CN115893086B - Textile twisting machine with intelligent detection function - Google Patents
Textile twisting machine with intelligent detection function Download PDFInfo
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- CN115893086B CN115893086B CN202211386569.7A CN202211386569A CN115893086B CN 115893086 B CN115893086 B CN 115893086B CN 202211386569 A CN202211386569 A CN 202211386569A CN 115893086 B CN115893086 B CN 115893086B
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- 239000004753 textile Substances 0.000 title claims abstract description 181
- 238000001514 detection method Methods 0.000 title claims abstract description 17
- 238000012544 monitoring process Methods 0.000 claims abstract description 16
- 238000009736 wetting Methods 0.000 claims abstract description 4
- 238000004804 winding Methods 0.000 claims description 25
- 238000005452 bending Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 22
- 239000000891 luminescent agent Substances 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 19
- 239000000314 lubricant Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000005286 illumination Methods 0.000 claims description 12
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 230000002787 reinforcement Effects 0.000 claims description 9
- 230000001050 lubricating effect Effects 0.000 claims description 8
- 238000009941 weaving Methods 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 239000000701 coagulant Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 claims description 2
- 230000009471 action Effects 0.000 description 3
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Abstract
The invention discloses a textile twisting machine with intelligent detection, which comprises a base and an intelligent twisting machine system, and is characterized in that: the intelligent system of the twisting machine comprises an information acquisition module of the twisting machine, an intelligent judging module of the twisting machine and an intelligent driving module of the twisting machine, wherein the information acquisition module of the twisting machine comprises an initial acquisition unit of a textile wire, an inner-outer temperature difference data acquisition unit and a breakpoint position monitoring unit of the textile wire, the initial acquisition unit of the textile wire is used for detecting the initial state of the textile wire in the twisting machine, the state comprises the curling state and the wetting degree of the textile wire, the inner-outer temperature difference data acquisition unit is used for monitoring the external temperature of the twisting machine and the internal temperature of the twisting machine in real time and calculating the temperature difference between the two, and the breakpoint position monitoring unit of the textile wire is used for monitoring the flatness and the breakpoint position of each textile wire and marking the breakpoint position.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a spinning twisting machine with intelligent detection.
Background
The twisting machine is a textile mechanical device for twisting a plurality of spun yarns into a strand, and is used for processing yarns or the strand yarn products after combination into linear products for weaving and knitting, and comprises a twisting machine body and a circuit part, wherein a spindle outside the twisting machine body is connected with a motor output shaft of the circuit part, a connecting piece and the like are arranged at the front end of the spindle and correspond to a tapping switch, the land area of China is large, the air temperature difference is large, the textile yarns are difficult to process in northern cold areas, the textile yarns are hard to be subjected to cold erosion, the textile yarns are difficult to process, meanwhile, the waste textile yarns are reused, and a yarn storage box is an existing device, so that the design of the textile twisting machine with intelligent detection for the cold areas is very necessary.
Disclosure of Invention
The invention aims to provide a textile twisting machine with intelligent detection, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a take intelligent detection's weaving twisting machine, includes base 1 and twisting machine intelligent system, its characterized in that: the intelligent system of the twisting machine comprises an information acquisition module of the twisting machine, an intelligent judging module of the twisting machine and an intelligent driving module of the twisting machine, wherein the information acquisition module of the twisting machine comprises an initial acquisition unit of a textile wire, an inner and outer temperature difference data acquisition unit and a breakpoint position monitoring unit of the textile wire, the initial acquisition unit of the textile wire is used for detecting the initial state of the textile wire in the twisting machine, the state comprises the curling state and the wetting degree of the textile wire, the inner and outer temperature difference data acquisition unit is used for monitoring the external temperature of the twisting machine and the internal temperature of the twisting machine in real time, the temperature difference between the two is calculated, and the breakpoint position monitoring unit of the textile wire is used for monitoring the flatness and the breakpoint position of each textile wire and marking the breakpoint position.
According to the technical scheme, the top fixed mounting of base has the wire storage case, the top bearing of wire storage case is connected with the lid box, the handle is installed to one side of wire storage case, install the barometer on the base, supply socket is installed to the rear end of base, the top welding of base has places, place is located one side of wire storage case, one side of wire storage case is provided with the heat balance board, movable mounting has flexible post between heat balance board and the wire storage case, one side of heat balance board is provided with automatically controlled post, the screw thread post is installed in the internal thread rotation of automatically controlled post, the one end telescopic connection of automatically controlled post has the anchor clamps board, one side of anchor clamps board is provided with the lubricating block, lubricating oil is installed to the side of lubricating block.
According to the technical scheme, the operation flow of the twisting machine is as follows:
s1, placing disordered textile threads into a placement position, placing one textile thread end into a thread storage box, and clamping by using a clamp plate;
s2, a power supply is plugged in, a heater in the yarn storage box starts to operate, water vapor is generated, and textile yarns gradually and slowly enter the yarn storage box;
s3, coating a layer of lubricant on each textile wire when passing through the clamp plate;
s4, checking the textile threads in the thread storage box by an illumination detector, and detecting to obtain breakpoint positions;
s5, reinforcing the breakpoint position, and conveying the textile wires out through the wire outlet holes, wherein the process is carried out by means of a track in a wire storage box;
s6, the worker is used for winding one piece of the conveyed textile wires on a winding drum, and finally, a plurality of textile wires are wound on a main winding drum;
s7, fixing the end of the wound textile wire on the lifting column for packaging.
According to the technical scheme, the specific flow of the textile threads entering the thread storage box is as follows:
the textile wire enters a wire storage box, an initial textile wire collecting unit detects the bending degree of the textile wire by utilizing an illumination detector and a lubricant, if the textile wire is integrally unfolded, the textile wire has good quality, long-time steam processing is not needed, if the textile wire is integrally shrunk and bent to a larger extent, the textile wire has poor quality, and a period of steam heating and flattening are needed;
the bending degree of the textile thread is divided into a plurality of grades, namely T1-T5, wherein T1 represents the minimum bending degree of the textile thread, and T5 represents the maximum bending degree of the textile thread;
the steam release amount in the wire storage tank is divided into a plurality of grades, namely A1-A5, wherein A1 represents the minimum steam release amount, and A5 represents the maximum steam release amount;
the information acquisition module of the twisting machine transmits the collected information to the intelligent judging module of the twisting machine, the result is obtained through the operation of the intelligent judging module of the twisting machine, the instruction is transmitted to the intelligent driving module of the twisting machine, and the intelligent driving module of the twisting machine is utilized to drive each part to operate, so that the textile thread cannot be damaged by high temperature of water vapor so as to be broken.
According to the technical scheme, a plurality of wire outlet holes are formed in the other side wall of the wire storage box, a protective shell is arranged on the outer side of the wire outlet holes, a winding reel is movably mounted on the inner side wall of the protective shell, a bus reel is movably mounted at the bottom of the winding reel, a placement box is mounted on one side of the power socket, a lifting column is movably mounted above the placement box, and a steam hole is formed in the upper side of the placement box.
According to the technical scheme, the intelligent judgment module of the twisting machine comprises a timing unit, a logic unit and a central storage unit, wherein the timing unit comprises an integral timing unit and a partition timing unit, the integral timing unit is used for calculating the running time of the whole twisting machine, the partition timing unit is used for calculating the running time of each structure by using a timer installed in each mechanism, maintenance is needed after the running time of different structures reaches a specified value, the logic unit is used for calculating various indexes according to collected information, the indexes are transmitted to other units and modules, and the central storage unit is used for recording various data of the twisting machine.
According to the technical scheme, the intelligent driving module of the twisting machine comprises an air pressure balance unit, a breakpoint reinforcing unit and a water vapor releasing unit, wherein the air pressure balance unit is used for properly controlling air pressure in the twisting machine according to temperature difference data inside and outside the twisting machine, the air pressure in the twisting machine is ensured to meet the fluffy requirement of a textile wire and not to damage the twisting machine, the breakpoint reinforcing unit is used for reinforcing the breakpoint of the textile wire on the connection or the weak point again, and the water vapor releasing unit is used for releasing corresponding amount according to the curling degree of the textile wire.
According to the technical scheme, the specific operation flow in the wire storage box is as follows:
how the textile thread determines the degree of bending:
the lubricant contains a part of luminescent agent, when the lubricant is uniformly coated on the textile line, the luminescent agent is detected by the illumination detector, the position of the luminescent agent is copied in the system, and the length of a luminescent agent curve is calculated;
the value of m-n represents the bending value of the textile wire, m is the real detection length of the textile wire, n is the stipulated length of the wire storage box, if m-n is larger than m-n, the bending degree is determined according to the value of m-n, and the value of m-n is substituted into the T-T interval;
the air pressure stabilizing process in the wire storage box is as follows:
the air pressure in the wire storage box is in a certain range of a-a, if the air pressure value exceeds a, the heat balance plate moves outwards through the telescopic column, water vapor is discharged from a gap between the heat balance plate and the wire storage box, the air pressure in the wire storage box is instantaneously reduced to be within the range of a-a, and the heat balance plate is reset.
According to the technical scheme, the breakpoint reinforcement process of the textile thread is as follows:
the thickness of each textile thread is different, if the textile thread is thick, the circumference is longer, the corresponding contaminated lubricant is more, the illumination detector transmits the position of the luminescent agent on the textile thread to the information acquisition module of the twisting machine, and the information acquisition module of the twisting machine analyzes the quantity H of the luminescent agent i， Wherein H is the number of the luminous agent particles in each distance range, i is the number of the sections on the textile wire, the textile wire is one section every millimeter, and the wire outlet is the last section;
if the detected number of H is lower than the rated value g, the weaving line section is indicated to be thinner and marked as a breakpoint, and reinforcement is needed;
if the number of the detected H is greater than or equal to the rated value g, the textile line segment is normal and reinforcement is not needed;
at the wire outlet, the finer textile wires are suspended and reminded when coming out, and the coagulating agent is smeared at the wire outlet by workers, so that the toughness of the textile wires is improved.
According to the technical scheme, the process of twisting a plurality of textile wires into one textile wire is as follows:
the method comprises the steps that each textile wire coming out from a wire outlet hole is wound on a wire winding barrel, the textile wires on each wire winding barrel are mutually wound on a main winding barrel, steam holes continuously exhaust steam to keep the textile wire fluffy when being wound on a lifting column, the wire winding barrel and the main winding barrel rotate at the same speed, the whole twisting process of the textile wire is completed, finally the lifting column is taken down, and a new lifting column is replaced to continuously wind the textile wire.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the heat balance plate is arranged, so that the heat emitted can raise the peripheral temperature, and the heating of workers is facilitated.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic overall frontal view of the present invention;
FIG. 2 is a schematic back view of the present invention;
FIG. 3 is a schematic view of a heat balance plate of the present invention;
FIG. 4 is a schematic diagram of a system of the present invention;
in the figure: 1. a base; 2. a wire storage box; 3. a cover case; 4. placing the base; 5. a heat balance plate; 6. a telescopic column; 7. an electric control column; 8. a clamp plate; 9. a lubricating block; 10. a threaded column; 11. a power socket; 12. a wire outlet hole; 13. a spool; 14. an air pressure gauge; 15. a placement box; 16. lifting columns; 17. a steam hole; 18. a handle; 19. a bus barrel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides a take intelligent detection's weaving twisting machine, includes base 1 and twisting machine intelligent system, its characterized in that: the intelligent system of the twisting machine comprises an information acquisition module of the twisting machine, an intelligent judging module of the twisting machine and an intelligent driving module of the twisting machine, wherein the information acquisition module of the twisting machine comprises an initial acquisition unit of a textile wire, an inner and outer temperature difference data acquisition unit and a breakpoint position monitoring unit of the textile wire, the initial acquisition unit of the textile wire is used for detecting the initial state of the textile wire in the twisting machine, the state comprises the curling state and the wetting degree of the textile wire, the inner and outer temperature difference data acquisition unit is used for monitoring the external temperature of the twisting machine and the internal temperature of the twisting machine in real time, the temperature difference between the two is calculated, and the breakpoint position monitoring unit of the textile wire is used for monitoring the flatness and the breakpoint position of each textile wire and marking the breakpoint position.
The top fixed mounting of base 1 has wire storage case 2, the top bearing of wire storage case 2 is connected with lid box 3, handle 18 is installed to one side of wire storage case 2, install barometer 14 on the base 1, power socket 11 is installed to the rear end of base 1, place 4 is welded at the top of base 1, place 4 and lie in one side of wire storage case 2, one side of wire storage case 2 is provided with heat balance board 5, movable mounting has telescopic column 6 between heat balance board 5 and the wire storage case 2, one side of heat balance board 5 is provided with electric control post 7, screw thread post 10 is installed in the internal screw thread rotation of electric control post 7, one end telescopic connection of electric control post 7 has anchor clamps board 8, one side of anchor clamps board 8 is provided with lubricating block 9, lubricating block 9's side installs lubricating oil, place the textile wire in place the place in the wire storage case, place the place into the wire storage case through wire storage case by the place 4 of operating personnel, hold down the wire storage case, the surface of textile wire can be evenly smeared by the lubricant when drawing in by the textile wire storage case, the inside the face of a wire storage case, the heat balance board is reset the inside the wire can be carried out by the lubricant, if the inside of a high pressure of the air storage case is put forward, if the heat balance board is put out, on the other hand, if the inside the air pressure of the air storage case is high, and the air pressure is normally, then the air pressure is cleared up, and the inside the air storage case is reset, and if the air is high.
The operation flow of the twisting machine is as follows:
s1, placing disordered textile threads into a placement position 4, placing one textile thread end into a thread storage box 2, and clamping by using a clamp plate 8;
s2, a power supply is plugged in, a heater in the yarn storage box starts to operate, water vapor is generated, and textile yarns gradually and slowly enter the yarn storage box 2;
s3, coating a layer of lubricant on each textile thread when passing through the clamp plate 8;
s4, checking the textile threads in the thread storage box 2 by an illumination detector, and detecting to obtain breakpoint positions;
s5, reinforcing the breakpoint position, and conveying the textile wires out through the wire outlet holes 12, wherein the process is carried out by means of a track in the wire storage box 2;
s6, the worker tightens one of the conveyed textile wires on the winding drum 13, and finally winds a plurality of textile wires on the main winding drum 19;
s7, fixing the end of the wound textile wire on the lifting column 16 for packaging.
The specific flow of the textile thread entering the thread storage box 2 is as follows:
the textile wire enters the wire storage box 2, the initial collection unit of the textile wire utilizes the illumination detector and the lubricant to detect and obtain the bending degree of the textile wire, if the textile wire is integrally unfolded, the textile wire has good quality, long-time steam processing is not needed, if the textile wire is integrally shrunk and bent to a larger extent, the textile wire has poor quality, and if the textile wire is integrally shrunk and bent to a larger extent, a period of steam heating is needed and the textile wire is flattened;
the bending degree of the textile thread is divided into 5 grades, namely T1-T5, wherein T1 represents the minimum bending degree of the textile thread and T5 represents the maximum bending degree of the textile thread;
the steam release in the wire storage tank 2 is divided into 5 grades, namely A1-A5, wherein A1 represents the minimum steam release and A5 represents the maximum steam release;
the information acquisition module of the twisting machine transmits the collected information to the intelligent judging module of the twisting machine, the result is obtained through the operation of the intelligent judging module of the twisting machine, the instruction is transmitted to the intelligent driving module of the twisting machine, and the intelligent driving module of the twisting machine is utilized to drive each part to operate, so that the textile thread cannot be damaged by high temperature of water vapor so as to be broken.
A plurality of wire outlet holes 12 are formed in the other side wall of the wire storage box 2, a protective shell is arranged on the outer side of the wire outlet holes 12, a wire winding barrel 13 is movably mounted on the inner side wall of the protective shell, a bus barrel 19 is movably mounted at the bottom of the wire winding barrel 13, a placement box 15 is mounted on one side of the power socket 11, a lifting column 16 is movably mounted above the placement box 15, and a steam hole 17 is formed in the upper side of the placement box 15.
The intelligent judgment module of the twisting machine comprises a timing unit, a logic unit and a central storage unit, wherein the timing unit comprises an integral timing unit and a partition timing unit, the integral timing unit is used for calculating the running time of the whole twisting machine, the partition timing unit is used for calculating the running time of each structure by using a timer installed in each mechanism, the running time of each structure needs to be maintained after reaching a specified value, the logic unit is used for calculating various indexes according to collected information, the indexes are transmitted to other units and modules, and the central storage unit is used for recording various data of the twisting machine.
The intelligent driving module of the twisting machine comprises an air pressure balancing unit, a breakpoint reinforcing unit and a water vapor releasing unit, wherein the air pressure balancing unit is used for properly controlling the air pressure in the twisting machine according to temperature difference data inside and outside the twisting machine, so that the air pressure in the twisting machine can meet the fluffy requirement of a textile wire and cannot damage the twisting machine, the breakpoint reinforcing unit is used for reconnecting the breakpoint of the textile wire or reinforcing the weak point, and the water vapor releasing unit is used for releasing corresponding amount according to the curling degree of the textile wire.
The specific operation flow in the wire storage box 2 is as follows:
how the textile thread determines the degree of bending:
the lubricant contains a part of luminescent agent, when the lubricant is uniformly coated on the textile line, the luminescent agent is detected by the illumination detector, the position of the luminescent agent is copied in the system, and the length of a luminescent agent curve is calculated;
the value of m-n represents the bending value of the textile wire, m is the real detection length of the textile wire, n is the stipulated length of the wire storage box 2, if m-n is larger than 0, the bending degree is determined according to the value of m-n, and the value of m-n is substituted into the interval T1-T5;
the air pressure stabilization process in the wire storage tank 2 is as follows:
the air pressure in the wire storage box 2 is in a very fixed range of a1-a2, if the air pressure value exceeds a2, the heat balance plate 5 moves outwards through the telescopic column 6, water vapor can be discharged from a gap between the heat balance plate 5 and the wire storage box 2, the air pressure in the wire storage box 2 is instantaneously reduced to be in the range of a1-a2, the heat balance plate 5 is reset, and the temperature of the periphery can be raised by radiating hot air, so that a worker is helped to get warm.
The breakpoint reinforcement process of the textile thread is as follows:
the thickness of each textile thread is different, if the textile thread is thick, the circumference is longer, the corresponding contaminated lubricant is more, the illumination detector transmits the position of the luminescent agent on the textile thread to the information acquisition module of the twisting machine, and the information acquisition module of the twisting machine analyzes the quantity H of the luminescent agent i， Wherein H is the number of luminescent agent particles in each distance range, i is the number of segments on the textile wire, the textile wire is one segment every 1 millimeter, and the wire outlet hole 12 is the last segment;
if the detected number of H is lower than the rated value g, the weaving line section is indicated to be thinner and marked as a breakpoint, and reinforcement is needed;
if the number of the detected H is greater than or equal to the rated value g, the textile line segment is normal and reinforcement is not needed;
at the outlet hole 12, the finer textile thread comes out with pauses and reminders, and the coagulating agent is smeared at the position by workers, so that the toughness of the textile thread is increased.
The process of twisting a plurality of textile wires into one textile wire is as follows:
each textile wire coming out from the wire outlet holes 12 is wound on the winding drums 13, the textile wires on each winding drum 13 are mutually wound on the main winding drum 19, the steam holes 17 continuously exhaust steam to keep the fluffy textile wire while being wound on the lifting columns 16, the winding drums 13 and the main winding drum 19 rotate at the same speed, the whole twisting process of the textile wire is completed, and finally the lifting columns 16 are taken down, and new lifting columns 16 are replaced to continuously wind the textile wire.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a take intelligent detection's weaving twisting machine, includes base (1) and twisting machine intelligent system, its characterized in that: the intelligent system of the twisting machine comprises an information acquisition module of the twisting machine, an intelligent judging module of the twisting machine and an intelligent driving module of the twisting machine, wherein the information acquisition module of the twisting machine comprises an initial acquisition unit of a textile wire, an inner-outer temperature difference data acquisition unit and a breakpoint position monitoring unit of the textile wire, the initial acquisition unit of the textile wire is used for detecting the initial state of the textile wire in the twisting machine, the state comprises the curling state and the wetting degree of the textile wire, the inner-outer temperature difference data acquisition unit is used for monitoring the external temperature of the twisting machine and the internal temperature of the twisting machine in real time, the temperature difference between the two is calculated, and the breakpoint position monitoring unit of the textile wire is used for monitoring the flatness and the breakpoint position of each textile wire and marking the breakpoint position;
the wire storage box is characterized in that a wire storage box (2) is fixedly arranged above the base (1), a cover box (3) is connected to an upper bearing of the wire storage box (2), a handle (18) is arranged on one side of the wire storage box (2), a barometer (14) is arranged on the base (1), a power socket (11) is arranged at the rear end of the base (1), a placement part (4) is welded at the top of the base (1), the placement part (4) is positioned on one side of the wire storage box (2), a heat balance plate (5) is arranged on one side of the wire storage box (2), a telescopic column (6) is movably arranged between the heat balance plate (5) and the wire storage box (2), an electric control column (7) is arranged on one side of the heat balance plate (5), a threaded column (10) is rotatably arranged on internal threads of the electric control column (7), a clamp plate (8) is telescopically connected to one end of the electric control column (7), a lubricating block (9) is arranged on one side of the clamp plate (8), and a lubricating block (9) is arranged on one side of the lubricating block (9).
The operation flow of the twisting machine is as follows:
s1, placing disordered textile threads into a placement position (4), placing one textile thread end into a thread storage box (2), and clamping by using a clamp plate (8);
s2, a power supply is plugged in, a heater in the yarn storage box starts to operate, water vapor is generated, and textile yarns gradually and slowly enter the yarn storage box (2);
s3, coating a layer of lubricant on each textile thread when passing through the clamp plate (8);
s4, checking the textile threads in a thread storage box (2) by an illumination detector, and detecting to obtain a breakpoint position;
s5, reinforcing the breakpoint position, and conveying the textile wires out through the wire outlet holes (12), wherein the process is carried out by means of a track in the wire storage box (2);
s6, the worker tightens one of the conveyed textile wires on a winding drum (13), and finally winds a plurality of textile wires on a bus drum (19) together;
s7, fixing the end of the wound textile wire on a lifting column (16) for packaging;
the specific flow of the textile threads entering the thread storage box (2) is as follows:
the textile wire enters a wire storage box (2), an initial textile wire collecting unit detects the bending degree of the textile wire by using an illumination detector and a lubricant, if the textile wire is integrally unfolded, the textile wire has good quality, long-time steam processing is not needed, if the textile wire is integrally bent, the textile wire has poor quality, and a period of steam heating is needed to be carried out to flatten the textile wire;
the bending degree of the textile thread is divided into 5 grades, namely T1-T5, wherein T1 represents the minimum bending degree of the textile thread, and T5 represents the maximum bending degree of the textile thread;
the steam release amount in the wire storage tank (2) is divided into 5 grades, namely A1-A5, wherein A1 represents the minimum steam release amount and A5 represents the maximum steam release amount;
the information acquisition module of the twisting machine transmits the collected information to the intelligent judging module of the twisting machine, the result is obtained through the operation of the intelligent judging module of the twisting machine, the instruction is transmitted to the intelligent driving module of the twisting machine, and the intelligent driving module of the twisting machine is utilized to drive each part to operate, so that the textile thread cannot be broken by the high temperature of water vapor;
the specific operation flow in the wire storage box (2) is as follows:
how the textile thread determines the degree of bending:
the lubricant contains a part of luminescent agent, when the lubricant is uniformly coated on the textile line, the luminescent agent is detected by the illumination detector, the position of the luminescent agent is copied in the system, and the length of a luminescent agent curve is calculated;
the value of m-n represents the bending value of the textile wire, m is the real detection length of the textile wire, n is the set length of the wire storage box (2), if m-n is larger than 0, the bending degree is determined according to the value of m-n, and the value of m-n is substituted into the interval T1-T5;
the air pressure stabilizing process in the wire storage box (2) is as follows:
the air pressure range in the wire storage box (2) is a1-a2, if the air pressure value exceeds a2, the heat balance plate (5) moves outwards through the telescopic column (6), water vapor can be discharged from a gap between the heat balance plate (5) and the wire storage box (2), the air pressure in the wire storage box (2) is instantaneously reduced to be within the range of a1-a2, and the heat balance plate (5) is reset.
2. The textile twisting machine with intelligent detection according to claim 1, wherein: a plurality of wire outlet holes (12) are formed in the other side wall of the wire storage box (2), a protective shell is arranged on the outer side of the wire outlet holes (12), a winding reel (13) is movably mounted on the inner side wall of the protective shell, a bus barrel (19) is movably mounted at the bottom of the winding reel (13), a placement box (15) is mounted on one side of the power socket (11), a lifting column (16) is movably mounted above the placement box (15), and a steam hole (17) is formed in the top of the placement box (15).
3. A textile twisting machine with intelligent detection according to claim 2, characterized in that: the intelligent judgment module of the twisting machine comprises a timing unit, a logic unit and a central storage unit, wherein the timing unit comprises an integral timing unit and a partition timing unit, the integral timing unit is used for calculating the running time of the whole twisting machine, the partition timing unit is used for calculating the running time of each structure by using a timer installed in each mechanism, the running time of each structure needs to be maintained after reaching a specified value, the logic unit is used for calculating various indexes according to collected information, then the indexes are transmitted to other units and modules, and the central storage unit is used for recording various data of the twisting machine.
4. A textile twisting machine with intelligent detection according to claim 3, characterized in that: the intelligent driving module of the twisting machine comprises an air pressure balancing unit, a breakpoint reinforcing unit and a water vapor releasing unit, wherein the air pressure balancing unit is used for properly controlling the air pressure in the twisting machine according to temperature difference data inside and outside the twisting machine, so that the air pressure in the twisting machine can meet the fluffy requirement of a textile wire and cannot damage the twisting machine, the breakpoint reinforcing unit is used for reinforcing the breakpoint of the textile wire on the reconnection or the weak place, and the water vapor releasing unit is used for releasing corresponding amount according to the bending degree of the textile wire.
5. The textile twisting machine with intelligent detection according to claim 4, wherein: the breakpoint reinforcement process of the textile line is as follows:
the thickness of each textile thread is different, if the textile thread is thick, the circumference is longer, the corresponding contaminated lubricant is more, the illumination detector transmits the position of the luminescent agent on the textile thread to the information acquisition module of the twisting machine, and the information acquisition module of the twisting machine analyzes the quantity H of the luminescent agent i， Wherein H is the number of luminescent agent particles in each distance range, i is the number of segments on the textile wire, the textile wire is one segment every 1 millimeter, and the wire outlet hole (12) is the last segment;
if the detected number of H is lower than the rated value g, the weaving line section is indicated to be thinner and marked as a breakpoint, and reinforcement is needed;
if the number of the detected H is greater than or equal to the rated value g, the textile line segment is normal and reinforcement is not needed;
at the wire outlet hole (12), when the finer textile wire comes out, the wire is suspended and reminded, and a worker smears the coagulant at the wire outlet hole, so that the toughness of the textile wire is increased.
6. The textile twisting machine with intelligent detection according to claim 5, wherein: the process of twisting the plurality of textile wires into one textile wire is as follows:
each textile wire coming out from the wire outlet hole (12) is wound on the winding drums (13), the textile wires on each winding drum (13) are mutually wound on the bus drum (19) and then are wound on the lifting column (16), the steam holes (17) continuously exhaust steam to keep the textile wire fluffy, the lifting column (16), the winding drums (13) and the bus drum (19) rotate at the same speed at the same time, the whole twisting process of the textile wire is completed, the lifting column (16) is finally taken down, and a new lifting column (16) is replaced to continuously wind the textile wire.
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