CN115285425A - Automatic stacking device for production of lead-acid storage battery and control method - Google Patents
Automatic stacking device for production of lead-acid storage battery and control method Download PDFInfo
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- CN115285425A CN115285425A CN202211013492.9A CN202211013492A CN115285425A CN 115285425 A CN115285425 A CN 115285425A CN 202211013492 A CN202211013492 A CN 202211013492A CN 115285425 A CN115285425 A CN 115285425A
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- 239000002253 acid Substances 0.000 title claims abstract description 93
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000000694 effects Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000012856 packing Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/22—Feeding, e.g. conveying, single articles by roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/101—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by gravity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/09—Stacking of articles by adding to the top of the stack from alongside
- B65G57/10—Stacking of articles by adding to the top of the stack from alongside by devices, e.g. reciprocating, acting directly on articles for horizontal transport to the top of stack
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses an automatic stacking device for lead-acid storage battery production and a control method, and relates to the technical field of automatic storage battery conveying equipment. The lead-acid storage battery stacking machine comprises a rack, wherein a roller conveyor for conveying a lead-acid storage battery is arranged on the rack, an automatic stacking and boxing mechanism is arranged at the tail end of the rack in the conveying direction of the roller conveyor, a stacking container is arranged in the rack and on the lower side of the automatic stacking and boxing mechanism, and the automatic stacking and boxing mechanism is used for loading the lead-acid storage battery into the stacking container. When the lead-acid storage battery is clamped by the movable push plate and the movable top plate and is moved to a position right above the discharging through groove, the piston rod of the controller control cylinder is shortened to enable the lead-acid storage battery to automatically enter the stacking container, stacking and boxing of the lead-acid storage battery are achieved, the automation degree is high, and the efficiency of stacking and boxing of the lead-acid storage battery is improved.
Description
Technical Field
The invention belongs to the technical field of automatic conveying equipment of storage batteries, and particularly relates to an automatic stacking device for production of lead-acid storage batteries and a control method.
Background
The storage battery is a device which can store electric energy into chemical energy and convert the chemical energy into electric energy again when needing to discharge, and is widely applied to the fields of automobile batteries, battery of battery cars and the like; after the equipment is accomplished, the battery needs to carry out the carton packing to the battery and send away, before the packing, places tray or other carriers on the platform earlier, then carries out the pile up neatly by oneself through the manual work, and after the pile up neatly was accomplished, at the peripheral winding elastic cloth or the plastic film of battery heap, then overlaps the packing carton again, sends away the carton packing.
The problems existing in the prior art are as follows: after the storage battery is assembled, the storage battery is conveyed to a recovery position through a conveying belt and then is manually stacked, so that the time and labor are consumed, the labor intensity is high, and the working efficiency is low; when the storage battery is carried out by manpower, the transmission is unstable due to uneven manual force, and strong impact is easy to occur during stacking, so that the internal battery core of the battery is damaged, thereby causing unexpected accidents and bringing unnecessary economic loss.
The prior published patent CN202021137034.2 discloses an automatic stacker crane for storage batteries, which comprises a rack, and a conveying mechanism and a lifting mechanism which are arranged on the rack, wherein the conveying mechanism is horizontally arranged, the lifting mechanism is arranged in the conveying mechanism, the conveying mechanism can drive the lifting mechanism to horizontally move, the conveying mechanism comprises a first conveying mechanism and a second conveying mechanism, and the first conveying mechanism and the second conveying mechanism are vertically arranged and are distributed and fixed on the rack; and a clamping mechanism is arranged below the lifting mechanism, the lifting mechanism is connected with the clamping mechanism through a switching mechanism, and the clamping mechanism can rotate along the horizontal direction. The utility model discloses can realize the centre gripping and the pile up neatly of battery, the later stage packing transportation of being convenient for, very big improvement production efficiency.
However, the degree of automation of the electrical equipment for stacking the lead-acid storage batteries in the above-disclosed technology is low.
Disclosure of Invention
The invention aims to provide an automatic stacking device for lead-acid storage battery production and a control method thereof.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to an automatic stacking device for lead-acid storage battery production, which comprises a rack and a controller, wherein the rack is provided with a plurality of stacking holes; a roller conveyor for conveying the lead-acid storage battery is arranged on the rack; the controller is electrically connected with a power device of the roller conveyor; an automatic stacking and boxing mechanism is arranged at the tail end of the rack in the conveying direction of the roller conveyor; a stacking container is arranged in the rack and positioned at the lower side of the automatic stacking and boxing mechanism; the automatic stacking and boxing mechanism is used for loading the lead-acid storage battery into the stacking container.
As a preferred technical scheme of the invention, the automatic stacking and boxing mechanism comprises a horizontal mounting plate, a spring, a movable top plate, a horizontal support plate, an air cylinder and a blanking plate; the controller is fixedly arranged in the rack; one side of the lower surface of the horizontal mounting plate is fixedly connected with a first vertical mounting plate; one end of the spring is fixedly connected with the first vertical mounting plate; the other end of the spring is fixedly connected with the movable top plate.
As a preferred technical scheme of the invention, the upper surface of the horizontal supporting plate is fixedly connected with the lower surface of the horizontal mounting plate through a mounting block; a second vertical mounting plate is arranged at one end of the lower surface of the horizontal supporting plate; the other end of the lower surface of the horizontal supporting plate is provided with a third vertical mounting plate; a first mounting plate is arranged at the bottom of the second vertical mounting plate; and a second mounting plate is arranged at the bottom of the third vertical mounting plate.
As a preferred technical scheme of the invention, a vertical guide plate is fixedly connected between the horizontal support plate and the first mounting plate; the lower surface of the horizontal supporting plate is provided with a motor; the motor is electrically connected with the controller; the tail end of an output shaft of the motor is fixedly connected with a vertical screw rod; and one end of the vertical screw rod, which is far away from the motor, is rotatably arranged on the upper surface of the second mounting plate.
As a preferred technical scheme of the invention, a lifting plate is slidably mounted on the vertical guide plate; the lifting plate is provided with a screw rod screw hole; the vertical screw rod is meshed with a screw rod screw hole on the lifting plate; and the vertical screw rod drives the lifting plate to lift on the vertical screw rod.
As a preferred technical scheme of the invention, both sides of the movable top plate are fixedly connected with vertical limiting plates; the lower surface of the lifting plate is provided with a pair of vertical baffles; the vertical baffle is matched with the vertical limiting plate; a fifth infrared inductor is arranged at the lower part of one side surface of the third vertical mounting plate; a sixth infrared inductor matched with the fifth infrared inductor is arranged on one side of the lifting plate; and the fifth infrared inductor and the sixth infrared inductor are in signal connection with the controller.
As a preferred technical scheme of the invention, the cylinder is fixedly arranged in the frame; a piston rod at the output end of the cylinder is horizontally arranged; the tail end of the piston rod is fixedly connected with a movable push plate matched with the lead-acid storage battery; the cylinder is electrically connected with the controller.
As a preferred technical scheme of the invention, the blanking plate is fixedly arranged on one side matched with the lead-acid storage battery; a blanking through groove matched with the lead-acid storage battery is formed in the blanking plate; and the box opening of the stacking container is positioned right below the discharging through groove.
As a preferred technical scheme of the invention, the lower surface of the horizontal mounting plate is provided with a vertical connecting plate; a strip-shaped mounting plate is arranged at the bottom of the vertical connecting plate; the bar-shaped mounting plate is provided with a first infrared inductor, a second infrared inductor and a third infrared inductor; one side of the movable push plate is provided with a transverse connecting plate; a third mounting plate is arranged at one end of the transverse connecting plate; a fourth infrared inductor is fixedly arranged on one side surface of the third mounting plate; the fourth infrared sensor is matched with the first infrared sensor and the third infrared sensor; the first infrared inductor, the second infrared inductor, the third infrared inductor and the fourth infrared inductor are in signal connection with the controller.
The invention discloses a control method of an automatic stacking device for lead-acid storage battery production, which comprises the following steps:
STP1, the lead-acid storage battery is sequentially conveyed on the roller conveyor, when the lead-acid storage battery is conveyed to the tail end of the conveying direction of the roller conveyor, the second infrared inductor detects the lead-acid storage battery and transmits a signal to the controller, and the controller controls the roller conveyor to stop conveying;
STP2, the controller controls the piston rod of the cylinder to extend, and the movable push plate pushes the lead-acid storage battery to move to the blanking plate;
STP3, the controller continuously controls the piston rod of the cylinder to extend, the movable push plate pushes the lead-acid storage battery to abut against the movable top plate and compress the spring, and the movable push plate and the movable top plate clamp the lead-acid storage battery to move towards the direction close to the first vertical mounting plate;
STP4, when the movable push plate pushes the lead-acid storage battery to move to the side, close to the first vertical mounting plate, above the blanking through groove, the infrared sensor No. four can realize correlation with the infrared sensor No. three, and information is fed back to the controller after correlation;
STP5, a controller controls the motor to rotate forwards, after the lifting plate moves downwards for a certain distance, the infrared inductor V and the infrared inductor VI can realize correlation, information is fed back to the controller after correlation, the controller shuts down the motor, and the vertical baffle is positioned on one side of the vertical limiting plate;
STP6, a controller controls a piston rod of the air cylinder to shorten, the movable push plate and the movable top plate clamp the lead-acid storage battery to move towards the direction far away from the first vertical mounting plate, and when the lead-acid storage battery moves to the position right above the blanking through groove, the vertical baffle blocks the vertical limiting plate to enable the movable top plate to overcome the tension of the spring to stop moving;
STP7, the controller controls the piston rod of the cylinder to be continuously shortened to separate the movable push plate from the lead-acid storage battery, so that the lead-acid storage battery can fall into the stacking container to realize automatic stacking;
STP8, when the piston rod of cylinder shortened to make the activity push pedal remove initial position, no. four infrared inductor can realize the correlation with an infrared inductor, give the controller with information feedback after the correlation, and the controller control cylinder is shut down and is shut down after controlling the motor reversal a period, and the lifter plate rebound is to initial position for vertical baffle can not block vertical limiting plate, and movable top plate resets under the tension effect of spring.
The invention has the following beneficial effects:
1. according to the automatic stacking and boxing device, the roller conveyor for conveying the lead-acid storage battery is arranged on the rack, the automatic stacking and boxing mechanism is arranged at the tail end, located in the conveying direction of the roller conveyor, in the rack, of the rack, the stacking container is arranged on the lower side, located in the automatic stacking and boxing mechanism, of the rack, the automatic stacking and boxing mechanism is used for loading the lead-acid storage battery into the stacking container, when the lead-acid storage battery is clamped by the movable push plate and the movable top plate and moves to the position right above the discharging through groove, the piston rod of the air cylinder is controlled by the controller to be shortened, so that the lead-acid storage battery automatically enters the stacking container, stacking and boxing of the lead-acid storage battery are achieved, the automation degree is high, and the stacking and boxing efficiency of the lead-acid storage battery is improved.
2. According to the invention, the door body is arranged on the rack, and the stacked container can be taken out from the rack by opening the door body, so that the stacked container filled with the lead-acid storage battery can be conveniently taken out, and further, the centralized transportation of the lead-acid storage battery is realized.
Of course, it is not necessary for any one product that embodies the invention to achieve all of the above advantages simultaneously.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an automatic stacking device for lead-acid battery production according to the present invention;
FIG. 2 is a schematic structural diagram of the lead-acid storage battery, the roller conveyor, the automatic stacking and boxing mechanism and the stacking container which are matched;
FIG. 3 is a schematic view of the structure of the automatic stacking and boxing mechanism matched with the lead-acid storage battery;
FIG. 4 is an enlarged view of a portion A of FIG. 3;
FIG. 5 is an enlarged view of a portion B of FIG. 3;
FIG. 6 is a schematic front view of the automatic palletizing and boxing mechanism;
FIG. 7 is a schematic side view of the automatic palletizing and boxing mechanism;
in the drawings, the components represented by the respective reference numerals are listed below:
1-rack, 2-lead-acid storage battery, 3-roller conveyor, 4-automatic stacking and boxing mechanism, 5-stacking container, 401-horizontal mounting plate, 402-first vertical mounting plate, 403-spring, 404-movable top plate, 405-horizontal supporting plate, 406-mounting block, 407-second vertical mounting plate, 408-third vertical mounting plate, 409-first mounting plate, 410-second mounting plate, 411-vertical guide plate, 412-motor, 413-vertical screw rod, 414-lifting plate, 415-vertical limiting plate, 416-vertical baffle plate, 417-air cylinder, 418-piston rod, 419-movable push plate, 420-blanking plate, 421-blanking through groove, 422-vertical connecting plate, 423-strip mounting plate, 424-first infrared inductor, 425-second infrared inductor, 426-third infrared inductor, 427-transverse connecting plate, 428-third mounting plate, 429-fourth infrared inductor, 430-fifth infrared inductor, 431-sixth infrared inductor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1-2, the invention relates to an automatic stacking device for lead-acid storage battery production, which comprises a rack 1 and a controller, wherein a roller conveyor 3 for conveying a lead-acid storage battery 2 is arranged on the rack 1, the controller is electrically connected with a power device of the roller conveyor 3, an automatic stacking and boxing mechanism 4 is arranged at the tail end of the rack 1 in the conveying direction of the roller conveyor 3, a stacking container 5 is arranged in the rack 1 and at the lower side of the automatic stacking and boxing mechanism 4, and the automatic stacking and boxing mechanism 4 is used for loading the lead-acid storage battery 2 into the stacking container 5.
Example two
The technical solution is based on the first embodiment. Referring to fig. 1-7, the automatic palletizing and boxing mechanism 4 includes a horizontal mounting plate 401, a first vertical mounting plate 402, a spring 403, a movable top plate 404, a horizontal support plate 405, a mounting block 406, a second vertical mounting plate 407, a third vertical mounting plate 408, a first mounting plate 409, a second mounting plate 410, a vertical guide plate 411, a motor 412, a vertical screw 413, a lifting plate 414, a vertical limiting plate 415, a vertical baffle 416, a cylinder 417, a piston rod 418, a movable push plate 419, a blanking plate 420, a blanking through groove 421, a vertical connecting plate 422, a bar-shaped mounting plate 423, a first infrared sensor 424, a second infrared sensor 425, a third infrared sensor 426, a transverse connecting plate 427, a third mounting plate 428, a fourth infrared sensor 429, a fifth infrared sensor 430, and a sixth infrared sensor 431.
The controller is fixedly installed in the rack 1, and one side of the lower surface of the horizontal installation plate 401 is fixedly connected with a first vertical installation plate 402. One end of the spring 403 is fixedly connected with the first vertical mounting plate 402, and the other end of the spring 403 is fixedly connected with the movable top plate 404. The upper surface of the horizontal support plate 405 is fixedly connected to the lower surface of the horizontal mounting plate 401 by a mounting block 406.
One end of the lower surface of the horizontal support plate 405 is provided with a second vertical mounting plate 407, and the other end of the lower surface of the horizontal support plate 405 is provided with a third vertical mounting plate 408. The bottom of the second vertical mounting plate 407 is provided with a first mounting plate 409 and the bottom of the third vertical mounting plate 408 is provided with a second mounting plate 410.
A vertical guide plate 411 is fixedly connected between the horizontal support plate 405 and the first mounting plate 409. The lower surface of the horizontal support plate 405 is mounted with a motor 412, and the motor 412 is electrically connected with the controller. The end of the output shaft of the motor 412 is fixedly connected with a vertical screw 413, and one end of the vertical screw 413 far away from the motor 412 is rotatably installed on the upper surface of the second installation plate 410.
A lifting plate 414 is slidably mounted on the vertical guide plate 411, a screw rod screw hole is formed in the lifting plate 414, a vertical screw rod 413 is meshed and connected with the screw rod screw hole in the lifting plate 414, and the vertical screw rod 413 drives the lifting plate 414 to lift on the vertical screw rod 411. The controller drives the vertical screw 413 to rotate forward through the driving motor 412, so that the lifting plate 414 ascends. The controller drives the vertical screw 413 to rotate reversely by driving the motor 412 to rotate forward, so that the lifting plate 414 descends.
The lower part of a side face of the third vertical mounting plate 408 is provided with a fifth infrared sensor 430, one side of the lifting plate 414 is provided with a sixth infrared sensor 431 matched with the fifth infrared sensor 430, and the fifth infrared sensor 430 and the sixth infrared sensor 431 are in signal connection with the controller.
Both sides of the movable top plate 404 are fixedly connected with vertical limiting plates 415, the lower surface of the lifting plate 414 is provided with a pair of vertical baffles 416, and the vertical baffles 416 are matched with the vertical limiting plates 415. The air cylinder 417 is fixedly installed in the machine frame 1, a piston rod 418 at the output end of the air cylinder 417 is horizontally arranged, a movable push plate 419 matched with the lead-acid storage battery 2 is fixedly connected to the tail end of the piston rod 418, and the air cylinder 417 is electrically connected with the controller.
The lower surface of horizontal installation board 401 is provided with vertical connecting plate 422, and vertical connecting plate 422's bottom is provided with bar mounting panel 423, installs infrared inductor 424, no. two infrared inductor 425, no. three infrared inductor 426 on the bar mounting panel 423.
A transverse connecting plate 427 is arranged on one side of the movable push plate 419, a third mounting plate 428 is arranged at one end of the transverse connecting plate 427, a fourth infrared sensor 429 is fixedly mounted on one side surface of the third mounting plate 428, and the fourth infrared sensor 429 is matched with the first infrared sensor 424 and the third infrared sensor 426. The first infrared sensor 424, the second infrared sensor 425, the third infrared sensor 426 and the fourth infrared sensor 429 are in signal connection with the controller.
EXAMPLE III
Based on the technical scheme described in the second embodiment. Referring to fig. 1-7, the present invention relates to a control method of an automatic stacking device for lead-acid battery production, which comprises the following steps:
STP1 and lead-acid battery 2 are sequentially conveyed on a roller conveyor 3, when the lead-acid battery 2 is conveyed to the tail end of the roller conveyor 3 in the conveying direction, a second infrared inductor 425 detects the lead-acid battery 2 and transmits a signal to a controller, the controller controls the roller conveyor 3 to stop conveying,
STP2, controller control cylinder 417 piston rod 418 extend, movable push plate 419 push lead-acid accumulator 2 move to blanking plate 420,
STP3, the controller continues to control the piston rod 418 of the cylinder 417 to extend, the movable push plate 419 pushes the lead-acid storage battery 2 to abut against the movable top plate 404 and compress the spring 403, the movable push plate 419 and the movable top plate 404 clamp the lead-acid storage battery 2 to move towards the direction close to the first vertical mounting plate 402,
when the STP4 and the movable push plate 419 push the lead-acid storage battery 2 to move to the side, close to the first vertical mounting plate 402, above the blanking through groove 421, the fourth infrared inductor 429 can realize correlation with the third infrared inductor 426, and after the correlation, the information is fed back to the controller,
STP5, controller control motor 412 rotate forward, after the lifting plate 414 moves downward for a certain distance, the infrared inductor 430 with five number can realize correlation with the infrared inductor 431 with six number, after the correlation, the information is fed back to the controller, the controller stops the motor 412, at this time, the vertical baffle 416 is positioned at one side of the vertical limit plate 415,
STP6, the controller controls the piston rod 418 of the cylinder 417 to shorten, the movable push plate 419 and the movable top plate 404 clamp the lead-acid storage battery 2 to move towards the direction far away from the first vertical mounting plate 402, when the lead-acid storage battery 2 moves to the position right above the blanking through groove 421, the vertical baffle plate 416 blocks the vertical limit plate 415, so that the movable top plate 404 can overcome the tension of the spring 403 to stop moving,
the STP7 and the piston rod 418 of the controller control cylinder 417 are continuously shortened to separate the movable push plate 419 from the lead-acid storage battery 2, so that the lead-acid storage battery 2 can fall into the stacking container 5 to realize automatic stacking,
STP8 and a piston rod 418 of an air cylinder 417 are shortened to enable a movable push plate 419 to move to an initial position, a fourth infrared sensor 429 and a first infrared sensor 424 can realize correlation, information is fed back to a controller after the correlation, the controller controls the air cylinder 417 to be turned off and controls a motor 412 to be turned off after a period of time, a lifting plate 414 moves upwards to the initial position, so that a vertical baffle plate 416 cannot block a vertical limiting plate 415, and the movable push plate 404 resets under the tension of a spring 403.
According to the invention, when the lead-acid storage battery 2 is clamped by the movable push plate 419 and the movable top plate 404 and moves to a position right above the discharging through groove 421, the piston rod 18 of the controller control cylinder 17 is shortened to enable the lead-acid storage battery 2 to automatically enter the stacking container 5, so that stacking and boxing of the lead-acid storage battery 2 are realized, the automation degree is high, and the efficiency of stacking and boxing of the lead-acid storage battery is improved.
Example four
Based on the technical scheme described in the first embodiment. Referring to fig. 1-2, a door 101 is disposed on the frame 1, and the palletized container 5 can be taken out from the frame 1 by opening the door 101, so that the palletized container 5 filled with the lead-acid storage battery 2 can be conveniently taken out, and further, the centralized transportation of the lead-acid storage battery 2 is achieved.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. An automatic stacking device for lead-acid storage battery production comprises a rack (1) and a controller; a roller conveyor (3) for conveying the lead-acid storage battery (2) is arranged on the rack (1); the controller is electrically connected with a power device of the roller conveyor (3); the method is characterized in that:
an automatic stacking and boxing mechanism (4) is arranged at the tail end of the rack (1) in the conveying direction of the roller conveyor (3);
a stacking container (5) is arranged in the rack (1) and positioned at the lower side of the automatic stacking and boxing mechanism (4); the automatic stacking and boxing mechanism (4) is used for loading the lead-acid storage battery (2) into the stacking container (5).
2. The automatic stacking device for production of lead-acid storage batteries according to claim 1, wherein: the automatic stacking and boxing mechanism (4) comprises a horizontal mounting plate (401), a spring (403), a movable top plate (404), a horizontal supporting plate (405), an air cylinder (417) and a blanking plate (420); the controller is fixedly arranged in the rack (1); one side of the lower surface of the horizontal mounting plate (401) is fixedly connected with a first vertical mounting plate (402); one end of the spring (403) is fixedly connected with the first vertical mounting plate (402); the other end of the spring (403) is fixedly connected with the movable top plate (404).
3. The automatic stacking device for the production of the lead-acid storage battery as claimed in claim 2, wherein the automatic stacking device comprises: the upper surface of the horizontal support plate (405) is fixedly connected with the lower surface of the horizontal mounting plate (401) through a mounting block (406);
one end of the lower surface of the horizontal supporting plate (405) is provided with a second vertical mounting plate (407); the other end of the lower surface of the horizontal supporting plate (405) is provided with a third vertical mounting plate (408);
a first mounting plate (409) is arranged at the bottom of the second vertical mounting plate (407); the bottom of the third vertical mounting plate (408) is provided with a second mounting plate (410).
4. The automatic stacking device and the control method for the production of the lead-acid storage battery according to claim 3 are characterized in that: a vertical guide plate (411) is fixedly connected between the horizontal support plate (405) and the first mounting plate (409); a motor (412) is installed on the lower surface of the horizontal supporting plate (405); the motor (412) is electrically connected with the controller;
the tail end of an output shaft of the motor (412) is fixedly connected with a vertical screw rod (413); one end of the vertical screw rod (413) far away from the motor (412) is rotatably arranged on the upper surface of the second mounting plate (410).
5. The automatic stacking device and the control method for the production of the lead-acid storage battery according to claim 4 are characterized in that: a lifting plate (414) is arranged on the vertical guide plate (411) in a sliding manner; the lifting plate (414) is provided with a screw rod screw hole; the vertical screw rod (413) is meshed and connected with a screw rod screw hole on the lifting plate (414); the vertical screw rod (413) drives the lifting plate (414) to lift on the vertical screw rod (411).
6. The automatic stacking device and the control method for the production of the lead-acid storage battery according to claim 5 are characterized in that: both sides of the movable top plate (404) are fixedly connected with vertical limiting plates (415); the lower surface of the lifting plate (414) is provided with a pair of vertical baffles (416); the vertical baffle (416) is matched with the vertical limiting plate (415);
a fifth infrared sensor (430) is arranged at the lower part of one side surface of the third vertical mounting plate (408); a sixth infrared sensor (431) matched with the fifth infrared sensor (430) is installed on one side of the lifting plate (414); and the fifth infrared sensor (430) and the sixth infrared sensor (431) are in signal connection with the controller.
7. The automatic stacking device and the control method for the production of the lead-acid storage battery according to claim 6 are characterized in that: the air cylinder (417) is fixedly arranged in the frame (1); a piston rod (418) at the output end of the air cylinder (417) is horizontally arranged; the tail end of the piston rod (418) is fixedly connected with a movable push plate (419) matched with the lead-acid storage battery (2); the cylinder (417) is electrically connected to a controller.
8. The automatic stacking device and the control method for the production of the lead-acid storage battery according to claim 7 are characterized in that: the blanking plate (420) is fixedly arranged on one side matched with the lead-acid storage battery (2); a blanking through groove (421) matched with the lead-acid storage battery (2) is formed in the blanking plate (420); and the box opening of the stacking container (5) is positioned under the blanking through groove (421).
9. The automatic stacking device and the control method for the production of the lead-acid storage battery according to claim 8 are characterized in that: the lower surface of the horizontal mounting plate (401) is provided with a vertical connecting plate (422); a strip-shaped mounting plate (423) is arranged at the bottom of the vertical connecting plate (422); the bar-shaped mounting plate (423) is provided with a first infrared sensor (424), a second infrared sensor (425) and a third infrared sensor (426);
a transverse connecting plate (427) is arranged on one side of the movable push plate (419); one end of the transverse connecting plate (427) is provided with a third mounting plate (428); a fourth infrared sensor (429) is fixedly arranged on one side surface of the third mounting plate (428); the fourth infrared sensor (429) is matched with the first infrared sensor (424) and the third infrared sensor (426);
the first infrared sensor (424), the second infrared sensor (425), the third infrared sensor (426) and the fourth infrared sensor (429) are in signal connection with the controller.
10. A control method of an automatic stacking device for lead-acid storage battery production is characterized by comprising the following steps: the method comprises the following steps:
STP1 and the lead-acid storage battery (2) are sequentially conveyed on the roller conveyor (3), when the lead-acid storage battery (2) is conveyed to the tail end of the conveying direction of the roller conveyor (3), the second infrared sensor (425) detects the lead-acid storage battery (2) and transmits a signal to the controller, and the controller controls the roller conveyor (3) to stop conveying;
STP2, a controller controls a piston rod (418) of a cylinder (417) to extend, and a movable push plate (419) pushes a lead-acid storage battery (2) to move to a blanking plate (420);
STP3, the controller continuously controls a piston rod (418) of the air cylinder (417) to extend, the movable push plate (419) pushes the lead-acid storage battery (2) to abut against the movable top plate (404) and compress the spring (403), and the movable push plate (419) and the movable top plate (404) clamp the lead-acid storage battery (2) to move towards the direction close to the first vertical mounting plate (402);
when the STP4 and the movable push plate (419) push the lead-acid storage battery (2) to move to the upper part of the blanking through groove (421) and close to one side of the first vertical mounting plate (402), the fourth infrared inductor (429) and the third infrared inductor (426) can realize correlation, and information is fed back to the controller after correlation;
STP5, the controller controls the motor (412) to rotate forwards, after the lifting plate (414) moves downwards for a certain distance, the fifth infrared sensor (430) and the sixth infrared sensor (431) can realize correlation, information is fed back to the controller after correlation, the controller stops the motor (412), and at the moment, the vertical baffle (416) is positioned on one side of the vertical limiting plate (415);
STP6, a piston rod (418) of a controller control cylinder (417) is shortened, a movable push plate (419) and a movable top plate (404) clamp a lead-acid storage battery (2) to move towards a direction far away from a first vertical mounting plate (402), and when the lead-acid storage battery (2) moves right above a blanking through groove (421), a vertical baffle (416) blocks a vertical limiting plate (415) to enable the movable top plate (404) to overcome the tension of a spring (403) to stop moving;
STP7 and a piston rod (418) of a controller control cylinder (417) are continuously shortened to separate a movable push plate (419) from the lead-acid storage battery (2), so that the lead-acid storage battery (2) can fall into the stacking container (5) to realize automatic stacking;
STP8, when piston rod (418) of cylinder (417) shortened to make movable push plate (419) move to the initial position, correlation can be realized with infrared inductor (424) No. four infrared inductor (429), after correlation, the information feedback controller, the controller control cylinder (417) is closed and control motor (412) to close after reversing a period of time, lifter plate (414) upward movement reaches the initial position for vertical baffle (416) can not block vertical limiting plate (415), activity roof (404) resets under the tension effect of spring (403).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211013492.9A CN115285425A (en) | 2022-08-23 | 2022-08-23 | Automatic stacking device for production of lead-acid storage battery and control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211013492.9A CN115285425A (en) | 2022-08-23 | 2022-08-23 | Automatic stacking device for production of lead-acid storage battery and control method |
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| CN115285425A true CN115285425A (en) | 2022-11-04 |
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| CN202211013492.9A Pending CN115285425A (en) | 2022-08-23 | 2022-08-23 | Automatic stacking device for production of lead-acid storage battery and control method |
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