CN115464376A - Automatic rotor assembling equipment - Google Patents
Automatic rotor assembling equipment Download PDFInfo
- Publication number
- CN115464376A CN115464376A CN202211176003.1A CN202211176003A CN115464376A CN 115464376 A CN115464376 A CN 115464376A CN 202211176003 A CN202211176003 A CN 202211176003A CN 115464376 A CN115464376 A CN 115464376A
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- Prior art keywords
- robot
- optical axis
- station
- turntable
- chuck
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 79
- 239000010959 steel Substances 0.000 claims abstract description 79
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 60
- 230000003287 optical effect Effects 0.000 claims abstract description 56
- 239000003292 glue Substances 0.000 claims abstract description 43
- 238000007885 magnetic separation Methods 0.000 claims abstract description 39
- 230000005389 magnetism Effects 0.000 claims abstract description 30
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 238000010073 coating (rubber) Methods 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 22
- 239000002699 waste material Substances 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 18
- 239000000523 sample Substances 0.000 claims description 18
- 230000000007 visual effect Effects 0.000 claims description 16
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 8
- 238000003892 spreading Methods 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910001172 neodymium magnet Inorganic materials 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention provides automatic rotor assembling equipment, which relates to the technical field of rotor production and comprises a machine table, wherein a magnetic steel turntable, a magnetism isolating sheet turntable, an iron core turntable and an eight-station turntable are arranged on the machine table in a rotating mode, the magnetic steel turntable, the magnetism isolating sheet turntable and the iron core turntable are respectively used for accommodating magnetic steel, magnetism isolating sheets and iron cores, the eight-station turntable is used for assembling the iron cores, the magnetic steel and the magnetism isolating sheets in sequence, an optical axis feeding rail and a press-mounting turntable are respectively arranged at two ends of the front side of the top of the machine table, and the optical axis feeding rail is used for conveying an optical axis; according to the automatic grabbing and stacking device, the iron core, the magnetic steel and the magnetic separation sheet are automatically grabbed by the robot, glued and stacked, the optical axis is automatically grabbed, the glue is applied, the stacked components are pressed into a finished product, the finished product is automatically grabbed and discharged, manual operation is not needed in the whole process, the equipment is used for feeding in batches, the stacking, gluing, pressing and discharging are automatically carried out according to requirements, the production efficiency is improved, and in addition, personnel can carry out feeding and discharging in a safe position in the working process, and no potential safety hazard exists.
Description
Technical Field
The invention relates to the technical field of rotor production, in particular to automatic rotor assembling equipment.
Background
The motor rotor also is the rotary part in the motor, and the motor comprises rotor and stator two parts, and it is the conversion equipment who is used for realizing electric energy and mechanical energy and electric energy, and the rotor of motor inlays at the iron core surface or imbeds the inside constitution of iron core by the permanent magnet of certain number of poles, and the permanent magnet adopts high coercivity such as neodymium iron boron more, and the rare earth permanent magnet material of high infiltration magnetic induction density makes and forms, and general rotor specifically totally 8 parts constitute: 4 iron cores, 2 magnetic steels, 1 magnetic separation sheet and 1 shaft;
at present, in the assembly of a rotor, an iron core, magnetic steel and a magnetism isolating sheet are generally glued and stacked manually by workers, then an optical axis is inserted into the center of a stacking component, and the installation of the rotor is completed.
Disclosure of Invention
Aiming at the problems, the invention provides automatic rotor assembling equipment which automatically stacks, coats, presses and discharges materials according to requirements, is favorable for improving the production efficiency, and can be used for loading and unloading materials at safe positions by personnel in the working process without potential safety hazards.
In order to realize the purpose of the invention, the invention is realized by the following technical scheme: an automatic rotor assembling device comprises a machine table, wherein a magnetic steel rotary table, a magnetic separation sheet rotary table, an iron core rotary table and an eight-station rotary table are rotatably arranged on the machine table and are respectively used for accommodating magnetic steel, magnetic separation sheets and iron cores, the eight-station rotary table is used for assembling the iron cores, the magnetic steel and the magnetic separation sheets in sequence, an optical axis feeding rail and a press-mounting rotary table are respectively arranged at two ends of the front side of the top of the machine table, the optical axis feeding rail is used for conveying an optical axis, a press-mounting module is arranged at one end of the press-mounting rotary table, and the press-mounting rotary table is matched with the press-mounting module and is used for assembling the iron cores, the magnetic steel, the magnetic separation sheets and the optical axis;
be equipped with first robot, second robot, get material manipulator, third robot and some point gluey portion on the board, some gluey portion is used for the rubber coating, first robot is arranged in snatching the station of piling up to eight station carousels behind iron core, the rubber coating on the iron core carousel, the second robot is arranged in snatching the station of piling up to eight station carousels behind magnet steel, the rubber coating on the magnet steel carousel, get material manipulator and be arranged in snatching the station of piling up to eight station carousels behind magnetism isolating sheet, the rubber coating on magnetism isolating sheet carousel, constitute the stack body, the third robot is arranged in putting the stack body to the pressure equipment carousel, snatchs again behind the optical axis rubber coating and sends to pressure equipment module department and stack body and carries out the pressure equipment to become the rotor.
The further improvement lies in that: the glue dispensing part comprises a first glue dispenser, a second glue dispenser, a third glue dispenser and a fourth glue dispenser, the first glue dispenser is used for gluing an iron core grabbed by a first robot, the second glue dispenser is used for gluing magnetic steel grabbed by a second robot, and the third glue dispenser is used for gluing a magnetism isolating sheet grabbed by a material taking manipulator.
The further improvement is that: one end position department of ware is glued to fourth point is equipped with the optical axis spreading table, and the optical axis spreading table is used for the optical axis that the centre gripping third robot snatched, ware is glued to fourth point is used for the optical axis rubber coating.
The further improvement is that: the machine table is provided with a magnetic steel waste box and a first visual detection probe, the magnetic steel waste box is arranged at one side of the magnetic steel rotary table, the first visual detection probe is used for detecting magnetic steel grabbed by the second robot, and the magnetic steel waste box is used for accommodating and detecting unqualified magnetic steel.
The further improvement lies in that: the machine table is provided with a magnetic separation sheet waste material box and a second visual detection probe, the second visual detection probe is used for detecting the magnetic separation sheet grabbed by the material taking manipulator, and the magnetic separation sheet waste material box is used for accommodating the unqualified magnetic separation sheet to be detected.
The further improvement is that: the press-fitting rotary table is a double-station table, the press-fitting module comprises a pressure cylinder support and an in-line pressure cylinder, and the in-line pressure cylinder is arranged on the pressure cylinder support.
The further improvement lies in that: and a discharge rail is arranged at one side of the machine table, and the third robot is used for placing the assembled rotor on the discharge rail.
The further improvement lies in that: the first robot comprises a first mechanical arm, four working position plates and a first chuck, wherein the four working position plates are arranged below the first mechanical arm, the first chuck is arranged at the four corners of the bottom of each four working position plate, and the first chucks are used for grabbing iron cores; the second robot includes second arm, two station boards and second chuck, two station boards are established under the second arm, the both sides of two station board bottoms all are equipped with the second chuck, the second chuck is used for snatching the magnet steel.
The further improvement lies in that: the material taking manipulator comprises an X-axis guide rail, a Y-axis guide rail and a third chuck, the Y-axis guide rail is movably mounted on the X-axis guide rail, the third chuck is movably mounted on the Y-axis guide rail through a sliding block, and the third chuck is used for grabbing the magnetism isolating sheet; the third robot includes third arm, mounting panel and fourth chuck, the mounting panel is established under the third arm, the fourth chuck is established in one side of mounting panel bottom, and the fourth chuck is used for snatching the pile body, the one end of mounting panel bottom is equipped with the motor, and the output of motor is equipped with the gripper jaw, the gripper jaw is used for the centre gripping optical axis.
The invention has the beneficial effects that:
1. according to the automatic grabbing and stacking device, the iron core, the magnetic steel and the magnetic separation sheet are automatically grabbed by the robot, glued and stacked, the optical axis is automatically grabbed, the glue is applied, the stacked components are pressed into a finished product, the finished product is automatically grabbed and discharged, manual operation is not needed in the whole process, the equipment is used for feeding in batches, the stacking, gluing, pressing and discharging are automatically carried out according to requirements, the production efficiency is improved, and in addition, personnel can carry out feeding and discharging in a safe position in the working process, and no potential safety hazard exists.
2. According to the invention, the magnetic steel grabbed by the second robot is detected by the first visual detection probe, unqualified magnetic steel is accommodated and detected by the magnetic steel waste material box, the magnetism isolating sheet grabbed by the material taking manipulator is detected by the second visual detection probe, and the unqualified magnetism isolating sheet is accommodated and detected by the magnetism isolating sheet waste material box, so that the quality of the rotor is ensured.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic view of an optical axis glue application station of the present invention;
FIG. 4 is a schematic view of a first robot of the present invention;
FIG. 5 is a schematic view of a second robot of the present invention;
FIG. 6 is a schematic view of a material pick-up robot according to the present invention;
fig. 7 is a schematic view of a third robot of the present invention.
Wherein: 1. a machine platform; 2. a magnetic steel turntable; 3. a magnetic shielding sheet turntable; 4. an iron core turntable; 5. an eight-station turntable; 6. an optical axis feed rail; 7. pressing the turntable; 8. a first robot; 9. a second robot; 10. a material taking manipulator; 11. a third robot; 12. a first dispenser; 13. a second dispenser; 14. a third glue applicator; 15. a fourth glue applicator; 16. an optical axis gluing table; 17. a magnetic steel waste box; 18. a first visual inspection probe; 19. a magnetic-shielding sheet waste box; 20. a second visual inspection probe; 21. an inline type booster cylinder; 22. a shaft blister box; 23. a discharge rail; 24. a first robot arm; 25. a four-station plate; 26. a first chuck; 27. a second mechanical arm; 28. a double-station plate; 29. a second chuck; 30. an X-axis guide rail; 31. a Y-axis guide rail; 32. a third chuck; 33. a third mechanical arm; 34. mounting a plate; 35. a fourth chuck; 36. a motor; 37. a gripper jaw.
Detailed Description
For the purpose of enhancing understanding of the present invention, the present invention will be further described in detail with reference to the following examples, which are provided for illustration only and are not intended to limit the scope of the present invention.
Example one
According to fig. 1, 2 and 3, the embodiment provides automatic rotor assembling equipment, which comprises a machine table 1, wherein a magnetic steel turntable 2, a magnetic separation sheet turntable 3, an iron core turntable 4 and an eight-station turntable 5 are rotatably arranged on the machine table 1, the magnetic steel turntable 2, the magnetic separation sheet turntable 3 and the iron core turntable 4 are respectively used for accommodating magnetic steel, magnetic separation sheets and iron cores, the eight-station turntable 5 is used for assembling the iron cores, the magnetic steel and the magnetic separation sheets in sequence, an optical axis feeding rail 6 and a press-fitting turntable 7 are respectively arranged at two ends of the front side of the top of the machine table 1, the optical axis feeding rail 6 is used for conveying an optical axis, a press-fitting module is arranged at one end of the press-fitting turntable 7, and the press-fitting turntable 7 is matched with the press-fitting module for assembling the iron cores, the magnetic steel, the magnetic separation sheets and the optical axis;
be equipped with first robot 8, second robot 9, reclaimer manipulator 10, third robot 11 and some glue portions on board 1, some glue portions are used for the rubber coating, first robot 8 is arranged in grabbing the station that stacks to eight station carousel 5 behind iron core, the rubber coating on iron core carousel 4, second robot 9 is arranged in grabbing magnet steel, stacking to eight station carousel 5's station behind the rubber coating on magnet steel carousel 2, reclaimer manipulator 10 is arranged in grabbing on magnetic separation piece carousel 3 and piles up to eight station carousel 5's station behind magnetic separation piece, the heap body that constitutes, third robot 11 is arranged in putting the heap body to pressure equipment carousel 7, sends to pressure equipment module department and carries out the pressure equipment with the heap body and become the rotor after grabbing the optical axis rubber coating again. When the automatic rotor assembling device is used, the magnetic steel turntable 2, the magnetism isolating sheet turntable 3, the iron core turntable 4 and the optical axis feeding rail 6 of the automatic rotor assembling device are manually and sequentially fed with the magnetic steel, the magnetism isolating sheets, the iron cores and the optical axes in batches, 4 iron cores are simultaneously grabbed and coated with glue through the first robot 8, and the iron cores are stacked to corresponding stations on the eight-station turntable 5 after the glue is coated; grabbing 2 magnetic steels and gluing at the same time through a second robot 9, and stacking the magnetic steels to corresponding stations on an eight-station turntable 5 after finishing the grabbing; grabbing the magnetic separation sheet and gluing the magnetic separation sheet through a material taking manipulator 10, and stacking the magnetic separation sheet to a corresponding station on an eight-station turntable 5; assembling an iron core, magnetic steel and a magnetic separation sheet on the eight-station turntable 5 to form a stacked body, and reserving an assembled discharging station; and grabbing the stacked body by a third robot 11, putting the stacked body into a press-fitting turntable 7, grabbing the optical axis for gluing, conveying the stacked body to a press-fitting module for press-fitting to obtain a finished product, and grabbing the product by the third robot 11 for discharging. The flow beat of each rotor process meets the requirement of less than 10S.
The glue dispensing part comprises a first glue dispenser 12, a second glue dispenser 13, a third glue dispenser 14 and a fourth glue dispenser 15, the first glue dispenser 12 is used for gluing an iron core grabbed by the first robot 8, the second glue dispenser 13 is used for gluing magnetic steel grabbed by the second robot 9, and the third glue dispenser 14 is used for gluing a magnetic separation sheet grabbed by the material taking manipulator 10. One end position department of fourth point glue ware 15 is equipped with optical axis rubber coating platform 16, and optical axis rubber coating platform 16 is used for the optical axis that centre gripping third robot 11 snatched, fourth point glue ware 15 is used for focusing on the optical axis rubber coating. For gluing the various parts. The point is glued the ware for prior art, glues the box and holds gluey, and it goes out to glue to be equipped with the point and glues the head above.
The machine table 1 is provided with a magnetic steel waste box 17 and a first visual detection probe 18 at one side of the magnetic steel rotary table 2, the first visual detection probe 18 is used for detecting magnetic steel grabbed by the second robot 9, and the magnetic steel waste box 17 is used for accommodating unqualified magnetic steel to be detected. The machine table 1 is provided with a magnetism isolating sheet waste material box 19 and a second visual detection probe 20, the second visual detection probe 20 is used for detecting the magnetism isolating sheet grabbed by the material taking manipulator 10, and the magnetism isolating sheet waste material box 19 is used for accommodating the magnetism isolating sheet unqualified in detection. When the rotor is used, the quality of parts is convenient to detect, and the quality of the rotor is guaranteed.
The press-fitting rotary table 7 is a double-station table, the press-fitting module comprises a pressure cylinder support and an in-line pressure cylinder 21, and the in-line pressure cylinder 21 is arranged on the pressure cylinder support. When the device is used, the third robot 11 grabs the stacked body and places the stacked body on a station in the press-fitting rotary table 7, the press-fitting rotary table 7 rotates to enable the station to rotate to the position below the in-line type pressure cylinder 21, the third robot 11 grabs the optical axis again for gluing, the optical axis is sent to the position below the in-line type pressure cylinder 21, the optical axis is pressed into the stacked body, and press-fitting is conducted to obtain a finished product.
A discharge rail 23 is arranged at one side of the machine table 1, and the third robot 11 is used for placing the assembled rotor on the discharge rail 23. The third robot 11 picks the finished product and places the finished product on the discharging rail 23 to discharge.
Example two
According to the embodiments shown in fig. 1, 2, 4, 5, 6 and 7, the embodiment provides an automatic rotor assembling device, which comprises a machine table 1, wherein a magnetic steel turntable 2, a magnetic separation sheet turntable 3, an iron core turntable 4 and an eight-station turntable 5 are rotatably arranged on the machine table 1, the magnetic steel turntable 2, the magnetic separation sheet turntable 3 and the iron core turntable 4 are respectively used for accommodating magnetic steel, a magnetic separation sheet and an iron core, the eight-station turntable 5 is used for assembling the iron core, the magnetic steel and the magnetic separation sheet in sequence, an optical axis feeding rail 6 and a press-fitting turntable 7 are respectively arranged at two ends of the front side of the top of the machine table 1, the optical axis feeding rail 6 is used for conveying an optical axis, a press-fitting module is arranged at one end of the press-fitting turntable 7, and the press-fitting turntable 7 is matched with the press-fitting module and used for assembling the iron core, the magnetic steel, the magnetic separation sheet and the optical axis;
be equipped with first robot 8, second robot 9, reclaimer manipulator 10, third robot 11 and some glue portions on board 1, some glue portions are used for the rubber coating, first robot 8 is arranged in grabbing the station that stacks to eight station carousel 5 behind iron core, the rubber coating on iron core carousel 4, second robot 9 is arranged in grabbing magnet steel, stacking to eight station carousel 5's station behind the rubber coating on magnet steel carousel 2, reclaimer manipulator 10 is arranged in grabbing on magnetic separation piece carousel 3 and piles up to eight station carousel 5's station behind magnetic separation piece, the heap body that constitutes, third robot 11 is arranged in putting the heap body to pressure equipment carousel 7, sends to pressure equipment module department and carries out the pressure equipment with the heap body and become the rotor after grabbing the optical axis rubber coating again. When the automatic rotor assembling device is used, the magnetic steel turntable 2, the magnetism isolating sheet turntable 3, the iron core turntable 4 and the optical axis feeding rail 6 of the automatic rotor assembling device are manually and sequentially fed with the magnetic steel, the magnetism isolating sheets, the iron cores and the optical axes in batches, 4 iron cores are simultaneously grabbed and coated with glue through the first robot 8, and the iron cores are stacked to corresponding stations on the eight-station turntable 5 after the glue is coated; grabbing 2 magnetic steels and gluing at the same time by a second robot 9, and stacking the magnetic steels to corresponding stations on an eight-station turntable 5 after finishing the grabbing; grabbing the magnetic separation sheet and gluing the magnetic separation sheet through a material taking manipulator 10, and stacking the magnetic separation sheet to a corresponding station on an eight-station turntable 5; assembling an iron core, magnetic steel and a magnetic separation sheet on the eight-station turntable 5 to form a stacked body, and reserving an assembled discharging station; grabbing the stacked body through a third robot 11, placing the stacked body into a press-fitting turntable 7, grabbing the optical axis for gluing, conveying the stacked body to a press-fitting module for press-fitting to obtain a finished product, and grabbing the product through the third robot 11 for discharging. The beat of each flow satisfies the requirement of less than 10S.
The first robot 8 comprises a first mechanical arm 24, four-station plates 25 and first chucks 26, wherein the four-station plates 25 are arranged below the first mechanical arm 24, the first chucks 26 are arranged at four corners of the bottom of each four-station plate 25, and the first chucks 26 are used for grabbing iron cores; the iron core rotating disc 4 is 3X4 standard, and the first chuck 26 at the bottom of the four-station plate 25 can grab four iron cores at a time.
The second robot 9 includes second arm 27, two station boards 28 and second chuck 29, two station boards 28 are established under second arm 27, the both sides of two station board 28 bottoms all are equipped with second chuck 29, second chuck 29 is used for snatching the magnet steel. The magnetic steel rotary table is of a 2X2 specification, and two second chucks 29 at the bottom of the double-chuck plate 28 can be grabbed at one time.
The material taking manipulator 10 comprises an X-axis guide rail 30, a Y-axis guide rail 31 and a third chuck 32, wherein the Y-axis guide rail 31 is movably mounted on the X-axis guide rail 30, the third chuck 32 is movably mounted on the Y-axis guide rail 31 through a sliding block, and the third chuck 32 is used for grabbing magnetism-isolating sheets; the third chuck 32 can move along the X axis and the Y axis through the X axis guide rail 30 and the Y axis guide rail 31, and one magnetism isolating sheet can be grabbed at one time.
The invention uses a first robot 8 to grab 4 iron cores and glue, and then the iron cores are stacked to corresponding stations on an eight-station turntable 5; grabbing 2 magnetic steels and gluing at the same time by a second robot 9, and stacking the magnetic steels to corresponding stations on an eight-station turntable 5 after finishing the grabbing; grabbing the magnetic separation sheet and gluing the magnetic separation sheet through a material taking manipulator 10, and stacking the magnetic separation sheet to a corresponding station on an eight-station turntable 5; assembling an iron core, magnetic steel and a magnetic separation sheet on the eight-station turntable 5 to form a stacked body; grabbing the stacked body by the third robot 11 and placing the stacked body into the press-fitting rotary table 7, grabbing the optical axis for gluing, sending the stacked body to a press-fitting module for press-fitting to form a finished product, grabbing the finished product for discharging by the third robot 11, wherein manual operation is not needed in the whole process, equipment is used for feeding in batches, and the stacked body, the glued body, the press-fitting and the discharging are automatically carried out according to requirements, so that the production efficiency is improved, and personnel can carry out feeding and discharging at a safe position in the working process without potential safety hazards; meanwhile, the magnetic steel grabbed by the second robot 9 is detected through the first visual detection probe 18, unqualified detected magnetic steel is accommodated in the magnetic steel waste box 17, the magnetism isolating sheet grabbed by the material taking manipulator 10 is detected through the second visual detection probe 20, and unqualified detected magnetism isolating sheet is accommodated in the magnetism isolating sheet waste box 19, so that the quality of the rotor is ensured.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides an automatic equipment of rotor, includes board (1), its characterized in that: the iron core assembling machine is characterized in that a magnetic steel rotary table (2), a magnetism isolating sheet rotary table (3), an iron core rotary table (4) and an eight-station rotary table (5) are rotatably arranged on the machine table (1), the magnetic steel rotary table (2), the magnetism isolating sheet rotary table (3) and the iron core rotary table (4) are respectively used for containing magnetic steel, magnetism isolating sheets and iron cores, the eight-station rotary table (5) is used for assembling the iron cores, the magnetic steel and the magnetism isolating sheets in sequence, an optical axis feeding rail (6) and a press-mounting rotary table (7) are respectively arranged at two ends of the front side of the top of the machine table (1), the optical axis feeding rail (6) is used for conveying an optical axis, a press-mounting module is arranged at one end of the press-mounting rotary table (7), and the press-mounting rotary table (7) is matched with the press-mounting module and used for assembling the iron cores, the magnetic steel, the magnetism isolating sheets and the optical axis;
be equipped with first robot (8), second robot (9), get material manipulator (10), third robot (11) and some gluing parts on board (1), some gluing parts are used for the rubber coating, first robot (8) are arranged in snatching the iron core on iron core carousel (4), pile up to the station of eight station carousel (5) after the rubber coating in, second robot (9) are arranged in snatching the magnet steel on magnet steel carousel (2), pile up to the station of eight station carousel (5) after the rubber coating in, get material manipulator (10) and be arranged in snatching the position of separating the magnetic sheet on magnetic sheet carousel (3), pile up to the station of eight station carousel (5) after the rubber coating, constitute the pile body, third robot (11) are arranged in putting the pressure equipment carousel (7) with the pile body, send to pressure equipment module department and pile body after snatching the optical axis rubber coating again and press and become the rotor.
2. The automatic rotor assembling apparatus according to claim 1, wherein: the glue dispensing part comprises a first glue dispenser (12), a second glue dispenser (13), a third glue dispenser (14) and a fourth glue dispenser (15), wherein the first glue dispenser (12) is used for gluing an iron core grabbed by the first robot (8), the second glue dispenser (13) is used for gluing magnetic steel grabbed by the second robot (9), and the third glue dispenser (14) is used for gluing a magnetic separation sheet grabbed by the material taking manipulator (10).
3. An automatic rotor assembling apparatus according to claim 2, wherein: one end position department of ware (15) is glued to the fourth point is equipped with optical axis rubber coating platform (16), and optical axis rubber coating platform (16) are used for the optical axis that centre gripping third robot (11) snatched, ware (15) are glued to the fourth point is used for the rubber coating to the optical axis.
4. The automatic rotor assembling apparatus according to claim 1, wherein: magnet steel carousel (2) one side position department be equipped with magnet steel waste material box (17) and first visual detection probe (18) on board (1), first visual detection probe (18) are used for the magnet steel detection that snatchs second robot (9), magnet steel waste material box (17) are used for holding the unqualified magnet steel that detects.
5. An automatic rotor assembling apparatus according to claim 5, wherein: place department in antimagnetic piece carousel (3) one side be equipped with antimagnetic piece waste material box (19) and second visual detection probe (20) on board (1), second visual detection probe (20) are used for detecting the antimagnetic piece that reclaimer manipulator (10) snatched, antimagnetic piece waste material box (19) are used for holding and detect unqualified antimagnetic piece.
6. The automatic rotor assembling apparatus according to claim 1, wherein: the press-fitting rotary table (7) is a double-station disc, the press-fitting module comprises a pressure cylinder support and an in-line pressure cylinder (21), and the in-line pressure cylinder (21) is arranged on the pressure cylinder support.
7. The automatic rotor assembling apparatus according to claim 1, wherein: a discharging rail (23) is arranged at one side of the machine table (1), and the third robot (11) is used for placing the assembled rotor onto the discharging rail (23).
8. An automatic rotor assembling apparatus according to any one of claims 1 to 7, wherein: the first robot (8) comprises a first mechanical arm (24), four working position plates (25) and first chucks (26), wherein the four working position plates (25) are arranged below the first mechanical arm (24), the first chucks (26) are arranged at four corners of the bottom of each four working position plate (25), and the first chucks (26) are used for grabbing iron cores; second robot (9) include second arm (27), two work position boards (28) and second chuck (29), establish under second arm (27) two work position boards (28), the both sides of two work position boards (28) bottom all are equipped with second chuck (29), second chuck (29) are used for snatching the magnet steel.
9. The automatic rotor assembling apparatus according to claim 8, wherein: the material taking manipulator (10) comprises an X-axis guide rail (30), a Y-axis guide rail (31) and a third chuck (32), the Y-axis guide rail (31) is movably mounted on the X-axis guide rail (30), the third chuck (32) is movably mounted on the Y-axis guide rail (31) through a sliding block, and the third chuck (32) is used for grabbing the magnetism isolating sheet; third robot (11) include third arm (33), mounting panel (34) and fourth chuck (35), establish under third arm (33) mounting panel (34), one side in mounting panel (34) bottom is established in fourth chuck (35), and fourth chuck (35) are used for snatching the stack body, the one end of mounting panel (34) bottom is equipped with motor (36), and the output of motor (36) is equipped with gripper jaw (37), gripper jaw (37) are used for the centre gripping optical axis.
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| CN202211176003.1A CN115464376B (en) | 2022-09-26 | 2022-09-26 | Automatic rotor assembling equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211176003.1A CN115464376B (en) | 2022-09-26 | 2022-09-26 | Automatic rotor assembling equipment |
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| CN115464376B CN115464376B (en) | 2024-04-05 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116191799A (en) * | 2023-04-26 | 2023-05-30 | 佛山市顺德龙佳微电机实业有限公司 | Production process and application of energy-saving single-phase alternating current series motor |
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| Publication number | Publication date |
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| CN115464376B (en) | 2024-04-05 |
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