CN115466088A - 一种轻质人造石材的制备 - Google Patents
一种轻质人造石材的制备 Download PDFInfo
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- 239000002969 artificial stone Substances 0.000 title claims abstract description 14
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000004570 mortar (masonry) Substances 0.000 claims description 26
- 239000004744 fabric Substances 0.000 claims description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000011248 coating agent Substances 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 14
- 239000006004 Quartz sand Substances 0.000 claims description 13
- 239000004568 cement Substances 0.000 claims description 13
- 239000003365 glass fiber Substances 0.000 claims description 13
- 239000000843 powder Substances 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 7
- 229920003086 cellulose ether Polymers 0.000 claims description 6
- 239000004816 latex Substances 0.000 claims description 6
- 229920000126 latex Polymers 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 239000012752 auxiliary agent Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000005498 polishing Methods 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000009740 moulding (composite fabrication) Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000007639 printing Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- -1 drying again Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000004575 stone Substances 0.000 abstract description 17
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
- C04B41/61—Coating or impregnation
- C04B41/70—Coating or impregnation for obtaining at least two superposed coatings having different compositions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明公开了一种轻质人造石材的制备。本发明包括以下步骤：制得添加改性玻化微珠的基材；基材切片，备用；切片后的基材经两次布网、三次涂布。本发明轻质石材，添加堆积密度在300千克每立方米以下的改性玻化微珠，基材密度只有400到800千克每立方米，加工成型后轻质石材的密度为450到1000千克每立方米，而常规石材密度为2600到2800千克每立方米，通过在基材正反面涂布本发明配制的砂浆A，以及首次布网的一面涂布砂浆B及玻纤网格布的布置，最终制得具有轻质、高韧性、抗拉伸的环保型石材。
Description
技术领域
本发明涉及建筑材料领域，具体涉及一种轻质人造石材的制备。
背景技术
由于天然石材稀缺，建筑行业基本采用人造石材替代，现有技术中为了增强石材板表面的石纹效果及具有石材的强度，在制造石材板时，一般以各种水泥为粘结剂，石英砂为细骨料，碎大理石、花岗石等为粗骨料，经配料、搅拌成型、养护、切割、抛光而制成，制成的石材密度高，密度在2200-2500千克每立方米无法达到轻质。
发明内容
为了克服现有技术的不足，本发明提出一种轻质人造石材的制备，仿真性高、成本低、适用性强。
本发明为实现上述目的，所采用的技术方案是：一种轻质人造石材的制备，包括以下步骤：
1)制备干粉预拌砂浆，称取如下重量份的原材料：改性玻化微珠35份-50份，白水泥 50份-60份，硅微粉1份-2份，助剂1份-4份，加水混合均匀，水与混合物的比例为(0.3-0.4)： 1，混合后自然产生热量，模具成型，自然养护，得到基材，备用；
2)基材切片，切片厚度15mm至50mm,按需求厚度选择切片厚度，备用；
3)第一次布网，玻纤网格布及砂浆A，玻纤网格布采用每平方米140克规格，用砂浆A 背网；养护，所述砂浆A配比为PC52.5白水泥20份-35份，70份-120目石英砂40份-60 份，40-70目石英砂10份-25份，可再分散乳胶粉2份-3.5份，十万粘度纤维素醚0.2份-0.5 份，减水剂0.15份-0.5份；
4)第二次背面布网，玻纤网格布采用每平方米140克规格，同样采用砂浆A背网，养护；
5)选择首次布网的一面，涂布砂浆B，布料厚度2至4毫米,砂浆B配比为PC52.5白水泥25到35份，70到120目石英砂40到70份，40到70目石英砂10到25目，可再分散乳胶粉2到5份，400粘度纤维素醚0.2到0.4份，减水剂0.15到0.5份；
6)成型：养护完成后，选择涂布了砂浆B的一面，定厚、抛光、表面孔洞修补、烘干、打印，烘干，然后喷涂无机涂料，再进烘干线烘干，喷涂自清洁涂层，烘干，覆膜包装成型，即可。
本发明的有益效果是：本发明轻质石材，添加堆积密度在300千克每立方米以下的改性玻化微珠，基材密度只有400到800千克每立方米，加工成型后轻质石材的密度为450到1000 千克每立方米，而常规石材密度为2600到2800千克每立方米，通过在基材正反面涂布本发明配制的砂浆A，以及首次布网的一面涂布砂浆B及玻纤网格布的布置，最终制得具有轻质、高韧性、抗拉伸的环保型石材。
具体实施方式
为使本公开实施例的目的、技术方案和优点更加清楚，下面对本公开实施例的技术方案进行清楚、完整地描述。显然，所描述的实施例是本公开的一部分实施例，而不是全部的实施例。基于所描述的本公开的实施例，本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例，都属于本公开保护的范围。
在一个实施例中，本发明的一种轻质人造石材的制备，包括以下步骤：
1)制备干粉预拌砂浆，称取如下重量份的原材料：改性玻化微珠40份，标号为PC-52.5 的白水泥55份，硅微粉2份，助剂1份，本实施例的助剂包括羟丙基甲基纤维素0.4份，减水剂0.6份，加水混合均匀，水与混合物的比例为(0.3-0.4)：1，混合，模具成型，自然养护，得到基材，备用；
2)基材切片，切片厚度15mm至50mm,按需求厚度选择切片厚度，备用；
3)第一次布网，玻纤网格布及砂浆A，玻纤网格布采用每平方米140克规格，用砂浆A 背网；养护，所述砂浆A配比为PC-52.5白水泥30份，50目石英砂50份，50目石英砂20 份，可再分散乳胶粉3份，十万粘度纤维素醚0.3份，减水剂0.3份；
4)第二次背面布网，玻纤网格布采用每平方米140克规格，同样采用砂浆A背网，养护；
5)选择首次布网的一面，涂布砂浆B，布料厚度2至4毫米,砂浆B配比为PC-52.5白水泥30份，100目石英砂50份，50目石英砂20份，可再分散乳胶粉3份，400粘度纤维素醚0.3份，减水剂0.3份；
6)成型：养护完成后，选择涂布了砂浆B的一面，定厚、抛光、表面孔洞修补、烘干、打印，烘干，然后喷涂无机涂料，再进烘干线烘干，喷涂自清洁涂层，烘干，覆膜包装成型，即可。
本发明实施例中，采用白水泥、改性玻化微珠、硅微粉在水中混合反应，构成轻质人造石材。
本发明实施例中，胶凝材料选用了白水泥，大量引入玻化微珠，一方面提高了水泥的耐水性，另外一方面大幅度降低了造价。此外，玻化微珠具有轻质特性，加工成型后轻质石材的密度为600左右千克每立方米，且内部含有一定量微纳米孔隙，具有良好的保温隔热和调湿功能。体系中玻璃纤维和聚合物粉末以及两次的布网的引入提高了其韧性。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本发明的专利保护范围内。
Claims (5)
1.一种轻质人造石材的制备，其特征在于,包括以下步骤：制得添加改性玻化微珠的基材；基材切片，备用；切片后的基材经两次布网、三次涂布。
2.根据权利要求1所述的轻质人造石材的制备，其特征在于,制得添加改性玻化微珠的基材具体包括：制备干粉预拌砂浆，称取如下重量份的原材料：改性玻化微珠35份-50份，白水泥50份-60份，硅微粉1份-2份，助剂1份-4份，加水混合均匀，水与混合物的比例为(0.3-0.4)：1，混合后自然产生热量，模具成型，自然养护，得到基材。
3.根据权利要求2所述的轻质人造石材的制备，其特征在于,基材切片，切片厚度15mm至50mm。
4.根据权利要求3所述的轻质人造石材的制备，其特征在于,切片后的基材经两次布网、三次涂布具体为：第一次布网，玻纤网格布及砂浆A，玻纤网格布采用每平方米140克规格，用砂浆A背网；养护，所述砂浆A配比为PC52.5白水泥20份-35份，70份-120目石英砂40份-60份，40-70目石英砂10份-25份，可再分散乳胶粉2份-3.5份，十万粘度纤维素醚0.2份-0.5份，减水剂0.15份-0.5份；
第二次背面布网，玻纤网格布采用每平方米140克规格，同样采用砂浆A背网，养护；
选择首次布网的一面，涂布砂浆B，布料厚度2至4毫米,砂浆B配比为PC52.5白水泥25到35份，70到120目石英砂40到70份，40到70目石英砂10到25目，可再分散乳胶粉2到5份，400粘度纤维素醚0.2到0.4份，减水剂0.15到0.5份。
5.根据权利要求4所述的轻质人造石材的制备，其特征在于,还包括成型步骤：养护完成后，选择涂布了砂浆B的一面，定厚、抛光、表面孔洞修补、烘干、打印，烘干，然后喷涂无机涂料，烘干，喷涂自清洁涂层，再次烘干，覆膜包装成型。
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH06279088A (ja) * | 1993-03-26 | 1994-10-04 | Nippon Zeon Co Ltd | 人造石材の製造方法 |
| CN102644331A (zh) * | 2012-05-14 | 2012-08-22 | 张小强 | 玻化微珠复合保温板及其制备方法 |
| CN106747134A (zh) * | 2016-11-25 | 2017-05-31 | 江苏卧牛山保温防水技术有限公司 | 一种具有装饰效果的人造大理石及其制造方法 |
| CN110451916A (zh) * | 2019-08-28 | 2019-11-15 | 浙江工业大学 | 一种膨胀珍珠岩轻质保温装饰一体板及其制备方法 |
| CN110759686A (zh) * | 2019-12-26 | 2020-02-07 | 湖南斯多孚节能科技有限公司 | 一种改性玻化微珠保温复合板及其制备方法 |
| WO2022011512A1 (zh) * | 2020-07-13 | 2022-01-20 | 维德斯新材料(上海)有限公司 | 一种内墙多功能基材及其制备方法 |
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- 2022-09-16 CN CN202211127215.0A patent/CN115466088B/zh active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06279088A (ja) * | 1993-03-26 | 1994-10-04 | Nippon Zeon Co Ltd | 人造石材の製造方法 |
| CN102644331A (zh) * | 2012-05-14 | 2012-08-22 | 张小强 | 玻化微珠复合保温板及其制备方法 |
| CN106747134A (zh) * | 2016-11-25 | 2017-05-31 | 江苏卧牛山保温防水技术有限公司 | 一种具有装饰效果的人造大理石及其制造方法 |
| CN110451916A (zh) * | 2019-08-28 | 2019-11-15 | 浙江工业大学 | 一种膨胀珍珠岩轻质保温装饰一体板及其制备方法 |
| CN110759686A (zh) * | 2019-12-26 | 2020-02-07 | 湖南斯多孚节能科技有限公司 | 一种改性玻化微珠保温复合板及其制备方法 |
| WO2022011512A1 (zh) * | 2020-07-13 | 2022-01-20 | 维德斯新材料(上海)有限公司 | 一种内墙多功能基材及其制备方法 |
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Denomination of invention: Preparation of a lightweight artificial stone Granted publication date: 20230929 Pledgee: Changsha branch of China Post Savings Bank Co.,Ltd. Pledgor: HUNAN SIDUOFU ENERGY SAVING TECHNOLOGY CO.,LTD. Registration number: Y2024980009163 |