CN114348735A - Weaving is with weaving cloth intelligence conveyer - Google Patents

Weaving is with weaving cloth intelligence conveyer Download PDF

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CN114348735A
CN114348735A CN202210002341.7A CN202210002341A CN114348735A CN 114348735 A CN114348735 A CN 114348735A CN 202210002341 A CN202210002341 A CN 202210002341A CN 114348735 A CN114348735 A CN 114348735A
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cloth
data
flatness
camera
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王常红
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Abstract

The invention discloses an intelligent conveying device for textile cloth for spinning, which comprises a conveying table and an intelligent conveying and repairing system, wherein a processing box is arranged on one side of the conveying table, a first group of supports are arranged on one side of the conveying table close to the processing box, a cloth roller is rotatably connected between the first group of supports, a second group of supports are arranged on one side of the conveying table far away from the processing box, a winding frame is rotatably connected between the second group of supports, a first gear is fixedly connected to the right end of the winding frame, a second gear is arranged on the lower side of the first gear, a second motor is arranged on the right side of the second support, a rotating shaft is arranged in the second motor, one end of the rotating shaft is fixedly connected with the second gear, the first gear is connected with the second gear through a crawler, a spraying plate is arranged above the middle of the conveying table, and a water pump is arranged below the conveying table, the method has the characteristic of controlling the rolling frequency according to the corrugation fluctuation degree of the surface of the cloth.

Description

Weaving is with weaving cloth intelligence conveyer
Technical Field
The invention relates to the technical field of cloth conveying, in particular to an intelligent conveying device for textile cloth for spinning.
Background
The cloth is piling up throughout the year and is putting, a large amount of folds can appear on its surface, people are before using, often adopt artifical mode to iron it and remove the wrinkle, later use rolling, lead to work efficiency extremely low, a cloth conveyer of present design, the cloth rolls out from a cloth roller and rolls into another cloth roller again, utilize the device to carry out preliminary ironing to the fold department of cloth at the rolling in-process simultaneously and flatten, cloth removes wrinkle efficiency has been improved greatly, but now too single to the roll extrusion form of fold, can not carry out the processing of different degrees to the fold department of cloth, make the cloth remove the wrinkle effect inconsistent, the preparation quality of cloth has been reduced. Therefore, it is necessary to design an intelligent textile fabric conveying device for textile which can control the rolling times according to the fluctuation degree of the wrinkles on the surface of the fabric.
Disclosure of Invention
The invention aims to provide an intelligent conveying device for textile fabric, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: an intelligent textile fabric conveying device for spinning comprises a conveying table and an intelligent conveying and repairing system, wherein a processing box is arranged on one side of the conveying table, a first group of supports are arranged on one side, close to the processing box, of the conveying table, a cloth roller is connected between the first group of supports in a rotating mode, a second group of supports are arranged on one side, far away from the processing box, of the conveying table, a rolling frame is connected between the second group of supports in a rotating mode, a first gear is fixedly connected to the right end of the rolling frame, a second gear is arranged on the lower side of the first gear, a second motor is arranged on the right side of the second support, a rotating shaft is installed in the second motor, one end of the rotating shaft is fixedly connected with the second gear, a first gear is connected with a second gear through a crawler, a spraying plate is installed above the middle of the conveying table, a water tank is arranged below the conveying table, and the interior of the water tank is connected with an inner pipeline of the spraying plate, and a water pump is arranged on a connecting pipeline of the water tank and the spraying plate.
According to the technical scheme, one side top that the conveying platform is close to the cloth roller is fixed with a set of square, and is a set of install the passive roller between the square, the right side the place ahead of passive roller is provided with the camera, the inside sliding connection of camera and conveying platform, the conveying bench installs a set of annular frame, sliding connection has the commentaries on classics roller in the middle of the annular frame, the outside of commentaries on classics roller is fixed with the hot plate, the right side the outside of annular frame is fixed with motor one, install the rotation axis in the motor one, the outer end fixedly connected with screw thread axle of rotation axis, screw thread axle and the internal thread connection who changes the roller, the below of annular frame all is fixed with the telescopic link, a plurality of draw-in grooves have been seted up on the surface of conveying platform, and is a plurality of the size of draw-in groove is unanimous with the size of telescopic link, be provided with the display screen on the processing case.
According to the technical scheme, the intelligent transmission repair system comprises an intelligent detection module, a comprehensive evaluation module and a repair execution module, wherein the intelligent detection module comprises a transmission module, a camera module, a data acquisition module and an imaging display module, and the transmission module comprises a timing unit and a winding unit;
the intelligent detection module is in signal connection with the repair execution module through the comprehensive evaluation module, the comprehensive evaluation module is installed inside the processing box, the transmission module is electrically connected with the second motor, the camera module is electrically connected with the camera, the data acquisition module is electrically connected with the processing box, and the imaging display module is electrically connected with the display screen.
According to the technical scheme, the comprehensive evaluation module comprises an analysis module and a flatness statistic module, the analysis module comprises a convex point acquisition unit and a convex surface acquisition unit, the repairing execution module comprises a humidifying module and a wrinkle removing module, and the wrinkle removing module comprises a position determination unit and a frequency determination unit;
the analysis module is electrically connected with the imaging display module, the flatness statistical module is electrically connected with the analysis module, the humidification module is electrically connected with the water pump, the position determination unit is electrically connected with the telescopic rod, and the frequency determination unit is electrically connected with the first motor.
According to the technical scheme, the intelligent conveying and repairing system comprises the following operation steps:
s1: before the system operates, workers firstly fix one end of the cloth on the cloth roller on the winding frame from the lower part of the driven roller and then pass through the upper surface of the conveying table, and the cloth between the spraying plate and the winding frame is not repaired, and only the subsequently conveyed cloth is detected and wrinkle-removed when the system operates;
s2: before the transmission module is started, the camera module controls the camera to move from one end to the other end, photographs the side face of the cloth and transmits the acquired data to the data acquisition module, the data acquisition module transmits the acquired data to the imaging display module, and the imaging display module displays the acquired data on a display screen in a functional diagram mode;
s3: the analysis module analyzes the image displayed by the imaging display module and calculates and analyzes the convex points and the convex surfaces;
s4: the flatness statistical module performs flatness calculation according to the data obtained by the analysis module and transmits the data to the wrinkle removing module;
s5: the transmission module is started, the winding unit drives the winding frame to rotate, the timing unit controls the rotation time and the dead time of the winding frame, so that the cloth is detected and wound in a sectional mode, meanwhile, the humidifying module performs spray humidification on the cloth below the winding frame, and when the cloth which is just detected moves to the position between the annular frames on the front side, the winding unit stops running temporarily;
s6: the wrinkle removing module determines the position of the annular frame and the reciprocating times of the rotary roller according to the calculation data in the flatness statistical module so as to enable the convex part of the cloth to be fully flattened;
s7: repeating the S-S step before the dead time of the timing unit is finished, and performing the S step after the dead time is finished;
s8: and repeating the steps S2-S7 until the cloth repairing is finished.
According to the technical scheme, the specific steps of S2 are as follows:
s21: the cloth is flatly laid on the conveying table, the camera module is started, so that the camera slides from one end close to the cloth roller to the direction of the spraying plate, continuous shooting is carried out on the side face of the cloth, and then a plurality of height data presented by the side face of the cloth are obtained;
s22: when the camera moves to one end close to the spraying plate, the camera module transmits the acquired height data to the data acquisition module and transmits the data to the imaging display module;
s23: establishing an x-y coordinate axis in the imaging display module, inputting the data collected in the S into a coordinate system, wherein the y axis represents a plurality of height data, the x axis represents the moving direction and distance of the camera, and the imaging display module also forms a function diagram by connecting the obtained height data in series and points into a line, and is marked as g (x);
s24: according to the formed function graph g (x), the imaging display module finds out the minimum value in the minimum value points, and makes a straight line parallel to the x axis by using the minimum value points, and marks the straight line as f (x), wherein the value is the actual thickness value of the cloth;
s25: finding the position of the point with the first-order derivative not being the first and the position of the point with the last first-order derivative not being the last in the function graph g (x), finding out the corresponding distance on the x axis, and respectively marking the distance as x1And xn
According to the technical scheme, the calculation process of the convex points and the convex surfaces is as follows:
the convex point acquisition unit acquires x1~xnA plurality of height data values in between, and find an average height value
Figure BDA0003455274940000041
Then, the average height value is utilized to calculate a bump height value deviation index p, and the deviation index can display the discrete degree of the actual height value and the average height value of the bump point;
said average height value
Figure BDA0003455274940000042
The calculation formula of (a) is as follows:
Figure BDA0003455274940000043
the deviation index p is calculated as follows:
Figure BDA0003455274940000044
when the calculated p value is larger, the larger the dispersion degree of the actual height value and the average height value of the convex points is, the larger the fluctuation of the connecting line of the convex points on the surface of the cloth is;
the convex surface acquisition unit acquires data g (x) and f (x), and calculates the side surface fold area displayed when the convex surface is higher than the actual thickness of the cloth, wherein the unit is mm2The calculation formula of the area of the convex surface is as follows:
Figure BDA0003455274940000051
wherein x isiIs x1~xnThe values of the successive points in between.
According to the technical scheme, the flatness statistical module is used for acquiring deviation indexes and raised surface area data to further perform flatness calculation, the flatness is used for representing the undulation degree of the cloth obtained through side detection and is marked as Z, and a calculation formula of the flatness is as follows:
Z=Sp
in the formula, when S is greater than 1, when S is greater and p is greater, the Z value is greater, the greater the wrinkle degree of the fabric is, on the contrary, the wrinkle degree of the fabric is smaller, when S is less than or equal to 0 and less than 1, the wrinkle of the fabric is negligible, and the wrinkle removing treatment is not carried out.
According to the technical scheme, the specific operation steps of S6 are as follows:
s61: setting a standard value of the flatness in the wrinkle removing module, namely when p is 0, Z is equal and marking the Z as ZSign boardThe position determining unit is used for acquiring f (x) data and adjusting the height of the telescopic rod according to the f (x) data so that the heating plate is fully contacted with the surface of the cloth;
s62: at ZSign boardOn the basis of the step (A), setting the reciprocating times of the rotary roller to be fixed and setting the reciprocating times as C;
s63: the number determining unit is used for acquiring Z data and connecting the Z data with ZSign boardComparing Z and ZSign boardMultiplying the ratio by C to obtain a new value, rounding the new value to obtain the actual reciprocating times, and moving the roller back and forth according to the actual reciprocating times.
According to the technical scheme, the transmission module is used for sectional detection and transmission of cloth, the camera module is used for obtaining point data of lateral wrinkles of the cloth and transmitting the point data to the data obtaining module, the imaging display module is used for displaying images of the obtained data on a coordinate graph, the analysis module is used for calculating the discrete degree of the convex points and the area of the convex points, the flatness counting module is used for calculating the flatness, namely determining the fluctuation degree of the wrinkles, the humidifying module is used for humidifying the cloth, and the wrinkle removing module is used for determining the roller rotating position and the reciprocating times according to the actual thickness and the flatness.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the intelligent conveying and repairing system is arranged to detect and process the cloth in a sectional mode, and the reciprocating times of the rotary roller are controlled by calculating the wrinkle fluctuation degree of the cloth, so that the heating plate can perform targeted wrinkle removing treatment on the cloth below, and the wrinkle removing quality of the cloth is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall elevational view of the present invention;
FIG. 2 is a schematic view of the annular frame attachment of the present invention;
FIG. 3 is a schematic of the coordinates of the present invention;
FIG. 4 is a schematic diagram of the system of the present invention;
in the figure: 1. a treatment tank; 2. a transfer table; 3. cloth roller; 4. a water tank; 5. a camera; 6. a square block; 7. a driven roller; 8. a spray plate; 9. an annular frame; 10. a telescopic rod; 11. a card slot; 12. a first motor; 13. a threaded shaft; 14. rotating the roller; 15. a winding frame; 16. a second motor; 17. heating the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: an intelligent textile fabric conveying device for spinning comprises a conveying table 2 and an intelligent conveying and repairing system, wherein a processing box 1 is arranged on one side of the conveying table 2, a first group of supports are arranged on one side, close to the processing box 1, of the conveying table 2, a cloth roller 3 is rotatably connected among the first group of supports, a second group of supports are arranged on one side, far away from the processing box 1, of the conveying table 2, a rolling frame 15 is rotatably connected among the second group of supports, a first gear is fixedly connected to the right end of the rolling frame 15, a second gear is arranged on the lower side of the first gear, a second motor 16 is arranged on the right side of the second support, a rotating shaft is arranged in the second motor 16, one end of the rotating shaft is fixedly connected with the second gear, a crawler belt is connected between the first gear and the second gear, a spraying plate 8 is arranged above the middle of the conveying table 2, a water tank 4 is arranged below the conveying table 2, and the interior of the water tank 4 is connected with an inner pipeline of the spraying plate 8, be provided with the water pump on the connecting tube of water tank 4 and spraying board 8, the second start-up of motor, the cloth conveys between cloth roller and rolling frame, and the spraying board carries out the humidification to the cloth in the conveying simultaneously, and the hot plate is through the rolling press mode to the cloth of downside preliminarily remove the wrinkle.
Conveying platform 2 is close to one side top of cloth roller 3 and is fixed with a set of square 6, install passive roller 7 between a set of square 6, the right side the place ahead of passive roller 7 is provided with camera 5, camera 5 and conveying platform 2's inside sliding connection, conveying platform 2 is last to install a set of annular frame 9, the middle sliding connection of annular frame 9 has a commentaries on classics roller 14, the outside of commentaries on classics roller 14 is fixed with hot plate 17, the outside of right side annular frame 9 is fixed with motor 12, install the rotation axis in the motor 12, the outer end fixedly connected with screw shaft 13 of rotation axis, screw shaft 13 with change roller 14's inside threaded connection, the below of annular frame 9 all is fixed with telescopic link 10, conveying platform 2's surface has seted up a plurality of draw-in grooves 11, the size of a plurality of draw-in grooves 11 is unanimous with the size of telescopic link 10, be provided with the display screen on handling case 1.
The intelligent transmission repair system comprises an intelligent detection module, a comprehensive evaluation module and a repair execution module, wherein the intelligent detection module comprises a transmission module, a camera module, a data acquisition module and an imaging display module, and the transmission module comprises a timing unit and a winding unit;
the intelligent detection module is connected with the repair execution module through a comprehensive evaluation module in a signal mode, the comprehensive evaluation module is installed in the processing box 1, the transmission module is electrically connected with the second motor 16, the camera module is electrically connected with the camera 5, the data acquisition module is electrically connected with the processing box 1, the imaging display module is electrically connected with the display screen, the repair system is repaired through intelligent conveying, sectional type detection and processing are carried out on the cloth, the reciprocating times of the roller are controlled through calculation of the cloth wrinkle fluctuation degree, the heating plate is used for carrying out targeted wrinkle removing processing on the cloth below, and the wrinkle removing quality of the cloth is improved.
The comprehensive evaluation module comprises an analysis module and a flatness statistic module, the analysis module comprises a convex point acquisition unit and a convex surface acquisition unit, the repair execution module comprises a humidifying module and a wrinkle removing module, and the wrinkle removing module comprises a position determining unit and a frequency determining unit;
the analysis module is electrically connected with the imaging display module, the flatness statistical module is electrically connected with the analysis module, the humidifying module is electrically connected with the water pump, the position determining unit is electrically connected with the telescopic rod 10, and the frequency determining unit is electrically connected with the first motor 12.
The intelligent conveying repair system comprises the following operation steps:
s1: before the system operates, a worker firstly fixes one end of the cloth on the cloth roller 3 on the winding frame 15 from the lower part of the driven roller 7 and then through the upper surface of the conveying table 2, and the cloth between the spraying plate 8 and the winding frame 15 is not repaired, and only the subsequently conveyed cloth is detected and wrinkle-removed when the system operates;
s2: before the transmission module is started, the camera module controls the camera 5 to move from one end to the other end, photographs the side face of the cloth and transmits the acquired data to the data acquisition module, the data acquisition module transmits the acquired data to the imaging display module, and the imaging display module displays the acquired data on a display screen in a functional diagram mode;
s3: the analysis module analyzes the image displayed by the imaging display module and calculates and analyzes the convex points and the convex surfaces;
s4: the flatness statistical module performs flatness calculation according to the data obtained by the analysis module and transmits the data to the wrinkle removing module;
s5: the transmission module is started, the winding unit drives the winding frame 15 to rotate, the timing unit controls the rotation time and the dead time of the winding frame 15, so that the cloth is subjected to sectional detection and winding, meanwhile, the humidifying module performs spray humidification on the cloth below, and when the just detected cloth completely moves to a position between the annular frames 9 on the front side, the winding unit stops running temporarily;
s6: the wrinkle removing module determines the position of the annular frame 9 and the reciprocating times of the rotary roller 14 according to the calculation data in the flatness statistical module so as to ensure that the convex part of the cloth is fully flattened;
s7: repeating the steps S2-S4 before the dead time of the timing unit is finished, and performing the step S5 after the dead time is finished;
s8: and repeating the steps S2-S7 until the cloth repairing is finished.
The specific steps of S2 are as follows:
s21: the cloth is flatly laid on the conveying table 2, the camera module is started, so that the camera 5 slides from one end close to the cloth roller 3 to the direction of the spraying plate 8, continuous shooting is carried out on the side surface of the cloth, and then a plurality of height data presented by the side surface of the cloth are obtained;
s22: when the camera 5 moves to one end close to the spray plate 8, the camera module transmits the acquired height data to the data acquisition module and transmits the data to the imaging display module;
s23: establishing an x-y coordinate axis in the imaging display module, inputting the data collected in S22 into a coordinate system, wherein the y axis represents a plurality of height data, the x axis represents the moving direction and distance of the camera 5, and the imaging display module also lines the acquired height data in series to form a function graph and records the function graph as g (x);
s24: according to the formed function graph g (x), the imaging display module finds out the minimum value in the minimum value points, and makes a straight line parallel to the x axis by using the minimum value points, and marks the straight line as f (x), wherein the value is the actual thickness value of the cloth;
s25: finding out the position of the point with the first derivative not 0 and the position of the point with the last first derivative not 0 in the function graph g (x), finding out the corresponding distance on the x axis, and marking the distances as x1And xn
The convex points and convex surfaces are calculated as follows:
the convex point acquisition unit acquires x1~xnA plurality of height data values in between, and find an average height value
Figure BDA0003455274940000091
Then, the average height value is utilized to calculate a bump height value deviation index p, and the deviation index can display the discrete degree of the actual height value and the average height value of the bump point;
mean height value
Figure BDA0003455274940000092
The calculation formula of (a) is as follows:
Figure BDA0003455274940000093
the deviation index p is calculated as follows:
Figure BDA0003455274940000101
when the calculated p value is larger, the larger the dispersion degree of the actual height value and the average height value of the convex points is, the larger the fluctuation of the connecting line of the convex points on the surface of the cloth is;
the convex surface acquisition unit acquires g (x) and f (x) data, and calculates the side surface fold area displayed when the convex surface is higher than the actual thickness of the cloth, wherein the unit is mm2The formula for calculating the area of the convex surface is as follows:
Figure BDA0003455274940000102
wherein x isiIs x1~xnThe values of the successive points in between.
The flatness statistical module is used for acquiring deviation indexes and raised surface area data, and further carrying out flatness calculation, the flatness is used for representing the wrinkle fluctuation degree of the cloth detected from the side surface and marking the wrinkle fluctuation degree as Z, and the calculation formula of the flatness is as follows:
Z=Sp
in the formula, when S is greater than 1, when S is greater and p is greater, the Z value is greater, the greater the wrinkle degree of the fabric is, on the contrary, the wrinkle degree of the fabric is smaller, when S is less than or equal to 0 and less than 1, the wrinkle of the fabric is negligible, and the wrinkle removing treatment is not carried out.
The specific operation steps of S6 are as follows:
s61: setting a standard value of the flatness in the wrinkle removing module, namely when p is 0, Z is 1 and marking the Z as ZSign boardThe position determining unit is used for acquiring f (x) data and adjusting the height of the telescopic rod 10 according to the f (x) data so that the heating plate 17 is fully contacted with the surface of the cloth;
s62: at ZSign boardOn the basis of (1), the reciprocating times of the rotary roller 14 are set to be fixed and are set as C;
s63: the number determining unit is used for acquiring Z data and connecting the Z data with ZSign boardComparing Z and ZSign boardThe ratio of (a) is multiplied by (C) to obtain a new value, the new value is rounded to obtain the actual reciprocating frequency, and the roller 14 moves back and forth according to the actual reciprocating frequency.
The transmission module is used for sectional type detection and transmission of cloth, the camera module is used for obtaining and transmitting the data acquisition module to the data of cloth side fold, the formation of image display module is used for carrying out image display on the coordinate graph with the data of obtaining, the analysis module is used for calculating the discrete degree and the protruding point area of salient point, roughness statistics module is used for calculating the roughness, confirm the undulant degree of fold promptly, the humidification module is used for humidifying the cloth, remove the wrinkle module and be used for changeing 14 positions of roller and reciprocal number of times according to actual thickness and roughness and confirm.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a weaving is with weaving cloth intelligence conveyer, includes conveying platform (2) and intelligent conveying system of repairing, its characterized in that: one side of conveying platform (2) is provided with processing box (1), one side of conveying platform (2) that is close to processing box (1) is provided with a set of support one, and is a set of rotate between the support one and be connected with cloth roller (3), one side of conveying platform (2) that keeps away from processing box (1) is provided with a set of support two, and is a set of rotate between the support two and be connected with rolling frame (15), the right-hand member fixedly connected with gear one of rolling frame (15), the downside of gear one is provided with gear two, the right side of support two is provided with motor two (16), install the rotation axis in motor two (16), the one end and the gear two fixed connection of rotation axis, the track is connected between gear one and the gear two, spraying board (8) is installed to the middle top of conveying platform (2), conveying platform (2) below is provided with water tank (4), the inside of water tank (4) and the inside pipe connection of spraying board (8), be provided with the water pump on the connecting tube of water tank (4) and spraying board (8).
2. The textile fabric intelligent conveying device for the textile according to claim 1, characterized in that: a set of square blocks (6) are fixed above one side of the conveying table (2) close to the cloth roller (3), a set of driven rollers (7) are installed between the square blocks (6), a camera (5) is arranged in front of the right side of the driven rollers (7), the camera (5) is connected with the conveying table (2) in an internal sliding mode, a set of annular frame (9) is installed on the conveying table (2), a rotating roller (14) is connected to the middle of the annular frame (9) in a sliding mode, a heating plate (17) is fixed to the outer portion of the rotating roller (14), a motor I (12) is fixed to the outer side of the annular frame (9), a rotating shaft is installed in the motor I (12), a threaded shaft (13) is fixedly connected to the outer end of the rotating shaft, the threaded shaft (13) is connected with the internal threads of the rotating roller (14), and a telescopic rod (10) is fixed to the lower portion of the annular frame (9), a plurality of clamping grooves (11) are formed in the surface of the conveying table (2), the size of each clamping groove (11) is consistent with that of the telescopic rod (10), and a display screen is arranged on the processing box (1).
3. The textile fabric intelligent conveying device for the textile according to claim 2, characterized in that: the intelligent transmission repair system comprises an intelligent detection module, a comprehensive evaluation module and a repair execution module, wherein the intelligent detection module comprises a transmission module, a camera module, a data acquisition module and an imaging display module, and the transmission module comprises a timing unit and a winding unit;
the intelligent detection module is in signal connection with the repair execution module through the comprehensive evaluation module, the comprehensive evaluation module is installed inside the processing box (1), the transmission module is electrically connected with the second motor (16), the camera module is electrically connected with the camera (5), the data acquisition module is electrically connected with the processing box (1), and the imaging display module is electrically connected with the display screen.
4. A textile fabric intelligent conveying device according to claim 3, characterized in that: the comprehensive evaluation module comprises an analysis module and a flatness statistic module, the analysis module comprises a convex point acquisition unit and a convex surface acquisition unit, the repairing execution module comprises a humidifying module and a wrinkle removing module, and the wrinkle removing module comprises a position determination unit and a frequency determination unit;
the analysis module is electrically connected with the imaging display module, the flatness statistic module is electrically connected with the analysis module, the humidification module is electrically connected with the water pump, the position determination unit is electrically connected with the telescopic rod (10), and the frequency determination unit is electrically connected with the first motor (12).
5. A textile fabric intelligent conveying device for spinning according to claim 4, characterized in that: the intelligent conveying repair system comprises the following operation steps:
s1: before the system operates, a worker firstly fixes one end of the cloth on the cloth roller (3) on the winding frame (15) from the lower part of the driven roller (7) through the upper surface of the conveying table (2), and then the cloth between the spraying plate (8) and the winding frame (15) is not repaired, and only the subsequently conveyed cloth is detected and wrinkle-removed when the system operates;
s2: before the transmission module is started, the camera module controls the camera (5) to move from one end to the other end, photographs the side face of the cloth and transmits the acquired data to the data acquisition module, the data acquisition module transmits the acquired data to the imaging display module, and the imaging display module displays the acquired data on a display screen in a functional diagram mode;
s3: the analysis module analyzes the image displayed by the imaging display module and calculates and analyzes the convex points and the convex surfaces;
s4: the flatness statistical module performs flatness calculation according to the data obtained by the analysis module and transmits the data to the wrinkle removing module;
s5: the transmission module is started, the winding unit drives the winding frame (15) to rotate, the timing unit controls the rotation time and the dead time of the winding frame (15), so that the cloth is detected and wound in a sectional mode, meanwhile, the humidifying module performs spray humidification on the cloth below, and when the cloth which is just detected moves to the position between the annular frames (9) on the front side, the winding unit stops running temporarily;
s6: the wrinkle removing module determines the position of the annular frame (9) and the reciprocating times of the rotary roller (14) according to the calculation data in the flatness statistical module so as to ensure that the convex part of the cloth is fully flattened;
s7: repeating the steps S2-S4 before the dead time of the timing unit is finished, and performing the step S5 after the dead time is finished;
s8: and repeating the steps S2-S7 until the cloth repairing is finished.
6. A textile fabric intelligent conveying device for spinning according to claim 5, characterized in that: the specific steps of S2 are as follows:
s21: the cloth is flatly laid on the conveying table (2), and the camera module is started to enable the camera (5) to slide towards the direction of the spraying plate (8) from one end close to the cloth roller (3) and continuously shoot the side face of the cloth, so that a plurality of height data presented by the side face of the cloth are obtained;
s22: when the camera (5) moves to one end close to the spray plate (8), the camera module transmits the acquired height data to the data acquisition module and transmits the data to the imaging display module;
s23: establishing an x-y coordinate axis in the imaging display module, inputting the data collected in S22 into a coordinate system, wherein the y axis represents a plurality of height data, the x axis represents the moving direction and distance of the camera (5), and the imaging display module also lines the obtained height data in series to form a function graph which is marked as g (x);
s24: according to the formed function graph g (x), the imaging display module finds out the minimum value in the minimum value points, and makes a straight line parallel to the x axis by using the minimum value points, and marks the straight line as f (x), wherein the value is the actual thickness value of the cloth;
s25: finding out the position of the point with the first derivative not 0 and the position of the point with the last first derivative not 0 in the function graph g (x), finding out the corresponding distance on the x axis, and marking the distances as x1And xn
7. A textile fabric intelligent conveying device for spinning according to claim 6, characterized in that: the convex points and the convex surfaces are calculated as follows:
the convex point acquisition unit acquires x1~xnA plurality of height data values in between, and find an average height value
Figure FDA0003455274930000041
Then, the average height value is utilized to calculate a bump height value deviation index p, and the deviation index can display the discrete degree of the actual height value and the average height value of the bump point;
said average height value
Figure FDA0003455274930000042
The calculation formula of (a) is as follows:
Figure FDA0003455274930000043
the deviation index p is calculated as follows:
Figure FDA0003455274930000044
when the calculated p value is larger, the larger the dispersion degree of the actual height value and the average height value of the convex points is, the larger the fluctuation of the connecting line of the convex points on the surface of the cloth is;
the convex surface acquisition unit acquires data g (x) and f (x), and calculates the side surface fold area displayed when the convex surface is higher than the actual thickness of the cloth, wherein the unit is mm2The calculation formula of the area of the convex surface is as follows:
Figure FDA0003455274930000045
wherein x isiIs x1~xnThe values of the successive points in between.
8. The textile fabric intelligent conveying device of claim 7, characterized in that: the flatness statistical module is used for acquiring deviation indexes and raised surface area data, and further carrying out flatness calculation, wherein the flatness is used for representing the wrinkle fluctuation degree of the cloth detected from the side surface and marking the wrinkle fluctuation degree as Z, and the calculation formula of the flatness is as follows:
Z=Sp
in the formula, when S is greater than 1, when S is greater and p is greater, the Z value is greater, the greater the wrinkle degree of the fabric is, on the contrary, the wrinkle degree of the fabric is smaller, when S is less than or equal to 0 and less than 1, the wrinkle of the fabric is negligible, and the wrinkle removing treatment is not carried out.
9. The textile fabric intelligent conveying device for the textile according to claim 8, characterized in that: the specific operation steps of the S6 are as follows:
s61: setting a standard value of the flatness in the wrinkle removing module, namely when p is 0, Z is 1 and marking the Z as ZSign boardThe position determining unit is used for acquiring f (x) data and adjusting the height of the telescopic rod (10) according to the f (x) data so that the heating plate (17) is fully contacted with the surface of the cloth;
s62: at ZSign boardOn the basis of the above, the reciprocating times of the rotary roller (14) are set to be fixed and are set as C;
s63: the order ofThe number determining unit is used for acquiring Z data and connecting the Z data with ZSign boardComparing Z and ZSign boardThe ratio is multiplied by C to obtain a new value, the new value is rounded to obtain the actual reciprocating times, and the rotary roller (14) moves back and forth according to the actual reciprocating times.
10. A textile fabric intelligent conveying device as claimed in claim 9, characterized in that: the cloth wrinkle removing device comprises a transmission module, a camera module, an imaging display module, an analysis module, a flatness statistic module, a humidifying module and a wrinkle removing module, wherein the transmission module is used for sectional detection and transmission of cloth, the camera module is used for acquiring point data of wrinkles on the side faces of the cloth and transmitting the point data to the data acquisition module, the imaging display module is used for displaying images on a coordinate graph of the acquired data, the analysis module is used for calculating the discrete degree and the area of the convex points, the flatness statistic module is used for calculating the flatness, namely determining the fluctuation degree of the wrinkles, the humidifying module is used for humidifying the cloth, and the wrinkle removing module is used for determining the position and the reciprocating times of a rotating roller (14) according to the actual thickness and the flatness.
CN202210002341.7A 2022-01-04 2022-01-04 Weaving is with weaving cloth intelligence conveyer Pending CN114348735A (en)

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