CN115609023B - 一种高效的制动盘加工装置 - Google Patents
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Abstract
本发明公开了一种高效的制动盘加工装置,涉及制动盘加工技术领域,包括床身、安装在床身顶端的正立车和动力刀塔一、安装在床身顶端后侧的倒立车和动力刀塔二,正立车与动力刀塔二配合加工制动盘的上刹面,倒立车与动力刀塔一配合加工制动盘的下刹面,还包括用于制动盘传送的物料输送系统,物料输送系统包括轨道组件、设置在轨道组件上的移动车、用于装夹制动盘的虹膜机构,移动车包括水平设置的支撑板、设置在支撑板底端的动力轮,虹膜机构设置在支撑板上;移动车可水平移动地设置在正立车与动力刀塔二之间,且倒立车与动力刀塔一之间。本发明解决了无法一次加工两个刹车面,自动化程度低,加工效率低的问题,提高了加工效率。
Description
技术领域
本发明涉及制动盘加工技术领域,具体为一种高效的制动盘加工装置。
背景技术
在制动盘加工时,通常需要相应的加工设备来进行,现有的加工设备通常是用机床进行加工,在加工时,首先加工制动盘的一个刹车面,之后进行翻转制动盘,然后再加工制动盘的另一个刹车面,加工完成之后,将制动盘装夹到磨花机上对制动盘进行磨花。现有的这种方式通常都是单面式加工,在加工时,需要先加工制动盘的一个刹车面,然后翻转再加工另一个刹车面,无法一次加工两个刹车面,自动化程度和加工效率低;在加工另一个刹车面时,通常需要人工或者其他半自动化设备对制动盘进行翻转再装夹,需要耗费大量的时间,降低了加工效率,且人工半自动化设备通常需要另外的开销费用,成本高。
申请号为CN202110755770.7的中国发明专利公开了一种制动盘、毂加工专用设备,虽然实现了制动盘两个刹车面的加工自动化,但是需要倒立车与正立车频繁配合转接制动盘,需要倒立车与正立车不断大范围的移动,增加了床身的复杂性,在转接过程中也容易产生生产加工误差;此外,上料装置和下料装置的设置也增加了生产成本。
因此,如何在保证制动盘上下端面加工的同时,还能够避免倒立车与正立车的频繁配合转接,并省去上料装置和下料装置的生产成本,成为本方案重点要解决的技术问题。
发明内容
本发明的目的,为了解决无法一次加工两个刹车面,自动化程度低,加工效率低的问题;还能够避免倒立车与正立车的频繁配合转接,并省去上料装置和下料装置的生产成本。
一种高效的制动盘加工装置,包括床身,安装在床身顶端的正立车和动力刀塔一,可活动的安装在床身顶端后侧的倒立车和动力刀塔二;所述正立车、所述虹膜机构与动力刀塔二配合加工制动盘的上刹面,所述倒立车、所述虹膜机构与动力刀塔一配合加工制动盘的下刹面,通过这种方式实现了制动盘的两个刹车面的完全自动化加工,极大的提高了生产效率。
具体地,还包括用于制动盘传送的物料输送系统,所述物料输送系统包括轨道组件、设置在所述轨道组件上的移动车、用于装夹制动盘的虹膜机构,所述移动车包括水平设置的支撑板、设置在所述支撑板底端的动力轮、设置在所述支撑板上的转动机构,所述虹膜机构与所述转动机构连接;
所述移动车可水平移动地设置在所述正立车与所述动力刀塔二之间,且所述倒立车与所述动力刀塔一之间。
所述虹膜机构包括围绕中心点呈圆周阵列设置的五个凸轮板、与所述凸轮板一角端部连接的伸缩气缸、与所述伸缩气缸连接的动力机构,所述伸缩气缸可转动的与所述转动机构连接,所述支撑板的上端面设置有沉头孔,所述沉头孔与所述转动机构连接;
所述凸轮板的外侧面为圆弧面,所述圆弧面的圆心位于所述中心点上,所述圆弧面的两端还分别设置有凹弧面和凸弧面,所述凸弧面的圆心设置在所述伸缩气缸的转动中心上,所述凹弧面的圆心设置在相邻另一凸轮板上的伸缩气缸转动中心上,相邻两个凸轮板的凹弧面和凸弧面相互接触;
五个所述凸轮板均设置在所述支撑板的下方。
五个所述凸轮板上且沿着所述凹弧面的边沿位置垂直设置有碎屑挡片,所述碎屑挡片设置在所述凸轮板的下方。
所述伸缩气缸包括筒本体和设置在所述筒本体上的伸缩杆,所述筒本体的一端穿设所述支撑板,所述伸缩杆的自由端与所述凸轮板连接;
所述筒本体还与所述动力机构连接。
所述动力机构包括分别同轴设置在所述筒本体一端的驱动柱、同轴设置在所述驱动柱上的齿轮、与五个所述齿轮同时啮合连接的同步带一、与其中一所述驱动柱通过同步带二连接的驱动轴、与所述驱动轴连接的驱动电机,所述驱动电机设置在所述支撑板下方。
所述转动机构包括水平设置在所述沉头孔内的从动齿轮、与所述从动齿轮外侧啮合的主动齿轮、与所述主动齿轮同轴连接的动力电机,所述伸缩气缸可转动的竖直穿过所述从动齿轮,与所述主动齿轮中心连接的动力轴穿过所述支撑板,所述动力电机设置在所述支撑板的下方。
进一步的,所述床身包括主床身和固定在主床身后侧的侧床身,所述侧床身的侧面横向滑动连接有竖架一和竖架二,所述倒立车通过安装座一竖向滑动连接在竖架一上,所述动力刀塔二通过安装座二竖向滑动连接在竖架二上,所述倒立车设置在动力刀塔一的一侧,所述正立车设置在动力刀塔二的一侧;
所述竖架一的顶端安装有驱动机构三,所述驱动机构三带动倒立车竖向滑动,所述竖架二的顶端安装有驱动机构四,所述驱动机构四带动动力刀塔二竖向滑动,移动车水平移动,通过虹膜机构带动制动盘与动力刀塔一、倒立车配合实现制动盘下刹面不同位置的加工,在虹膜机构的作用下,制动盘可以竖向移动,并与动力刀塔一、倒立车配合实现制动盘下刹面不同深度的加工;
移动车水平移动,通过虹膜机构带动制动盘与正立车配合实现制动盘上刹面不同位置的加工,动力刀塔二竖向滑动与虹膜机构上的刹车盘配合,实现制动盘上刹面不同深度的加工,这种方式实现了制动盘两个刹车面不同位置,不同深度的加工,能适应不同规格类型制动盘的加工,加工范围广,实用性强。
进一步的,所述正立车安装在主床身的中间位置,所述动力刀塔一安装在主床身的一侧,所述主床身的两侧设置有两个废料槽,且两个废料槽对应设置在正立车的两侧,两个废料槽能将动力刀塔二与正立车加工时的废料完全收集,同时还能收集倒立车与动力刀塔一加工时的废料,加工干净整洁,更方便使用。
进一步的,所述倒立车旋转轴端头安装有倒置卡盘,所述正立车旋转轴端头安装有正置卡盘,在倒置卡盘的配合下,虹膜机构夹持住制动盘,通过动力刀塔一配合能实现制动盘的中心、內孔、端面及部分外圆,以及车、钻、攻、倒等加工工艺的加工处理;在正置卡盘的配合下,通过动力刀塔二配合能实现制动盘外圆、端面及部分内孔的加工处理,通过这种方式实现了制动盘內孔、端面和外圆的加工,并完成车、钻、攻、倒等工序的加工,加工范围广,实用性强。
进一步的,还包括磨花机,所述安装座二上竖向滑动连接有磨花机,所述安装座二的顶端安装有驱动机构五,所述驱动机构五带动磨花机竖向滑动,所述磨花机与正立车配合实现制动盘上刹面或者下刹面的磨花,磨花机竖向滑动实现磨花机竖向位置的调整,通过这种方式使磨花机能调整到任意的位置,进而能对不同大小类型的制动盘进行磨花,适用范围广,通过这种方式具有了制动盘磨花的功能,增大了加工范围,不需要另外进行磨花工序,缓解了场地占用,节省了转接制动盘的时间,提高了加工效率。
进一步的,所述床身为框架式结构,这种框架式结构能起到有效的减震作用,在加工时更平稳,能有效提高加工质量。
本发明的有益效果概括为:
(1)先通过正立车与动力刀塔二、虹膜机构的配合,加工制动盘的上刹面,然后倒立车与动力刀塔一、虹膜机构的配合,加工制动盘的下刹面,通过这种方式实现了制动盘的两个刹车面的完全自动化加工,极大的提高了生产效率;
(2)本方案中设置有虹膜机构,具有如下几点技术效果:
一是利用五个凸轮板,具有支撑制动盘的作用效果,并在移动车的作用下,实现制动盘的转运过程;
二是在制动盘的上下端面加工时,在凸轮板的底面设置有碎屑挡片,这样就避免加工的碎屑蹦出废料槽的问题,有助于后续碎屑的收集工作;
三是当制动盘设置在正置卡盘上时,在利用动力刀塔二加工制动盘前,凸轮板还具有摆正制动盘的作用,因为制动盘自由落体下降到正置卡盘上,位置上可能有所偏颇,此时在凸轮板的卡合和下压作用下,有助于摆正制动盘的位置,方便了后续的加工过程;
四是当制动盘加工完毕,利用伸缩气缸驱动凸轮板上下运动,利用凸轮板卡在制动盘的外侧,将制动盘夹持起来并上升,带动制动盘到传送系统中;
(3)本方案中设置轨道组件,移动车在轨道组件上往复的滑动,省去了上料装置和下料装置,充当了送料的作用,相比于现有技术,还省去了使得竖架一横向滑动的驱动机构一,以及省去了使得竖架二横向滑动的驱动机构二,避免了床身加工的复杂化,节省了生产成本,通过移动车的往复水平移动和转动机构对制动盘的调节,实现了制动盘与动力刀塔一、动力刀塔二的配合工作,同时还避免了现有技术中倒立车与正立车的频繁配合转接,保证了加工的精确性;
(4)本方案中设置有伸缩气缸,将其充当转轴的作用,即可以转动的设置在支撑板上,在驱动柱的带动作用下,使得伸缩气缸带动凸轮板转动,实现了对凸轮板转动、升降的效果。
附图说明
图1为本发明制动盘加工装置的整体结构示意图。
图2为本发明中物料输送系统的结构示意图。
图3为本发明中移动车和虹膜机构的俯视图。
图4为本发明中移动车和虹膜机构的立体图。
图5为本发明中移动车和虹膜机构的底部结构示意图。
图6为本发明中动力机构的结构示意图。
图7为本发明中凸轮板的连接结构示意图。
其中,附图中:1、床身;2、正立车;3、动力刀塔一;4、动力刀塔二;5、倒立车;6、侧床身;7、废料槽;8、竖架一;9、竖架二;10、主床身;11、倒置卡盘;12、正置卡盘;13、磨花机;20、驱动机构三;21、驱动机构四;22、驱动机构五;25、安装座一;26、安装座二;27、外轨道;28、传送系统;29、内轨道;30、动力轮;31、支撑板;32、虹膜机构;321、同步带一;322、齿轮;323、凸轮板;3231、碎屑挡片;324、挡条;325、驱动轴;3251、驱动电机;326、同步带二;327、伸缩气缸;33、主动齿轮;34、动力电机;35、从动齿轮。
具体实施方式
为了加深对本发明的理解,下面将结合实例和附图对本发明一种高效的制动盘加工装置作进一步详述,该实施例仅用于解释本发明,并不构成对本发明保护范围的限定。
如图1-图7所示,一种高效的制动盘加工装置,包括床身1,安装在床身1顶端的正立车2和动力刀塔一3,可活动的安装在床身1顶端后侧的倒立车5和动力刀塔二4;
正立车2与动力刀塔二4、虹膜机构32配合加工制动盘的上刹面,倒立车5与动力刀塔一3、虹膜机构32配合加工制动盘的下刹面,先通过正立车2与动力刀塔二4、虹膜机构32配合加工制动盘的上刹面,再通过物料输送系统,将制动盘运转到正立车上方,然后倒立车5与动力刀塔一3、虹膜机构32配合加工制动盘的下刹面,通过这种方式实现了制动盘的两个刹车面的完全自动化加工,极大的提高了生产效率;
具体地,物料输送系统包括轨道组件、设置在轨道组件上的移动车、用于装夹制动盘的虹膜机构32,移动车包括水平设置的支撑板31、设置在支撑板31底端的动力轮30、设置在所述支撑板31上的转动机构,虹膜机构32与转动机构连接;
移动车可水平移动地设置在正立车2与动力刀塔二4之间,以及倒立车5与动力刀塔一3之间。
更优的,移动车可以设置有两个,有助于制动盘的流水化生产过程。
更优地,轨道组件包括跑道型的内轨道29和外轨道27,支撑板31的底端设置有动力轮30,动力轮30具有若干,且设置在内轨道29和外轨道27中,动力轮30与控制器连接,用于控制动力轮30的运动状态,同时,控制器还与驱动电机3251、伸缩气缸327连接,用于控制五个凸轮板323的卡合状态和伸缩气缸327的工作,例如控制器可以采用PLC控制,在此不再详述。
本方案的一个创新点在于,将伸缩气缸327也同时作为凸轮板上的转轴,在驱动电机的作用下,伸缩气缸327充当了转轴的作用下,在齿轮322和同步带一321的作用下,带动凸轮板323转动;
更优的,在凸轮板323的上端面设置有挡条324,可以用于对制动盘进行支撑限位。
虹膜机构32包括围绕中心点呈圆周阵列设置的五个凸轮板323、与凸轮板323一角端部连接的伸缩气缸327、与伸缩气缸327连接的动力机构,伸缩气缸327可转动的与所述转动机构连接,支撑板31的上端面设置有沉头孔,沉头孔与转动机构连接;
凸轮板323的外侧面为圆弧面,圆弧面的圆心位于中心点上,圆弧面的两端还分别设置有凹弧面和凸弧面,凸弧面的圆心设置在伸缩气缸327的转动中心上,凹弧面的圆心设置在相邻另一凸轮板323上的伸缩气缸327转动中心上,相邻两个凸轮板323的凹弧面和凸弧面相互接触;
五个凸轮板323均设置在支撑板31的下方。
五个凸轮板323上且沿着凹弧面的边沿位置垂直设置有碎屑挡片3231,碎屑挡片3231设置在凸轮板323的下方。
伸缩气缸327包括筒本体和设置在筒本体上的伸缩杆,筒本体的一端穿设支撑板31,伸缩杆的自由端与凸轮板323连接;筒本体还与动力机构连接。
动力机构包括分别同轴设置在筒本体一端的驱动柱、同轴设置在驱动柱上的齿轮322、与五个齿轮322同时啮合连接的同步带一321、与其中一驱动柱通过同步带二326连接的驱动轴325、与驱动轴325连接的驱动电机3251,驱动电机3251设置在支撑板31下方。
转动机构包括水平设置在沉头孔内的从动齿轮35、与从动齿轮35外侧啮合的主动齿轮33、与主动齿轮33同轴连接的动力电机34,伸缩气缸327可转动的竖直穿过从动齿轮35,与主动齿轮33中心连接的动力轴穿过支撑板31,动力电机34设置在支撑板31的上方。在动力电机34的作用下,带动主动齿轮33转动,主动齿轮33带动从动齿轮35转动,从动齿轮35带动虹膜机构32转动,从而带动了制动盘的转动,从而替代了正立车、或者倒立车的转动效果。
床身1包括主床身10和固定在主床身10后侧的侧床身6,侧床身6的侧面横向滑动连接有竖架一8和竖架二9,倒立车5通过安装座一25竖向滑动连接在竖架一8上,动力刀塔二4通过安装座二26竖向滑动连接在竖架二9上,倒立车5设置在动力刀塔一3的一侧,正立车2设置在动力刀塔二4的一侧;
竖架一8的顶端安装有驱动机构三20,驱动机构三20带动倒立车5竖向滑动,竖架二9的顶端安装有驱动机构四21,驱动机构四21带动动力刀塔二4竖向滑动,移动车水平移动,带动制动盘与动力刀塔一3、虹膜机构32配合实现制动盘下刹面不同位置的加工,倒立车5在竖架一8上竖向滑动与动力刀塔一3、虹膜机构32配合实现制动盘下刹面不同深度的加工;
移动车水平移动,带动制动盘与、虹膜机构32配合实现制动盘上刹面不同位置的加工,动力刀塔二4竖向滑动与、虹膜机构32配合实现制动盘上刹面不同深度的加工,这种方式实现了制动盘两个刹车面不同位置,不同深度的加工,能适应不同规格类型制动盘的加工,加工范围广,实用性强;
正立车2安装在主床身10的中间位置,动力刀塔一3安装在主床身10的一侧,主床身10的两侧设置有两个废料槽7,且两个废料槽7对应设置在正立车2的两侧,两个废料槽7能将动力刀塔二4与正立车2加工时的废料完全收集,同时还能收集倒立车5与动力刀塔一3加工时的废料,加工干净整洁,更方便使用;
倒立车5的旋转轴端头安装有倒置卡盘11,正立车2的旋转轴端头安装有正置卡盘12,在倒置卡盘11的配合下,虹膜机构32装夹制动盘,通过动力刀塔一3配合能实现制动盘的中心、內孔、端面及部分外圆,以及车、钻、攻、倒等加工工艺的加工处理;
在正置卡盘12的配合下,虹膜机构32装夹制动盘时,通过动力刀塔二4配合能实现制动盘外圆、端面及部分内孔的加工处理,通过这种方式实现了制动盘內孔、端面和外圆的加工,并完成车、钻、攻、倒等工序的加工,加工范围广,实用性强;
还包括磨花机13,安装座二26上竖向滑动连接有磨花机13,安装座二26的顶端安装有驱动机构五22,驱动机构五22带动磨花机13竖向滑动,磨花机13与正立车2配合实现制动盘上刹面和下刹面的磨花,通过竖架二9带动磨花机13横向运动实现磨花机13横向位置的调整,磨花机13竖向滑动实现磨花机13竖向位置的调整,通过这种方式使磨花机13能调整到任意的位置,进而能对不同大小类型的制动盘进行磨花,适用范围广,通过这种方式具有了制动盘磨花的功能,增大了加工范围,不需要另外进行磨花工序,缓解了场地占用,节省了转接制动盘的时间,提高了加工效率;
值得注意的是:本方案中的正立车2、动力刀塔一3、动力刀塔二4和倒立车5属于机床中常用的部件,采用现有机床中常用的即可实现本方案;
倒置卡盘11、正置卡盘12采用现有的机床中常用的电动卡盘即可;
驱动机构三20、驱动机构四21和驱动机构五22主要起提供动力的作用,采用现有的机床中惯用的电机带动丝杠转动驱动的方式即可;
本发明的具体工作过程如下:
在轨道组件上,利用机械臂,将制动盘放置在凸轮板323上,使得凸轮板323将制动盘支撑起来,利用动力轮30,将移动车移动到倒置卡盘11的下方;然后驱动机构三20带动倒立车5向下滑动趋近工件,之后通过倒立车5端头的倒置卡盘11将制动盘的上部装夹并定位,之后在驱动电机3251的作用下,将五个凸轮板323同时打开,倒置卡盘11带动制动盘下降,再利用五个凸轮板将制动盘的下端夹持住,在伸缩气缸327的作用下,带动制动盘向下运动并与动力刀塔一接触,即可开始加工;
首先进行第一道工序的加工,在移动车的往复移动和转动机构的旋转作用下,通过动力刀塔一3配合虹膜机构32,能实现制动盘上刹面的中心、內孔、端面及部分外圆,以及车、钻、攻、倒等加工工艺的加工处理;
加工完成之后,伸缩气缸327带动制动盘上升,利用倒置卡盘11将制动盘的上端夹持住,并将制动盘放置在五个凸轮板323上,控制移动车运动,并使得移动车到达正立车2的上方,同时启动五个伸缩气缸327,使得凸轮板323下降,并抵靠在正立车2的上方,正置卡盘12伸入到制动盘的内部,此时驱动电机3251工作,将凸轮板323打开,使得若干的挡条324将制动盘的内侧面撑起,再使得正置卡盘12的三个爪与制动盘的内侧面接触,作为判定加工的基准点,随后升起制动盘,制动盘与正置卡盘12分离,并与动力刀塔二4接触加工,然后进行第二道工序的加工,通过动力刀塔二4配合虹膜机构32,实现制动盘上刹面的中心、內孔、端面及部分外圆,以及车、钻、攻、倒等加工工艺的加工处理;
之后控制磨花机13运动,磨花机13与虹膜机构32配合实现制动盘上刹面或者下刹面的磨花,磨花完成之后,合并五个凸轮板323,在移动车的作用下,将制动盘运输到传送系统28的上方,利用机械手或者人工取下即可。
注:本方案提供的制动盘加工装置,是在现有技术中的改装,其中正立车2和正置卡盘12在本方案中也可以去除掉,但是考虑到基点的对中,即通过正置卡盘12的三个爪与制动盘的内侧面接触,来判定制动盘是否在动力刀塔二4的加工中心上。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (7)
1.一种高效的制动盘加工装置,包括床身(1)、安装在床身(1)顶端的正立车(2)和动力刀塔一(3)、安装在床身(1)顶端后侧的倒立车(5)和动力刀塔二(4),其特征在于,还包括用于制动盘传送的物料输送系统,所述物料输送系统包括轨道组件、设置在所述轨道组件上的移动车、用于装夹制动盘的虹膜机构(32),所述移动车包括水平设置的支撑板(31)、设置在所述支撑板(31)底端的动力轮(30)、设置在所述支撑板(31)上的转动机构,所述虹膜机构(32)与所述转动机构连接;
所述移动车可水平移动地设置在所述正立车(2)与所述动力刀塔二(4)之间,以及所述倒立车(5)与所述动力刀塔一(3)之间;
所述正立车(2)与所述动力刀塔二(4)、所述虹膜机构 (32)配合加工制动盘的上刹面,所述倒立车(5)与所述动力刀塔一(3)、所述虹膜机构(32)配合加工制动盘的下刹面;
所述虹膜机构(32)包括围绕中心点呈圆周阵列设置的五个凸轮板(323)、与所述凸轮板(323)一角端部连接的伸缩气缸(327)、与所述伸缩气缸(327)连接的动力机构,所述伸缩气缸(327)可转动的与所述转动机构连接,所述支撑板(31)的上端面设置有沉头孔,所述沉头孔与所述转动机构连接;
所述凸轮板(323)的外侧面为圆弧面,所述圆弧面的圆心位于所述中心点上,所述圆弧面的两端还分别设置有凹弧面和凸弧面,所述凸弧面的圆心设置在所述伸缩气缸(327)的转动中心上,所述凹弧面的圆心设置在相邻另一凸轮板(323)上的伸缩气缸(327)转动中心上,相邻两个凸轮板(323)的凹弧面和凸弧面相互接触;
五个所述凸轮板(323)均设置在所述支撑板(31)的下方;
五个所述凸轮板(323)上且沿着所述凹弧面的边沿位置垂直设置有碎屑挡片(3231),所述碎屑挡片(3231)设置在所述凸轮板(323)的下方;
所述伸缩气缸(327)包括筒本体和设置在所述筒本体上的伸缩杆,所述筒本体的一端可转动的穿设所述支撑板(31),所述伸缩杆的自由端与所述凸轮板(323)连接;所述筒本体还与所述动力机构连接。
2.根据权利要求1所述的一种高效的制动盘加工装置,其特征在于,所述动力机构包括分别同轴设置在所述筒本体一端的驱动柱、同轴设置在所述驱动柱上的齿轮(322)、与五个所述齿轮(322)同时啮合连接的同步带一(321)、与其中一所述驱动柱通过同步带二连接的驱动轴(325)、与所述驱动轴(325)连接的驱动电机(3251),所述驱动电机(3251)设置在所述支撑板(31)下方。
3.根据权利要求2所述的一种高效的制动盘加工装置,其特征在于,所述转动机构包括水平设置在所述沉头孔内的从动齿轮(35)、与所述从动齿轮(35)外侧啮合的主动齿轮(33)、与所述主动齿轮(33)同轴连接的动力电机(34),所述伸缩气缸(327)可转动的竖直穿过所述从动齿轮(35),与所述主动齿轮(33)中心连接的动力轴穿过所述支撑板(31),所述动力电机(34)设置在所述支撑板(31)的上方。
4.根据权利要求1所述的一种高效的制动盘加工装置,其特征在于,所述床身(1)包括主床身(10)和固定在主床身(10)后侧的侧床身(6),所述侧床身(6)的侧面横向滑动连接有竖架一(8)和竖架二(9),所述倒立车(5)通过安装座一(25)竖向滑动连接在竖架一(8)上,所述动力刀塔二(4)通过安装座二(26)竖向滑动连接在竖架二(9)上,所述倒立车(5)设置在动力刀塔一(3)的一侧,所述正立车(2)设置在动力刀塔二(4)的一侧;
所述竖架一(8)的顶端安装有驱动机构三(20),所述驱动机构三(20)带动倒立车(5)竖向滑动,所述竖架二(9)的顶端安装有驱动机构四(21),所述驱动机构四(21)带动动力刀塔二(4)竖向滑动。
5.根据权利要求4所述的一种高效的制动盘加工装置,其特征在于,所述正立车(2)安装在主床身(10)的中间位置,所述动力刀塔一(3)安装在主床身(10)的一侧,所述主床身(10)的两侧设置有两个废料槽(7),且两个废料槽(7)对应设置在正立车(2)的两侧。
6.根据权利要求5所述的一种高效的制动盘加工装置,其特征在于,所述倒立车(5)旋转轴端头安装有倒置卡盘(11),所述正立车(2)旋转轴端头安装有正置卡盘(12)。
7.根据权利要求4所述的一种高效的制动盘加工装置,其特征在于,还包括磨花机(13),所述安装座二(26)上竖向滑动连接有磨花机(13),所述安装座二(26)的顶端安装有驱动机构五(22),所述驱动机构五(22)带动磨花机(13)竖向滑动,所述磨花机(13)与正立车(2)配合实现制动盘上刹面或者下刹面的磨花。
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