CN113651176A - Wire device is used in weaving based on thing networking - Google Patents
Wire device is used in weaving based on thing networking Download PDFInfo
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- CN113651176A CN113651176A CN202111192186.1A CN202111192186A CN113651176A CN 113651176 A CN113651176 A CN 113651176A CN 202111192186 A CN202111192186 A CN 202111192186A CN 113651176 A CN113651176 A CN 113651176A
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- 238000009941 weaving Methods 0.000 title claims description 9
- 230000006855 networking Effects 0.000 title claims description 5
- 238000004804 winding Methods 0.000 claims abstract description 53
- 238000005096 rolling process Methods 0.000 claims abstract description 23
- 239000004753 textile Substances 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 claims description 45
- 238000000034 method Methods 0.000 claims description 29
- 238000004364 calculation method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 230000008859 change Effects 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 238000011002 quantification Methods 0.000 claims description 3
- 208000027418 Wounds and injury Diseases 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 208000010392 Bone Fractures Diseases 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 206010017076 Fracture Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2818—Traversing devices driven by rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/28—Reciprocating or oscillating guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
The invention discloses a textile wire guiding device based on the Internet of things, which comprises a wire guiding device and an intelligent yarn winding system, and is characterized in that: the yarn guide device comprises a bottom plate, a slide rail is arranged on the right side of the bottom plate, a base is connected to the inside of the slide rail in a sliding mode, a conveying mechanism is arranged on the front side of the base, a roller is movably connected to the upper end of the base and fixedly connected with the conveying mechanism, a slide groove is arranged on the left side of the bottom plate, a slide seat is connected to the upper end of the slide groove in a sliding mode, a support is fixedly connected to the upper end of the slide seat, two groups of fixing shafts are fixedly connected to the upper end of the support, rollers are connected to the outer circles of the two groups of fixing shafts in a rolling mode, a pressure sensor is arranged on the surface of the roller, and a camera is arranged on the upper end of the mounting seat.
Description
Technical Field
The invention relates to the technical field of textile machinery, in particular to a spinning yarn guide device based on the Internet of things.
Background
The textile machine is also called as a textile machine, a weaving machine, a cotton spinning machine and the like, and is a complete name of a tool for processing raw materials such as threads, silks, hemp and the like into yarns and weaving the yarns into cloth, before the textile machine weaves the yarns, finished yarns need to be wound firstly so as to be convenient for subsequent textile machine weaving, only the yarns which are uniform and good are wound, the faults of the textile machine in the working process can be reduced, the weaving efficiency is improved, in the yarn winding process, the control of the tension and the distribution of the yarns on a winding roller are two important parameters, the yarn guide device is usually used for control in actual production, the conventional yarn guide device can not move, the production requirement can be met only by manual auxiliary adjustment, the production efficiency is reduced by manual participation, the winding quality is uncontrollable, so that the yarn guide device capable of automatic adjustment is needed, and the yarn guide device can move back and forth, the yarn is uniformly distributed on the winding roller according to layers, and the winding tension is controlled through the back-and-forth movement of the winding roller, so that the yarn guide device for spinning based on the internet of things is necessary to design a yarn guide device which is strong in practicability and capable of automatically adjusting the winding tension and distribution.
Disclosure of Invention
The invention aims to provide a textile wire guiding device based on the Internet of things, and aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a wire device is used in weaving based on thing networking, includes wire device and intelligent yarn rolling system, its characterized in that: the seal wire device includes the bottom plate, the right side of bottom plate is provided with the slide rail, the inside sliding connection of slide rail has the base, the front of base is provided with transport mechanism, the upper end swing joint of base has the cylinder, cylinder and transport mechanism fixed connection, the left side of bottom plate is provided with the spout, the upper end sliding connection of spout has the slide, the upper end fixedly connected with support of slide, the upper end fixedly connected with mount pad of support, two sets of fixed axles of upper end fixedly connected with of mount pad, it is two sets of the equal roll connection of excircle of fixed axle has the gyro wheel, the surface of cylinder is provided with the pressure sensors, the upper end of mount pad is provided with the camera.
According to the technical scheme, the intelligent yarn winding system comprises an intelligent control module, an intelligent detection module, a far-end execution module and a yarn conveying module, wherein the intelligent control module comprises a data recording module, a data calculation module, a logic judgment module and a far-end control module, the intelligent detection module comprises a size detection module, a position detection module, a tension detection module and an alarm module, the far-end execution module comprises a sliding seat moving module and a base moving module, the yarn conveying module comprises a yarn input module and a yarn winding module, the intelligent control module, the intelligent detection module, the far-end execution module and the yarn conveying module are all arranged on the side surface of a bottom plate, the intelligent control module, the intelligent detection module, the far-end execution module and the yarn conveying module are respectively and electrically connected, and the size detection module is electrically connected with a camera, the tension detection module is electrically connected with the pressure sensor.
According to the technical scheme, the data recording module is used for recording acquired data and simultaneously recording an initial set value of a system, the data calculating module is used for calculating the data, the logic judging module is used for analyzing a calculation result and providing a data base for a subsequent yarn winding scheme, the far-end control module is used for controlling the operation of the far-end execution module, the size detecting module is used for acquiring yarn diameter data, the position detecting module is used for acquiring slide seat position information, the tension detecting module is used for acquiring yarn tension data, the alarm module is used for alarming under abnormal conditions, the slide seat moving module is used for controlling the moving direction and speed of a slide seat in a sliding groove, the base moving module is used for controlling the moving direction and moving speed of a base in a sliding rail, and the yarn input module is used for controlling the input of yarns, the yarn winding module is used for controlling yarn winding action.
According to the technical scheme, the intelligent yarn winding system comprises the following steps:
s1, in an initial state, the sliding seat stays at the left end of the sliding rail and is flush with the leftmost end of the roller, the yarn penetrates through the middle of the two groups of rollers, the other end of the yarn is fixed on the surface of the roller, and then the intelligent yarn winding system is started;
S2, inputting yarns through a yarn input module at a certain speed, acquiring diameter data of the yarns by using a size detection module, acquiring position data of a sliding seat in real time by using a position detection module, detecting tension applied to the yarns on a roller by using a tension detection module in real time, and recording the tension in a data recording module;
s3, determining the moving speeds of the sliding seat and the base through a data calculation module;
s4, winding the yarn by using the yarn winding module, and moving the sliding seat and the base according to calculated data in the winding process to ensure that the wound yarn is uniformly distributed and the tension of the yarn is moderate;
s5, determining the steering time of the sliding seat and the base by using the logic judgment module, so that the yarn can be wound on the surface of the roller layer by layer, and the yarn is prevented from exceeding the range of the roller;
s6, judging whether the tension force exceeds the range through a logic judgment module, and providing a subsequent scheme;
s7, when the sliding seat returns to the initial position and the yarn tension value is
When the yarn is within the range, the system judges that the winding of the yarn is finished, and the whole system stops working;
and S8, repeating S1-S7, and finishing the rolling of all yarns.
According to the above technical solution, the data acquisition method in step S2 is as follows:
S21, taking the middle position of the sliding groove as the origin and the yarn conveying direction as the conveying direction
Establishing a coordinate system in the positive direction of the axis;
s22, collecting the image data of the yarn by camera, comparing the image data with the reference object to obtain the diameter data of the yarn, and marking the diameter data with a mark
Represents;
s23, collecting the image data of the slide base by the camera, comparing the image data with the reference object, analyzing to obtain the position data, and marking
To represent
At the moment of the position of the carriage, wherein
Is a constant, meaning that the carriage is only
The coordinates change all the time;
s24, keeping the yarn feeding speed constant, marking
Indicating, by marking, the radius of the cylinder
Indicating, for example, the length of the take-up portion of the drum
Indicating the distance from the feed point of the yarn to the origin of the coordinate system
Represents;
s25, because the yarn input speed and the roller rotating speed are constant, when the yarn is wound at the middle position, the distance from the yarn to the roller when the yarn passes through the yarn feeding position is shortest, the tension force applied to the yarn is the smallest at the moment, and the yarn is marked
Showing that the tension force of the yarn is continuously changed along with the reciprocating movement of the sliding seat along the sliding groove and the increase of the number of winding layers of the yarn, the tension force of the yarn is detected in real time through the tension detection module, and the tension detection module is marked 
To represent
The tension force on the yarn at any moment;
and the quantification of subsequent calculation and analysis is facilitated by setting parameters of the acquired data.
According to the above technical solution, the method for determining the moving speed of the slider and the base in step S3 is as follows:
for setting the speed of movement of the carriage
The values are defined by the following formula:
for setting average moving speed of base
The values are defined by the following formula:
wherein
Is defined by the formula:
through the reciprocating motion speed of definition slide in the spout, guarantee yarn evenly distributed on the surface of cylinder when the rolling, prevent that the yarn from excessively concentrating and knoing, conveniently arrive the smooth release of process yarn down, through defining base reciprocating motion in the slide rail, the size of adjustment yarn tensile force that can be real-time, the tensile force of guaranteeing the yarn rolling is at certain within range, not only can prevent that the yarn from damaging because the tensile force is too big, also makes the closely knit compactness of yarn of rolling.
According to the above technical solution, the method for determining the carriage steering timing in step S5 is as follows:
by determining the position coordinates of the carriage
To make a judgment:
s71, when
When the sliding seat moves in the original direction;
S72, when
When the sliding seat changes direction, the sliding seat begins to change direction;
through the diversion opportunity that sets up the slide, can make the slide in time the diversion when reacing extreme position, guarantee going on smoothly of yarn rolling.
According to the above technical solution, the method for determining the seat turning timing in step S5 is as follows:
by determining the position coordinates of the carriage
To make a judgment:
s81, when
When the base moves in the original direction;
s82, when
When the base moves in the original direction;
s83, when
Or
When the base changes direction, the base begins to change direction;
through the diversion opportunity that sets up the base, the tensile force of control yarn that can be automatic keeps in certain within range, not only can prevent that the yarn from damaging because the tensile force is too big, also makes the closely knit compactness of yarn of rolling.
According to the above technical solution, the method for determining the magnitude of the tension in step S6 is as follows:
by real-time measurement
And (4) judging the value:
s91, when
When the yarn is broken, starting an alarm module and reminding personnel to replace the yarn;
s92, when
When the yarn is wound loosely, the reciprocating movement speed of the base is reduced;
s93, when
In time, the yarn winding work is normal, and no treatment is needed;
s94, when
In time, it shows that the yarn rolling is tighter, has the fracture risk, needs to increase the reciprocating speed of base.
According to the above technical solution, the moving speed of the base adjusted by the steps S92 and S94
Is defined by the formula:
through the removal speed of adjustment base, the tensile force size that the adjustment yarn that can be intelligent received not only can protect the yarn, makes the closely knit compactness of yarn of rolling simultaneously.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the yarn guide device and the intelligent yarn winding system are arranged, so that the yarn can be uniformly covered on the surface of the roller in the winding process, and meanwhile, the tension on the yarn is adjusted in real time, and the purpose of stable winding is achieved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic top view of the overall structure of the present invention;
FIG. 3 is a schematic diagram of the construction of the working modules of the present invention;
in the figure: 1. a base plate; 2. a base; 3. a transport mechanism; 4. a drum; 5. a chute; 6. a slide base; 7. a mounting seat; 8. a roller; 9. a slide rail; 10. a support; 11. and fixing the shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a wire device is used in weaving based on thing networking, includes wire device and intelligent yarn rolling system, its characterized in that: the yarn guiding device comprises a bottom plate 1, a slide rail 9 is arranged on the right side of the bottom plate 1, a base 2 is connected inside the slide rail 9 in a sliding manner, a conveying mechanism 3 is arranged on the front side of the base 2, a roller 4 is movably connected to the upper end of the base 2, the roller 4 is fixedly connected with the conveying mechanism 3, a chute 5 is arranged on the left side of the bottom plate 1, a slide seat 6 is connected to the upper end of the chute 5 in a sliding manner, a support 10 is fixedly connected to the upper end of the slide seat 6, a mounting seat 7 is fixedly connected to the upper end of the support 10, two groups of fixing shafts 11 are fixedly connected to the upper end of the mounting seat, rollers 8 are connected to the outer circles of the two groups of fixing shafts 11 in a rolling manner, a pressure sensor 13 is arranged on the surface of the roller 4, a camera 12 is arranged on the upper end of the mounting seat 7, and the yarn can be uniformly covered on the surface of the roller 4 in the winding process by arranging the yarn guiding device and an intelligent yarn winding system, the purpose of stable rolling is achieved;
The intelligent yarn winding system comprises an intelligent control module, an intelligent detection module, a far-end execution module and a yarn conveying module, wherein the intelligent control module comprises a data recording module, a data calculation module, a logic judgment module and a far-end control module, the intelligent detection module comprises a size detection module and a position detection module, the intelligent control module, the intelligent detection module, the far-end execution module and the yarn conveying module are respectively and electrically connected, the size detection module is electrically connected with the camera 12, and the tension detection module is electrically connected with the pressure sensor 13;
the data recording module is used for recording the acquired data and simultaneously recording an initial set value of the system, the data calculating module is used for calculating the data, the logic judging module is used for analyzing the calculated result, a data base is provided for a subsequent yarn winding scheme, a far-end control module is used for controlling the operation of a far-end execution module, a size detection module is used for collecting yarn diameter data, a position detection module is used for collecting position information of a sliding seat 6, a tension detection module is used for collecting yarn tension data, an alarm module is used for alarming under abnormal conditions, a sliding seat moving module is used for controlling the moving direction and speed of the sliding seat 6 in a sliding groove 5, a base moving module is used for controlling the moving direction and moving speed of a base 2 in a sliding rail 9, a yarn input module is used for controlling the input of yarn, and a yarn winding module is used for controlling the winding action of the yarn;
The intelligent yarn winding system comprises the following steps:
s1, in an initial state, the sliding seat 6 stays at the left end of the sliding rail 5 and is flush with the leftmost end of the roller 4, the yarn penetrates through the middle of the two groups of rollers 8, the other end of the yarn is fixed on the surface of the roller 4, and then the intelligent yarn winding system is started;
s2, inputting the yarn through the yarn input module at a certain speed, acquiring the diameter data of the yarn by using the size detection module, acquiring the position data of the sliding seat 6 in real time by using the position detection module, detecting the tension applied to the yarn on the roller 4 by using the tension detection module in real time, and recording the tension in the data recording module;
s3, determining the moving speed of the sliding seat 6 and the base 2 through a data calculation module;
s4, winding the yarn by using the yarn winding module, and moving the sliding seat 6 and the base 2 according to calculated data in the winding process to ensure that the wound yarn is uniformly distributed and the tension of the yarn is moderate;
s5, determining the steering time of the sliding seat 6 and the base 2 by using a logic judgment module, so that the yarn can be wound on the surface of the roller 4 layer by layer, and the yarn is prevented from exceeding the range of the roller 4;
s6, judging whether the tension force exceeds the range through a logic judgment module, and providing a subsequent scheme;
S7, when the slide carriage 6 returns to the initial position and the yarn tension is at the value
When the yarn is within the range, the system judges that the winding of the yarn is finished, and the whole system stops working;
s8, repeating S1-S7 to complete the rolling of all yarns;
the data acquisition method in step S2 is as follows:
s21, using the middle position of the sliding chute 5 as the origin and the yarn conveying direction as the yarn conveying direction
Establishing a coordinate system in the positive direction of the axis;
s22, collecting the image data of the yarn by camera, comparing the image data with the reference object to obtain the diameter data of the yarn, and marking the diameter data with a mark
Represents;
s23, collecting the image data of the slide carriage 6 by the camera, comparing the image data with the reference object, analyzing the position data, and marking the position data
To represent
At the moment of the position of the carriage 6, wherein
Is constant, meaning that the carriage 6 is only
The coordinates change all the time;
s24, keeping the yarn feeding speed constant, marking
Indication, for radius of the roller 4
Indicating, by mark, the length of the take-up portion of the drum 4
Indicating the distance from the feed point of the yarn to the origin of the coordinate system
Represents;
s25, because of yarn inputThe speed and the rotating speed of the roller 4 are constant, when the yarn is wound at the middle position, the distance from the yarn to the roller 4 through the yarn feeding position is shortest, so that the yarn is stressed with the smallest tension at the moment and is marked by using a mark 
Showing that the tension force of the yarn is continuously changed along with the reciprocating movement of the sliding seat 6 along the sliding groove 5 and the increase of the number of yarn winding layers, the tension force of the yarn is detected in real time through the tension detection module, and the tension detection module is marked
To represent
The tension force on the yarn at any moment;
the quantification of subsequent calculation and analysis is facilitated by setting parameters of the acquired data;
the determination method of the moving speed of the carriage 6 and the base 2 in step S3 is as follows:
for setting the moving speed of the slide 6
The values are defined by the following formula:
for setting average moving speed of base 2
The values are defined by the following formula:
wherein
Is defined by the formula:
the reciprocating motion speed of the sliding seat 6 in the sliding groove 5 is defined, so that the yarn is uniformly distributed on the surface of the roller 4 when being wound, the yarn is prevented from being knotted due to over concentration, the yarn can be conveniently and smoothly released in the next working procedure, the tension of the yarn can be adjusted in real time by defining the reciprocating motion of the base 2 in the sliding rail 9, the tension of the wound yarn is ensured to be within a certain range, the yarn can be prevented from being damaged due to over high tension, and the wound yarn is compact;
the method of determining the steering timing of the carriage 6 in step S5 is as follows:
By measuring the position coordinates of the carriage 6
To make a judgment:
s71, when
When in use, the sliding seat 6 moves according to the original direction;
s72, when
When the sliding seat 6 starts to change direction;
by setting the turning opportunity of the sliding seat 6, the sliding seat 6 can turn in time when reaching the limit position, and the yarn winding is ensured to be carried out smoothly;
the method of determining the turning timing of the base 2 in step S5 is as follows:
by measuring the position coordinates of the carriage 6
To make a judgment:
s81, when
When the device is used, the base 2 moves according to the original direction;
S82、
when the device is used, the base 2 moves according to the original direction;
s83, when
Or
When the direction of the base 2 is changed;
by setting the turning time of the base 2, the tension of the yarn can be automatically controlled to be kept within a certain range, so that the yarn can be prevented from being damaged due to overlarge tension, and the wound yarn is compact;
the method for determining the tension in step S6 is as follows:
by real-time measurement
And (4) judging the value:
s91, when
When the yarn is broken, starting an alarm module and reminding personnel to replace the yarn;
s92, when
When the yarn is wound loosely, the reciprocating speed of the base 2 is reduced;
s93, when
In time, the yarn winding work is normal, and no treatment is needed;
S94, when
When the yarn is wound tightly, the yarn is broken, and the reciprocating speed of the base 2 needs to be increased;
the moving speed of the base 2 adjusted at the steps S92 and S94
Is defined by the formula:
through the moving speed of adjustment base 2, the tensile force size that the adjustment yarn that can be intelligent received not only can protect the yarn, makes the closely knit compactness of yarn of rolling simultaneously.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a wire device is used in weaving based on thing networking, includes wire device and intelligent yarn rolling system, its characterized in that: the yarn guiding device comprises a bottom plate (1), a sliding rail (9) is arranged on the right side of the bottom plate (1), a base (2) is connected to the inside of the sliding rail (9) in a sliding mode, a conveying mechanism (3) is arranged on the front side of the base (2), a roller (4) is movably connected to the upper end of the base (2), the roller (4) is fixedly connected with the conveying mechanism (3), a sliding groove (5) is arranged on the left side of the bottom plate (1), a sliding seat (6) is connected to the upper end of the sliding groove (5) in a sliding mode, a support (10) is fixedly connected to the upper end of the sliding seat (6), a mounting seat (7) is fixedly connected to the upper end of the support (10), two groups of fixing shafts (11) are fixedly connected to the upper end of the mounting seat (7), idler wheels (8) are connected to the excircles of the two groups of fixing shafts (11) in a rolling mode, and a pressure sensor (13) is arranged on the surface of the roller (4), the upper end of the mounting seat (7) is provided with a camera (12);
the intelligent yarn winding system comprises an intelligent control module, an intelligent detection module, a far-end execution module and a yarn conveying module, wherein the intelligent control module comprises a data recording module, a data calculation module, a logic judgment module and a far-end control module, the intelligent detection module comprises a size detection module, a position detection module, a tension detection module and an alarm module, the far-end execution module comprises a sliding seat moving module and a base moving module, the yarn conveying module comprises a yarn input module and a yarn winding module, the intelligent control module, the intelligent detection module, the far-end execution module and the yarn conveying module are all arranged on the side surface of a bottom plate (1), the intelligent control module, the intelligent detection module, the far-end execution module and the yarn conveying module are respectively and electrically connected, and the size detection module is electrically connected with a camera (12), the tension detection module is electrically connected with the pressure sensor (13).
2. The textile wire guiding device based on the Internet of things is characterized in that: the data recording module is used for recording acquired data and simultaneously recording an initial set value of a system, the data calculating module is used for calculating the data, the logic judging module is used for analyzing a calculation result and providing a data base for a subsequent yarn winding scheme, the far-end control module is used for controlling the operation of the far-end execution module, the size detection module is used for acquiring yarn diameter data, the position detection module is used for acquiring position information of the sliding seat (6), the tension detection module is used for acquiring yarn tension data, the alarm module is used for alarming under abnormal conditions, the sliding seat moving module is used for controlling the moving direction and speed of the sliding seat (6) in the sliding groove (5), and the base moving module is used for controlling the moving direction and moving speed of the base (2) in the sliding rail (9), the yarn input module is used for controlling the input of yarns, and the yarn winding module is used for controlling the winding action of the yarns.
3. The textile wire guiding device based on the internet of things as claimed in claim 2, wherein: the intelligent yarn winding system comprises the following steps:
S1, in an initial state, the sliding seat (6) stays at the left end of the sliding groove (5) and is flush with the leftmost end of the roller (4), the yarn penetrates through the middle of the two groups of rollers (8), the other end of the yarn is fixed on the surface of the roller (4), and then the intelligent yarn winding system is started;
s2, inputting yarns through a yarn input module at a certain speed, acquiring diameter data of the yarns by using a size detection module, acquiring position data of a sliding seat (6) in real time by using a position detection module, detecting tension applied to the yarns on a roller (4) by using a tension detection module in real time, and recording the tension in a data recording module;
s3, determining the moving speed of the sliding seat (6) and the base (2) through a data calculation module;
s4, winding the yarn by using the yarn winding module, and moving the sliding seat (6) and the base (2) according to calculated data in the winding process to ensure that the wound yarn is uniformly distributed and the tension of the yarn is moderate;
s5, determining the steering time of the sliding seat (6) and the base (2) by using a logic judgment module, so that the yarn can be wound on the surface of the roller (4) layer by layer, and the yarn is prevented from exceeding the range of the roller (4);
s6, judging whether the tension force exceeds the range through a logic judgment module, and providing a subsequent scheme;
S7, when the sliding seat (6) returns to the initial position and the yarn tension value is
When the yarn is within the range, the system judges that the winding of the yarn is finished, and the whole system stops working;
and S8, repeating S1-S7, and finishing the rolling of all yarns.
4. The textile wire guiding device based on the Internet of things is characterized in that: the data acquisition method in step S2 is as follows:
s21, using the middle position of the chute (5) as the origin and the yarn conveying direction as the yarn conveying direction
Establishing a coordinate system in the positive direction of the axis;
s22, collecting the image data of the yarn by camera, comparing the image data with the reference object to obtain the diameter data of the yarn, and marking the diameter data with a mark
Represents;
s23, collecting the image data of the slide carriage (6) by the camera, comparing the image data with the reference object, analyzing the position data, and marking the position data with a mark
To represent
At the moment, the position of the slide (6) is set
Is constant, indicating that the carriage (6) is only
The coordinates change all the time;
s24, keeping the yarn feeding speed constant, marking
Indicating, by a mark, the radius of the roller (4)
Indicating, by a mark, the length of the take-up portion of the drum (4)
Indicating the distance from the feed point of the yarn to the origin of the coordinate system
Represents;
s25, because the yarn input speed and the rotation speed of the roller (4) are constant, when the yarn is wound at the middle position, the distance from the yarn to the roller (4) through the yarn feeding position is shortest, so that the yarn is stressed with the smallest tension at the moment and is marked 
Showing that the tension force of the yarn is continuously changed along with the reciprocating movement of the sliding seat (6) along the sliding groove (5) and the increase of the number of yarn winding layers, the tension force of the yarn is detected in real time through the tension detection module, and the marks are used
To represent
The tension force on the yarn at any moment;
and the quantification of subsequent calculation and analysis is facilitated by setting parameters of the acquired data.
5. The textile wire guiding device based on the Internet of things is characterized in that: the determination method of the moving speed of the sliding seat (6) and the base (2) in the step S3 is as follows:
for setting the moving speed of the slide (6)
The values are defined by the following formula:
for setting the average moving speed of the base (2)
The values are defined by the following formula:
wherein
Is defined by the formula:
through the reciprocating motion speed of definition slide (6) in spout (5), guarantee the yarn evenly distributed on the surface of cylinder (4) when the rolling, prevent that the yarn from excessively concentrating and knoing, conveniently come down the smooth release of process yarn, through defining base (2) reciprocating motion in slide rail (9), the size of adjustment yarn tensile force that can be real-time, guarantee the tensile force of yarn rolling at certain within range, not only can prevent that the yarn from damaging because the tensile force is too big, also make the yarn of rolling closely knit compactness.
6. The textile wire guiding device based on the Internet of things is characterized in that: the method for judging the steering time of the sliding seat (6) in the step S5 is as follows:
by measuring the position coordinates of the carriage (6)
To make a judgment:
s71, when
When in use, the sliding seat (6) moves according to the original direction;
s72, when
When the sliding seat (6) starts to change direction;
by setting the turning opportunity of the sliding seat (6), the sliding seat (6) can turn in time when reaching the limit position, and the yarn winding can be smoothly carried out.
7. The textile wire guiding device based on the Internet of things is characterized in that: the method for determining the steering timing of the base (2) in step S5 is as follows:
by measuring the position coordinates of the carriage (6)
To make a judgment:
s81, when
When in use, the base (2) moves according to the original direction;
S82、
when in use, the base (2) moves according to the original direction;
s83, when
Or
When the direction of the base (2) is changed;
through the diversion opportunity that sets up base (2), the tensile force of control yarn that can be automatic keeps in certain within range, not only can prevent that the yarn from damaging because the tensile force is too big, also makes the yarn of rolling closely knit compactness.
8. The textile wire guiding device based on the Internet of things is characterized in that: the method for determining the tension in step S6 is as follows:
by real-time measurement
And (4) judging the value:
s91, when
When the yarn is broken, starting an alarm module and reminding personnel to replace the yarn;
s92, when
When the yarn is wound loosely, the reciprocating speed of the base (2) is reduced;
s93, when
In time, the yarn winding work is normal, and no treatment is needed;
s94, when
In time, the yarn is tightly wound, the risk of breakage is caused, and the reciprocating speed of the base (2) needs to be increased.
9. The textile guidewire device based on the internet of things of claim 8, wherein: the moving speed of the base (2) adjusted by the steps S92 and S94
Is defined by the formula:
through the moving speed of adjustment base (2), the tensile force size that the adjustment yarn that can be intelligent received not only can protect the yarn, makes the closely knit compactness of yarn of rolling simultaneously.
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