CN213445143U

CN213445143U - Stacking device

Info

Publication number: CN213445143U
Application number: CN202021812828.4U
Authority: CN
Inventors: 朱拾东; 汤培欢; 白茹; 梁欢高
Original assignee: Shenzhen Han Industrial Technologies Co ltd
Current assignee: Shenzhen Han Industrial Technologies Co ltd
Priority date: 2020-08-26
Filing date: 2020-08-26
Publication date: 2021-06-15
Anticipated expiration: 2030-08-26

Abstract

The utility model discloses a pile up neatly device relates to pile up neatly equipment technical field. The method comprises the following steps: the conveying module is used for conveying workpieces to be stacked; and the stacking module is used for sequentially converting the workpieces to be stacked transmitted by the transmission module into a vertical state and pushing the converted workpieces to be stacked to a next station. Aims to replace manual work to erect and stack products, reduce the consumption of human resources and improve the productivity.

Description

Stacking device

Technical Field

The utility model relates to a pile up neatly equipment technical field, in particular to pile up neatly device.

Background

The traditional manpower packaging product relates to the actions of identifying the front side and the back side of the product and reordering, the consumption of manpower resources is high, and meanwhile, the mental state of workers can greatly influence the quality of the packaged product. In the magnetic material industry with smaller parts, the magnetic tile sheets with tile-shaped shapes need to be manually identified on the front and the back surfaces, products transversely flowing out of the conveying line are manually erected and stacked, and the products are small in size, so that great difficulty is brought to identification and arrangement, a large amount of human resources are consumed, and the productivity is low.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a pile up neatly device aims at replacing the manual work to erect the pile up neatly to the product, reduces manpower resources's consumption, improves the productivity.

In order to achieve the above object, the utility model provides a stacking device, include:

the conveying module is used for conveying workpieces to be stacked;

and the stacking module is used for sequentially converting the workpieces to be stacked transmitted by the transmission module into a vertical state and pushing the converted workpieces to be stacked to a next station.

Preferably, the palletizing module comprises:

the feeding channel comprises a feeding end connected with the conveying module and a discharging end with a height drop from the feeding end, and the part of the feeding channel between the feeding end and the discharging end is arranged along the gravity direction; and

and the driving assembly is arranged on one side of the discharge end and drives the converted workpiece to be stacked to the next station.

Preferably, the horizontal height of the feeding end is higher than the discharging end, the horizontal height of the discharging end is higher than the next station, the discharging end is connected with the next station through two L-shaped fixing pieces arranged on two sides of the feeding channel, and the driving assemblies are arranged on one sides of the two L-shaped fixing pieces and are arranged opposite to the next station.

Preferably, a maintenance opening is formed in the side wall of the feeding channel along the direction from the feeding end to the discharging end.

Preferably, the feeding end is provided with a guide plate which limits the workpiece to be stacked transmitted by the transmission module so that the workpiece can enter the feeding channel.

Preferably, the joint of the feeding end and the conveying module is an arc-shaped round corner passing through the workpiece to be stacked, the guide plate is an arc-shaped surface, and one surface of the arc-shaped surface passing through the workpiece to be stacked is a concave surface.

Preferably, the two L-shaped fixing members are provided with detection devices for detecting that the workpiece to be stacked reaches a preset position, when the workpiece to be stacked reaches the preset position, the detection devices send signals to the driving assembly, and the driving assembly drives the converted workpiece to be stacked to a next station.

Preferably, two opposite guide blocks are arranged on two sides of the conveying module, and one ends of the two guide blocks, which are close to the feeding channel, abut against two side walls of the feeding end and are partially wrapped in the guide plates.

Preferably, U-shaped grooves used for fixing and supporting the corresponding side walls of the feeding channel are formed in the contact surfaces of the two L-shaped fixing pieces and the feeding channel.

Preferably, the driving assembly includes:

a telescopic motor;

the sliding rail is consistent with the running direction of the converted workpiece to be stacked on the next station; and

the sliding block is driven by the telescopic motor to reciprocate along the sliding rail;

and the controller is used for receiving the signal of the detection device and controlling the telescopic motor.

The technical scheme has the following advantages: 1. vertical stacking of products is realized through mechanical equipment, so that the consumption of human resources is reduced, and the production cost is reduced; 2. manual operation is replaced by machinery, so that the production efficiency is improved; 3. the influence of manpower on the product quality is avoided, and the product quality is improved.

Drawings

The invention will be described in detail with reference to the following embodiments and the accompanying drawings, in which:

fig. 1 is a schematic structural diagram of a first embodiment of the present invention;

FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;

FIG. 3 is an enlarged schematic view of the feed channel of FIG. 2;

fig. 4 is an enlarged schematic view of the L-shaped fixing member of fig. 2.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention is described in detail with reference to the accompanying drawings and embodiments. It should be understood that the following specific examples are only for illustrating the present invention and are not to be construed as limiting the present invention.

As shown in fig. 1 to 4, the present invention discloses a stacking apparatus 100, which includes a conveying module 10 for conveying a workpiece 30 to be stacked;

and the stacking module 20 converts the workpieces 30 to be stacked, which are transmitted by the transmission module 10, into a vertical state in sequence, and pushes the converted workpieces 30 to be stacked to the next station 40.

Specifically, the conveying module 10 uses a conveyor belt to convey the workpieces 30 to be palletized, and naturally, other modes may also be used to convey the workpieces 30 to be palletized according to design requirements, for example, a conveying mode such as a chain scraper conveyor is used.

The conveying module 10 and the stacking module 20 can be fixedly connected, so that the working stability of the stacking device 100 can be fully ensured, and the fracture of the joint can be avoided. Of course, according to the design requirement, the connection can also be realized in an abutting or movable connection mode. The connecting device is connected in an abutting mode, and no connecting piece is additionally arranged between the conveying module 10 and the stacking module 20, so that the device is convenient to detach and replace. The movable connection, for example, the screw connection, is adopted to ensure the stable operation of the palletizing device 100 and facilitate the disassembly of the palletizing device 100.

After the workpieces enter the stacking module 20 through the conveying module 10, the stacking module 20 uniformly converts the workpieces 30 to be stacked in different states into a vertical state, and the state conversion can be completed under the action of gravity or can be completed through auxiliary equipment. After the conversion of the palletizing module 20 is completed, the next station 40 is entered, and the next station 40 is a sequencing slot.

The technical scheme has the following advantages: 1. vertical stacking of products is achieved through mechanical equipment, consumption of manpower resources is reduced, and production cost is reduced. 2. The manual operation is replaced by machinery, and the production efficiency is improved. 3. The influence of manpower on the product quality is avoided, and the product quality is improved.

Preferably, the palletizing module 20 comprises:

the feeding channel 21 comprises a feeding end 211 connected with the conveying module 10 and a discharging end 213 with a height drop from the feeding end 211, and the part of the feeding channel 21 between the feeding end 211 and the discharging end 213 is arranged along the gravity direction; and

and the driving assembly 23 is arranged on one side of the discharge end 213 and drives the converted workpiece 30 to be stacked to the next station 40.

Specifically, pan feeding passageway 21 adopts aluminum alloy material to make, and pan feeding passageway 21 that adopts aluminum alloy material to make possesses stronger rigidity, can provide stable support force, and is stand wear and tear simultaneously. Of course, other materials may be used, such as plastic or wood, depending on design requirements. The feeding channel 21 made of plastic is light in weight, pressure on the L-shaped fixing piece 27 can be effectively reduced, and production and maintenance cost can be reduced. The feeding channel 21 made of wood materials has the advantages of light weight, high strength, heat preservation and heat insulation, absorbs noise generated between the workpieces 30 to be stacked and the feeding channel 21, has a shockproof function, and reduces damage to the workpieces 30 to be stacked.

The feeding channel 21 comprises a feeding end 211 connected with the conveying module 10, the conveying module 10 in this embodiment adopts a conveyor belt, the feeding end 211 abuts against the output end of the conveyor belt, when the workpieces 30 to be stacked pass through the output end of the conveyor belt, the workpieces directly enter the feeding end 211 of the feeding channel 21, a height difference exists between the feeding end 211 of the feeding channel 21 and the discharging end 213 of the feeding channel 21, namely, the feeding end 211 and the discharging end 213 are not located on the same plane, and the feeding channel 21 is arranged along the gravity direction. When the feeding end 211 is located below the discharging end 213, a power device for transmitting the workpieces 30 to be stacked from the feeding end 211 to the discharging end 213 is arranged in the feeding channel 21; when the feed end 211 is located the top of discharge end 213, treat that pile up neatly work piece 30 moves to discharge end 213 from feed end 211 under the effect of gravity, because pan feeding passageway 21 sets up along the direction of gravity, so when treating pile up neatly work piece 30 and pass through pan feeding passageway 21 after, guaranteed to treat that pile up neatly work piece 30 directly is vertical orientation setting. In this embodiment, an embodiment is used in which the feed end 211 is higher than the discharge end 213. When the embodiment is adopted, other power mechanisms are not needed to be arranged, and the steering of the workpieces 30 to be stacked is directly completed under the action of gravity. Convenient and fast, reduces the energy consumption and reduces the production cost.

After the workpieces 30 to be stacked are converted into the vertical state, the driving assembly 23 arranged on one side of the discharge end 213 drives the workpieces 30 to be stacked into the next station 40, and the turning operation of one workpiece 30 to be stacked is completed.

Preferably, the horizontal height of the feeding end 211 is higher than that of the discharging end 213, the horizontal height of the discharging end 213 is higher than that of the next station 40, the discharging end 213 and the next station 40 are connected through two L-shaped fixing members 27 arranged on two sides of the feeding channel 21, and the driving assembly 23 is arranged on one side of the two L-shaped fixing members 27 and opposite to the next station 40.

Specifically, be equipped with two L shape mounting 27 between discharge end 213 and next station 40, two L shape mounting 27 adopt aluminum alloy material to make, and the L shape mounting 27 that adopts aluminum alloy material to make possesses stronger support capacity, can guarantee the stability of the pan feeding passageway 21 that sets up above that.

The two L-shaped fixtures are disposed opposite to each other, and opposite sides of the discharge end 213 are connected to the two L-shaped fixtures 27, respectively. The connection between the discharge end 213 and the two L-shaped fixing members 27 is fixed by a screw thread, specifically by a screw or a bolt. When the feeding channel 21 is made of metal material, the feeding channel 21 and the L-shaped fixing member 27 may be connected by welding according to design requirements. The feeding channel 21 is connected in a welding mode, so that the stability of the feeding channel 21 during working is ensured.

After the discharge end 213 is connected with the two L-shaped fixing members 27, the horizontal height of the discharge end 213 is higher than the horizontal height of the next station 40, and the distance between the discharge end 213 and the bottoms of the two L-shaped fixing members 27 is greater than the height of the workpiece 30 to be palletized, so that the workpiece 30 to be palletized can smoothly pass through. It is conceivable that the distance between the discharge end 213 of the workpiece 30 to be palletized in the moving direction and the bottom of the L-shaped fixing member 27 is greater than the height of the workpiece 30 to be palletized, so as to ensure that the workpiece 30 to be palletized is smoothly moved out, and the distance is any height for driving the workpiece 30 to be palletized into one side of the next station 40, and only the driving assembly 23 needs to drive the workpiece 30 to be palletized.

Preferably, a maintenance opening 215 is formed in the sidewall of the feeding channel 21 along the direction from the feeding end 211 to the discharging end 213.

Specifically, the maintenance opening 215 extends from the feeding end 211 to the discharging end 213, and may be linear or curved according to design requirements. The linear maintenance opening 215 is adopted, the structure is simple, and when the workpieces 30 to be stacked are stuck, a maintenance tool penetrates through the maintenance opening 215 to operate the workpieces 30 to be stacked in the feeding channel 21. The curved maintenance opening 215 is adopted, so that the device is simple and attractive. The maintenance opening 215 facilitates observation of the state of the workpieces 30 to be palletized in the feed channel 21. The diameter of the maintenance opening 215 is smaller than that of the workpieces 30 to be palletized, so that the workpieces 30 to be palletized cannot fall from the maintenance opening 215.

Preferably, the feeding end 211 is provided with a guide plate 2111 for limiting the workpieces 30 to be stacked, which are transmitted by the conveying module 10, so that the workpieces can enter the feeding channel 21.

Specifically, the guide plate 2111 is made of a metal material, preferably an aluminum alloy material, but may be made of other materials, such as plastic or wood, according to the design requirement. The aluminum alloy support is made of aluminum alloy materials, and has the advantages of large supporting force, difficult deformation and the like. The stacking device is made of wood materials, the wood materials have certain elasticity, the protection effect on the workpieces 30 to be stacked, which are in contact with the guide plates 2111, is achieved, and damage to the workpieces 30 to be stacked, which are in contact with each other, is avoided. The plastic material is adopted, so that the cost is reduced. In the present embodiment, the aluminum alloy material is preferable.

When the workpieces 30 to be stacked enter the feeding channel 21 from the conveying module 10, the guide plates 2111 guide the workpieces 30 to be stacked to enter the feeding track, so that the workpieces 30 to be stacked are prevented from flying out under the driving of the conveying module 10, and the safety of the workpieces 30 to be stacked in the steering process is ensured.

Preferably, the joint of the feeding end 211 and the conveying module 10 is an arc-shaped rounded corner facing the passing workpiece 30 to be stacked, the guide plate 2111 is an arc-shaped surface, and one surface of the arc-shaped surface facing the passing workpiece 30 to be stacked is a concave surface.

Specifically, the guide plate 2111 is an arc-shaped surface, adopts the structure of the arc-shaped surface, and when the workpieces 30 to be stacked contact the arc-shaped surface, the arc-shaped surface is used for transition, so that direct impact is avoided, and the function of protecting the workpieces 30 to be stacked is achieved.

Preferably, the two L-shaped fixing members 27 are provided with a detecting device 25 for detecting that the workpiece 30 to be palletized reaches a preset position, when the workpiece 30 to be palletized reaches the preset position, the detecting device 25 sends a signal to the driving assembly 23, and the driving assembly 23 drives the converted workpiece 30 to be palletized to a next station 40.

Specifically, the detecting device 25 may be: the laser detection device 25 or the electromagnetic pulse detection device 25 is adopted, the response is fast, and the detection precision is high. And the battery pulse detection device 25 is adopted, so that the structure is simple and the control is convenient. In the embodiment, the laser detection device 25 is preferred, when the workpiece 30 to be palletized reaches the detection position, the laser detection device 25 detects the converted workpiece 30 to be palletized, the laser detection device 25 transmits a detection signal to the driving component 23, and after the driving component 23 receives the signal, the converted workpiece 30 to be palletized is driven to the next station 40, so that the continuous steering is realized. The mode of setting up laser detection device 25 and drive assembly 23 linkage realizes moving the work piece 30 of waiting to pile up neatly that will accomplish the conversion to next station 40, avoids drive assembly 23's random drive, reduces the energy consumption. And simultaneously, the driving assembly 23 is prevented from damaging the converted workpieces 30 to be stacked.

Preferably, two opposite guide blocks 11 are disposed on two sides of the conveying module 10, and one end of each of the two guide blocks 11 close to the feeding channel 21 abuts against two side walls of the feeding end 211 and is partially wrapped in the guide plate 2111.

Specifically, two guide blocks 11 are arranged on two sides of the conveying module 10, the two guide blocks 11 are arranged on two sides of the conveying module 10 along the conveying direction of the conveying module 10, the two guide blocks 11 are connected to the conveying module 10 through screws, the screws are connected in a screw connection mode, the positions of the guide blocks 11 are conveniently adjusted, and the guide blocks are convenient to replace when faults occur. One ends of the two guide blocks 11 close to the feeding channel 21 abut against two sides of the feeding end 211 and are partially coated in the guide plates 2111, so that the workpieces 30 to be stacked are prevented from flying out, and the stability of the steering device is improved.

Preferably, U-shaped grooves 271 for fixing and supporting the corresponding side walls of the material inlet channel 21 are arranged on the contact surfaces of the two L-shaped fixing pieces 27 and the material inlet channel 21.

Specifically, the contact surfaces of the two L-shaped fixing pieces and the feeding channel 21 are provided with U-shaped grooves 271 for supporting the corresponding side walls of the feeding channel 21, the feeding channel 21 is connected with the U-shaped grooves 271 in a screw connection mode, and when a fault occurs, the mounting structure is convenient to detach and maintain. With pan feeding passageway 21 joint in the U-shaped inslot, avoid pan feeding passageway 21 to rock, further guaranteed pan feeding passageway 21's stability.

Preferably, the driving assembly 23 comprises:

a telescopic motor 231;

the slide rail 233 is consistent with the running direction of the converted workpiece 30 to be stacked on the next station 40; and

a slider 235 driven by the telescopic motor 231 to reciprocate along the slide rail 233;

and a controller for receiving the signal of the detecting device 25 and controlling the telescopic motor 231.

Specifically, flexible motor 231 is connected on slider 235, adopts the mode of joint to be connected convenient to detach between flexible motor 231 and the slider 235. The sliding block 235 is connected to the sliding rail 233 in a sliding mode, the sliding rail 233 is consistent with the running direction of the converted workpiece 30 to be stacked on the next station 40, the telescopic motor 231 drives the sliding block 235 to reciprocate on the sliding rail 233, and the sliding block 235 drives the workpiece 30 to be stacked to move. Adopt above-mentioned technical scheme, can realize the optional position installation of drive assembly 23, avoid causing the inconvenient condition of drive assembly 23 installation to appear because of the separation of other parts to drive assembly 23, improved the commonality of drive assembly 23 installation, for the brief of realization structure, also can with telescopic motor 231 direct mount with the conversion treat pile up neatly work piece 30 motion opposite side, treat the motion of pile up neatly work piece 30 after the direct drive conversion through telescopic motor 231.

The above only be the preferred embodiment of the utility model discloses a not consequently restriction the utility model discloses a patent range, all are in the utility model discloses a conceive, utilize the equivalent structure transform of what the content was done in the description and the attached drawing, or direct/indirect application all is included in other relevant technical field the utility model discloses a patent protection within range.

Claims

1. A palletizing device, characterized in that it comprises:

the conveying module is used for conveying workpieces to be stacked;

the stacking module is used for sequentially converting the workpieces to be stacked, which are transmitted by the transmission module, into a vertical state and pushing the converted workpieces to be stacked to a next station; the palletizing module comprises:

2. The palletizing device as claimed in claim 1, wherein the level of the feeding end is higher than that of the discharging end, the level of the discharging end is higher than that of the next station, the discharging end and the next station are connected through two L-shaped fixing pieces arranged at two sides of the feeding channel, and the driving assembly is arranged at one side of the two L-shaped fixing pieces and is opposite to the next station.

3. The palletizing device as claimed in claim 2, wherein the side wall of the feeding channel is provided with a maintenance opening along the direction from the feeding end to the discharging end.

4. The palletizing device as claimed in claim 3, wherein the feeding end is provided with a guide plate for limiting the workpieces to be palletized, which are conveyed by the conveying module, to enter the feeding channel.

5. The palletizing device as claimed in claim 4, wherein the junction between the feeding end and the conveying module is an arc-shaped rounded corner facing towards the passing workpiece to be palletized, and the guide plate is an arc-shaped surface, and one surface of the arc-shaped surface facing towards the passing workpiece to be palletized is a concave surface.

6. The palletizing device according to any one of claims 2 to 5, wherein a detecting device for detecting that the workpiece to be palletized reaches a preset position is arranged on each of the two L-shaped fixing members, and when the workpiece to be palletized reaches the preset position, the detecting device sends a signal to the driving assembly, and the driving assembly drives the converted workpiece to be palletized to a next station.

7. The palletizing device as claimed in claim 4, wherein two guide blocks are oppositely arranged on two sides of the conveying module, one end of each guide block close to the feeding channel abuts against two side walls of the feeding end and is partially wrapped in the guide plate.

8. The stacking device as claimed in claim 2, wherein the contact surfaces of the two L-shaped fixing members and the feeding channel are provided with U-shaped grooves for fixing and supporting the corresponding side walls of the feeding channel.

9. The palletising device as claimed in claim 6, wherein the drive assembly includes:

a telescopic motor or cylinder;