱织成，所述排湿层是由亲水性纤维和疏水性纤维混纺纱织成，所述亲肤层由细旦异形截面聚酯长丝与聚酯弹力丝交织而成，所述抗菌层是以纳米银抗菌涤纶纤维纱线以及负离子纤维棉纶纤维纱线相互交替编织而成，所述异味吸附层是由活性炭纤维纺织而成，所述聚酯弹力丝为锦纶细旦弹力丝和涤纶细旦弹力丝中的一种
作为一个优选例，所述步骤(2)中，练漂前处理、染色包括以下步骤：将步骤(1)得到的胚布置于浴比为1∶9的染缸中，在除油练漂前处理溶液中95℃条件下，处理17min，降温到70℃以下排液；然后采用节能节水的一浴阶梯分步法染色，即在活性染料和分散染料染液中42℃的温度下，运行12min；以1-2℃ /min升温至56℃的温度下，保温染色32min；再以1℃/min升温至115℃条件下，染色处理45min之后，以1℃/min降温至70℃以下排液，还原清洗，热水洗，皂洗，水洗干净。
作为一个优选例，所述步骤(2)中，活性染料为中温型，分散染料为低温型。
作为一个优选例，所述步骤(3)中，亲水柔软处理的工艺为：将染色处理后的吸湿排汗针织胚布置于浴比为1∶9的亲水柔软整理剂中，在35℃的温度下，运行13min；在52℃的温度下，运行18min，排液脱水。
作为一个优选例，所述步骤(3)中，将柔软处理且脱水后的染色布在进入定型机定形前，先在呢毯预缩机上进行染色布表面喷6Kg压力的蒸汽给湿预缩，然后再进入定型机进行定形。
作为一个优选例，所述步骤(4)中，所述定形工艺中：定形温度为172℃，车速为15m/min，压力为5KPa。
实施例4
本实施例还提供一种采用实施例1-3所述方法制备的双面差异化微肌理结构吸排运动针织面料，包括面料外层和面料内层，所述面料外层包括内层的吸湿层以及外层的排湿层，所述吸湿层是由竹炭纤维和桑蚕纤维混纺纱织成，所述排湿层是由亲水性纤维和疏水性纤维混纺纱织成；所述面料内层包括内层的亲肤层和外层的抗菌层，所述亲肤层由细旦异形截面聚酯长丝与聚酯弹力丝交织而成；所述面料外层与所述面料内层之间设置有异味吸附层。
进一步地，所述异味吸附层是由活性炭纤维纺织而成。
进一步地，所述抗菌层是以纳米银抗菌涤纶纤维纱线以及负离子纤维棉纶纤维纱线相互交替编织而成。
进一步地，所述聚酯弹力丝为锦纶细旦弹力丝和聚酯PTT或PBT细旦弹力丝中的一种。
对上述实施例1-3制得的双面差异化微肌理结构吸排运动针织面料的各项常规指标进行测试，具体各实施例测试结果如下：
1)吊干缩水率：直向+1.3％横向0％；
2)马丁代尔起毛起球正反4级，弹子顶破强力900N；勾丝正反面3级；
3)耐洗涤色牢度4-5级，耐汗渍牢度4-5级，耐水色牢度4-5级，耐干摩擦牢度4级，耐湿摩擦牢度4级，耐光牢度4级；
4)单向导湿性能指标：浸湿时间洗前/后4级，吸水速率洗前4级洗后3级，渗透面最大半径洗前/后5级，渗透面液态水扩散速度洗前4级洗后5级，单向传递指数洗前/后4级。
通过上述数据可以得出，通过本发明制备方法制备得到的双面差异化微肌理结构吸排运动针织面料，具有优良的导湿性能和色牢度(均达到4级以上)，同时其抗破裂较好，从而使面料的强力受损小达到纺织要求，面料的色牢度要求达到服用面料。
以上对本发明的具体实施例进行了详细描述，但其只作为范例，本发明并不限制于以上描述的具体实施例。对于本领域技术人员而言，任何对该实用进行的等同修改和替代也都在本发明的范畴之中。因此，在不脱离本发明的精神和范围下所作的均等变换和修改，都应涵盖在本发明的范围内。

Claims (10)

1.一种双面差异化微肌理结构吸排运动针织面料，其特征在于，采用多层编织结构，包括面料外层和面料内层，所述面料外层包括内层的吸湿层以及外层的排湿层，所述吸湿层是由竹炭纤维和桑蚕纤维混纺纱织成，所述排湿层是由亲水性纤维和疏水性纤维混纺纱织成；所述面料内层包括内层的亲肤层和外层的抗菌层，所述亲肤层由细旦异形截面聚酯长丝与聚酯弹力丝交织而成；所述面料外层与所述面料内层之间设置有异味吸附层。
2.根据权利要求1所述的双面差异化微肌理结构吸排运动针织面料，其特征在于，所述异味吸附层是由活性炭纤维纺织而成。
3.根据权利要求1所述的双面差异化微肌理结构吸排运动针织面料，其特征在于，所述抗菌层是以纳米银抗菌涤纶纤维纱线以及负离子纤维/棉纤维纱线相互交替编织而成。
4.根据权利要求1所述的双面差异化微肌理结构吸排运动针织面料，其特征在于，所述聚酯弹力丝为锦纶细旦弹力丝和聚酯PTT或PBT细旦弹力丝中的一种。
5.一种如权利要求1-4任一项所述的双面差异化微肌理结构吸排运动针织面料的制备方法，包括如下步骤：
(1)坯布织造：利用双面圆形针织机进行面料外层、异味吸附层和面料内层的编织，以得到多层双面微肌理结构的胚布，其中，面料外层包括内层的吸湿层以及外层的排湿层，所述面料内层包括内层的亲肤层和外层的抗菌层；
(2)练漂前处理、染色：将由步骤(1)得到的坯布送入染缸练漂前处理和染色，并且根据纤维性能控制前处理、染色的工艺参数，得到染色布；
(3)亲水柔软处理：将染色布进行柔软整理，并对柔软整理后的坯布进行脱水；
(4)定形：将脱水后的坯布烘干，烘干后的坯布在定型机上拉幅定形，即得到双面差异化微肌理结构吸排运动针织面料。
6.根据权利要求5所述的双面差异化微肌理结构吸排运动针织面料的制备方法，其特征在于，所述步骤(2)中，练漂前处理、染色包括以下步骤：将步骤(1)得到的胚布置于浴比为1∶5-10的染缸中，在除油练漂前处理溶液中80-100℃条件下，处理15-30min，降温到70℃以下排液；然后采用节能节水的一浴阶梯分步法染色，即在活性染料和分散染料染液中35-45℃的温度下，运行10-15min；以1-2℃/min升温至55-85℃的温度下，保温染色25-35min；再以1-1.5℃/min升温至95-120℃条件下，染色处理25-50min之后，以1-2℃/min降温至70℃以下排液，还原清洗，热水洗，皂洗，水洗干净。
7.根据权利要求6所述的双面差异化微肌理结构吸排运动针织面料的制备方法，其特征在于，所述采用节能节水的一浴阶梯分步法染色中的活性染料为中温型55-65℃或高温型75-85℃染色的活性染料；分散染料为低温型适合PTT、PBT聚酯，以及锦纶染色的耐碱型分散染料。
8.根据权利要求5所述的双面差异化微肌理结构吸排运动针织面料的制备方法，其特征在于，所述步骤(3)中，亲水柔软处理的工艺为：将染色处理后的吸湿排汗针织胚布置于浴比为1∶6-10的亲水柔软整理剂中，在25-35℃的温度下，运行10-15min；在45-55℃的温度下，运行10-20min，排液脱水。
9.根据权利要求5所述的双面差异化微肌理结构吸排运动针织面料的制备方法，其特征在于，所述步骤(3)中，将柔软处理且脱水后的染色布在进入定型机定形前，先在呢毯预缩机上进行染色布表面3-6Kg压力的蒸汽给湿预缩，然后再进入定型机进行定形。
10.根据权利要求5所述的双面差异化微肌理结构吸排运动针织面料的制备方法，其特征在于，所述步骤(4)中，所述定形工艺中：定形温度为150-175℃，车速为15-25m/min，压力为2-5KPa。
CN202211207204.3A 2022-09-29 2022-09-29 一种双面差异化微肌理结构吸排运动针织面料及其制备方法 Pending CN116080166A (zh)

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