CN113428733A - Spinning winding mechanism based on Internet of things big data technology - Google Patents
Spinning winding mechanism based on Internet of things big data technology Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2803—Traversing devices; Package-shaping arrangements with a traversely moving package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/547—Cantilever supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
- B65H63/024—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
- B65H63/028—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element
- B65H63/032—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element electrical or pneumatic
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06M—COUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
- G06M7/00—Counting of objects carried by a conveyor
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y10/00—Economic sectors
- G16Y10/25—Manufacturing
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y20/00—Information sensed or collected by the things
- G16Y20/20—Information sensed or collected by the things relating to the thing itself
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y40/00—IoT characterised by the purpose of the information processing
- G16Y40/10—Detection; Monitoring
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y40/00—IoT characterised by the purpose of the information processing
- G16Y40/30—Control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Engineering & Computer Science (AREA)
- Computing Systems (AREA)
- Development Economics (AREA)
- Manufacturing & Machinery (AREA)
- Business, Economics & Management (AREA)
- Accounting & Taxation (AREA)
- Quality & Reliability (AREA)
- Economics (AREA)
- General Business, Economics & Management (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention discloses a spinning winding mechanism based on an Internet of things big data technology, which comprises a bottom plate and an intelligent spinning winding control system, and is characterized in that: the intelligent winding control system comprises a detection module, a control module and a terminal module, wherein the detection module is electrically connected with the moving mechanism and the winding mechanism, the control module is electrically connected with the moving mechanism, the terminal module is electrically connected with the winding mechanism, the moving mechanism comprises a mounting plate, the mounting plate is fixed on one side of the bottom plate, three groups of rolling shafts are connected to one side of the mounting plate through bearings, one end of the bottom plate is connected with a roller through a bearing, a support rod is fixed in the middle of the bottom plate, and a top bearing of the support rod is connected with a limiting roller.
Description
Technical Field
The invention relates to the technical field of spinning winding mechanisms, in particular to a spinning winding mechanism based on the Internet of things big data technology.
Background
The textile origin is a general name taken from spinning and weaving, but with the continuous development and perfection of a textile knowledge system and a subject system, particularly after non-woven textile materials and three-dimensional compound weaving and other technologies are produced, the textile is not only produced by traditional hand spinning and weaving, but also produced by non-woven fabric technology, modern three-dimensional weaving technology, modern electrostatic nano-web forming technology and the like, and is used for clothing, industry and decoration. Modern spinning therefore refers to a technique for the multi-scale structural processing of fibers or fiber assemblies. Textile and printing technologies have a very long history. Clothes, airbags and curtain carpets in daily life are all products of textile and printing and dyeing technology, the existing spinning winding machine cannot automatically judge the tightness degree of spinning in the yarn winding process, and the existing spinning winding mechanism is poor in practicability, so that the spinning winding mechanism based on the internet of things big data technology is necessary to design a spinning winding mechanism which is strong in practicability and can automatically judge the tightness degree of winding yarns.
Disclosure of Invention
The invention aims to provide a spinning winding mechanism based on the Internet of things big data technology, and aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a spinning roll-up mechanism based on big data technology of thing networking, includes bottom plate and intelligent roll silk control system, its characterized in that: the intelligent silk winding control system comprises a detection module, a control module and a terminal module, wherein the detection module is electrically connected with the moving mechanism and the winding mechanism, the control module is electrically connected with the moving mechanism, and the terminal module is electrically connected with the winding mechanism.
According to the technical scheme, the moving mechanism comprises a mounting plate, the mounting plate is fixed on one side of a bottom plate, three groups of rolling shafts are connected to one side of the mounting plate through bearings, a roller is connected to one end of the bottom plate through a bearing, a support rod is fixed in the middle of the bottom plate, a limiting roller is connected to the top of the support rod through a bearing, the winding mechanism comprises a fixing plate, a fixing block is fixed on the other side of the bottom plate, a motor is arranged on one side of the fixing block, a threaded rod penetrates through the middle of the fixing block, a moving block is connected to the surface of the threaded rod through threads, a connecting plate is fixed above the moving block and fixed with the fixing plate, the moving block is in sliding connection with the bottom plate, the threaded rod is fixed with the motor, one side of the threaded rod penetrates through the fixing plate, and a rotating shaft is connected to the bearing above the fixing plate, the rotation axis is located the top of threaded rod, the fixed surface of rotation axis has the reel, the transmission is connected with the conveyer belt between rotation axis and the threaded rod, the conveyer belt is located one side of fixed plate, the annular has been seted up to the intermediate surface of spacing gyro wheel, the inner wall of annular is provided with the scissors.
According to the technical scheme, the detection module comprises a touch sensing submodule, an irradiation submodule, a refraction submodule and a receiving submodule, the touch sensing submodule comprises a position identification unit, the receiving submodule comprises a thickness sensing unit and a miscellaneous edge receiving unit, the control module comprises a moving submodule, a cutting submodule and an alarm submodule, the touch sensing submodule is positioned on the surfaces of three groups of rolling shafts, the irradiation submodule is positioned on the surface of a bottom plate, the refraction submodule is positioned on the surface of the rolling shafts, the moving submodule is electrically connected with the three groups of rolling shafts, the receiving submodule is electrically connected with the cutting submodule, the cutting submodule is electrically connected with a cutting knife, the touch sensing submodule is electrically connected with the alarm submodule, and the position identification unit is electrically connected with the moving submodule, the alarm submodule is electrically connected with the motor;
the irradiation submodule is used for irradiating ultraviolet rays to the surface of the rolling shaft, the refraction submodule is used for refracting projection data of the spun yarn after the ultraviolet rays are irradiated, the touch pressure sensing submodule is used for sensing the touch pressure during the yarn winding and generating numerical values, thereby judging the tightness degree of the spinning threads, the position identification unit is used for identifying the position of the tightness degree of the spinning threads, the receiving submodule is used for receiving the projection data of the spinning line, the thickness sensing unit is used for receiving the thickness degree of the spinning line, and generating thickness data, the moving submodule for receiving data of the position of the tightness of the spinning threads of the position recognition unit and adjusting the interval between the rollers, the cutting submodule for receiving burr data of the mixed edge receiving unit, and controlling the shearing knife to shear burrs, wherein the alarm submodule is used for receiving the data of the contact pressure value generated by the touch pressure sensing submodule.
According to the technical scheme, the detection module and the control module have the operation steps that:
s1, when the spinning line is transmitted by the spinning winding mechanism, the irradiation submodule emits ultraviolet rays, the ultraviolet rays irradiate the surface of the roller, and a spinning line shadow is generated;
s2, the refraction submodule refracts the spinning line shadow to the receiving submodule, automatically processes the spinning line shadow data, and divides the spinning line shadow data into a thickness numerical value and a miscellaneous edge number numerical value;
s3, the miscellaneous edge receiving unit is used for receiving the miscellaneous edge number value and transmitting the miscellaneous edge number value to the cutting submodule, at the moment, the cutting submodule controls the distance of the shearing knife close to the spinning line, the miscellaneous edge of the spinning line is cut off, and the smoothness of the spinning line is guaranteed.
According to the technical scheme, the detection module and the control module have the operation steps that:
a1, in the process of transmitting the spinning line, the touch sensing submodule receives the pressure of the spinning line and the three groups of rollers, the pressure is the tightness degree of the spinning line in winding, and a pressure value is generated;
a2, the position identification unit is used for detecting the position relation of the tightness degree of the spinning thread on the three groups of rollers and generating a position value so as to judge the position of the spinning thread on the three groups of rollers;
a3, the mobile submodule receives the position value and transmits the position value to the three groups of rollers, so that the three groups of rollers respectively judge the degree of tightness of winding of the rollers, and the distance between the three groups of rollers is regulated, so that the degree of tightness is kept consistent in the process of transmitting spinning threads, and the transmission quality is improved conveniently;
a4, in the process of transmitting the spinning line, when the spinning line is broken, the touch pressure sensing submodule does not sense the pressure and transmits the pressure value to the alarm submodule;
a5 and an alarm submodule transmit signals to the motor, so that the motor stops rotating, and the spinning winding mechanism stops conveying spinning threads, thereby facilitating the replacement of the spinning threads by workers.
According to the technical scheme, the terminal module comprises a frequency counting submodule, a quality counting submodule, a total amount technical module and a rotating speed control submodule, wherein the frequency counting submodule is electrically connected with the cutting submodule, and the quality counting submodule is electrically connected with the alarm counting submodule;
the number counting submodule is used for receiving the cutting times of the cutting knife 15 when the submodule is cut, the quality counting module is used for receiving the alarming times of the alarming submodule, and the total technology module is used for recording the total times of the spinning furled by the spinning furling mechanism.
According to the technical scheme, the specific operation steps of the terminal module are as follows:
b1, when workers need to roll the spinning lines, inputting the total number of the spinning lines into a total metering digital module;
b2, the quality statistics module is used for receiving the times of alarm generation of the alarm sub-module and calculating the qualification rate of the spinning threads, so that the statistics of workers is facilitated;
and B3, the times counting submodule receives the cutting times of the cutting knife, so that the mixed edge condition value of the spinning line at the same section can be counted conveniently.
According to the above technical solution, in the step a3, the moving distances of the three groups of rollers are:
in the formula (I), the compound is shown in the specification,
which is the moving distance of the roller, is,
the circumference of the roller is the moving speed of the roller, the pressure value of the three groups of rollers wound by the spinning threads is F, the tightness degree position value of the spinning threads is Y, the tightness degrees of the spinning threads at different positions among the three groups of rollers can be calculated through the formula, the moving distance of the three groups of rollers is adjusted, and the transmission quality is improved conveniently.
According to the technical scheme, in the step B3, the mixed edge condition value of the same spinning line is as follows:
in the formula (I), the compound is shown in the specification,
is the value of the condition of the mixed edges of the spinning lines,
the distance between the mixed edges of the spinning lines,
the sum of the times of the cropping of the miscellaneous side,
the density of the mixed edge is shown, n is the trimming frequency of the mixed edge, and S is the total length of the spinning line.
According to the technical scheme, the rotating speed control submodule is electrically connected with the motor and is used for receiving the spinning line thickness data of the thickness induction unit and transmitting the spinning line thickness data to the motor, so that the rotating speed of the motor is controlled, the moving left-right moving speed of the winding drum 5 and the winding speed of the winding spinning line can be controlled according to different thickness degrees of the spinning line, and the quality of the winding spinning line is improved.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, through the arrangement of the threaded rod, when the spinning thread needs to be wound, a worker firstly winds the spinning thread on the spinning winding mechanism, the power motor is started to rotate, the motor drives the threaded rod to rotate, the threaded rod can drive the rotating shaft to rotate through the conveying belt when rotating, so that the winding drum can rotate at will, the spinning thread can be wound on the surface of the winding drum when rotating, the annular groove in the limiting roller on the supporting rod can limit the position of the spinning thread in the transmission process to avoid the spinning thread from falling off, the transmission line can also roll on the limiting roller, the tightness degree of the spinning thread can be controlled by the three groups of rolling shafts on the mounting plate, the spinning thread can be conveniently moved on the rolling shafts, the spinning thread to be wound is placed on the rolling drums, passes through the limiting roller after passing through the rolling shafts, the spinning thread is wound on the surface along with the rotation of the winding drum, and when the threaded rod rotates, the moving block can move back and forth along with the surface of the threaded rod, thereby drive the connecting plate and remove, can drive the fixed plate and remove when the connecting plate removes to make the cylinder along with round trip movement, be convenient for with the spinning line rolling even.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall front perspective of the present invention;
FIG. 2 is a schematic view of the overall rear perspective of the present invention;
FIG. 3 is a schematic cross-sectional view of a spacing roller of the present invention;
FIG. 4 is a schematic diagram of the intelligent yarn winding control system of the present invention;
in the figure: 1. a base plate; 2. mounting a plate; 3. a drum; 4. limiting the idler wheel; 5. a reel; 6. a support bar; 7. a threaded rod; 8. a moving block; 9. a conveyor belt; 10. a fixing plate; 11. a motor; 12. a roller; 13. a fixed block; 14. a ring groove; 15. shearing a cutter; 16. a connecting plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides a spinning roll-up mechanism based on big data technology of thing networking, includes that bottom plate 1 and intelligence roll up silk control system, its characterized in that: the intelligent yarn winding control system comprises a detection module, a control module and a terminal module, wherein the detection module is electrically connected with the moving mechanism and the winding mechanism, the control module is electrically connected with the moving mechanism, the terminal module is electrically connected with the winding mechanism, the detection module can detect the thickness condition and the miscellaneous side condition of a spinning yarn, the control module can control the moving mechanism to adjust the tightness degree of the spinning yarn, and the terminal module can receive data generated by the control module to control the rotating speed and the back-and-forth moving speed of the winding mechanism;
the moving mechanism comprises a mounting plate 2, the mounting plate 2 is fixed on one side of a bottom plate 1, one side of the mounting plate 2 is in bearing connection with three groups of rolling shafts 12, one end of the bottom plate 1 is in bearing connection with a roller 3, a support rod 6 is fixed in the middle of the bottom plate 1, the top of the support rod 6 is in bearing connection with a limiting roller 4, the winding mechanism comprises a fixed plate 10, the other side of the bottom plate 1 is fixed with a fixed block 13, one side of the fixed block 13 is provided with a motor 11, a threaded rod 7 penetrates through the middle of the fixed block 13, the surface of the threaded rod 7 is in threaded connection with a moving block 8, a connecting plate 16 is fixed above the moving block 8, the connecting plate 16 is fixed with the fixed plate 10, the moving block 8 is in sliding connection with the bottom plate 1, the threaded rod 7 is fixed with the motor 11, one side of the threaded rod 7 penetrates through the fixed plate 10, a rotating shaft is in bearing connection with the upper part of the fixed plate 10, and is positioned above the threaded rod 7, the surface of a rotating shaft is fixed with a winding drum 5, a conveying belt 9 is connected between the rotating shaft and a threaded rod 7 in a transmission manner, the conveying belt 9 is positioned on one side of a fixing plate 10, an annular groove 14 is formed in the middle surface of a limiting roller 4, a shearing cutter 15 is arranged on the inner wall of the annular groove 14, when spinning threads need to be wound, workers firstly wind the spinning threads on a spinning winding mechanism, a power motor is started to rotate, the motor drives the threaded rod to rotate, the threaded rod can drive the rotating shaft to rotate through the conveying belt when rotating, therefore, the winding drum can rotate at will, the spinning threads can be wound on the surface of the winding drum when rotating, the annular groove in the limiting roller on a support rod can limit the position of the spinning threads in the transmission process, the spinning threads are prevented from falling off, a transmission line can also roll on the limiting roller, the tightness degree of the spinning threads can be controlled by three groups of rollers on a mounting plate, and the spinning threads can be conveniently moved on the roller, the spinning wire winding device comprises a roller, a movable block, a connecting plate and a fixing plate, wherein spinning wires to be wound are placed on the roller, pass through a limiting roller after passing through a rolling shaft, and are wound on the surface along with the rotation of a winding drum;
the detection module comprises a touch sensing submodule, an irradiation submodule, a refraction submodule and a receiving submodule, the touch sensing submodule comprises a position identification unit, the receiving submodule comprises a thickness sensing unit and a miscellaneous edge receiving unit, the control module comprises a moving submodule, a cutting submodule and an alarm submodule, the touch sensing submodule is positioned on the surfaces of three groups of rolling shafts 12, the irradiation submodule is positioned on the surface of the bottom plate 1, the refraction submodule is positioned on the surface of the rolling shafts 12, the receiving submodule is positioned on the surface of the bottom plate 1, the moving submodule is electrically connected with the three groups of rolling shafts 12, the receiving submodule is electrically connected with the cutting submodule, the cutting submodule is electrically connected with the cutting submodule, the touch sensing submodule is electrically connected with the alarm submodule, the position identification unit is electrically connected with the moving submodule, and the alarm submodule is electrically connected with the motor 11;
the irradiation submodule is used for irradiating ultraviolet rays to the surface of the roller 12, the refraction submodule is used for refracting projection data of a spinning line irradiated by the ultraviolet rays, the touch induction submodule is used for sensing contact pressure when winding the spinning line and generating numerical values so as to judge the tightness degree of the spinning line, the position recognition unit is used for recognizing the position of the tightness degree of the spinning line, the receiving submodule is used for receiving the projection data of the spinning line, the thickness induction unit is used for receiving the thickness degree of the spinning line and generating thickness data, the moving submodule is used for receiving the data of the tightness degree position of the spinning line of the position recognition unit and adjusting the distance between the rollers 12, the cutting submodule is used for receiving burr data of the mixed edge receiving unit and controlling the shearing cutter 15 to shear burrs, and the alarm submodule is used for receiving the data of the contact pressure numerical values generated by the touch induction submodule;
the detection module and the control module have the following operation steps:
s1, when the spinning line is transmitted by the spinning winding mechanism, the irradiation submodule emits ultraviolet rays, the ultraviolet rays irradiate the surface of the roller 12, and a spinning line shadow is generated;
s2, the refraction submodule refracts the spinning line shadow to the receiving submodule, automatically processes the spinning line shadow data, and divides the spinning line shadow data into a thickness numerical value and a miscellaneous edge number numerical value;
s3, the miscellaneous edge receiving unit is used for receiving the miscellaneous edge number value and transmitting the miscellaneous edge number value to the cutting submodule, at the moment, the cutting submodule controls the distance of the shearing knife 15 close to the spinning line, the miscellaneous edge of the spinning line is cut off, and the smoothness of the spinning line is guaranteed;
the detection module and the control module have the following operation steps:
a1, in the process of transmitting the spinning line, the touch sensing submodule receives the pressure of the spinning line and the three groups of rollers 12, the degree of tightness of the spinning line during winding is the degree of tightness, and a pressure value is generated;
a2, the position identification unit is used for detecting the position relation of the tightness degree of the spinning thread on the three groups of rollers 12 and generating a position value so as to judge the position of the spinning thread on the three groups of rollers 12;
a3, the moving submodule receives the position value and transmits the position value to the three groups of rollers 12, so that the three groups of rollers 12 respectively judge the degree of tightness of winding per se, and the distance between the three groups of rollers 12 is regulated, so that the degree of tightness is kept consistent in the process of transmitting spinning threads, and the transmission quality is improved conveniently;
a4, in the process of transmitting the spinning line, when the spinning line is broken, the touch pressure sensing submodule does not sense the pressure and transmits the pressure value to the alarm submodule;
a5, the alarm submodule transmits a signal to the motor to stop the motor from rotating, and the spinning winding mechanism stops conveying the spinning threads, so that workers can conveniently replace the spinning threads;
the terminal module comprises a frequency counting submodule, a quality counting submodule, a total amount technology module and a rotating speed control submodule, wherein the frequency counting submodule is electrically connected with the cutting submodule, and the quality counting submodule is electrically connected with the alarm counting submodule;
the number counting submodule is used for receiving the cutting times of the cutting knife 15 when the submodule is cut, the quality counting module is used for receiving the alarming times of the alarming submodule, and the total technology module is used for recording the total times of the spinning furling mechanism furling the spinning;
the specific operation steps of the terminal module are as follows:
b1, when workers need to roll the spinning lines, inputting the total number of the spinning lines into a total metering digital module;
b2, the quality statistics module is used for receiving the times of alarm generation of the alarm sub-module and calculating the qualification rate of the spinning threads, so that the statistics of workers is facilitated;
b3, the times counting submodule receives the cutting times of the cutting knife 15, so that the mixed edge condition value of the spinning line at the same section can be counted conveniently;
in step a3, the moving distances of the three groups of rollers 12 are:
in the formula (I), the compound is shown in the specification,
in order to be the distance of movement of the roller 12,
is the circumference of the cylinder, t isThe moving speed of the roller, F is the pressure value of the spinning line wound by the three groups of rollers 12, Y is the tightness degree position value of the spinning line, the tightness degrees of the spinning line at different positions among the three groups of rollers 12 can be calculated through the formula, the moving distance of the three groups of rollers 12 is adjusted, and the transmission quality is improved conveniently;
in step B3, the value of the mixed edge condition of the same spinning line:
in the formula (I), the compound is shown in the specification,
is the value of the condition of the mixed edges of the spinning lines,
the distance between the mixed edges of the spinning lines,
the sum of the times of the cropping of the miscellaneous side,
the density of the miscellaneous sides, n is the trimming frequency of the miscellaneous sides, and S is the total length of the spinning line;
the rotational speed control submodule is electrically connected with the motor 11 and is used for receiving the spinning line thickness data of the thickness induction unit and transmitting the spinning line thickness data to the motor, so that the rotational speed of the motor can be controlled according to different thickness degrees of the spinning line, the moving left and right moving speed of the control winding drum 5 and the winding speed of the winding spinning line are controlled, and the quality of the winding spinning line is improved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a spinning roll-up mechanism based on big data technology of thing networking, includes bottom plate (1) and intelligent roll silk control system, its characterized in that: the intelligent silk reeling control system comprises a detection module, a control module and a terminal module, wherein the detection module is electrically connected with the moving mechanism and the reeling mechanism, the control module is electrically connected with the moving mechanism, and the terminal module is electrically connected with the reeling mechanism;
the moving mechanism comprises a mounting plate (2), the mounting plate (2) is fixed on one side of a bottom plate (1), one side bearing of the mounting plate (2) is connected with three groups of rolling shafts (12), one end bearing of the bottom plate (1) is connected with a roller (3), a support rod (6) is fixed in the middle of the bottom plate (1), a top bearing of the support rod (6) is connected with a limiting roller (4), the winding mechanism comprises a fixing plate (10), a fixing block (13) is fixed on the other side of the bottom plate (1), a motor (11) is arranged on one side of the fixing block (13), a threaded rod (7) penetrates through the middle of the fixing block (13), a moving block (8) is connected to the surface of the threaded rod (7) in a threaded manner, a connecting plate (16) is fixed above the moving block (8), and the connecting plate (16) is fixed with the fixing plate (10), the movable block (8) is in sliding connection with the bottom plate (1), the threaded rod (7) is fixed with the motor (11), one side of the threaded rod (7) penetrates through the fixing plate (10), a rotating shaft is connected to the upper portion of the fixing plate (10) in a bearing mode and located above the threaded rod (7), a winding drum (5) is fixed on the surface of the rotating shaft, a conveying belt (9) is connected between the rotating shaft and the threaded rod (7) in a transmission mode, the conveying belt (9) is located on one side of the fixing plate (10), a ring groove (14) is formed in the middle surface of the limiting roller (4), and a shearing knife (15) is arranged on the inner wall of the ring groove (14);
the detection module comprises a touch sensing submodule, an irradiation submodule, a refraction submodule and a receiving submodule, wherein the touch sensing submodule comprises a position identification unit, the receiving submodule comprises a thickness sensing unit and a miscellaneous edge receiving unit, the control module comprises a moving submodule, a cutting submodule and an alarm submodule, the touch sensing submodule is positioned on the surface of three groups of rolling shafts (12), the irradiation submodule is positioned on the surface of a bottom plate (1), the refraction submodule is positioned on the surface of the rolling shafts (12), the receiving submodule is positioned on the surface of the bottom plate (1), the moving submodule is electrically connected with the three groups of rolling shafts (12), the receiving submodule is electrically connected with the cutting submodule, the cutting submodule is electrically connected with a cutting knife (15), the touch sensing submodule is electrically connected with the alarm submodule, and the position identification unit is electrically connected with the moving submodule, the alarm submodule is electrically connected with the motor (11);
the irradiation submodule is used for irradiating ultraviolet rays to the surface of the roller (12), the refraction submodule is used for refracting projection data of the spun yarn after the ultraviolet rays are irradiated, the touch pressure sensing submodule is used for sensing the contact pressure during the yarn winding and generating a numerical value, thereby judging the tightness degree of the spinning threads, the position identification unit is used for identifying the position of the tightness degree of the spinning threads, the receiving submodule is used for receiving the projection data of the spinning line, the thickness sensing unit is used for receiving the thickness degree of the spinning line, and generating thickness data, the moving submodule for receiving data of the position of the tightness of the spinning threads of the position recognition unit and adjusting the interval between the rollers (12), the cutting submodule for receiving burr data of the mixed edge receiving unit, and controlling a shear knife (15) to shear burrs, wherein the alarm submodule is used for receiving the data of the contact pressure value generated by the touch pressure sensing submodule.
2. The spinning winding mechanism based on the internet of things big data technology according to claim 1, characterized in that: the detection module and the control module have the following operation steps:
s1, when the spinning line is transmitted by the spinning winding mechanism, the irradiation submodule emits ultraviolet rays, the ultraviolet rays irradiate the surface of the rolling shaft (12), and a spinning line shadow is generated;
s2, the refraction submodule refracts the spinning line shadow to the receiving submodule, automatically processes the spinning line shadow data, and divides the spinning line shadow data into a thickness numerical value and a miscellaneous edge number numerical value;
s3, the miscellaneous edge receiving unit is used for receiving the miscellaneous edge number value and transmitting the miscellaneous edge number value to the cutting submodule, at the moment, the cutting submodule controls the distance of the shearing knife (15) close to the spinning line, the miscellaneous edge of the spinning line is cut off, and the smoothness of the spinning line is guaranteed.
3. The spinning winding mechanism based on the internet of things big data technology according to claim 2, characterized in that: the detection module and the control module have the following operation steps:
a1, in the process of transmitting the spinning line, the touch pressure sensing submodule receives the pressure of the spinning line and the three groups of rollers (12), the pressure is the tightness degree of the spinning line in winding, and a pressure value is generated;
a2, wherein the position identification unit is used for detecting the position relation of the tightness degree of the spinning thread on the three groups of rollers (12) and generating a position value so as to judge the position of the spinning thread on the three groups of rollers (12);
a3, the moving submodule receives the position value and transmits the position value to the three groups of rollers (12), so that the three groups of rollers (12) respectively judge the degree of tightness of winding, and the distance between the three groups of rollers (12) is regulated, so that the degree of tightness is kept consistent in the process of transmitting spinning threads, and the transmission quality is improved conveniently;
a4, in the process of transmitting the spinning line, when the spinning line is broken, the touch pressure sensing submodule does not sense the pressure and transmits the pressure value to the alarm submodule;
a5 and an alarm submodule transmit signals to the motor, so that the motor stops rotating, and the spinning winding mechanism stops conveying spinning threads, thereby facilitating the replacement of the spinning threads by workers.
4. The spinning winding mechanism based on the Internet of things big data technology according to claim 3, characterized in that: the terminal module comprises a frequency counting submodule, a quality counting submodule, a total amount technology module and a rotating speed control submodule, wherein the frequency counting submodule is electrically connected with the cutting submodule, and the quality counting submodule is electrically connected with the alarm counting submodule;
the number counting submodule is used for receiving the cutting times of the cutter (15) when the submodule is cut, the quality counting module is used for receiving the alarming times of the alarming submodule, and the total technology module is used for recording the total number of times of the spinning furling mechanism furling the spinning.
5. The spinning winding mechanism based on the Internet of things big data technology according to claim 4, characterized in that: the specific operation steps of the terminal module are as follows:
b1, when workers need to roll the spinning lines, inputting the total number of the spinning lines into a total metering digital module;
b2, the quality statistics module is used for receiving the times of alarm generation of the alarm sub-module and calculating the qualification rate of the spinning threads, so that the statistics of workers is facilitated;
b3, the times counting submodule receives the cutting times of the cutting knife (15), so that the mixed edge condition value of the spinning line in the same section can be counted conveniently.
6. The spinning winding mechanism based on the Internet of things big data technology according to claim 5, characterized in that: in the step A3, the moving distances of the three groups of rollers (12) are as follows:
wherein, the moving distance of the roller (12),
the circumference of the roller is, t is the moving speed of the roller, F is the pressure value of the three groups of rollers (12) wound by the spinning thread, Y is the position value of the tightness degree of the spinning thread, the tightness degree of the spinning thread at different positions among the three groups of rollers (12) can be calculated through the formula, the moving distance of the three groups of rollers (12) is adjusted, and the transmission quality is improved conveniently.
7. The spinning winding mechanism based on the Internet of things big data technology according to claim 6, characterized in that: in the step B3, the mixed edge condition value of the same spinning section:
in the formula (I), the compound is shown in the specification,
is the value of the condition of the mixed edges of the spinning lines,
the distance between the mixed edges of the spinning lines,
the sum of the times of the cropping of the miscellaneous side,
is a mixture ofThe edge density, n is the number of times of trimming the miscellaneous edges, and S is the total length of the spinning line.
8. The spinning winding mechanism based on the internet of things big data technology according to claim 7, characterized in that: the speed control submodule is electrically connected with a motor (11), and is used for receiving the thickness data of the spinning line of the thickness induction unit and transmitting the data to the motor so as to control the rotating speed of the motor, and the rotating speed control submodule can move left and right according to the thickness degree of the spinning line and control the winding speed of the winding drum (5) to wind the spinning line, thereby increasing the quality of the winding spinning line.
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