CN115012158A - Intelligent fabric ironing device convenient to adjust for weaving - Google Patents
Intelligent fabric ironing device convenient to adjust for weaving Download PDFInfo
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- CN115012158A CN115012158A CN202210657860.7A CN202210657860A CN115012158A CN 115012158 A CN115012158 A CN 115012158A CN 202210657860 A CN202210657860 A CN 202210657860A CN 115012158 A CN115012158 A CN 115012158A
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- 238000010409 ironing Methods 0.000 title claims abstract description 154
- 239000004744 fabric Substances 0.000 title claims abstract description 104
- 238000009941 weaving Methods 0.000 title claims description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 229920000742 Cotton Polymers 0.000 claims abstract description 9
- 238000005507 spraying Methods 0.000 claims abstract description 6
- 239000004753 textile Substances 0.000 claims abstract description 4
- 230000037303 wrinkles Effects 0.000 claims description 92
- 238000003825 pressing Methods 0.000 claims description 50
- 238000003384 imaging method Methods 0.000 claims description 32
- 239000007788 liquid Substances 0.000 claims description 25
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000007781 pre-processing Methods 0.000 claims description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- 238000004364 calculation method Methods 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 235000000396 iron Nutrition 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 239000000243 solution Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000009987 spinning Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000037805 labour Diseases 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/10—Calendering, pressing, ironing, glossing or glazing textile fabrics between flat plates of a press
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an intelligent fabric textile ironing device convenient to adjust, which comprises an ironing mechanism and a fabric ironing system, and is characterized in that: the ironing mechanism comprises an operating table, supporting blocks are connected to two ends of the left side of the operating table through threads respectively, a miniature camera is mounted inside the supporting block on the right side, a first truss is fixed to the upper side of the supporting block, a scanner is fixed to the middle of the first truss, a humidifying tank is arranged on the right lower portion of the scanner inside the operating table, a cotton block is mounted inside the humidifying tank, a humidifying box is arranged below the operating table, a plurality of spraying pipes are arranged inside the humidifying tank, the bottoms of the spraying pipes are connected with an inner pipeline of the humidifying box, the spraying pipes penetrate through the cotton block, and a second truss is mounted on the right side of the first truss.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to an intelligent fabric ironing device convenient to adjust and used for spinning.
Background
Can produce a large amount of folds in the surface fabric production process, consequently add man-hour further, can iron the surface fabric, thereby make the surface fabric level and smooth, in prior art, the manual work that carries on mostly irones, this not only consumes a large amount of labours, and ironing efficiency is low, simultaneously also have the machine to carry out whole ironing, nevertheless when ironing to machinery, still can appear a small amount of folds after ironing and do not iron smooth phenomenon, just so reduce the quality of whole cloth, from this on this basis, design one kind to the fold volume when less smooth device irones, the device still can be according to the state of fold the adjustment of ironing scheme, and then improve the ironing efficiency of surface fabric. Therefore, it is necessary to design an intelligent fabric textile ironing device which is strong in practicability and can automatically adjust an ironing scheme according to the wrinkle degree and is convenient to adjust.
Disclosure of Invention
The invention aims to provide an intelligent fabric ironing device convenient to adjust, and aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligent surface fabric weaving is with ironing device convenient to adjust, includes ironing machine structure and surface fabric system of ironing, its characterized in that: the ironing mechanism comprises an operating table, wherein two ends of the left side of the operating table are respectively connected with a supporting block through threads, a miniature camera is arranged inside the supporting block on the right side, a first truss is fixed on the upper side of the supporting block, a scanner is fixed in the middle of the first truss, a humidifying tank is arranged inside the operating table and positioned at the right lower part of the scanner, a cotton block is arranged inside the humidifying tank, a humidifying box is arranged below the operating table, a plurality of injection pipes are arranged inside the humidifying tank, the bottoms of the injection pipes are connected with an internal pipeline of the humidifying box, the injection pipes penetrate through the cotton block, a second truss is arranged on the right side of the first truss, a sliding block is connected to the surface of the second truss in a sliding manner, a first liquid cylinder is fixed at the bottom of the sliding block, a first liquid pump is arranged on one side of the operating table, and the inside of the first liquid cylinder is connected with the internal pipeline of the first liquid pump, the ironing machine comprises a hydraulic cylinder I, an ironing plate, an ironing table, a central processing unit and a timer, wherein the piston rod is connected to the interior of the hydraulic cylinder I in a sliding mode, the ironing plate is fixed to the bottom of the piston rod, the ironing area is arranged in the middle of the operating table and located above the ironing area, the interior of the ironing mechanism is electrically connected with the central processing unit, and the central processing unit is electrically connected with the timer.
According to the technical scheme, an empty groove is formed in the right side, located in the ironing area, of the operating table, a first pressing wheel and a second pressing wheel are arranged inside the empty groove, a telescopic rod is arranged between the first pressing wheel and the second pressing wheel, the second pressing wheel is fixed inside the empty groove, the first pressing wheel is located on the upper left side of the second pressing wheel, connecting rods are fixed below two ends of the first pressing wheel, a second hydraulic cylinder is connected below the connecting rods, and the inside of the second hydraulic cylinder is connected with an inner pipeline of the second hydraulic pump.
According to the technical scheme, the fabric ironing system comprises a preprocessing module, a data processing module and a terminal control module, wherein the preprocessing module is electrically connected with the terminal control module through the data processing module, the terminal control module is electrically connected with an ironing mechanism, the preprocessing module is used for detecting and positioning wrinkles of fabric, the data processing module is used for carrying out relevant judgment and calculation on data acquired in the preprocessing module, and the terminal control module is used for executing relevant actions of fabric transmission and wrinkle removal.
According to the technical scheme, the preprocessing module comprises a transverse scanning module, a longitudinal scanning module and a timing module, the transverse scanning module comprises a wrinkle detection unit and a linear display unit, the data processing module comprises a comparison module, a statistic module and an imaging module, the comparison module comprises a circulation amount determining unit, the unification module comprises a residence time calculating unit and a time setting unit, the terminal control module comprises a transmission module, a steam humidifying module and a wrinkle removing module, and the wrinkle removing module comprises a pinch roller double-control unit and an ironing execution unit;
the data processing module is located inside the central processing unit, the transverse scanning module is electrically connected with the miniature camera, the longitudinal positioning module is electrically connected with the scanning machine, the timing module is electrically connected with the timer, the steam humidifying module is electrically connected with the humidifying box, the wrinkle removing module is respectively electrically connected with the first liquid pump and the second liquid pump, the transverse scanning module and the longitudinal positioning module are both electrically connected with the imaging module, and the counting module is electrically connected with the wrinkle removing module.
According to the technical scheme, the transverse scanning module is used for fold height detection and transverse positioning, the longitudinal positioning module is used for fold area detection and longitudinal positioning, the timing module is used for timing when a fabric is conveyed from the beginning, the imaging module is used for proportional transverse and longitudinal axis imaging of the fabric and folds and fold positioning, the comparison module is used for comparing initial data according to imaging data so as to adjust a humidification and ironing scheme, the statistics module is used for calculating residence time and interval time setting of an ironing plate and transmitting data to the wrinkle removing module, the transmission module is used for conveying the fabric at a speed v all the time, the steam humidification module is used for positioning and humidifying folds and adjusting humidification quantity according to related data so as to enable the folds to fully absorb water, and the wrinkle removing module is used for ironing and flattening the folds, the ironing board comprises a wrinkle detection unit, a linear display unit, a circulation amount determination unit, a residence time calculation unit, an interval setting unit, a pressing wheel double control unit and an ironing execution unit, wherein the wrinkle detection unit is used for transversely scanning wrinkles, the linear display unit is used for transversely transmitting data so as to image in an imaging module and display the height of the wrinkles, the circulation amount determination unit is used for determining the number of times of the ironing board makes a round trip according to the height and the area of the wrinkles, the residence time calculation unit is used for calculating the contact time of the ironing board and the wrinkles, which is a break, when the ironing board is far away from the wrinkles and then makes contact with the wrinkles, the interval setting unit is used for setting the contact time of the ironing board and the wrinkles, the pressing wheel double control unit is used for controlling the liquid amount backflow of a liquid pump II so as to control the movement of the pressing wheel II, and the ironing execution unit is used for realizing the ironing process of the ironing board.
According to the technical scheme, the fabric ironing system comprises the following operation steps:
s1: the transmission module transmits the fabric from the left side to the right side of the operating platform, when the fabric enters the left side of the operating platform, the timing module starts to work, the timer transmits data in s real time, and the s is recorded as the running time of the fabric;
s2: the transverse scanning module transversely scans the fabric and transmits scanned data to the imaging module, wherein if a wrinkle exists at the scanning position, the wrinkle height h is detected, the wrinkle detection unit transmits the data, and meanwhile, the linear display unit transmits the fabric and the wrinkle data and displays the data in the imaging module;
s3: the longitudinal positioning module is used for longitudinally scanning the running of the fabric, scanning the area of a fold part, and recording and transmitting the area in the form of A;
s4: aiming at the longitudinal and transverse scanning of the fabric, imaging can be carried out in the imaging module, and meanwhile, the position of the fold can be determined, so that the subsequent positioning and ironing of the fold are facilitated;
s5: according to the positioning of the imaging module, the steam humidifying module receives data and determines the spraying position, and if no folds exist, the steam humidifying module does not work;
s6: the comparison module logically compares the input wrinkle area with the input wrinkle area h, so as to determine the times of the reciprocating motion of the ironing plate, namely the circulation quantity of the ironing plate;
s7: the statistical module calculates residence time and sets intervals according to the collected data, so that the ironing board can fully iron the humidified folds;
s8: the wrinkle removing module collects data of position information, detention time and interval time and executes ironing process;
s9: in the operation of the steps, the transmission module pulls the fabric to move at a constant speed at the constant speed v all the time and the pressing wheel adjusts the extrusion force.
According to the above technical solution, the specific steps in S4 are:
s41: the point scanned by the micro-camera in the fastest way is set as
The point is located at the rightmost side of the foremost end of the fabric, and the data scanned in the transverse scanning module is recorded as
The data scanned in the longitudinal orientation module is recorded as
Thus, it can be derived
Establishing a system for the position of the fabric;
s42: if no wrinkle occurs, detected
When in the transverse directionWhen the scanning module detects a continuous end h, taking out the maximum value of h, and recording the maximum value as h
To determine the position of the fold from this data
And transmitting the data to the steam humidifying module and the wrinkle removing module, wherein
And according to the change of s, the wrinkles can be positioned in real time, so that the wrinkles can be humidified and ironed.
According to the above technical solution, the specific steps in S6 are:
s61: after the ironing plate is positioned according to the steps, the ironing plate starts to move downwards to be in contact with the fabric and performs reciprocating circular movement, so that the fabric is ironed, and the setting is performed
And is recorded as the actual circulation volume, wherein A is the wrinkle area detected by the scanner,
the maximum area value formed by taking the longest distance as a circle around the midpoint of the diameter in the detected wrinkles;
s62: identification
The C value is the standard circulation quantity of the ironing board and can be known by the formula because
Thus when
The smaller the value is,
the smaller the value, the actual circulation amount was found according to the rounding principle.
According to the above technical solution, the residence time calculation formula in S8 is as follows:
wherein T is the residence time, A is the fold area,
in order to be an actual amount of circulation,
to detect the maximum area value of the pleat formed around the midpoint with the longest distance as the diameter,
when the transverse scanning module detects one continuous end h, the maximum value of h is taken out, T is accurate to one bit behind a decimal point, the interval time is set according to the residence time T, and the interval time is usually set to be twice of the residence time, so that the fabric after being ironed once can be sufficiently radiated, the temperature difference between the fabric and the transverse scanning module is increased during secondary ironing, and a better ironing effect is achieved.
According to the technical scheme, the pinch roller double-control unit adjusts the position of the pinch roller II according to the received data h.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, by arranging the ironing mechanism and the fabric ironing system, wrinkles on the fabric can be scanned, so that the height and the area of the wrinkles are obtained, the system adjusts the operation scheme in the ironing mechanism according to the acquired data, firstly positions the wrinkles, humidifies the wrinkles, irones the humidified wrinkles, adjusts the data such as the number of times of reciprocating and the residence time of the ironing board according to different wrinkle degrees, and simultaneously changes the tension adjustment of two sides of the ironed part through the position adjustment of the first pressing wheel, so that the fabric after ironing is prevented from being restored to the wrinkle state, and the ironing effect of the wrinkles is effectively improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the system of the present invention;
FIG. 3 is a schematic view of the state of the fabric after the pinch roller of the present invention is moved downward;
in the figure: 1. an operation table; 2. an ironing area; 3. a second hydraulic cylinder; 4. a first pressing wheel; 5. a second pressing wheel; 6. a telescopic rod; 7. a connecting rod; 8. a second truss; 9. a first hydraulic cylinder; 10. an ironing board; 11. a first truss; 12. a scanner; 13. a slider; 14. a humidifying tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: an intelligent fabric ironing device convenient to adjust comprises an ironing mechanism and a fabric ironing system, wherein the ironing mechanism comprises an operating table 1, two ends of the left side of the operating table 1 are respectively connected with supporting blocks through threads, a miniature camera is arranged inside the supporting block on the right side, a truss I11 is fixed on the upper side of the supporting block, a scanner 12 is fixed in the middle of the truss I11, a humidifying groove 14 is formed in the operating table 1 and is positioned on the right lower side of the scanner 12, a cotton block is arranged inside the humidifying groove 14, a humidifying box is arranged below the operating table 1, a plurality of injection pipes are arranged inside the humidifying groove 14, the bottoms of the plurality of injection pipes are connected with an internal pipeline of the humidifying box, the plurality of injection pipes penetrate through the cotton block, a truss II 8 is arranged on the right side of the truss I11, a sliding block 13 is connected on the surface of the truss II 8, and a first hydraulic cylinder 9 is fixed at the bottom of the sliding block 13, one side of an operating platform 1 is provided with a first liquid pump, the inside of a first liquid cylinder 9 is connected with an internal pipeline of the first liquid pump, the inside of the first liquid cylinder 9 is connected with a piston rod in a sliding way, the bottom of the piston rod is fixed with an ironing plate 10, the middle of the operating platform 1 is provided with an ironing area 2, the ironing plate 10 is positioned above the ironing area 2, the inside of an ironing mechanism is electrically connected with a central processing unit, the central processing unit is electrically connected with a timer, when the fabric is transported on the operating platform, a scanner on a first truss scans the fabric and wrinkles longitudinally, a micro-camera scans the fabric and the wrinkles transversely, if no wrinkles are detected, a sliding block is positioned at the left end of a second truss and does not move, a spray pipe in a humidifying tank does not output water mist to the outside, the fabric is normally transported on the operating platform, and when wrinkles are detected on the fabric, a humidifying box humidifies the fabric passing above through the spray pipe, if the fabric has water seepage, the cotton block in the humidifying tank absorbs the excessive water to prevent the excessive water from leaking to the ground below, when the humidified folds pass through the ironing zone, the sliding block slides on the second truss, simultaneously, the first hydraulic cylinder and the ironing plate are driven to slide in the same direction, meanwhile, when the ironing plate moves to the upper side of the folds, the ironing plate carries out back and forth ironing on the folds, when the ironing plate moves to the front side of the folds, the liquid pump feeds liquid into the first hydraulic cylinder, thereby the piston rod drives the ironing plate to move downwards and fully contact with the folds, when the sliding block drives the ironing plate to move back and forth, after the ironing board rises and stops for a period of time, the ironing board moves down again to iron the fold part back and forth, thereby fully ironing the fold part, when the fabric contacts the operating platform, the timer starts to time until the transmission is finished, and meanwhile, the transmission speed of the fabric is far lower than the moving speed of the sliding block.
An empty groove is formed in the right side, located in the ironing area 2, of the operating table 1, a first pressing wheel 4 and a second pressing wheel 5 are arranged inside the empty groove, an expansion link 6 is arranged between the first pressing wheel 4 and the second pressing wheel 5, the second pressing wheel 5 is fixed inside the empty groove, the first pressing wheel 4 is located on the upper left side of the second pressing wheel 5, connecting rods 7 are fixed below two ends of the first pressing wheel 4, two hydraulic cylinders 3 are connected below the connecting rods 7, the inner portions of the two hydraulic cylinders 3 are connected with inner pipelines of the second hydraulic pumps, when folds do not run below the first pressing wheel, the second hydraulic pumps work to discharge liquid in a cavity of the second hydraulic cylinders, so that the first pressing wheel is driven by the connecting rods to move downwards, the difference of the longitudinal distance between the first pressing wheel and the second pressing wheel is further reduced, when the first pressing wheel moves downwards, the expansion link between the two wheels compresses, when the pressing wheel moves downwards to the limit value, the expansion link also compresses to the limit, therefore, the first pressing wheel cannot move downwards, and when the longitudinal distance between the two wheels is smaller, the fact that the stretching force borne by the fabric is larger when the fabric is conveyed and passes through the lower side of the first pressing wheel and the upper side of the second pressing wheel is explained, so that the stretching forces on the two sides of the fold position after ironing can be effectively leveled, the fabric ironing effect of the fold position is improved, and if no fold exists, the position of the first pressing wheel cannot be changed.
The fabric ironing system comprises a preprocessing module, a data processing module and a terminal control module, wherein the preprocessing module is electrically connected with the terminal control module through the data processing module, the terminal control module is electrically connected with an ironing mechanism, the preprocessing module is used for detecting and positioning wrinkles of fabrics, the data processing module is used for carrying out relevant judgment and calculation on data acquired in the preprocessing module, and the terminal control module is used for executing relevant actions of fabric transmission and wrinkle removal.
The system comprises a preprocessing module, a data processing module, a terminal control module, a pressure roller double-control unit, a pressing roller double-control unit, a steam humidifying module and a pressing roller double-control unit, wherein the preprocessing module comprises a transverse scanning module, a longitudinal scanning module and a timing module;
the data processing module is located inside the central processing unit, the transverse scanning module is electrically connected with the miniature camera, the longitudinal positioning module is electrically connected with the scanner 12, the timing module is electrically connected with the timer, the steam humidifying module is electrically connected with the humidifying box, the wrinkle removing module is respectively electrically connected with the first liquid pump and the second liquid pump, the transverse scanning module and the longitudinal positioning module are both electrically connected with the imaging module, and the counting module is electrically connected with the wrinkle removing module.
The transverse scanning module is used for detecting the height and transversely positioning folds, the longitudinal positioning module is used for detecting the area and longitudinally positioning folds, the timing module is used for timing when a fabric is transmitted, the imaging module is used for imaging the fabric and the folds in proportion along the transverse and longitudinal axes and positioning the folds, the comparison module is used for comparing initial data according to imaging data so as to adjust a humidification and ironing scheme, the statistical module is used for calculating the retention time and interval time setting of the ironing plate 10 and transmitting the data to the wrinkle removing module, the transmission module is used for conveying the fabric at a speed of v all the time, the steam humidifying module is used for positioning and humidifying the folds and adjusting the humidification quantity according to related data so as to enable the folds to fully absorb water, the wrinkle removing module is used for ironing and flattening the folds, and the fold detecting unit is used for transversely scanning the folds, the linear display unit is used for carrying out transverse data transmission, so that an image is formed in the imaging module and the height of the image is displayed, the circulation quantity determining unit is used for determining the number of times of the ironing board 10 in a reciprocating mode according to the height and the area of folds, the residence time calculating unit is used for calculating the contact time of the ironing board 10 and the folds, the contact time is not longer than the contact time, the interval setting unit is used for setting the contact time when the ironing board 10 is far away from the folds, the pressing wheel double control unit is used for controlling liquid quantity backflow of the liquid pump II, so that the movement of the pressing wheel II 5 is controlled, and the ironing execution unit is used for achieving an ironing process of the ironing board 10.
The fabric ironing system comprises the following operation steps:
s1: the transmission module transmits the fabric from the left side to the right side of the operating platform 1, when the fabric enters the left side of the operating platform 1, the timing module starts to work, the timer transmits data in s in real time, and the s is recorded as the running time of the fabric;
s2: the transverse scanning module transversely scans the fabric and transmits scanned data to the imaging module, wherein if a wrinkle exists at the scanning position, the wrinkle height h is detected, the wrinkle detection unit transmits the data, and meanwhile, the linear display unit transmits the fabric and the wrinkle data and displays the data in the imaging module;
s3: the longitudinal positioning module is used for longitudinally scanning the running of the fabric, scanning the area of a fold part, and recording and transmitting the area in the form of A;
s4: aiming at the longitudinal and transverse scanning of the fabric, imaging can be carried out in the imaging module, and meanwhile, the position of the fold can be determined, so that the subsequent positioning and ironing of the fold are facilitated;
s5: according to the positioning of the imaging module, the steam humidifying module receives data and determines the spraying position, and if no folds exist, the steam humidifying module does not work;
s6: the comparison module logically compares the input wrinkle area with the input wrinkle area h, so as to determine the times of the reciprocating motion of the ironing board 10, namely the circulation amount of the ironing board 10;
s7: the statistical module calculates residence time and sets intervals according to the collected data, so that the ironing board 10 can fully iron the humidified folds;
s8: the wrinkle removing module collects data of position information, detention time and interval time and executes ironing process;
s9: in the operation of the steps, the transmission module pulls the fabric to move at a constant speed at the constant speed v all the time and the pressing wheel adjusts the extrusion force.
The specific steps in S4 are:
s41: the point scanned by the miniature camera at the fastest speed is set as
The point is positioned at the rightmost side of the foremost end of the fabric, and the data scanned in the transverse scanning module is recorded as
The data scanned in the longitudinal orientation module is recorded as
Thus can be derived
Establishing a system for the position of the fabric;
s42: if no wrinkle occurs, detected
When the transverse scanning module detects a continuous end h, the maximum value of h is taken out and recorded as
To determine the position of the fold from this data
And transmitting the data to a steam humidifying module and a wrinkle removing module, wherein
And according to the change of s, the wrinkles can be positioned in real time, so that the wrinkles can be humidified and ironed.
The specific steps in S6 are:
s61: after the ironing board 10 is positioned according to the above steps, the ironing board 10 starts to move downwards to contact with the fabric and performs reciprocating circular movement, thereby ironing the fabric and setting
Denoted as the actual circulation volume, where A is the wrinkle area detected by the scanner 12,
the maximum area value formed by taking the longest distance as the diameter around the midpoint in the folds is detected;
s62: identification
The value C is the standard cycle of the ironing board 10, as can be seen from the equation
Thus when
The smaller the value is,
the smaller the value, the actual circulation amount was found according to the rounding principle.
The residence time calculation formula in S8 is as follows:
wherein T is the residence time, A is the fold area,
in order to be an actual amount of circulation,
to detect the maximum area value of the pleat formed around the midpoint with the longest distance as the diameter,
when detecting continuous one end h for horizontal scanning module, take out the maximum value of h, to accurate one bit behind the decimal point of T, carry out the interval time according to dwell time T and set for, set for 1.5 times of dwell time with the interval time usually, just so can make the surface fabric after ironing fully dispel the heat to when the secondary irones, increase the difference in temperature between the two, reach better ironing effect from this.
And the pinch roller double control unit adjusts the position of the pinch roller II 5 according to the received data h.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an intelligent surface fabric weaving is with ironing device convenient to adjust, includes ironing machine structure and surface fabric system of ironing, its characterized in that: the ironing mechanism comprises an operating table (1), wherein two ends of the left side of the operating table (1) are respectively connected with supporting blocks through threads, a miniature camera is arranged inside the supporting blocks on the right side, a first truss (11) is fixed on the upper side of the supporting blocks, a scanner (12) is fixed in the middle of the first truss (11), a humidifying tank (14) is arranged inside the operating table (1) and positioned below the right side of the scanner (12), a cotton block is arranged inside the humidifying tank (14), a humidifying box is arranged below the operating table (1), a plurality of injection pipes are arranged inside the humidifying tank (14), the bottoms of the plurality of injection pipes are connected with an internal pipeline of the humidifying box, the plurality of injection pipes penetrate through the inside of the cotton block, a second truss (8) is arranged on the right side of the first truss (11), and a sliding block (13) is connected to the surface of the second truss (8) in a sliding manner, the ironing machine is characterized in that a first hydraulic cylinder (9) is fixed at the bottom of the sliding block (13), a first liquid pump is arranged on one side of the operating platform (1), the inside of the first hydraulic cylinder (9) is connected with an internal pipeline of the first liquid pump, a piston rod is connected inside the first hydraulic cylinder (9) in a sliding mode, an ironing plate (10) is fixed at the bottom of the piston rod, an ironing area (2) is arranged in the middle of the operating platform (1), the ironing plate (10) is located above the ironing area (2), a central processing unit is electrically connected inside the ironing mechanism, and the central processing unit is electrically connected with a timer.
2. An intelligent fabric ironing device convenient to adjust as claimed in claim 1, wherein: the ironing machine is characterized in that an empty groove is formed in the right side, located in an ironing area (2), of the operating table (1), a first pressing wheel (4) and a second pressing wheel (5) are arranged inside the empty groove, an expansion link (6) is arranged between the first pressing wheel (4) and the second pressing wheel (5), the second pressing wheel (5) is fixed inside the empty groove, the first pressing wheel (4) is located above the left side of the second pressing wheel (5), connecting rods (7) are fixed below the two ends of the first pressing wheel (4), a second hydraulic cylinder (3) is connected below the connecting rods (7), and the inside of the second hydraulic cylinder (3) is connected with an inner pipeline of the second hydraulic cylinder.
3. An intelligent fabric textile ironing device convenient to adjust as claimed in claim 2, wherein: the fabric ironing system comprises a preprocessing module, a data processing module and a terminal control module, wherein the preprocessing module is electrically connected with the terminal control module through the data processing module, the terminal control module is electrically connected with an ironing mechanism, the preprocessing module is used for detecting and positioning wrinkles of fabrics, the data processing module is used for carrying out relevant judgment and calculation on data acquired in the preprocessing module, and the terminal control module is used for executing relevant actions of fabric transmission and wrinkle removal.
4. An intelligent fabric textile ironing device convenient to adjust as claimed in claim 3, wherein: the system comprises a preprocessing module, a data processing module, a terminal control module and a wrinkle removing module, wherein the preprocessing module comprises a transverse scanning module, a longitudinal scanning module and a timing module, the transverse scanning module comprises a wrinkle detecting unit and a linear display unit, the data processing module comprises a comparison module, a statistic module and an imaging module, the comparison module comprises a circulation quantity determining unit, the unifying module comprises a residence time calculating unit and a time setting unit, the terminal control module comprises a transmission module, a steam humidifying module and a wrinkle removing module, and the wrinkle removing module comprises a pinch roller double-control unit and an ironing execution unit;
the data processing module is located inside the central processing unit, the transverse scanning module is electrically connected with the miniature camera, the longitudinal positioning module is electrically connected with the scanner (12), the timing module is electrically connected with the timer, the steam humidifying module is electrically connected with the humidifying box, the wrinkle removing module is respectively electrically connected with the first liquid pump and the second liquid pump, the transverse scanning module and the longitudinal positioning module are electrically connected with the imaging module, and the counting module is electrically connected with the wrinkle removing module.
5. An intelligent fabric ironing device convenient to adjust as claimed in claim 4, wherein: the transverse scanning module is used for detecting the height and transversely positioning folds, the longitudinal positioning module is used for detecting the area and longitudinally positioning folds, the timing module is used for timing when a fabric is conveyed from the beginning, the imaging module is used for imaging the fabric and the folds in proportion along the transverse and longitudinal axes and positioning the folds, the comparison module is used for comparing primary data according to imaging data so as to adjust a humidifying and ironing scheme, the statistic module is used for calculating the detention time and the interval time setting of the ironing plate (10) and transmitting the data to the wrinkle removing module, the transmission module is used for conveying the fabric at a speed v all the time, the steam humidifying module is used for positioning and humidifying the folds and adjusting the humidifying quantity according to related data so as to enable the folds to absorb water fully, and the wrinkle removing module is used for ironing and flattening the folds, the ironing board comprises a wrinkle detection unit, a linear display unit, a residence time calculation unit, an interval setting unit, a pressing wheel double control unit and an ironing execution unit, wherein the wrinkle detection unit is used for transversely scanning wrinkles, the linear display unit is used for transversely transmitting data so as to image in an imaging module and display the height of the wrinkles, the circulation amount determination unit is used for determining the number of times of round trip of the ironing board (10) according to the height and the wrinkle area, the residence time calculation unit is used for calculating the contact time of the ironing board (10) and the wrinkles to a distant place, the interval setting unit is used for setting the contact time of the ironing board (10) and the wrinkles to a distant place, the pressing wheel double control unit is used for controlling the liquid amount backflow of a liquid pump II so as to control the movement of a pressing wheel II (5), and the ironing execution unit is used for realizing the ironing process of the ironing board (10).
6. An intelligent fabric ironing device convenient to adjust as claimed in claim 5, wherein: the fabric ironing system comprises the following operation steps:
s1: the transmission module transmits the fabric from the left side to the right side of the operating platform (1), when the fabric enters the left side of the operating platform (1), the timing module starts to work, the timer transmits data in s real time, and the s is recorded as the running time of the fabric;
s2: the transverse scanning module transversely scans the fabric and transmits scanned data to the imaging module, wherein if a wrinkle exists at the scanning position, the wrinkle height h is detected, the wrinkle detection unit transmits the data, and meanwhile, the linear display unit transmits the fabric and the wrinkle data and displays the data in the imaging module;
s3: the longitudinal positioning module is used for longitudinally scanning the running of the fabric, scanning the area of a fold part, and recording and transmitting the area in the form of A;
s4: aiming at the longitudinal and transverse scanning of the fabric, imaging can be carried out in the imaging module, and meanwhile, the position of the fold can be determined, so that the subsequent positioning and ironing of the fold are facilitated;
s5: according to the positioning of the imaging module, the steam humidifying module receives data and determines the spraying position, and if no folds exist, the steam humidifying module does not work;
s6: the comparison module logically compares the input wrinkle area with the input wrinkle area h so as to determine the number of times of reciprocating motion of the ironing plate (10), namely the circulation quantity of the ironing plate (10);
s7: the statistical module calculates residence time and sets intervals according to the collected data, so that the ironing board (10) can fully iron the humidified folds;
s8: the wrinkle removing module collects data of position information, detention time and interval time and executes ironing process;
s9: in the operation of the steps, the transmission module pulls the fabric to move at a constant speed at the constant speed v all the time and the pressing wheel adjusts the extrusion force.
7. An intelligent fabric ironing device convenient to adjust as claimed in claim 6, wherein: the specific steps in the step S4 are as follows:
s41: the point scanned by the micro-camera in the fastest way is set as
The point is positioned at the rightmost side of the foremost end of the fabric, and the data scanned in the transverse scanning module is recorded as
The data scanned in the longitudinal orientation module is recorded as
Thus, it can be derived
Establishing a system for the position of the fabric;
s42: if no wrinkle occurs, detected
When the transverse scanning module detects a continuous end h, the maximum value of h is taken out and recorded as
To determine the position of the fold from this data
And transmitting the data to a steam humidifying module and a wrinkle removing module, wherein
And according to the change of s, the wrinkles can be positioned in real time, so that the wrinkles can be humidified and ironed.
8. An intelligent fabric ironing device convenient to adjust as claimed in claim 7, wherein: the specific steps in the step S6 are as follows:
s61: after the ironing board (10) is positioned according to the steps, the ironing board (10) starts to move downwards to be in contact with the fabric and performs reciprocating circular movement, so that the fabric is ironed, and the setting is set
Is recorded as an actual circulation amount, wherein A is the wrinkle area detected by the scanner (12),
the maximum area value formed by taking the longest distance as a circle around the midpoint of the diameter in the detected wrinkles;
s62: identify
The value C is the standard circulation of the ironing board (10) and is known from the formula
Thus when
The smaller the value is,
the smaller the value, the actual circulation amount was found according to the rounding principle.
9. An intelligent fabric ironing device convenient to adjust as claimed in claim 8, wherein: the residence time calculation formula in S8 is as follows:
wherein T is the residence time, A is the fold area,
in order to be an actual amount of circulation,
to detect the maximum area value of the pleat formed around the midpoint with the longest distance as the diameter,
when detecting one continuous end h for horizontal scanning module, take out the maximum value of h, to accurate one bit behind the decimal point to T, carry out the interval time according to dwell time T and set for, set for 1.5 times of dwell time with the interval time usually, just so can make the surface fabric after ironing fully dispel the heat to when the secondary irones, increase the difference in temperature between the two, reach better ironing efficiency from this.
10. An intelligent fabric ironing device convenient to adjust as claimed in claim 9, wherein: and the pinch roller double-control unit adjusts the position of the pinch roller II (5) according to the received data h.
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| CN202210657860.7A CN115012158B (en) | 2022-06-10 | 2022-06-10 | Intelligent fabric textile ironing device convenient to adjust |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115649933A (en) * | 2022-10-24 | 2023-01-31 | 江苏越承纺织科技集团有限公司 | Textile printing adjusting device based on Internet of things big data technology |
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