CN115323579A - 一种高支高密导光面料的制备方法 - Google Patents
一种高支高密导光面料的制备方法 Download PDFInfo
- Publication number
- CN115323579A CN115323579A CN202211058620.1A CN202211058620A CN115323579A CN 115323579 A CN115323579 A CN 115323579A CN 202211058620 A CN202211058620 A CN 202211058620A CN 115323579 A CN115323579 A CN 115323579A
- Authority
- CN
- China
- Prior art keywords
- light guide
- yarn
- count
- yarns
- warp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 55
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- 239000002245 particle Substances 0.000 claims abstract description 33
- 238000004513 sizing Methods 0.000 claims abstract description 26
- 238000009990 desizing Methods 0.000 claims abstract description 22
- 238000009999 singeing Methods 0.000 claims abstract description 19
- 238000010409 ironing Methods 0.000 claims abstract description 16
- 229920000742 Cotton Polymers 0.000 claims abstract description 14
- 229920000728 polyester Polymers 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 238000009987 spinning Methods 0.000 claims abstract description 7
- 229920000433 Lyocell Polymers 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 29
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 23
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- 238000001035 drying Methods 0.000 claims description 19
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 15
- 239000011259 mixed solution Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 15
- 239000012266 salt solution Substances 0.000 claims description 15
- 150000003608 titanium Chemical class 0.000 claims description 15
- 238000005406 washing Methods 0.000 claims description 13
- 239000004902 Softening Agent Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- 239000002243 precursor Substances 0.000 claims description 10
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 8
- 239000000243 solution Substances 0.000 claims description 8
- 229920000881 Modified starch Polymers 0.000 claims description 6
- 239000004368 Modified starch Substances 0.000 claims description 6
- 235000019426 modified starch Nutrition 0.000 claims description 6
- 239000000047 product Substances 0.000 claims description 6
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 claims description 5
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 5
- 229920000858 Cyclodextrin Polymers 0.000 claims description 5
- 239000001116 FEMA 4028 Substances 0.000 claims description 5
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- 229910021529 ammonia Inorganic materials 0.000 claims description 5
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 5
- 239000007864 aqueous solution Substances 0.000 claims description 5
- WHGYBXFWUBPSRW-FOUAGVGXSA-N beta-cyclodextrin Chemical compound OC[C@H]([C@H]([C@@H]([C@H]1O)O)O[C@H]2O[C@@H]([C@@H](O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O3)[C@H](O)[C@H]2O)CO)O[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@@H]3O[C@@H]1CO WHGYBXFWUBPSRW-FOUAGVGXSA-N 0.000 claims description 5
- 235000011175 beta-cyclodextrine Nutrition 0.000 claims description 5
- 229960004853 betadex Drugs 0.000 claims description 5
- 238000001354 calcination Methods 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 5
- KHAYCTOSKLIHEP-UHFFFAOYSA-N docosyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCCCCCOC(=O)C=C KHAYCTOSKLIHEP-UHFFFAOYSA-N 0.000 claims description 5
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 5
- 239000002244 precipitate Substances 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 235000013162 Cocos nucifera Nutrition 0.000 claims description 3
- 244000060011 Cocos nucifera Species 0.000 claims description 3
- 229920004933 Terylene® Polymers 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 238000007654 immersion Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 238000009792 diffusion process Methods 0.000 abstract description 6
- 230000035699 permeability Effects 0.000 abstract description 6
- 238000009941 weaving Methods 0.000 abstract description 6
- 238000004043 dyeing Methods 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 31
- 239000012224 working solution Substances 0.000 description 28
- 241000219146 Gossypium Species 0.000 description 9
- 229920013822 aminosilicone Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 230000003750 conditioning effect Effects 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 239000012752 auxiliary agent Substances 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- 238000007730 finishing process Methods 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 4
- 238000002791 soaking Methods 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 102000004139 alpha-Amylases Human genes 0.000 description 3
- 108090000637 alpha-Amylases Proteins 0.000 description 3
- 229940024171 alpha-amylase Drugs 0.000 description 3
- AVKLPTSKTBCMGS-UHFFFAOYSA-N but-2-ene-1,2,3,4-tetrol urea Chemical class NC(=O)N.C(O)C(=C(O)CO)O AVKLPTSKTBCMGS-UHFFFAOYSA-N 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000007598 dipping method Methods 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 150000002191 fatty alcohols Chemical class 0.000 description 3
- 229910001629 magnesium chloride Inorganic materials 0.000 description 3
- 230000003472 neutralizing effect Effects 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000003223 protective agent Substances 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 239000000080 wetting agent Substances 0.000 description 3
- 238000009970 yarn dyeing Methods 0.000 description 3
- AOMUHOFOVNGZAN-UHFFFAOYSA-N N,N-bis(2-hydroxyethyl)dodecanamide Chemical compound CCCCCCCCCCCC(=O)N(CCO)CCO AOMUHOFOVNGZAN-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000077 insect repellent Substances 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000005871 repellent Substances 0.000 description 2
- 230000002940 repellent Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- 240000000047 Gossypium barbadense Species 0.000 description 1
- 235000009429 Gossypium barbadense Nutrition 0.000 description 1
- 206010003549 asthenia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/58—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides
- D06M11/59—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides with ammonia; with complexes of organic amines with inorganic substances
- D06M11/61—Liquid ammonia
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
- D06M13/2246—Esters of unsaturated carboxylic acids
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
- D06M15/11—Starch or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/327—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
- D06M15/333—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/20—Treatment influencing the crease behaviour, the wrinkle resistance, the crease recovery or the ironing ease
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/40—Reduced friction resistance, lubricant properties; Sizing compositions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/20—Physical properties optical
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Inorganic Chemistry (AREA)
- Woven Fabrics (AREA)
Abstract
本发明公开一种高支高密导光面料的制备方法,包括纺纱得到经纱与纬纱,经纬纱染色,浆纱织造,烧毛,退浆,定型,预拉幅,免烫整理,第一次焙烘,拉幅调湿,第二次焙烘,拉幅,预缩,得到成品;其中,经纱为165‑170英支混纺纱,纬纱为145‑155英支混纺纱,经纱由掺杂导光粒子的涤纶弹力丝与长绒棉混纺而成,所述纬纱由细旦天丝与细绒棉混纺而成。本发明在经纱中掺杂导光粒子,使其具有良好的光扩散性能与扩散效果,良好的亮度表现;通过本发明的面料制得的舞台演出服,导光粒子可以反射舞台上光照射的光线,均匀扩散,透光均匀通透性好,提高聚色效果。
Description
技术领域
本发明属于纺织领域,涉及一种面料,尤其涉及一种高支高密导光面料的制备方法。
背景技术
随着人们对穿衣品质要求的提高,衣服舒适性逐渐成为人们消费所关注的终点。高支高密面料的外观及穿着舒适性在市场选择上收到特别的青睐。
中国专利CN 105780257 A公开一种高支高密家纺面料的纺织方法及后整理方法,该高支高密家纺面料的原料为皮马棉,经纬纱均为100支双股纱,经向密度为200根/吋,纬向密度为100根/吋,织物组织为缎纹组织。高支高密家纺面料的后整理方法包括如下步骤:(1)浸轧法的树脂拒水整理剂工序:轧液率达到90%,树脂拒水整理剂溶液由混合树脂初缩体、催化剂和有机硅防水剂乳液组成,混合树脂初缩体、催化剂和有机硅防水剂乳液的含量均为5g/L;(2)预烘工序:温度90-100℃;(3)拉幅烘干工序:在针板热风拉幅机上进行超速喂布拉幅烘干,落布时控制含湿率为10%,达到防缩效果;(4)两次平轧光工序:轧辊组成是软轧辊2根和硬轧辊1根,织物的穿梭方式是通过多个由软、硬轧辊组成的硬轧点,第一次的轧光参数为摩擦比50%,线压强大于2000N/cm,钢棍温度为50-100℃,布速50-70m/min;第二次的轧光参数为摩擦比30%,线压强大于1550N/cm,钢棍温度为140-200℃,布速60-80m/min;(5)电光整理工序:电光整理一般是剖幅进行;(6)焙烘工序:温度170-180℃,时间60-90秒;(7)皂洗工序:使用现代印花防沾皂洗剂皂洗;(8)水洗工序;(9)中和工序;(10)浸轧法的防皱整理液工序;(11)冷打卷工序;(12)布卷包塑料薄膜后再室温放置14-18小时;(13)松卷后再室温放置20-24小时;(14)水洗工序;(15)烘干工序;(16)高温压烫工序;(17)平洗工序;(18)脱水工序;(19)热定型工序;(20)成品。此专利中面料免烫后170-180℃高温焙烘,树脂与纤维会在短时间内剧烈反应,对面料强力损失较大,若用此专利工艺加工70英支及更细纱线生产的高支高密面料,强力损失大,免烫性低,且加工流程较长。
中国专利CN 111455668 A公开一种驱蚊防螨抗菌免烫节能整理面料的生产方法,色织面料先进行纺纱、染色、织造,然后在后整理免烫工序同时浸轧驱蚊防螨抗菌助剂,干燥后高温焙烘。后整理的工艺流程依次为:烧毛→退浆→丝光→液氨→免烫→焙烘→拉幅→预缩。此专利中主要采用中支纱或粗支纱进行面料的生产,免烫后高温焙烘改善面料免烫性。如果将此专利工艺用于生产高支纱面料,由于高支纱的纱线强力低,纱线较细,制得的面料较薄,面料带液量低,一次高温焙烘树脂不能充分反应,免烫性低,且焙烘降强大,强力损失大。
类似春晚、舞会、剧目演出等常规演出服,对服装布料的要求侧重于款式设计、花型纹样、色彩表现,要具有轻盈、飘逸的特性。
但是在演出中,需要配合灯光使得聚色效果更好,而现有的高支高密面料并未考虑导光聚色方面的问题。
发明内容
为了解决上述问题,本发明提供了一种高支高密导光面料的制备方法,得到的面料提高了织物的导光性,赋予织物良好的柔软舒适性,既保暖又透气轻盈。
为了实现上述目的,本发明采用以下技术方案:
一种高支高密导光面料的制备方法,纺纱得到经纱与纬纱,经纬纱染色,浆纱织造,烧毛,退浆,定型,预拉幅,免烫整理,第一次焙烘,拉幅调湿,第二次焙烘,拉幅,预缩,得到成品;其中,经纱为165-170英支混纺纱,纬纱为145-155英支混纺纱,经纱由掺杂导光粒子的涤纶弹力丝与长绒棉混纺而成,所述纬纱由细旦天丝与细绒棉混纺而成。
在本发明中,在经纱中掺杂导光粒子,使其具有良好的光扩散性能与扩散效果,良好的亮度表现;通过本发明的面料制得的舞台演出服,导光粒子可以反射舞台上光照射的光线,均匀扩散,透光均匀通透性好,提高聚色效果。
并且本发明的面料是高支高密面料,手感轻柔,清爽透气,又兼具保暖,表面具有真丝般的光泽,具有较好的水洗抗皱性,平整挺括。
作为本发明的一种优选方案,所述导光粒子的制备方法为:
1)将60-75重量份的椰油酸二乙醇酰胺与20-25重量份甲基丙烯酸异丁酯在室温下溶解于无水乙醇中,得到混合溶液备用;
2)将钛酸盐在室温下溶解于溶剂中,得到0.3-0.5mol/L的钛盐溶液备用;
3)将步骤1)得到的混合溶液迅速倒入步骤2)得到的钛盐溶液中,搅拌反应,在冰浴条件下加入氨水,调节溶液的pH值为10-12,反应30-50min,得到混合物;混合溶液与钛盐溶液的质量比为3:1;
4)将步骤3)得到的混合物在75-90℃下反应100-130min,进行离心得到沉淀,用无水乙醇离心洗涤数次后烘干,得到钛氧前驱体;
5)将步骤4)所述的钛氧前驱体放入马弗炉中在500-550℃下煅烧15-20min,得到导光粒子。
作为本发明的一种优选方案,所述的经纱密度为230-250根/英寸,所述的纬纱密度为160-170根/英寸。
作为本发明的一种优选方案,所述经纱的捻系数为349.6-365.8,所述纬纱的捻系数为382.2-395.4。
作为本发明的一种优选方案,所述浆纱工序中,浆料中含0.8-1.2kg/L的变性淀粉,0.15-0.25kg/L的渗透剂,0.3-0.5kg/L的柔软剂,0.1-0.5kg/L的丙烯酸二十二酯与0.1-0.2kg/L的聚乙烯醇;浆槽温度85-95℃,浆槽粘度6-10S,浆纱速度为35-40m/min,第一区浆辊压力为22KN,第二区浆辊压力为15KN。
作为本发明的一种优选方案,所述烧毛工序中,烧毛车速为110-115m/min,正反烧毛,火焰强度10-12mbar。
作为本发明的一种优选方案,所述定型为液氨定型,车速为50-65m/min,浸氨时间为15-20s。
作为本发明的一种优选方案,所述第一次焙烘的温度为142-145℃,时间为3-5min;第二次焙烘的温度为135-138℃,时间为1-3min。
作为本发明的一种优选方案,所述拉幅工序中,烘干温度为105-110℃。
作为本发明的一种优选方案,所述掺杂导光粒子的涤纶弹力丝在与长绒棉混纺前,经过整理液处理,整理液包括以下重量份的组分,10-15份β-环糊精与1500-1800份质量分数为1.5%的氢氧化钠水溶液。
与现有技术相比,本发明具有以下有益效果:
1)本发明浆纱工艺中,以渗透性好的变性淀粉为主浆料,增加浆纱渗透,增强纤维之间的抱合力,同时提高浆膜的完整性,提高浆纱的耐磨性,防止在织造中断经。
2)采用液氨定型的方式,面料光泽明亮、手感柔软光滑、尺寸更加稳定,而且透气性得到了明显提高,不会对纤维造成损伤,可保证面料的强力,提高外观等级,同时还能使织物获得良好的防皱性能,保证持久的防皱效果,可免烫;
3)在经纱中掺杂导光粒子,使其具有良好的光扩散性能与扩散效果,良好的亮度表现;通过本发明的面料制得的舞台演出服,导光粒子可以反射舞台上光照射的光线,均匀扩散,透光均匀通透性好,提高聚色效果。
具体实施方式
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明中所用的原料,均可从市场购得。
实施例1
本实施例提供了高支高密导光面料的制备方法,经纱为165英支混纺纱,纬纱为145英支混纺纱,经纱由掺杂导光粒子的涤纶弹力丝与长绒棉混纺而成,所述纬纱由细旦天丝与细绒棉混纺而成,经纱密度为230根/英寸,所述的纬纱密度为160根/英寸,组织为3/1左斜,具体实施步骤为:纺纱→经纬纱染色→浆纱织造→烧毛→溢流退浆→液氨定型→预拉幅→免烫→第一次焙烘→拉幅(轧水调湿)→第二次焙烘→拉幅→预缩。
其中,经纱的捻系数为349.6,所述纬纱的捻系数为382.2。
导光粒子的制备方法为:
1)将60重量份的椰油酸二乙醇酰胺与20重量份甲基丙烯酸异丁酯在室温下溶解于无水乙醇中,得到混合溶液备用;
2)将钛酸盐在室温下溶解于溶剂中,得到0.3mol/L的钛盐溶液备用;
3)将步骤1)得到的混合溶液迅速倒入步骤2)得到的钛盐溶液中,搅拌反应,在冰浴条件下加入氨水,调节溶液的pH值为10,反应30min,得到混合物;混合溶液与钛盐溶液的质量比为3:1;
4)将步骤3)得到的混合物在75℃下反应100min,进行离心得到沉淀,用无水乙醇离心洗涤数次后烘干,得到钛氧前驱体;
5)将步骤4)所述的钛氧前驱体放入马弗炉中在500℃下煅烧15min,得到导光粒子。
掺杂导光粒子是将导光粒子加入到涤纶弹力丝的基础原料中,加入量为基础原料重量的0.1%,而如何制备涤纶弹力丝为现有技术,在此不再赘述。
制得的掺杂导光粒子的涤纶弹力丝经过整理液处理,整理液包括以下重量份的组分,10份β-环糊精与1500份质量分数为1.5%的氢氧化钠水溶液。
浆纱工序中,浆料中含0.8kg/L的变性淀粉,0.15kg/L的渗透剂,0.3kg/L的柔软剂,0.1kg/L的丙烯酸二十二酯与0.1kg/L的聚乙烯醇;浆槽温度85℃,浆槽粘度6S,浆纱速度为35m/min,第一区浆辊压力为22KN,第二区浆辊压力为15KN。
后整理工序具体步骤如下:
(1)烧毛:使用切烧,车速为110米/分钟,正反烧毛,火焰强度10mbar。
(2)溢流退浆:
退浆工作液温度为96℃,退浆工作液为α-淀粉酶10g/L、脂肪醇聚氧烷烯醚渗透剂WA-M为3g/L、精炼剂DR-1199为20g/L、除蜡剂WR-03 15g/L及水余量。
将面料导入立信染整溢流机中,注入退浆工作液,96℃下运行18分钟,将退浆工作液排空,注入清水58℃清洗18分钟,将水排空,最后清水常温清洗8分钟。
(3)液氨定型:以50米/分钟车速进行液氨定型,浸氨时间为15s。
(4)预拉幅:浸轧阳离子氨基硅油乳液吸水助剂FTD 20g/L,脂肪醇聚氧烷烯醚渗透剂WA-M2g/L及非离子型中和酸CS-1 2g/L,110℃烘干。
(5)免烫:免烫工作液:改性的二羟甲基二羟基乙烯脲2D树脂Z-BF 140g/L,催化剂氯化镁42g/L,改性氨基硅油柔软剂SL 20g/L,润湿剂NF为15g/L,将以上助剂同时溶解在水中混合均匀得到工作液,工作液温度调整为35℃,工作液pH值为5.0,两浸两轧整理,120℃烘干。
(6)第一次焙烘:142℃高温焙烘3分钟。
(7)拉幅(轧水调湿):拉幅轧水调湿,烘干温度为120℃,车速为90米/分钟,落布湿度为6.3%。
(8)第二次焙烘:138℃高温焙烘1分钟。
(9)拉幅:拉幅机中加入浓度为20g/L的改性氨基硅油柔软剂SL、浓度为20g/L的多功能高聚物增效剂CE及浓度为20g/L的聚乙烯分散液纤维保护剂HDP进行拉幅,烘干温度为105℃。
(10)预缩:预缩成品,车速为80米/分钟。
实施例2
本实施例提供了高支高密导光面料的制备方法,经纱为168英支混纺纱,纬纱为150英支混纺纱,经纱由掺杂导光粒子的涤纶弹力丝与长绒棉混纺而成,所述纬纱由细旦天丝与细绒棉混纺而成,经纱密度为240根/英寸,所述的纬纱密度为165根/英寸,组织为3/1左斜,具体实施步骤为:纺纱→经纬纱染色→浆纱织造→烧毛→溢流退浆→液氨定型→预拉幅→免烫→第一次焙烘→拉幅(轧水调湿)→第二次焙烘→拉幅→预缩。
其中,经纱的捻系数为355.8,所述纬纱的捻系数为385.4。
导光粒子的制备方法为:
1)将70重量份的椰油酸二乙醇酰胺与22重量份甲基丙烯酸异丁酯在室温下溶解于无水乙醇中,得到混合溶液备用;
2)将钛酸盐在室温下溶解于溶剂中,得到0.4mol/L的钛盐溶液备用;
3)将步骤1)得到的混合溶液迅速倒入步骤2)得到的钛盐溶液中,搅拌反应,在冰浴条件下加入氨水,调节溶液的pH值为11,反应40min,得到混合物;混合溶液与钛盐溶液的质量比为3:1;
4)将步骤3)得到的混合物在80℃下反应120min,进行离心得到沉淀,用无水乙醇离心洗涤数次后烘干,得到钛氧前驱体;
5)将步骤4)所述的钛氧前驱体放入马弗炉中在525℃下煅烧18min,得到导光粒子。
掺杂导光粒子是将导光粒子加入到涤纶弹力丝的基础原料中,加入量为基础原料重量的0.2%,而如何制备涤纶弹力丝为现有技术,在此不再赘述。
制得的掺杂导光粒子的涤纶弹力丝经过整理液处理,整理液包括以下重量份的组分,12份β-环糊精与1600份质量分数为1.5%的氢氧化钠水溶液。
浆纱工序中,浆料中含1kg/L的变性淀粉,0.2kg/L的渗透剂,0.4kg/L的柔软剂,0.3kg/L的丙烯酸二十二酯与0.15kg/L的聚乙烯醇;浆槽温度90℃,浆槽粘度8S,浆纱速度为37m/min,第一区浆辊压力为22KN,第二区浆辊压力为15KN。
后整理工序具体步骤如下:
(1)烧毛:使用切烧,车速为112米/分钟,正反烧毛,火焰强度11mbar。
(2)溢流退浆:
退浆工作液温度为96℃,退浆工作液为α-淀粉酶10g/L、脂肪醇聚氧烷烯醚渗透剂WA-M为3g/L、精炼剂DR-1199为20g/L、除蜡剂WR-03 15g/L及水余量。
将面料导入立信染整溢流机中,注入退浆工作液,96℃下运行18分钟,将退浆工作液排空,注入清水58℃清洗18分钟,将水排空,最后清水常温清洗8分钟。
(3)液氨定型:以60米/分钟车速进行液氨定型,浸氨时间为18s。
(4)预拉幅:浸轧阳离子氨基硅油乳液吸水助剂FTD 20g/L,脂肪醇聚氧烷烯醚渗透剂WA-M2g/L及非离子型中和酸CS-1 2g/L,110℃烘干。
(5)免烫:免烫工作液:改性的二羟甲基二羟基乙烯脲2D树脂Z-BF 140g/L,催化剂氯化镁42g/L,改性氨基硅油柔软剂SL 20g/L,润湿剂NF为15g/L,将以上助剂同时溶解在水中混合均匀得到工作液,工作液温度调整为35℃,工作液pH值为5.0,两浸两轧整理,120℃烘干。
(6)第一次焙烘:144℃高温焙烘4分钟。
(7)拉幅(轧水调湿):拉幅轧水调湿,烘干温度为120℃,车速为90米/分钟,落布湿度为6.3%。
(8)第二次焙烘:136℃高温焙烘3分钟。
(9)拉幅:拉幅机中加入浓度为20g/L的改性氨基硅油柔软剂SL、浓度为20g/L的多功能高聚物增效剂CE及浓度为20g/L的聚乙烯分散液纤维保护剂HDP进行拉幅,烘干温度为108℃。
(10)预缩:预缩成品,车速为80米/分钟。
实施例3
本实施例提供了高支高密导光面料的制备方法,经纱为170英支混纺纱,纬纱为155英支混纺纱,经纱由掺杂导光粒子的涤纶弹力丝与长绒棉混纺而成,所述纬纱由细旦天丝与细绒棉混纺而成,经纱密度为250根/英寸,所述的纬纱密度为170根/英寸,组织为3/1左斜,具体实施步骤为:纺纱→经纬纱染色→浆纱织造→烧毛→溢流退浆→液氨定型→预拉幅→免烫→第一次焙烘→拉幅(轧水调湿)→第二次焙烘→拉幅→预缩。
其中,经纱的捻系数为365.8,所述纬纱的捻系数为395.4。
导光粒子的制备方法为:
1)将75重量份的椰油酸二乙醇酰胺与25重量份甲基丙烯酸异丁酯在室温下溶解于无水乙醇中,得到混合溶液备用;
2)将钛酸盐在室温下溶解于溶剂中,得到0.5mol/L的钛盐溶液备用;
3)将步骤1)得到的混合溶液迅速倒入步骤2)得到的钛盐溶液中,搅拌反应,在冰浴条件下加入氨水,调节溶液的pH值为12,反应50min,得到混合物;混合溶液与钛盐溶液的质量比为3:1;
4)将步骤3)得到的混合物在90℃下反应130min,进行离心得到沉淀,用无水乙醇离心洗涤数次后烘干,得到钛氧前驱体;
5)将步骤4)所述的钛氧前驱体放入马弗炉中在550℃下煅烧20min,得到导光粒子。
掺杂导光粒子是将导光粒子加入到涤纶弹力丝的基础原料中,加入量为基础原料重量的0.5%,而如何制备涤纶弹力丝为现有技术,在此不再赘述。
制得的掺杂导光粒子的涤纶弹力丝经过整理液处理,整理液包括以下重量份的组分,15份β-环糊精与1800份质量分数为1.5%的氢氧化钠水溶液。
浆纱工序中,浆料中含1.2kg/L的变性淀粉,0.25kg/L的渗透剂,0.5kg/L的柔软剂,0.5kg/L的丙烯酸二十二酯与0.2kg/L的聚乙烯醇;浆槽温度95℃,浆槽粘度10S,浆纱速度为40m/min,第一区浆辊压力为22KN,第二区浆辊压力为15KN。
后整理工序具体步骤如下:
(1)烧毛:使用切烧,车速为115米/分钟,正反烧毛,火焰强度12mbar。
(2)溢流退浆:
退浆工作液温度为96℃,退浆工作液为α-淀粉酶10g/L、脂肪醇聚氧烷烯醚渗透剂WA-M为3g/L、精炼剂DR-1199为20g/L、除蜡剂WR-03 15g/L及水余量。
将面料导入立信染整溢流机中,注入退浆工作液,96℃下运行18分钟,将退浆工作液排空,注入清水58℃清洗18分钟,将水排空,最后清水常温清洗8分钟。
(3)液氨定型:以65米/分钟车速进行液氨定型,浸氨时间为20s。
(4)预拉幅:浸轧阳离子氨基硅油乳液吸水助剂FTD 20g/L,脂肪醇聚氧烷烯醚渗透剂WA-M2g/L及非离子型中和酸CS-1 2g/L,110℃烘干。
(5)免烫:免烫工作液:改性的二羟甲基二羟基乙烯脲2D树脂Z-BF 140g/L,催化剂氯化镁42g/L,改性氨基硅油柔软剂SL 20g/L,润湿剂NF为15g/L,将以上助剂同时溶解在水中混合均匀得到工作液,工作液温度调整为35℃,工作液pH值为5.0,两浸两轧整理,120℃烘干。
(6)第一次焙烘:145℃高温焙烘3分钟。
(7)拉幅(轧水调湿):拉幅轧水调湿,烘干温度为120℃,车速为90米/分钟,落布湿度为6.3%。
(8)第二次焙烘:136℃高温焙烘2分钟。
(9)拉幅:拉幅机中加入浓度为20g/L的改性氨基硅油柔软剂SL、浓度为20g/L的多功能高聚物增效剂CE及浓度为20g/L的聚乙烯分散液纤维保护剂HDP进行拉幅,烘干温度为110℃。
(10)预缩:预缩成品,车速为80米/分钟。
对实施例1-3制得的面料进行测试,结果见表1。
表1.测试结果
以上所述,仅为本发明的较佳实施例,并非对本发明任何形式上和实质上的限制,应当指出,对于本技术领域的普通技术人员,在不脱离本发明方法的前提下,还将可以做出若干改进和补充,这些改进和补充也应视为本发明的保护范围。凡熟悉本专业的技术人员,在不脱离本发明的精神和范围的情况下,当可利用以上所揭示的技术内容而做出的些许更动、修饰与演变的等同变化,均为本发明的等效实施例;同时,凡依据本发明的实质技术对上述实施例所作的任何等同变化的更动、修饰与演变,均仍属于本发明的技术方案的范围内。
Claims (10)
1.一种高支高密导光面料的制备方法,其特征在于,纺纱得到经纱与纬纱,经纬纱染色,浆纱织造,烧毛,退浆,定型,预拉幅,免烫整理,第一次焙烘,拉幅调湿,第二次焙烘,拉幅,预缩,得到成品;其中,经纱为165-170英支混纺纱,纬纱为145-155英支混纺纱,经纱由掺杂导光粒子的涤纶弹力丝与长绒棉混纺而成,所述纬纱由细旦天丝与细绒棉混纺而成。
2.根据权利要求1所述的一种高支高密导光面料的制备方法,其特征在于,所述导光粒子的制备方法为:
1)将60-75重量份的椰油酸二乙醇酰胺与20-25重量份甲基丙烯酸异丁酯在室温下溶解于无水乙醇中,得到混合溶液备用;
2)将钛酸盐在室温下溶解于溶剂中,得到0.3-0.5mol/L的钛盐溶液备用;
3)将步骤1)得到的混合溶液迅速倒入步骤2)得到的钛盐溶液中,搅拌反应,在冰浴条件下加入氨水,调节溶液的pH值为10-12,反应30-50min,得到混合物;混合溶液与钛盐溶液的质量比为3:1;
4)将步骤3)得到的混合物在75-90℃下反应100-130min,进行离心得到沉淀,用无水乙醇离心洗涤数次后烘干,得到钛氧前驱体;
5)将步骤4)所述的钛氧前驱体放入马弗炉中在500-550℃下煅烧15-20min,得到导光粒子。
3.根据权利要求1所述的一种高支高密导光面料的制备方法,其特征在于,所述的经纱密度为230-250根/英寸,所述的纬纱密度为160-170根/英寸。
4.根据权利要求1所述的一种高支高密导光面料的制备方法,其特征在于,所述经纱的捻系数为349.6-365.8,所述纬纱的捻系数为382.2-395.4。
5.根据权利要求1所述的一种高支高密导光面料的制备方法,其特征在于,所述浆纱工序中,浆料中含0.8-1.2kg/L的变性淀粉,0.15-0.25kg/L的渗透剂,0.3-0.5kg/L的柔软剂,0.1-0.5kg/L的丙烯酸二十二酯与0.1-0.2kg/L的聚乙烯醇;浆槽温度85-95℃,浆槽粘度6-10S,浆纱速度为35-40m/min,第一区浆辊压力为22KN,第二区浆辊压力为15KN。
6.根据权利要求1所述的一种高支高密导光面料的制备方法,其特征在于,所述烧毛工序中,烧毛车速为110-115m/min,正反烧毛,火焰强度10-12mbar。
7.根据权利要求1所述的一种高支高密导光面料的制备方法,其特征在于,所述定型为液氨定型,车速为50-65m/min,浸氨时间为15-20s。
8.根据权利要求1所述的一种高支高密导光面料的制备方法,其特征在于,所述第一次焙烘的温度为142-145℃,时间为3-5min;第二次焙烘的温度为135-138℃,时间为1-3min。
9.根据权利要求1所述的一种高支高密导光面料的制备方法,其特征在于,所述拉幅工序中,烘干温度为105-110℃。
10.根据权利要求1所述的一种高支高密导光面料的制备方法,其特征在于,所述掺杂导光粒子的涤纶弹力丝在与长绒棉混纺前,经过整理液处理,整理液包括以下重量份的组分,10-15份β-环糊精与1500-1800份质量分数为1.5%的氢氧化钠水溶液。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211058620.1A CN115323579A (zh) | 2022-08-31 | 2022-08-31 | 一种高支高密导光面料的制备方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211058620.1A CN115323579A (zh) | 2022-08-31 | 2022-08-31 | 一种高支高密导光面料的制备方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN115323579A true CN115323579A (zh) | 2022-11-11 |
Family
ID=83928415
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211058620.1A Pending CN115323579A (zh) | 2022-08-31 | 2022-08-31 | 一种高支高密导光面料的制备方法 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115323579A (zh) |
Citations (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1180502A (zh) * | 1996-10-23 | 1998-05-06 | 库弗纳纺织品有限公司 | 弹性中间衬里 |
JP2001055646A (ja) * | 1999-08-16 | 2001-02-27 | Nitto Boseki Co Ltd | 光拡散用ガラス繊維シート及びそれを用いた照明装置 |
CN1751149A (zh) * | 2003-03-05 | 2006-03-22 | 因维斯塔技术有限公司 | 经向弹力机织织物及其制造方法 |
CN101187168A (zh) * | 2007-12-10 | 2008-05-28 | 盛虹集团有限公司 | 混纺纱线上浆浆料的调浆 |
CN101613957A (zh) * | 2009-08-13 | 2009-12-30 | 浙江万丰化工有限公司 | 涤纶超细纤维用耐强碱分散染料的染色方法 |
CN202297988U (zh) * | 2011-10-09 | 2012-07-04 | 上海南方寝饰用品有限公司 | 一种莱赛尔纤维、棉纤维交织的家纺面料 |
US20140052050A1 (en) * | 2011-01-21 | 2014-02-20 | Laboratoires Clarins | Illuminated Fabric, Device for Administering Light to the Skin, Kit and Method for Implementing Same |
CN203855744U (zh) * | 2013-12-27 | 2014-10-01 | 深圳市时尚发光服饰有限公司 | 发光纺织面料 |
CN108594339A (zh) * | 2018-04-28 | 2018-09-28 | 深圳市华星光电技术有限公司 | 减反膜、显示装置及其制备方法 |
CN110373901A (zh) * | 2019-07-24 | 2019-10-25 | 南通科沃纺织有限公司 | 一种高支色纱经轴上浆工艺 |
US20200346428A1 (en) * | 2017-09-01 | 2020-11-05 | Benecke-Kaliko Ag | Light-permeable multi-layer composite film |
CN113201197A (zh) * | 2021-04-25 | 2021-08-03 | 惠州市笨鸟先飞光学材料有限公司 | 可导蓝光的免丝印导光板 |
CN213866643U (zh) * | 2020-06-24 | 2021-08-03 | 中山市仕春纺织印染实业有限公司 | 一种手感柔软的复合面料 |
CN113308776A (zh) * | 2021-06-17 | 2021-08-27 | 鲁泰纺织股份有限公司 | 高透气梭织面料及其织造方法 |
CN113684584A (zh) * | 2021-08-06 | 2021-11-23 | 鲁泰纺织股份有限公司 | 纯棉色织高支高密免烫面料的制备方法 |
CN114000357A (zh) * | 2021-11-15 | 2022-02-01 | 浙江亦阳新材料有限公司 | 一种导光型高弹阻燃的广告布及其制备方法 |
CN217298431U (zh) * | 2022-05-17 | 2022-08-26 | 广西鑫深科技有限公司 | 均匀透光pvc人造革 |
-
2022
- 2022-08-31 CN CN202211058620.1A patent/CN115323579A/zh active Pending
Patent Citations (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1180502A (zh) * | 1996-10-23 | 1998-05-06 | 库弗纳纺织品有限公司 | 弹性中间衬里 |
JP2001055646A (ja) * | 1999-08-16 | 2001-02-27 | Nitto Boseki Co Ltd | 光拡散用ガラス繊維シート及びそれを用いた照明装置 |
CN1751149A (zh) * | 2003-03-05 | 2006-03-22 | 因维斯塔技术有限公司 | 经向弹力机织织物及其制造方法 |
CN101187168A (zh) * | 2007-12-10 | 2008-05-28 | 盛虹集团有限公司 | 混纺纱线上浆浆料的调浆 |
CN101613957A (zh) * | 2009-08-13 | 2009-12-30 | 浙江万丰化工有限公司 | 涤纶超细纤维用耐强碱分散染料的染色方法 |
US20140052050A1 (en) * | 2011-01-21 | 2014-02-20 | Laboratoires Clarins | Illuminated Fabric, Device for Administering Light to the Skin, Kit and Method for Implementing Same |
CN202297988U (zh) * | 2011-10-09 | 2012-07-04 | 上海南方寝饰用品有限公司 | 一种莱赛尔纤维、棉纤维交织的家纺面料 |
CN203855744U (zh) * | 2013-12-27 | 2014-10-01 | 深圳市时尚发光服饰有限公司 | 发光纺织面料 |
US20200346428A1 (en) * | 2017-09-01 | 2020-11-05 | Benecke-Kaliko Ag | Light-permeable multi-layer composite film |
CN108594339A (zh) * | 2018-04-28 | 2018-09-28 | 深圳市华星光电技术有限公司 | 减反膜、显示装置及其制备方法 |
CN110373901A (zh) * | 2019-07-24 | 2019-10-25 | 南通科沃纺织有限公司 | 一种高支色纱经轴上浆工艺 |
CN213866643U (zh) * | 2020-06-24 | 2021-08-03 | 中山市仕春纺织印染实业有限公司 | 一种手感柔软的复合面料 |
CN113201197A (zh) * | 2021-04-25 | 2021-08-03 | 惠州市笨鸟先飞光学材料有限公司 | 可导蓝光的免丝印导光板 |
CN113308776A (zh) * | 2021-06-17 | 2021-08-27 | 鲁泰纺织股份有限公司 | 高透气梭织面料及其织造方法 |
CN113684584A (zh) * | 2021-08-06 | 2021-11-23 | 鲁泰纺织股份有限公司 | 纯棉色织高支高密免烫面料的制备方法 |
CN114000357A (zh) * | 2021-11-15 | 2022-02-01 | 浙江亦阳新材料有限公司 | 一种导光型高弹阻燃的广告布及其制备方法 |
CN217298431U (zh) * | 2022-05-17 | 2022-08-26 | 广西鑫深科技有限公司 | 均匀透光pvc人造革 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN106012214B (zh) | 提花醋酸长丝家纺面料及其生产方法 | |
CN102767083B (zh) | 一种免烫服装面料的加工方法 | |
CN113684584B (zh) | 纯棉色织高支高密免烫面料的制备方法 | |
CN101481880B (zh) | 一种怀旧生态棉、麻及其混纺面料的生产方法 | |
CN108611867A (zh) | 一种毛涤混纺顺毛双面呢的生产工艺 | |
CN110356059B (zh) | 一种抗菌防紫外线面料 | |
CN114277579A (zh) | 耐晒全涤仿棉面料的加工方法 | |
CN113005614B (zh) | 一种冰爽高保形棉锦面料及其制造方法 | |
CN111005230B (zh) | 一种运动棉型面料及其生产方法 | |
CN112281478A (zh) | 一种抗皱纺织面料生产工艺 | |
CN113215714A (zh) | 一种单向导湿坯染面料 | |
CN111962199A (zh) | 一种红豆杉天丝棉双面功能面料及其制备方法 | |
CN111676579A (zh) | 一种阻燃、保暖且轻薄的起绒面料及其制备方法 | |
CN112553927B (zh) | 一种甲壳素丝绸面料及其加工工艺 | |
CN109162005A (zh) | 毛涤吸湿速干薄花呢及其制备方法 | |
CN115323579A (zh) | 一种高支高密导光面料的制备方法 | |
CN115323767A (zh) | 一种高支高密透气面料的制备方法 | |
CN109371533A (zh) | 毛涤弹力凡立丁及其制备方法 | |
CN112626675A (zh) | Easemax色织面料及其生产方法 | |
CN113174679A (zh) | 一种原液着色竹纤维面料及其生产方法 | |
CN105862433A (zh) | 舒适型高品质pima棉/牦牛毛混纺纱一次全成型针织制品 | |
CN109056151A (zh) | 一种高支生态舒弹呢的制备方法 | |
CN110205730A (zh) | 一种零甲醛的雨露麻纺织面料 | |
CN115449950B (zh) | 无弹力丝经纬双弹面料及其制备方法 | |
CN111020805A (zh) | 一种牛仔面料的制备方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20221111 |
|
RJ01 | Rejection of invention patent application after publication |