CN115464376B - Automatic rotor assembling equipment - Google Patents
Automatic rotor assembling equipment Download PDFInfo
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- CN115464376B CN115464376B CN202211176003.1A CN202211176003A CN115464376B CN 115464376 B CN115464376 B CN 115464376B CN 202211176003 A CN202211176003 A CN 202211176003A CN 115464376 B CN115464376 B CN 115464376B
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- Prior art keywords
- turntable
- magnetic steel
- robot
- station
- optical axis
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 90
- 239000010959 steel Substances 0.000 claims abstract description 90
- 230000003287 optical effect Effects 0.000 claims abstract description 67
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 64
- 238000002955 isolation Methods 0.000 claims abstract description 50
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 44
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 239000003292 glue Substances 0.000 claims description 51
- 230000005389 magnetism Effects 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 24
- 239000000523 sample Substances 0.000 claims description 18
- 239000002699 waste material Substances 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 16
- 230000000007 visual effect Effects 0.000 claims description 15
- 210000000078 claw Anatomy 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000007885 magnetic separation Methods 0.000 description 10
- 230000006872 improvement Effects 0.000 description 8
- 238000010073 coating (rubber) Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910001172 neodymium magnet Inorganic materials 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention provides automatic rotor assembling equipment, which relates to the technical field of rotor production and comprises a machine table, wherein a magnetic steel turntable, a magnetic isolation sheet turntable, an iron core turntable and an eight-station turntable are rotationally arranged on the machine table, the magnetic steel turntable, the magnetic isolation sheet turntable and the iron core turntable are respectively used for accommodating magnetic steel, the magnetic isolation sheet and an iron core, the eight-station turntable is used for sequentially assembling the iron core, the magnetic steel and the magnetic isolation sheet, two ends of the front side of the top of the machine table are respectively provided with an optical axis feeding rail and a press-mounting turntable, and the optical axis feeding rail is used for conveying an optical axis; according to the invention, the iron core, the magnetic steel and the magnetic isolation sheets are automatically grabbed by the robot, glued and stacked, the optical axis gluing is automatically grabbed, the stacked components are pressed into a finished product, the finished product is automatically grabbed and discharged, manual operation is not needed in the whole process, equipment is used for feeding in batches, stacking, gluing, pressing and discharging are automatically carried out according to requirements, the production efficiency is improved, and in addition, personnel can feed and discharge in a safe position in the working process, so that potential safety hazards are avoided.
Description
Technical Field
The invention relates to the technical field of rotor production, in particular to automatic rotor assembling equipment.
Background
The motor rotor is also a rotating component in the motor, the motor consists of a rotor and a stator, the motor is a conversion device for realizing electric energy and mechanical energy and the conversion device for the mechanical energy and the electric energy, the rotor of the motor is formed by embedding permanent magnets with a certain pole pair number on the surface of an iron core or in the iron core, the permanent magnets are made of rare earth permanent magnet materials with high coercive force such as neodymium iron boron and high permeability magnetic induction density, and the general rotor is formed by 8 parts: 4 iron cores, 2 magnetic steel, 1 magnetism isolating sheet and 1 shaft;
at present, in the assembly of the rotor, usually, workers manually glue and stack the iron cores, the magnetic steel and the magnetic isolating sheets, and then insert the optical axis into the center of the stacking component to finish the installation of the rotor, the machining mode needs to consume a great deal of manpower and material resources, has low efficiency, needs to manually stack even if some machining equipment exists, then presses the optical axis, and cannot fundamentally improve the efficiency.
Disclosure of Invention
Aiming at the problems, the invention provides the automatic rotor assembling equipment which can automatically stack, glue, press fit and discharge according to requirements, is beneficial to improving the production efficiency, and can be used for loading and unloading at a safe position by personnel in the working process without potential safety hazards.
In order to achieve the purpose of the invention, the invention is realized by the following technical scheme: the automatic rotor assembling equipment comprises a machine table, wherein a magnetic steel turntable, a magnetic separation sheet turntable, an iron core turntable and an eight-station turntable are rotationally arranged on the machine table, the magnetic steel turntable, the magnetic separation sheet turntable and the iron core turntable are respectively used for accommodating magnetic steel, the magnetic separation sheet and an iron core, the eight-station turntable is used for sequentially assembling the iron core, the magnetic steel and the magnetic separation sheet, two ends of the front side of the top of the machine table are respectively provided with an optical axis feeding rail and a press-mounting turntable, the optical axis feeding rail is used for conveying an optical axis, a press-mounting module is arranged at one end position of the press-mounting turntable, and the press-mounting turntable is matched with the press-mounting module for assembling the iron core, the magnetic steel, the magnetic separation sheet and the optical axis;
the machine table is provided with a first robot, a second robot, a material taking manipulator, a third robot and a glue dispensing part, the glue dispensing part is used for gluing, the first robot is used for grabbing an iron core on an iron core turntable, stacking the iron core and the glue onto a station of an eight-station turntable, the second robot is used for grabbing magnetic steel on the magnetic steel turntable, stacking the magnetic steel and the glue onto the station of the eight-station turntable, the material taking manipulator is used for grabbing a magnetic isolation sheet on the magnetic isolation sheet turntable, stacking the magnetic isolation sheet and the glue onto the station of the eight-station turntable to form a stacking body, the third robot is used for placing the stacking body onto the press-mounting turntable, grabbing an optical axis and gluing the optical axis, and then sending the optical axis to a press-mounting module to be press-mounted with the stacking body to form a rotor.
The further improvement is that: the point is glued the portion and is included first point and glue the ware, second point and glue the ware, third point and glue the ware and fourth point, first point is glued the ware and is used for the iron core rubber coating that snatchs for first robot, the second point is glued the ware and is used for the magnet steel rubber coating that snatchs for the second robot, the third point is glued the ware and is used for the magnet separation piece rubber coating that snatchs for taking the manipulator.
The further improvement is that: an optical axis gluing table is arranged at one end of the fourth glue dispenser, the optical axis gluing table is used for clamping the optical axis grabbed by the third robot, and the fourth glue dispenser is used for gluing the optical axis.
The further improvement is that: the machine table at one side of the magnetic steel turntable is provided with a magnetic steel waste box and a first visual detection probe, the first visual detection probe is used for detecting the magnetic steel grabbed by the second robot, and the magnetic steel waste box is used for containing unqualified magnetic steel.
The further improvement is that: the machine table at one side of the magnetic isolation sheet turntable is provided with a magnetic isolation sheet waste box and a second visual detection probe, the second visual inspection probe is used for detecting the magnetism isolating sheet grabbed by the material taking manipulator, and the magnetism isolating sheet waste box is used for accommodating the magnetism isolating sheet unqualified in detection.
The further improvement is that: the press-fit rotary table is a double-station rotary table, the press-fit module comprises a booster cylinder bracket and an in-line booster cylinder, and the in-line booster cylinder is arranged on the booster cylinder bracket.
The further improvement is that: and a discharging track is arranged at one side of the machine table, and the third robot is used for placing the assembled rotor on the discharging track.
The further improvement is that: the first robot comprises a first mechanical arm, a four-station plate and a first chuck, the four-station plate is arranged under the first mechanical arm, the four corners of the bottom of the four-station plate are respectively provided with the first chucks, and the first chucks are used for grabbing iron cores; the second robot comprises a second mechanical arm, a double-station plate and a second chuck, wherein the double-station plate is arranged under the second mechanical arm, the second chucks are arranged on two sides of the bottom of the double-station plate, and the second chucks are used for grabbing magnetic steel.
The further improvement is that: the material taking manipulator comprises an X-axis guide rail, a Y-axis guide rail and a third chuck, wherein the Y-axis guide rail is movably arranged on the X-axis guide rail, the third chuck is movably arranged on the Y-axis guide rail through a sliding block, and the third chuck is used for grabbing the magnetic isolation sheet; the third robot includes third arm, mounting panel and fourth chuck, the mounting panel is established under the third arm, the fourth chuck is established in one side of mounting panel bottom, and the fourth chuck is used for snatching the stack, the one end of mounting panel bottom is equipped with the motor, and the output of motor is equipped with the gripper jaw, the gripper jaw is used for the centre gripping optical axis.
The beneficial effects of the invention are as follows:
1. according to the invention, the iron core, the magnetic steel and the magnetic isolation sheets are automatically grabbed by the robot, glued and stacked, the optical axis gluing is automatically grabbed, the stacked components are pressed into a finished product, the finished product is automatically grabbed and discharged, manual operation is not needed in the whole process, equipment is used for feeding in batches, stacking, gluing, pressing and discharging are automatically carried out according to requirements, the production efficiency is improved, and in addition, personnel can feed and discharge in a safe position in the working process, so that potential safety hazards are avoided.
2. According to the invention, the magnetic steel grabbed by the second robot is detected by the first visual detection probe, unqualified magnetic steel is contained by the magnetic steel waste box, the magnetism isolating sheet grabbed by the material taking manipulator is detected by the second visual detection probe, and unqualified magnetism isolating sheet is contained by the magnetism isolating sheet waste box, so that the quality of the rotor is guaranteed.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic view of an optical axis glue station according to the present invention;
FIG. 4 is a schematic view of a first robot of the present invention;
FIG. 5 is a schematic view of a second robot of the present invention;
FIG. 6 is a schematic view of a reclaimer robot of the present invention;
fig. 7 is a schematic view of a third robot according to the present invention.
Wherein: 1. a machine table; 2. a magnetic steel turntable; 3. a magnetic isolation sheet turntable; 4. an iron core turntable; 5. eight-station turntables; 6. an optical axis feed rail; 7. pressing and installing a turntable; 8. a first robot; 9. a second robot; 10. a material taking manipulator; 11. a third robot; 12. a first dispenser; 13. a second dispenser; 14. a third dispenser; 15. a fourth dispenser; 16. an optical axis gluing table; 17. magnetic steel waste box; 18. a first vision inspection probe; 19. magnetic isolation sheet waste box; 20. a second vision inspection probe; 21. an in-line booster cylinder; 22. a shaft plastic suction box; 23. a discharge rail; 24. a first mechanical arm; 25. a four-station plate; 26. a first chuck; 27. a second mechanical arm; 28. a double-station plate; 29. a second chuck; 30. an X-axis guide rail; 31. a Y-axis guide rail; 32. a third chuck; 33. a third mechanical arm; 34. a mounting plate; 35. a fourth chuck; 36. a motor; 37. and (3) clamping claws.
Detailed Description
The present invention will be further described in detail with reference to the following examples, which are only for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
Examples
According to fig. 1, 2 and 3, the embodiment provides automatic rotor assembling equipment, which comprises a machine table 1, wherein a magnetic steel turntable 2, a magnetic separation sheet turntable 3, an iron core turntable 4 and an eight-station turntable 5 are rotatably arranged on the machine table 1, the magnetic steel turntable 2, the magnetic separation sheet turntable 3 and the iron core turntable 4 are respectively used for accommodating magnetic steel, the magnetic separation sheet and an iron core, the eight-station turntable 5 is used for sequentially assembling the iron core, the magnetic steel and the magnetic separation sheet, two ends of the front side of the top of the machine table 1 are respectively provided with an optical axis feeding rail 6 and a press-mounting turntable 7, the optical axis feeding rail 6 is used for conveying an optical axis, a press-mounting module is arranged at one end position of the press-mounting turntable 7, and the press-mounting turntable 7 is matched with the press-mounting module for assembling the iron core, the magnetic steel, the magnetic separation sheet and the optical axis;
the machine table 1 is provided with a first robot 8, a second robot 9, a material taking manipulator 10, a third robot 11 and a glue dispensing part, the glue dispensing part is used for gluing, the first robot 8 is used for grabbing an iron core on the iron core turntable 4 and stacking the iron core and gluing the iron core into a station of the eight-station turntable 5, the second robot 9 is used for grabbing magnetic steel on the magnetic steel turntable 2 and stacking the magnetic steel and gluing the magnetic steel into the station of the eight-station turntable 5, the material taking manipulator 10 is used for grabbing a magnetic isolation sheet on the magnetic isolation sheet turntable 3 and stacking the magnetic steel and gluing the magnetic isolation sheet into the station of the eight-station turntable 5 to form a stacked body, and the third robot 11 is used for placing the stacked body into the press-mounting turntable 7, grabbing an optical axis and gluing the optical axis and then sending the optical axis to the press-mounting module to press-mount the stacked body to form a rotor. When the automatic rotor assembling device is used, magnetic steel, magnetism isolating sheets, iron cores and optical axes are manually arranged on the magnetic steel turntable 2, the magnetism isolating sheet turntable 3, the iron core turntable 4 and the optical axis feeding rail 6 of the automatic rotor assembling device in batches, 4 iron cores are simultaneously grabbed and glued through the first robot 8, and the magnetic steel, the magnetism isolating sheets, the iron cores and the optical axes are stacked in corresponding stations on the eight-station turntable 5 after the completion; simultaneously grabbing 2 magnetic steels through a second robot 9, gluing, and stacking the two magnetic steels into corresponding stations on the eight-station turntable 5 after finishing; grabbing the magnetism isolating sheets by a material taking manipulator 10, gluing, and stacking the magnetism isolating sheets into corresponding stations on the eight-station turntable 5; the iron core, the magnetic steel and the magnetism isolating sheet are assembled on the eight-station turntable 5 to form a stacked body, and a discharging station after the assembly is reserved; the stacked body is grabbed by the third robot 11 and placed in the press-mounting turntable 7, the optical axis is grabbed again to be coated with glue, the glue is sent to the press-mounting module for press-mounting to form a finished product, and the third robot 11 grabs the product to discharge. The process beats of each rotor process satisfy the requirement of less than 10S.
The glue dispensing part comprises a first glue dispensing device 12, a second glue dispensing device 13, a third glue dispensing device 14 and a fourth glue dispensing device 15, wherein the first glue dispensing device 12 is used for gluing iron cores grabbed by the first robot 8, the second glue dispensing device 13 is used for gluing magnetic steel grabbed by the second robot 9, and the third glue dispensing device 14 is used for gluing magnetic isolation sheets grabbed by the material taking manipulator 10. An optical axis gluing table 16 is arranged at one end position of the fourth glue dispenser 15, the optical axis gluing table 16 is used for clamping the optical axis grabbed by the third robot 11, and the fourth glue dispenser 15 is used for gluing the optical axis. For gluing the individual components. The glue dispenser is in the prior art, the glue box contains glue, and the glue dispensing head is arranged on the glue dispenser.
The machine table 1 at one side of the magnetic steel turntable 2 is provided with a magnetic steel waste box 17 and a first visual detection probe 18, the first visual detection probe 18 is used for detecting the magnetic steel grabbed by the second robot 9, and the magnetic steel waste box 17 is used for accommodating unqualified magnetic steel. The magnetic isolation sheet rotary table is characterized in that a magnetic isolation sheet waste box 19 and a second visual detection probe 20 are arranged on the machine table 1 at one side of the magnetic isolation sheet rotary table 3, the second visual detection probe 20 is used for detecting the magnetic isolation sheet grabbed by the material taking manipulator 10, and the magnetic isolation sheet waste box 19 is used for accommodating the unqualified magnetic isolation sheet. When in use, the quality of the parts is convenient to detect, and the quality of the rotor is guaranteed.
The press-mounting turntable 7 is a double-station turntable, the press-mounting module comprises a booster cylinder bracket and an in-line booster cylinder 21, and the in-line booster cylinder 21 is arranged on the booster cylinder bracket. When the press-fitting rotary table 7 is used, the third robot 11 grabs the stacked body and places the stacked body on one station in the press-fitting rotary table 7, the press-fitting rotary table 7 rotates to enable the station to be rotated to the position below the in-line pressurizing cylinder 21, the third robot 11 grabs the optical axis again to glue, sends the optical axis to the position below the in-line pressurizing cylinder 21, presses the optical axis into the stacked body, and presses the optical axis into a finished product.
A discharging track 23 is arranged at one side of the machine table 1, and the third robot 11 is used for placing the assembled rotor on the discharging track 23. The third robot 11 picks up the finished product and places the finished product on the discharging track 23 for discharging.
Examples
According to fig. 1, 2, 4, 5, 6 and 7, this embodiment provides an automatic rotor assembling device, which comprises a machine table 1, wherein a magnetic steel turntable 2, a magnetic isolation sheet turntable 3, an iron core turntable 4 and an eight-station turntable 5 are rotatably arranged on the machine table 1, the magnetic steel turntable 2, the magnetic isolation sheet turntable 3 and the iron core turntable 4 are respectively used for accommodating magnetic steel, the magnetic isolation sheet and an iron core, the eight-station turntable 5 is used for sequentially assembling the iron core, the magnetic steel and the magnetic isolation sheet, two ends of the front side of the top of the machine table 1 are respectively provided with an optical axis feeding rail 6 and a press-mounting turntable 7, the optical axis feeding rail 6 is used for conveying an optical axis, a press-mounting module is arranged at one end position of the press-mounting turntable 7, and the press-mounting turntable 7 is matched with the press-mounting module for assembling the iron core, the magnetic steel, the magnetic isolation sheet and the optical axis;
the machine table 1 is provided with a first robot 8, a second robot 9, a material taking manipulator 10, a third robot 11 and a glue dispensing part, the glue dispensing part is used for gluing, the first robot 8 is used for grabbing an iron core on the iron core turntable 4 and stacking the iron core and gluing the iron core into a station of the eight-station turntable 5, the second robot 9 is used for grabbing magnetic steel on the magnetic steel turntable 2 and stacking the magnetic steel and gluing the magnetic steel into the station of the eight-station turntable 5, the material taking manipulator 10 is used for grabbing a magnetic isolation sheet on the magnetic isolation sheet turntable 3 and stacking the magnetic steel and gluing the magnetic isolation sheet into the station of the eight-station turntable 5 to form a stacked body, and the third robot 11 is used for placing the stacked body into the press-mounting turntable 7, grabbing an optical axis and gluing the optical axis and then sending the optical axis to the press-mounting module to press-mount the stacked body to form a rotor. When the automatic rotor assembling device is used, magnetic steel, magnetism isolating sheets, iron cores and optical axes are manually arranged on the magnetic steel turntable 2, the magnetism isolating sheet turntable 3, the iron core turntable 4 and the optical axis feeding rail 6 of the automatic rotor assembling device in batches, 4 iron cores are simultaneously grabbed and glued through the first robot 8, and the magnetic steel, the magnetism isolating sheets, the iron cores and the optical axes are stacked in corresponding stations on the eight-station turntable 5 after the completion; simultaneously grabbing 2 magnetic steels through a second robot 9, gluing, and stacking the two magnetic steels into corresponding stations on the eight-station turntable 5 after finishing; grabbing the magnetism isolating sheets by a material taking manipulator 10, gluing, and stacking the magnetism isolating sheets into corresponding stations on the eight-station turntable 5; the iron core, the magnetic steel and the magnetism isolating sheet are assembled on the eight-station turntable 5 to form a stacked body, and a discharging station after the assembly is reserved; the stacked body is grabbed by the third robot 11 and placed in the press-mounting turntable 7, the optical axis is grabbed again to be coated with glue, the glue is sent to the press-mounting module for press-mounting to form a finished product, and the third robot 11 grabs the product to discharge. The beats of each flow satisfy the requirement of less than 10S.
The first robot 8 comprises a first mechanical arm 24, a four-station plate 25 and a first chuck 26, the four-station plate 25 is arranged under the first mechanical arm 24, the four corners of the bottom of the four-station plate 25 are respectively provided with the first chucks 26, and the first chucks 26 are used for grabbing iron cores; the iron core turntable 4 is 3X4 specification, and the first chuck 26 at the bottom of the four-station plate 25 is satisfied to grasp four iron cores at a time.
The second robot 9 comprises a second mechanical arm 27, a double-station plate 28 and a second chuck 29, the double-station plate 28 is arranged under the second mechanical arm 27, the second chucks 29 are arranged on two sides of the bottom of the double-station plate 28, and the second chucks 29 are used for grabbing magnetic steel. The magnetic steel turntable is 2X2 in specification, and the second chuck 29 at the bottom of the double-station plate 28 can be used for grabbing two pieces at a time.
The material taking manipulator 10 comprises an X-axis guide rail 30, a Y-axis guide rail 31 and a third chuck 32, wherein the Y-axis guide rail 31 is movably arranged on the X-axis guide rail 30, the third chuck 32 is movably arranged on the Y-axis guide rail 31 through a sliding block, and the third chuck 32 is used for grabbing magnetism isolating sheets; the X-axis guide rail 30 and the Y-axis guide rail 31 can be suitable for the third chuck 32 to move along the X-axis and the Y-axis, and the magnetism isolating sheet can be grasped at one time.
The third robot 11 comprises a third mechanical arm 33, a mounting plate 34 and a fourth chuck 35, the mounting plate 34 is arranged under the third mechanical arm 33, the fourth chuck 35 is arranged on one side of the bottom of the mounting plate 34, the fourth chuck 35 is used for grabbing the stacked body, a motor 36 is arranged at one end of the bottom of the mounting plate 34, a clamping claw 37 is arranged at the output end of the motor 36, and the clamping claw 37 is used for clamping the optical axis. In use, the fourth chuck 35 is used for grabbing the stacked body, the clamping claw 37 is used for clamping the optical axis, and then the motor 36 drives the clamping claw 37 to rotate, so that the optical axis is rotated and erected, and the stacked body is conveniently inserted into the stacked body for assembly. The first chuck 26, the second chuck 29, the third chuck 32, the fourth chuck 35 and the clamping jaw 37 can be replaced by different specifications to meet the production requirements of equipment on different types of products.
According to the invention, 4 iron cores are simultaneously grabbed and glued by the first robot 8, and stacked into corresponding stations on the eight-station turntable 5 after finishing; simultaneously grabbing 2 magnetic steels through a second robot 9, gluing, and stacking the two magnetic steels into corresponding stations on the eight-station turntable 5 after finishing; grabbing the magnetism isolating sheets by a material taking manipulator 10, gluing, and stacking the magnetism isolating sheets into corresponding stations on the eight-station turntable 5; the iron core, the magnetic steel and the magnetism isolating sheet are assembled on the eight-station turntable 5 to form a stacked body; the third robot 11 is used for grabbing the stacked body and placing the stacked body into the press-mounting turntable 7, grabbing the optical axis for gluing and sending the stacked body to the press-mounting module for press-mounting to form a finished product, and the third robot 11 is used for grabbing the finished product for discharging, so that manual operation is not needed in the whole process, equipment is used for feeding in batches, stacking, gluing, press-mounting and discharging are automatically carried out according to requirements, the production efficiency is improved, and in addition, personnel can feed and discharge in a safe position in the working process, so that potential safety hazards are avoided; meanwhile, the magnetic steel grabbed by the second robot 9 is detected through the first visual detection probe 18, unqualified magnetic steel is contained through the magnetic steel waste box 17, the magnetic isolation sheet grabbed by the material taking manipulator 10 is detected through the second visual detection probe 20, unqualified magnetic isolation sheets are contained through the magnetic isolation sheet waste box 19, and the quality of the rotor is guaranteed.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The automatic rotor assembling equipment comprises a machine table (1), and is characterized in that: the machine table (1) is rotationally provided with a magnetic steel turntable (2), a magnetic isolation sheet turntable (3), an iron core turntable (4) and an eight-station turntable (5), wherein the magnetic steel turntable (2), the magnetic isolation sheet turntable (3) and the iron core turntable (4) are respectively used for accommodating magnetic steel, magnetic isolation sheets and iron cores, the eight-station turntable (5) is used for sequentially assembling the iron cores, the magnetic steel and the magnetic isolation sheets, two ends of the front side of the top of the machine table (1) are respectively provided with an optical axis feeding rail (6) and a press-mounting turntable (7), the optical axis feeding rail (6) is used for conveying an optical axis, a press-mounting module is arranged at one end position of the press-mounting turntable (7), and the press-mounting turntable (7) is matched with the press-mounting module for assembling the iron cores, the magnetic steel, the magnetic isolation sheets and the optical axis;
the machine table (1) is provided with a first robot (8), a second robot (9), a material taking manipulator (10), a third robot (11) and a glue dispensing part, the glue dispensing part is used for gluing, the first robot (8) is used for grabbing an iron core on the iron core turntable (4), stacking the iron core after gluing to a station of the eight-station turntable (5), the second robot (9) is used for grabbing magnetic steel on the magnetic steel turntable (2), stacking the magnetic steel after gluing to the station of the eight-station turntable (5), the material taking manipulator (10) is used for grabbing a magnetic isolation sheet on the magnetic isolation sheet turntable (3), stacking the magnetic isolation sheet after gluing to the station of the eight-station turntable (5) to form a stacking body, and the third robot (11) is used for placing the stacking body into the press-mounting turntable (7), grabbing an optical axis, gluing and then sending the optical axis to the press-mounting module to press-mount the stacking body to form a rotor;
the glue dispensing part comprises a first glue dispensing device (12), a second glue dispensing device (13), a third glue dispensing device (14) and a fourth glue dispensing device (15), wherein the first glue dispensing device (12) is used for gluing a core grabbed by a first robot (8), the second glue dispensing device (13) is used for gluing magnetic steel grabbed by a second robot (9), the third glue dispensing device (14) is used for gluing a magnetic isolation sheet grabbed by a material taking manipulator (10), an optical axis glue dispensing table (16) is arranged at one end position of the fourth glue dispensing device (15), the optical axis glue dispensing table (16) is used for clamping an optical axis grabbed by the third robot (11), and the fourth glue dispensing device (15) is used for gluing an optical axis;
the first robot (8) comprises a first mechanical arm (24), a four-station plate (25) and a first chuck (26), the four-station plate (25) is arranged under the first mechanical arm (24), the four corners at the bottom of the four-station plate (25) are respectively provided with the first chucks (26), and the first chucks (26) are used for grabbing iron cores; the second robot (9) comprises a second mechanical arm (27), a double-station plate (28) and a second chuck (29), the double-station plate (28) is arranged under the second mechanical arm (27), the second chucks (29) are arranged on two sides of the bottom of the double-station plate (28), the second chucks (29) are used for grabbing magnetic steel, the material taking manipulator (10) comprises an X-axis guide rail (30), a Y-axis guide rail (31) and a third chuck (32), the Y-axis guide rail (31) is movably arranged on the X-axis guide rail (30), the third chuck (32) is movably arranged on the Y-axis guide rail (31) through a sliding block, and the third chuck (32) is used for grabbing magnetism isolating sheets; the third robot (11) comprises a third mechanical arm (33), a mounting plate (34) and a fourth chuck (35), wherein the mounting plate (34) is arranged under the third mechanical arm (33), the fourth chuck (35) is arranged on one side of the bottom of the mounting plate (34), the fourth chuck (35) is used for grabbing the stacked body, one end of the bottom of the mounting plate (34) is provided with a motor (36), the output end of the motor (36) is provided with a clamping claw (37), and the clamping claw (37) is used for clamping an optical axis.
2. An automatic rotor assembly device according to claim 1, wherein: the magnetic steel rotary table is characterized in that a magnetic steel waste box (17) and a first visual detection probe (18) are arranged on the machine table (1) at one side of the magnetic steel rotary table (2), the first visual detection probe (18) is used for detecting magnetic steel grabbed by the second robot (9), and the magnetic steel waste box (17) is used for accommodating unqualified magnetic steel.
3. An automatic rotor assembly device according to claim 2, wherein: the magnetic isolation sheet rotary table is characterized in that a magnetic isolation sheet waste box (19) and a second visual detection probe (20) are arranged on the machine table (1) at one side of the magnetic isolation sheet rotary table (3), the second visual detection probe (20) is used for detecting the magnetic isolation sheet grabbed by the material taking manipulator (10), and the magnetic isolation sheet waste box (19) is used for accommodating the unqualified magnetic isolation sheet.
4. An automatic rotor assembly device according to claim 1, wherein: the press-fit rotary table (7) is a double-station disc, the press-fit module comprises a booster cylinder bracket and an in-line booster cylinder (21), and the in-line booster cylinder (21) is arranged on the booster cylinder bracket.
5. An automatic rotor assembly device according to claim 1, wherein: one side position of the machine table (1) is provided with a discharging track (23), and the third robot (11) is used for placing the assembled rotor on the discharging track (23).
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| CN202211176003.1A CN115464376B (en) | 2022-09-26 | 2022-09-26 | Automatic rotor assembling equipment |
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| CN202211176003.1A CN115464376B (en) | 2022-09-26 | 2022-09-26 | Automatic rotor assembling equipment |
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