CN110518760A - A kind of magneto magnet-pasting machine - Google Patents
A kind of magneto magnet-pasting machine Download PDFInfo
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- CN110518760A CN110518760A CN201910896798.5A CN201910896798A CN110518760A CN 110518760 A CN110518760 A CN 110518760A CN 201910896798 A CN201910896798 A CN 201910896798A CN 110518760 A CN110518760 A CN 110518760A
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- 239000000463 material Substances 0.000 claims abstract description 15
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 18
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- 239000007787 solid Substances 0.000 claims description 5
- 238000012935 Averaging Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 3
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
Abstract
The present invention provides a kind of magneto magnet-pasting machines, including feeding unit material, and arc-shaped flaky magnetic shoe is supplied next station with identical posture and magnetic pole；Magnetic shoe fixture, multiple magnetic shoes are axially aligned to be tilted to axial in rotor clamper and by circumferential surface of the rotor clamper adjustment where its own；Unit is transported, magnetic shoe regularly arranged on magnetic shoe fixture is transferred to rotor surface；Rotor clamper is axially fixed rotor and rotor can be driven to rotate；Dispensing unit carries out the dispensing unit of gluing to rotor surface.The advantages of magneto magnet-pasting machine provided by the invention, is: easily realizing the complete procedure that rotor patch magnetic is expected from magnetic shoe, improve production efficiency, reduce labour cost, patch magnetic error is small, and properties of product are more stable, pass through oblique arrangement magnetic shoe, obtain skewed pole rotor, it can reduce copper loss when rear road is to motor stator straight trough coiling, improve production capacity, energy saving and cost lowering.
Description
Technical field
The present invention relates to magneto processing technique field more particularly to a kind of magneto magnet-pasting machines.
Background technique
Conventional permanent magnet motor is limited by technique processing reason, mostly uses the structure of chute stator, straight pole magnetic material greatly,
The magneto of this structure uses traditional skewed stator slot winding mode, that there are copper losses is higher, production capacity is low, labour cost is high,
The disadvantages of low efficiency.
Summary of the invention
Technical problem to be solved by the present invention lies in provide a kind of magneto patch for capableing of the oblique pole patch magnetic of automatic charging
Magnetomechanical.
The present invention is to solve above-mentioned technical problem by the following technical programs:
A kind of magneto magnet-pasting machine, including
Arc-shaped flaky magnetic shoe is supplied next station with identical posture and magnetic pole by feeding unit material；
Magnetic shoe fixture, multiple magnetic shoes are axially aligned to be adjusted where its own in rotor clamper and by rotor clamper
Circumferential surface tilts a design angle to axial；
Unit is transported, magnetic shoe regularly arranged on magnetic shoe fixture is transferred to rotor surface；
Rotor clamper is axially fixed rotor and rotor can be driven to rotate；
Dispensing unit carries out gluing to rotor surface and implements pressure maintaining solidification to the magnetic sheet posted.
Preferably, the feeding unit material includes vibrating disk, guide platform and push rod；The guide platform includes connecting with vibrating disk
Tangential deflector chute and the axial deflector chute that is connect with magnetic shoe fixture；Magnetic shoe, which is placed in vibrating disk, sequentially enters tangential guide
Slot, magnetic shoe curved opening is downward and axial vertical with the length direction of tangential deflector chute, and tangentially deflector chute moves to axial direction
Deflector chute, the push rod are set to side of the axial deflector chute far from magnetic shoe fixture, and magnetic shoe is pushed into magnetic shoe along axial deflector chute
In fixture.
Preferably, the magnetic shoe fixture includes multiple axially aligned clamping plates, and the top of the clamping plate periphery has
The notch of a magnetic shoe is accommodated, multiple clamping plates can be relative to axial rotation, and rotational angle successively increases.
Preferably, the magnetic shoe fixture further includes the pedestal being fixedly connected with guide platform, and it is solid that one is provided on the pedestal
Fixed board is provided with the horizontal fixing axle for being directed toward guide platform in fixed plate, and multiple clamping plates are axially disposed in fixing axle, and both ends
It is abutted respectively with fixed plate and guide platform.
Preferably, the bottom of the clamping plate periphery has a convex block, is provided with a push plate on pedestal, magnetic shoe is axially aligned
When on clamping plate, plate surfaces are parallel with fixing axle and bump contact with each clamping plate；Push plate one end is axially extended in folder
Simultaneously hingedly fixed with pedestal on the outside of plate, susceptor surface be additionally provided with power output direction vertical with fixing axle and power output end and
The straight line driving mechanism that push plate abuts, the power end of the straight line driving mechanism can stretch out driving push plate rotation.
Preferably, restoring board, described restoring board one end are additionally provided in the other side that convex block is equipped with push plate on the pedestal
It is hingedly fixed with pedestal, the other end is connect with resetting-mechanism；The resetting-mechanism is compressed in stress, is removed automatic when external force
It stretches out.
Preferably, the transhipment unit includes extracting clamp and driving extracting clamp at least in magnetic shoe fixture and rotor clamper
Between switching position mechanical arm；The extracting clamp is fixed on the robotic arm；The extracting clamp includes and magnetic shoe jig table
The identical snap-gauge of face shape, multiple profiling Pneumatic suction cups corresponding with the magnetic shoe position in magnetic shoe fixture；The snap-gauge rotation is solid
Determine on the robotic arm, profiling Pneumatic suction cup is fixed on the lower surface of snap-gauge；Pneumatic equipment passes through the snap-gauge and more by tracheae
A profiling Pneumatic suction cup connection.
Preferably, the rotor clamper includes support base, and the support base includes the first support successively linearly arranged,
Two brackets, third bracket；The rotor includes cylindrical spindle nose and special-shaped spindle nose；The cylinder spindle nose and special-shaped spindle nose difference
Rotation is fixed in first support and second support, and servo motor is fixed on third bracket, and same with one end spindle nose of rotor
Axis is fixed；Rotor is fixed on support base, and one end spindle nose of rotor is coaxially fixed with servo motor；In the first support
It is further fixed on zero point centering sensor, is further fixed on material detection sensor on the secondary support bracket；
Preferably, sliding slot is vertically offered in the first support, sliding is fixed with height adjusting blocks in sliding slot, described
The top of height adjusting blocks is fixed, and there are two positioning roller, two positioning roller horizontal interval arrangements；The cylinder spindle nose is put
It sets between two positioning rollers and is supported by two positioning rollers and positioned；
The height adjusting blocks are additionally provided with level board backwards to the side of rotor, are fixed on level board and hold out against cylinder；.
Preferably, it is further fixed on positioning plate in the side of the second support towards rotor, the horizontal direction on positioning plate
On be fixed at intervals with two positioning bearings；The abnormity spindle nose includes cylindrical section and special-shaped section；The abnormity section is located at outermost end；Circle
Shell of column is shelved on two positioning bearings, and two positioning bearings provide support for cylindrical section；Level offers axis in the second support
Hole is fixed with bearing in axis hole, is fixed with positioning chuck in bearing；It is defeated with servo motor that described positioning chuck one end is pierced by bearing
Outlet is coaxially fixed, and the other end is the special-shaped clamp with the special-shaped section secure fit.
The advantages of magneto magnet-pasting machine provided by the invention, is: easily realizing and expects skewed-rotor from magnetic shoe
The complete procedure for pasting magnetic improves production efficiency, reduces labour cost, patch magnetic error is small, and properties of product are more stable, by inclining
Tiltedly arrangement magnetic shoe, obtains skewed pole rotor, around mode, can reduce copper loss, energy saving and cost lowering using directly in motor stator winding.
Detailed description of the invention
Fig. 1 is magneto entirety overlooking structure diagram provided by the embodiment of the present invention；
Fig. 2 is the magnetic shoe schematic diagram that magneto provided by the embodiment of the present invention pastes magnetic；
Fig. 3 is the magnetic shoe fixture schematic diagram that magneto provided by the embodiment of the present invention pastes magnetic；
Fig. 4 is the structural schematic diagram of operational unit in magneto provided by the embodiment of the present invention；
Fig. 5 is the structural schematic diagram of extracting clamp in magneto provided by the embodiment of the present invention
Fig. 6 is the present invention looks up structural representation of extracting clamp in magneto provided by the embodiment of the present invention；
Fig. 7 is the structural schematic diagram of rotor clamper in magneto provided by the embodiment of the present invention；
Fig. 8 is the cylindrical spindle nose of permanent magnet machine rotor and the cooperation of height adjusting blocks provided by the embodiment of the present invention
The structural schematic diagram of structural schematic diagram and height adjusting blocks and first support；
Fig. 9 is the special-shaped spindle nose of rotor and the cooperation knot of spring bearing in magneto provided by the embodiment of the present invention
Structure schematic diagram；
Figure 10 is the special-shaped spindle nose of rotor and the cooperation of positioning chuck in magneto provided by the embodiment of the present invention
Structural schematic diagram；
Figure 11 is the position of dispensing unit and rotor and rotor clamper in magneto provided by the embodiment of the present invention
Structural schematic diagram.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with specific embodiment, and reference
Attached drawing, the present invention is described in further detail.
As shown in Figure 1, present embodiments provide a kind of magneto magnet-pasting machine, including feeding unit material, magnetic shoe fixture 2, turn
Transportation unit 6, rotor clamper 3 and the dispensing unit 7 that gluing is carried out to 4 surface of rotor；Magnetic shoe 5 is sent to magnetic by feeding unit material
In watt fixture 2, the axially aligned magnetic shoe 5 of magnetic shoe fixture, will be after arrangement by transhipment unit 6 then by its deflection to axial
The absorption of magnetic shoe 5 is taken away, and dispensing unit 7 carries out dispensing to the position of magnetic to be pasted on rotor 4, transports unit 6 for magnetic shoe 5 and is pressed in rotor
Patch magnetic is carried out on 4, rotor clamper 3 drives rotor 4 to turn an angle and prepares to paste magnetic operation next time after completion work.
The feeding unit material includes vibrating disk 10, guide platform 1 and push rod 13；Referring to Fig.2, the guide platform 1 includes and vibration
The tangential deflector chute 11 that Moving plate 10 connects and the axial deflector chute 12 that connect with magnetic shoe fixture 2, the end of tangential deflector chute 11 and
Axial deflector chute 12 is connected to.Magnetic shoe 5 is placed in vibrating disk 10, enters 10 track of vibrating disk by the effect of vibration of vibrating disk 10
Feeding is carried out, since vibrating disk 10 itself is exported by the material that specific Track desigh can screen specific pose, this
Application equally screens the pose of magnetic shoe 5 using vibrating disk 10.Refering to fig. 1, the magnetic shoe 5 is arc-shaped flaky structure, edge
It axially sees, two sides are respectively the pole S and the pole N, and due to homopolar-repulsion, magnetic shoe 5 is in the posture injection that the pole SN attracts each other, and are passed through
Track structure is configured, enabling curved opening fall into towards the magnetic shoe 5 on the outside of track can ensure that all magnetic in vibrating disk 10
Watts 5 successively leave vibrating disk 10 with identical pose and pole arrangement；The specific structure of vibrating disk 10 and track is to this field skill
Art personnel are conventional technical means, on basis disclosed in the present application, those skilled in the art can sets itself, the application
Without being described in detail.
After 10 track of vibrating disk, magnetic shoe 5 enters tangential deflector chute 11,5 axis of magnetic shoe with curved opening pose directed downwardly
To vertical with the length direction of tangential deflector chute 11, under the promotion of magnetic shoe 5 below, the magnetic shoe 5 of front sequentially enters axial leads
Hopper 12, the axial direction of magnetic shoe 5 is overlapped with the length direction of axial deflector chute 12 at this time, and it is remote that push rod 13 is set to axial deflector chute 12
One end from magnetic shoe fixture 2, and drive it to move along deflector chute 12 by a cylinder 14, by controlling program, rationally control vibration
The feeding beat of disk 10 and push rod 13, to complete feeding work in the orderly feeding magnetic shoe fixture 2 that magnetic shoe 5 is orderly.
In conjunction with Fig. 2 and Fig. 3, the magnetic shoe fixture 2 includes multiple axially aligned clamping plates 21 and fixes company with guide platform 1
The pedestal 22 connect, the top of 21 periphery of clamping plate have the notch 211 being connected to axial deflector chute 12 for accommodating magnetic shoe 5,
It is vertically arranged on the pedestal 22 with fixed plate 221, it is horizontally disposed in the fixed plate 221 to have to be directed toward guide platform
1 fixing axle, multiple clamping plates 21 are arranged in fixing axle along axial direction, and the clamping plate 21 at both ends respectively with fixed plate 221 and guide
Platform 1 abuts, and by the effect of push rod 13, magnetic shoe 5 can be made to sequentially enter clamping plate 21 and be axially and regularly arranged.
Refering to Fig. 3, the bottom of 21 periphery of clamping plate is additionally provided with a convex block 212, in conjunction with Fig. 2, is provided on pedestal 22
One push plate 23, magnetic shoe 5 is axially aligned when on clamping plate 21, and 23 surface of push plate is parallel with fixing axle and convex with each clamping plate 21
Block 212 contacts, and 23 one end of push plate extends axially into 21 outside of clamping plate and hingedly fixes with pedestal 22, and 22 surface of pedestal is additionally provided with
The straight line driving mechanism that power output direction is substantially vertical with fixing axle and power output end is abutted with push plate 23, the straight line drive
The power output end driving rotation of push plate 23 of motivation structure is to drive clamping plate 21 to rotate relative to fixing axle, and the rotation of clamping plate 21
Amplitude is gradually increased from the hinged end of push plate 23 to free end, to make the magnetic shoe 5 being fixed in clamping plate 21 in the circle of clamping plate 21
Week tilted arrangement, the straight line driving mechanism can select cylinder, the conventional equipments such as oil cylinder.
After inclined magnetic shoe 5 leaves clamping plate 21, need again to arrange clamping plate 21 along the length direction of axial deflector chute 12
It arranges, one restoring board is set by being equipped with the opposite side of push plate 23 in convex block 212 in preferred embodiment, restoring board one end is articulated with
On pedestal 22, the other end is connect with resetting-mechanisms such as spring, hydraulic stems, in the active force by push plate 23, resetting-mechanism energy
Enough to be compressed to make restoring board that convex block 212 be followed to rotate, in straight line driving mechanism recycling, resetting-mechanism auto-extending makes multiple
Position plate returns to initial position, the effect due to straight line driving mechanism to push plate 23, it can be ensured that restoring board will not push away clamping plate 21
To reversed dip position, to clamping plate 21 can be allowed to automatically reset after taking magnetic shoe 5 away.
Refering to Fig. 4, Fig. 5, Fig. 6, transhipment unit 6 described in the present embodiment includes extracting clamp 61, and driving extracting clamp
61 at least between magnetic shoe fixture and rotor clamper switching position driving mechanical arm 62；Extracting clamp 61 is fixed on mechanical arm 62
On；It is extracting clamp 61 includes and magnetic shoe chucking surface shape is identical snap-gauge 611, corresponding with the magnetic shoe position in magnetic shoe fixture
Multiple profiling Pneumatic suction cups 612；The rotation of snap-gauge 611 is fixed on mechanical arm 62, and profiling Pneumatic suction cup 612 is fixed on snap-gauge 611
Lower surface；Pneumatic equipment passes through snap-gauge 611 by tracheae and connect with multiple profiling Pneumatic suction cups 612.Due to needing while inhaling
Take multiple magnetic shoes 5 of oblique arrangement, thus profiling Pneumatic suction cup 612 be also required to be provided with it is multiple.Since extracting clamp 61 needs
In the switching position between magnetic shoe fixture 2 and rotor clamper 3 and the adjustment in height, therefore mechanical arm 62 can at least drive and take
Part fixture 61 realizes the translational motion on two-dimensional directional.The mechanical arm 62 is conventional structure, and this will not be detailed here.
Refering to Fig. 6, due to rotor generally cylindrical body, so snap-gauge 611 is arranged to one piece and rotor table by the present embodiment
The identical curved plate-like structure in face, multiple profiling Pneumatic suction cups 612 are fixed on 611 lower surface of snap-gauge, and open up on snap-gauge 611
There is an air cavity being connected to pneumatic equipment, air cavity is connect by pipeline with pneumatic equipment, and each profiling Pneumatic suction cup 612 is and air cavity
Connection, to realize negative pressure pickup.
It is another since one end of rotor 4 provided in this embodiment is cylindrical spindle nose 41 refering to Fig. 7, Fig. 8, Fig. 9, Figure 10
End is special-shaped spindle nose 42；So the specific structure of rotor clamper 3 are as follows: including first support 31, second successively linearly to arrange
Frame 32, third bracket 33；Sliding slot 311 is vertically offered in first support 31, sliding is fixed with height adjusting blocks in sliding slot 311
312, height adjusting blocks 312 can be used the modes such as bolt is fixed, pin positions with first support 31 and fix.Height adjusting blocks 312
Fixed there are two positioning roller 313, two 313 horizontal intervals of positioning roller arrangements on top；It is fixed that cylindrical spindle nose is shelved on two
It is supported between the idler wheel 313 of position and by two positioning rollers 313 and positions；Height adjusting blocks 312 are additionally provided with water backwards to the side of rotor
Plate 314 is fixed on level board 314 and holds out against cylinder 9.Rotor workpiece presses 10 poles (i.e. 36 ° of mechanical angles) in the present embodiment
Indexing, servo motor rotation angle and the beat that holds out against for holding out against cylinder cooperate progress by programming software.Each rotor pastes magnetic knot
Shu Hou unclamps signal to holding out against cylinder and sending.
It is fixed with positioning plate 321 in the side of second support 32 towards rotor, it is horizontally spaced on positioning plate 321
It is fixed with two positioning bearings 322；Special-shaped spindle nose 42 includes cylindrical section 421 and special-shaped section 422；Special-shaped section 422 is located at outermost end；Circle
Shell of column 421 is shelved on two positioning bearings 322, and two positioning bearings 322 are that cylindrical section 421 provides support；Water in second support 32
Be opened flat and be equipped with axis hole, be fixed with bearing 323 in axis hole, be fixed in bearing 323 324 one end of positioning chuck be pierced by bearing 323 with
8 output end of servo motor is coaxially fixed, and the other end is the special-shaped clamp 3241 with special-shaped 422 secure fit of section.
In the present embodiment, zero point centering sensor, also solid in second support 32 is also further fixed in first support 31
Surely there is material detection sensor.
Magnetic material will to evenly distribute on circumference accurately indexes, and the present embodiment realizes angle using angle alignment displacement sensor
Degree positioning, angular transducer and servo motor and workpiece rotor is connected on same transmission shaft, by what is coupled with motor coaxle
The transmission ratio data of pole indexing in rotor speed, magnetic material circumference input main control chip.10 pole rotors often turn over 1/10 circle, centering
Sensor is primary with regard to counting.Toward when positive direction rotation, counts and increase, when changing toward opposite direction, count and reduce.Counting and angle
The count value of the initial position of sensor is arranged to 0, is resetted using programming software centering.
To guarantee that magnetic material is held in place on rotor workpiece, (also known as using material detection sensor, that is, displacement sensor
Linear transducer), effect is that the detection physical quantity of magnetic material position on rotor is converted to electricity.In process of production, it is displaced
Measurement by position signal be sent directly into master control programming.There is digitlization, high-precision, anti-interference ability using grating sensor
By force, without artificial error in reading, it is easy for installation, using it is reliable the advantages that, this example be applied successfully.
Ohject displacement causes numerical value to increase and reduce, and sizes values then show the direction of displacement.Displacement sensor is accurately
The absolute position of detection activity magnetic sheet and the actual displacement value for adjusting detected product；Sensor output signal is absolute displacement
Value, even if power interruptions, reclosing, data will not lose, and there are no must be zeroed again.
Rotor 4 is fixed and pastes magnetic mode specifically: first by 4 placement location of rotor by positioning roller 313 and positioning bearing 322
Cooperation carries out positioning support, and positioning chuck 324 is docked in special-shaped spindle nose 42 and then starting holds out against cylinder 9 and holds out against, makes special-shaped axis
First 42 are fixed under the clamping of cylinder 9 and positioning chuck 324 with special-shaped clamp secure fit, 4 horizontal direction of rotor.Rotor
4 rotation magnetic tile pastings are driven by the located clamp 324 of synchronous belt by servo motor 8 and carry out angle adjustment.Using PMSM servo
Motor 8 drives, and guarantees the position consistency stopped every time, guarantees that operator's blowing is same position, is sensed by zero point centering
Device determines the initial paste position of each rotor；Mechanical arm 62 pastes each behavior same action, the angle which pastes by
Motor control, motor rotates to the position of next line stickup after the completion of which pastes, and circuits sequentially to stickup and completes.
Refering to fig. 11, it also needs to carry out dispensing, this Shen using the magnetic potential to be pasted to rotor surface of dispensing unit 7 before pasting magnetic
The dispensing unit 7 that please be used includes fixed bracket 71, be provided on fixed bracket 71 horizontal concrete chute and with horizontal concrete chute cooperation
Sliding block 72；Servo mould group 73 is fixed on bracket 71 and sliding block 72 is driven to move horizontally, fixed a little in the end of sliding block 72
Glue cylinder 74, point glue cylinder 74 is vertically arranged, and downward, output end fixes syringe locating rack 75,75 bottom of syringe locating rack to output end
Portion's fixed point plastic pin cylinder 76.Dispensing syringe 76 is located at 4 top of rotor, and sliding block 72 is axially moved along rotor 4.Servo mould group 73 and point
Glue cylinder 74 controls tact of motion by motor machine controller.
The magnet-pasting machine course of work provided in this embodiment are as follows: magnetic shoe is sent into magnetic shoe fixture through vibrating disk, straight vibration, to magnetic shoe
Magnetic shoe fills the state that laggard line misregistration separation is arranged in required α ° in fixture, and mechanical arm is drawn product at magnetic shoe fixture, turned
It is sticked on rotor.Wherein, before magnetic shoe stickup, rotor is positioned by positioning roller and positioning bearing fit first, holds out against gas
Cylinder is held out against, and is driven by synchronous belt through clamp by motor and is carried out angle adjustment；Rotor angle carries out patch magnetic after adjusting.
SICK is selected using detection sensor in the present embodiment, it is ensured that magnet steel is accurately positioned；Dispenser passes through multiple groups servo
Dispensing operation is completed in motor cooperation.Extracting clamp carries out crawl multi-disc magnet steel using negative pressure mode.The resetting essence of mechanical arm
Degree is ± 0.05；Workpiece holding product accurate location, product blank error guarantee in ± 0.1mm.
It is driven using PMSM servo motor, guarantees the position consistency stopped every time, it is same for guaranteeing that operator puts magnetic sheet
Position determines the initial paste position of each product by zero point centering sensor；
Mechanical arm pastes each behavior same action, and by Serve Motor Control, which pastes completes the angle which pastes
Servo motor rotates to the position of next line stickup afterwards, circuits sequentially to stickup and completes.
Magnet-pasting machine profession equipment for customizing functional objective provided in this embodiment, it is quick using the software programming magnet steel that will not magnetize
It is adhered on the outer surface of rotor core, is dislocatedly distributed by multistage, it is desirable that axial magnetic steel gapless, radial magnet steel are placed non-magnetic
Isolating bar.To reduce dwell time and pressure, magnet steel can be a small amount of with magnetic, plays fixing and anti-offset, semi-automatic bonding every
Time 3min, than manually improving effect decades of times.
And the control program of necessity needed for realizing the scheme of the application is ordinary skill in the art means, herein not
It repeats again.
Magnet-pasting machine provided by the present application replaces manual work by the mechanical magnetic that pastes, and reduces permanent magnet motor static state tooth socket and turns
Square improves electric motor starting characteristic, reduces dynamic operation noise, improves system response frequency, significantly improve properties of product.Paste magnetic
Machine pastes the 1.5KW magneto produced by the way of magnetic using oblique pole, compared to the single machine of traditional 1.5KW AC induction motor
Weight can reduce 5kg, and material cost reduction by 60% is with good economic efficiency.
Claims (10)
1. a kind of magneto magnet-pasting machine, it is characterised in that: including
Arc-shaped flaky magnetic shoe is supplied next station with identical posture and magnetic pole by feeding unit material；
Magnetic shoe fixture, multiple magnetic shoes are axially aligned to adjust the circumference where its own in rotor clamper and by rotor clamper
Surface tilts to axial；
Unit is transported, magnetic shoe regularly arranged on magnetic shoe fixture is transferred to rotor surface；
Rotor clamper is axially fixed rotor and rotor can be driven to rotate；
Dispensing unit carries out gluing to rotor surface.
2. a kind of magneto magnet-pasting machine according to claim 1, it is characterised in that: the feeding unit material includes vibration
Disk, guide platform and push rod；The guide platform includes the tangential deflector chute connecting with vibrating disk and the axial direction connecting with magnetic shoe fixture
Deflector chute；Magnetic shoe, which is placed in vibrating disk, sequentially enters tangential deflector chute, and magnetic shoe curved opening is downward and axial with tangential guide
The length direction of slot is vertical, and tangentially deflector chute moves to axial deflector chute, and it is separate that the push rod is set to axial deflector chute
Magnetic shoe is pushed into magnetic shoe fixture by the side of magnetic shoe fixture along axial deflector chute.
3. a kind of magneto magnet-pasting machine according to claim 2, it is characterised in that: the magnetic shoe fixture includes multiple edges
The clamping plate of axial alignment, the top of the clamping plate periphery have a notch of one magnetic shoe of accommodating, and multiple clamping plates can be relative to
Axial rotation, and rotational angle successively increases.
4. a kind of magneto magnet-pasting machine according to claim 3, it is characterised in that: the magnetic shoe fixture further includes and leads
Expect the pedestal that platform is fixedly connected, be provided with a fixed plate on the pedestal, the level that direction guide platform is provided in fixed plate is solid
Dead axle, multiple clamping plates are axially disposed in fixing axle, and both ends are abutted with fixed plate and guide platform respectively.
5. a kind of magneto magnet-pasting machine according to claim 4, it is characterised in that: the bottom of the clamping plate periphery has
One convex block is provided with a push plate on pedestal, and magnetic shoe is axially aligned when on clamping plate, plate surfaces it is parallel with fixing axle and with it is every
The bump contact of a clamping plate；Push plate one end axially extends on the outside of clamping plate and hingedly fixes with pedestal, and susceptor surface is also set up
The straight line driving mechanism that dynamic outbound course is vertical with fixing axle and power output end is abutted with push plate, the straight line driving
The power end of structure can stretch out driving push plate rotation.
6. a kind of magneto magnet-pasting machine according to claim 5, it is characterised in that: be equipped with and push away in convex block on the pedestal
The other side of plate is additionally provided with restoring board, and described restoring board one end is hingedly fixed with pedestal, and the other end is connect with resetting-mechanism；Institute
It states resetting-mechanism to be compressed in stress, auto-extending when removing external force.
7. according to a kind of any magneto magnet-pasting machine of claim 3 to 6, it is characterised in that: the transhipment unit packet
It includes extracting clamp and drives the mechanical arm of extracting clamp switching position at least between magnetic shoe fixture and rotor clamper；The pickup
Fixture is fixed on the robotic arm；The extracting clamp includes in the snap-gauge coincideing with magnetic shoe chucking surface shape and magnetic shoe fixture
The corresponding multiple profiling Pneumatic suction cups in magnetic shoe position；The snap-gauge rotation is fixed on the robotic arm, and profiling Pneumatic suction cup is fixed
In the lower surface of snap-gauge；Pneumatic equipment passes through the snap-gauge by tracheae and connect with multiple profiling Pneumatic suction cups.
8. a kind of magneto magnet-pasting machine according to claim 1, it is characterised in that: the rotor clamper includes support
Seat, the support base includes the first support successively linearly arranged, second support, third bracket；The rotor includes cylinder
Spindle nose and special-shaped spindle nose；The cylinder spindle nose and special-shaped spindle nose rotate be fixed in first support and second support respectively, watch
It takes motor to be fixed on third bracket, and is coaxially fixed with one end spindle nose of rotor；Rotor is fixed on support base, and rotor
One end spindle nose is coaxially fixed with servo motor；Zero point centering sensor is further fixed in the first support, in second support
On be further fixed on material detection sensor；The centering sensor and the communication connection of material detection sensor Method of Averaging Controller.
9. a kind of magneto magnet-pasting machine according to claim 8, it is characterised in that: vertically opened up in the first support
There is sliding slot, sliding is fixed with height adjusting blocks in sliding slot, and the top of the height adjusting blocks is fixed there are two positioning roller, and two
A positioning roller horizontal interval arrangement；The cylinder spindle nose, which is shelved between two positioning rollers and is supported by two positioning rollers, to be determined
Position；
The height adjusting blocks are additionally provided with level board backwards to the side of rotor, are fixed on level board and hold out against cylinder.
10. a kind of magneto magnet-pasting machine according to claim 8, it is characterised in that: turn in the second support direction
The side of son is further fixed on positioning plate, horizontally spaced on positioning plate to be fixed with two positioning bearings；The abnormity spindle nose
Including cylindrical section and special-shaped section；The abnormity section is located at outermost end；Cylindrical section is shelved on two positioning bearings, and two positioning bearings are
Cylindrical section provides support；Level offers axis hole in the second support, and bearing is fixed in axis hole, positioning is fixed in bearing
Clamp；Described positioning chuck one end is pierced by bearing and coaxially fixes with servo motor output end, and the other end is solid with the special-shaped section
Surely the special-shaped clamp cooperated.
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| CN201910896798.5A CN110518760A (en) | 2019-09-19 | 2019-09-19 | A kind of magneto magnet-pasting machine |
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| CN201910896798.5A CN110518760A (en) | 2019-09-19 | 2019-09-19 | A kind of magneto magnet-pasting machine |
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