CN113479676A - Intelligent fabric rolling equipment with fabric trowelling function - Google Patents

Intelligent fabric rolling equipment with fabric trowelling function Download PDF

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Publication number
CN113479676A
CN113479676A CN202111051244.9A CN202111051244A CN113479676A CN 113479676 A CN113479676 A CN 113479676A CN 202111051244 A CN202111051244 A CN 202111051244A CN 113479676 A CN113479676 A CN 113479676A
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Prior art keywords
fabric
module
compression roller
motor
rotating speed
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CN202111051244.9A
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CN113479676B (en
Inventor
谢亚华
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NANTONG SKIMMED GAUZE CO LTD
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NANTONG SKIMMED GAUZE CO LTD
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/02Supporting web roll
    • B65H18/028Both ends type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/34Apparatus for taking-out curl from webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00Calendering, pressing, ironing, glossing or glazing textile fabrics
    • D06C15/02Calendering, pressing, ironing, glossing or glazing textile fabrics between co-operating press or calender rolls
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06GMECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
    • D06G1/00Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/11Dimensional aspect of article or web
    • B65H2701/113Size
    • B65H2701/1133Size of webs

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses intelligent fabric winding equipment with a fabric trowelling function, which comprises a conveying mechanism and an intelligent trowelling and conveying fabric system, and is characterized in that: the conveying mechanism comprises a support, a treatment box is arranged at the rear half part above the support and comprises a front panel, a display screen is installed on the left side face of the treatment box, a first compression roller is arranged on the left side of the treatment box, a plurality of induction bags are arranged on the surface of the first compression roller, a first rotating shaft is arranged in the middle of the first compression roller, a first motor is arranged at one end of the first compression roller, the first rotating shaft is fixedly connected with a rotating shaft of the first motor, a first sliding rail is arranged inside the front panel, a first moving bearing is slidably connected inside the first sliding rail and comprises an outer ring, an inner ring and balls.

Description

Intelligent fabric rolling equipment with fabric trowelling function
Technical Field
The invention relates to the technical field of intelligent textile, in particular to intelligent fabric winding equipment with a fabric smoothing function.
Background
The surface fabric coiling mechanism is mainly to rolling the surface fabric of making, but among the current package device, lack the detection and the processing procedure to the surface fabric fold, simultaneously to the surface fabric that soft or hard degree is different, its probability that the fold appears is also different, the surface fabric of partially soft material is obviously more than hard material in the probability that carries out the transportation in-process fold, consequently when carrying out the surface fabric fold detection of soft material, should appropriate reduction detection speed, thereby carry out abundant time detection and floating to fold department, when the material is harder, can carry out the acceleration of transport speed, with save time, when carrying out the surface fabric smoothing simultaneously, present device also lacks a pertinent floating process, thereby make the surface fabric remove the fold effect not good. Therefore, the intelligent fabric winding equipment with the fabric smoothing function is high in design practicability and capable of automatically carrying out different levels of treatment on fabric materials and wrinkle degrees to enhance the smoothing effect.
Disclosure of Invention
The invention aims to provide intelligent fabric winding equipment with a fabric smoothing function, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligent surface fabric rolling equipment with floating surface fabric function, includes transport mechanism and the floating and transport surface fabric system of intelligence, its characterized in that: the conveying mechanism comprises a support, a treatment box is arranged at the rear half part above the support, the treatment box comprises a front panel, a display screen is installed on the left side face of the treatment box, a first compression roller is arranged on the left side of the treatment box, a plurality of induction bags are arranged on the surface of the first compression roller, a first rotating shaft is arranged in the middle of the first compression roller, a first motor is arranged at one end of the first compression roller, the first rotating shaft is fixedly connected with a rotating shaft of the first motor, a first sliding rail is arranged inside the front panel, a first moving bearing is slidably connected inside the first sliding rail and comprises an outer ring, an inner ring and balls, the outer ring is in contact with the inside of the first sliding rail, a second compression roller is arranged on one side of the outer portion of the treatment box of the sliding rail, a second rotating shaft is fixed inside the second compression roller, a second motor is installed inside the treatment box, and the second rotating shaft is fixedly connected with the rotating shaft of the second motor, the utility model discloses a hydraulic press, including motor two, outer lane, pump two, handle case, pressing roller two, the below of motor two is provided with the clamp plate, the bottom fixedly connected with connecting rod of outer lane, the right side of clamp plate and the left side fixed connection of connecting rod, the below of clamp plate is provided with pneumatic cylinder one, one side of pneumatic cylinder one is provided with liquid pump two, liquid pump two is connected with the inside pipe connection of pneumatic cylinder one, the inside of handling the case is provided with the water tank, the surface of pressing roller two is provided with the infiltration membrane, the inside of infiltration membrane is connected with the inside water piping of water tank, the inside of support is provided with the dust collecting net.
According to the technical scheme, the right side bearing that the front panel surface is located slide rail one is connected with compression roller three, be provided with pivot three in the middle of the compression roller three, pivot three is provided with bearing one with the front panel junction, the outer lane internally mounted of bearing one has the dust absorption bucket, a plurality of hole grooves have been seted up on the surface of dust absorption bucket, the internally mounted who handles the case has motor three, rotation axis and pivot three bearing are connected in the motor three, a plurality of dust absorption holes have been seted up on the compression roller three on the surface, a set of dead lever is installed to the one end that the front panel was kept away from to pivot three, and is a set of the other end of dead lever is fixed with the impeller respectively, the right side of impeller is provided with the baffle, the centre of baffle is connected with the tip rotation of pivot three, the gas outlet has been seted up on the surface of baffle.
According to the technical scheme, the front panel of three below on the compression roller rotates and is connected with compression roller four, the internal connection of compression roller four has pivot four, the one end electricity that pivot four is located to handle incasement portion is connected with motor four, the surface cladding of compression roller four has the hot plate.
According to the technical scheme, the right side below of support is provided with slide rail two, the top sliding connection of slide rail two has the removal frame, the winding barrel is installed to the top of removal frame, the inside electricity of winding barrel is connected with the rotating electrical machines, a set of pneumatic cylinder two is installed in the left side of slide rail two, the inside of pneumatic cylinder two is sliding connection respectively has the piston rod, the one end of piston rod and the front end fixed connection who removes the frame, the equal pipe connection in inside of pneumatic cylinder two has transmission device.
According to the technical scheme, the intelligent floating and transporting fabric system comprises a fabric detection module, a data processing module and an intelligent operation module, wherein the fabric detection module comprises a fabric judgment module, a wrinkle induction module, a coordinate positioning module and a time delay module, the data processing module comprises a database, a data acquisition module, a data calculation module and a data transmission module, and the intelligent operation module comprises a temperature control module, a pressure bearing control module, a rotating speed adjusting module and a movable frame positioning module;
the fabric detection module is electrically connected with the data processing module, the data processing module is electrically connected with the intelligent operation module, the fabric judgment module and the wrinkle induction module are electrically connected with the inside of the induction bag, the coordinate positioning module is electrically connected with the first compression roller, the temperature control module is electrically connected with the heating plate, the pressure-bearing control module is electrically connected with the inside of the second liquid pump, the rotating speed adjusting module is electrically connected with the third motor, the inside of the rotating speed adjusting module is also electrically connected with the inside of the first motor, the second motor and the fourth motor, and the moving frame positioning module is electrically connected with the transmission mechanism.
According to the technical scheme, the fabric judging module is used for detecting the type of the transmitted fabric and transmitting the result to the inside of a database, the wrinkle sensing module is used for detecting the wrinkle degree Z of the fabric passing through the first pressing roller, the coordinate positioning module is used for establishing a coordinate system for the fabric passing through the first pressing roller so as to position the wrinkle, the time delay module comprises a first time delay module and a second time delay module, the first time delay module is used for delaying the work of the first motor, the second time delay module is used for carrying out time delay processing on the fabric transmission process of the wrinkle part and the moving process of the second pressing roller so as to enable the second pressing roller to accurately trowel the wrinkle part, the database is used for storing the relative friction force range and the corresponding type and label of the existing fabric, then comparing the relative friction force range with the transmitted result and transmitting the comparison result to a display screen, and the data acquisition module is used for collecting the wrinkle degree Z, and position information acquisition, said data calculationThe module is used for calculating the moving distance of the moving frame, the moving distance of the second compression roller and the rotating speed of the third compression roller according to the collected data, and the data transmission module is used for calculating the moving distance of the moving frame
Figure 57866DEST_PATH_IMAGE001
Moving distance of the second press roller
Figure 395307DEST_PATH_IMAGE002
And the calculation result of the rotating speed s of the third press roller is respectively transmitted to the interior of the moving frame positioning module, the pressure-bearing control module and the rotating speed adjusting module, so that related commands are triggered, the rotating speed adjusting module comprises a first rotating speed adjusting module and a second rotating speed adjusting module, the first rotating speed adjusting module is used for adjusting the rotating speed of the third rotating shaft in the third motor, the second rotating speed adjusting module is used for synchronously adjusting the rotating speed of the first rotating shaft, the second rotating shaft and the fourth rotating shaft in the fourth motor, and the temperature control module is used for carrying out temperature regulation and control according to the fabric sequence number, the wrinkle degree Z and the wrinkle position.
According to the technical scheme, the operation of the intelligent floating and transporting fabric system comprises the following steps:
s1: the processing box starts to work, the motor I does not work at first, the fabric is transmitted to the winding barrel from the lower part of the compression roller, the upper part of the compression roller II, the compression roller III and the compression roller IV in sequence by means of manpower, coordinate axis establishment is carried out on the surface which is just contacted with the compression roller I, the motor is rotated to work and drive the winding barrel to rotate, and therefore the fabric is driven to carry out a winding process;
s2: using formulas
Figure 84783DEST_PATH_IMAGE003
The relative friction force f of the fabric can be obtained, wherein,
Figure 482266DEST_PATH_IMAGE004
is the rotation resistance when the rotating shaft does not rotate,
Figure 289816DEST_PATH_IMAGE005
is not startedThe motor temporarily presses the rotating speed of the roller I,
Figure 165368DEST_PATH_IMAGE006
the motor II drives the data to be transmitted into the database, the obtained data is transmitted into the database, and the friction force range of the fabric is compared, so that the fabric type is obtained;
s3: in the transportation of surface fabric, the response bag constantly contacts with the surface fabric to respond to the fold through the pressure degree of difference, and fix a position this signal, transmit it to the data acquisition module again, later according to the data of gathering, move the displacement of frame apart from
Figure 194504DEST_PATH_IMAGE001
Moving distance of the second press roller
Figure 749507DEST_PATH_IMAGE002
Calculating the rotating speed s of the third compression roller, and then transmitting data;
s4: the position of the second pressing roller is moved according to the position of the fold, so that the flattening force of the fold is changed, and meanwhile, the water outlet of the water tank moistens the fold;
s5: the humidified folds are flattened under the action of a second pressing roller, so that the folds are fully stretched;
s6: when the stretched wrinkles run between the third press roller and the fourth press roller, the heating plate changes different temperatures through the temperature control module, and the heating temperature W of the heating plate is according to a formula
Figure 100002_DEST_PATH_IMAGE007
Obtaining the heat-resistant parameters T of the fabric, wherein T is the heat-resistant parameters of the fabric, different heat-resistant parameters are stored in a database, and the heat-resistant parameters T of the fabric can be called out and transmitted along with the serial number of the fabric when data are transmitted;
s7: when the fabric is in operation in the S6 process, the third press roller adjusts the rotating speed S, so that the folds are flattened, and the dust removal process of the surface of the fabric is completed;
s8: the processes are continuously carried out, and meanwhile, the fabric is transported and rolled.
According to the technical scheme, the specific working steps in the step S2 are as follows:
s21: when the sensing bag is contacted with the fabric, the hardness of the fabric is firstly detected, the data of the sensing bag is transmitted to the data transmission module, the rotating speed adjusting module collects the data and adjusts the rotating shaft speeds in the first motor, the second motor and the fourth motor according to the data, when the soft material is detected, the soft material is easy to crease, so that the transmission rate of the fabric is reduced, the rotating speed difference between the third press roller and the fourth press roller can be increased, the soft fabric is fully leveled, and when the fabric is hard, the time is saved, and the transmission speed of the fabric can be increased;
s22: relative friction force of induction bag
Figure 575512DEST_PATH_IMAGE008
The database compares the fabric friction ranges of the data to obtain the fabric variety, and simultaneously displays the arrangement serial numbers of the corresponding varieties on a display screen;
s23: the mobile frame positioning module collects the serial numbers of the varieties, and simultaneously adjusts the position of the mobile frame according to the serial numbers, namely, the mobile distance of the mobile frame is adjusted
Figure 254755DEST_PATH_IMAGE001
The sequence numbers are mainly sorted from low to high according to the tensile resistance, the initial position of the moving frame is a state when the piston rod does not extend out of the interior of the second hydraulic cylinder, when the lower the tensile resistance of the fabric is detected, the shorter the length of the piston rod extending out of the second hydraulic cylinder is, so that the fabric is prevented from being easily deformed during rolling, and when the higher the tensile resistance of the fabric is detected, the longer the length of the piston rod extending out of the second hydraulic cylinder is, so that the fabric is effectively pulled and tightened;
s24: when the fabric is detected and the front end of the fabric is not contacted with the winding barrel, the transmission mechanism adjusts the liquid output amount, so that the moving position of the moving frame is controlled to be determined;
s25: after the completion of the movement of the movable frame, the movable frame is accurately braked, so that the movable frame is prevented from shaking when a rolling process is performed.
According to the technical scheme, the moving distance of the moving frame
Figure 403976DEST_PATH_IMAGE001
The calculation steps are as follows:
b1: the position of the moving frame when the piston rod is completely positioned in the second hydraulic cylinder is determined as the original position
Figure 100002_DEST_PATH_IMAGE009
B2: according to the formula
Figure 923688DEST_PATH_IMAGE010
The moving distance H1 of the moving frame 15 is obtained, wherein,
Figure 158360DEST_PATH_IMAGE011
the output flow of the second hydraulic cylinder 12 is related to the softness and hardness of the received fabric, if the material is harder, the value is correspondingly increased, if the material is softer, the value is correspondingly decreased, K is the tensile coefficient of the fabric, t is the braking time of the movable frame 15,
Figure 860868DEST_PATH_IMAGE012
the cross-sectional area of the piston rod 13.
According to the technical scheme, the moving distance of the second compression roller
Figure 864596DEST_PATH_IMAGE002
The calculation formula of (a) is as follows:
Figure 243625DEST_PATH_IMAGE013
wherein the content of the first and second substances,
Figure 434435DEST_PATH_IMAGE006
k is the fabric for determining the total amount of liquid entering the hydraulic cylinder IThe tensile coefficient of (a) is,
Figure 189901DEST_PATH_IMAGE014
the bottom area of a piston rod in a hydraulic cylinder I is provided, Z is the staged folding degree of the fabric, the initial position of a compression roller II is the top end of a slide rail I, when the tensile resistance of the fabric is high, the moving distance of the compression roller II is smaller, when the tensile resistance of the fabric is low, the moving distance of the compression roller II is larger, so that the fabric is prevented from deforming in the flattening process, and the compression roller II can autonomously move according to the different folding degrees Z of the fabric, so that the optimal flattening effect is achieved;
the calculation formula of the rotating speed s of the third press roll is as follows:
Figure 312052DEST_PATH_IMAGE015
wherein the content of the first and second substances,
Figure 127561DEST_PATH_IMAGE016
the normal rotating speed of the rotating shaft III is obtained,
Figure 71246DEST_PATH_IMAGE017
z is the wrinkle degree, W is the heating temperature,
Figure 364825DEST_PATH_IMAGE018
for the normal atmospheric temperature, the third compression roller follows the third pivot and rotates, and when the fold degree is big more, the rotational speed of the third compression roller is big more to flatten fold department.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the conveying mechanism and the intelligent fabric screeding and conveying system are arranged, and the synchronous change of the conveying speed and the position of the movable frame is completed through the detection of the hardness and softness of the fabric, so that the screeding, tightening and winding of the fold of the fabric are effectively realized, and the fold is automatically flattened for different times through the change of the rotation difference between the third compression roller and the fourth compression roller, so that the screeding effect of the fabric is enhanced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall elevational view of the present invention;
FIG. 2 is a schematic view of the position of the inside of roll III and roll IV of the present invention;
FIG. 3 is a partially enlarged view of region A of the present invention;
FIG. 4 is a schematic view of the front end structure of the interior of a press roll III according to the present invention;
FIG. 5 is a schematic view of the present invention;
in the figure: 1. a support; 2. a treatment tank; 3. a first compression roller; 4. a second compression roller; 41. a second rotating shaft; 42. moving the bearing; 5. a first slide rail; 6. pressing roller III; 7. heating plates; 8. pressing roller IV; 10. a dust collecting net; 11. a transport mechanism; 12. a second hydraulic cylinder; 13. a piston rod; 14. a second slide rail; 15. a movable frame; 16. a coiling barrel; 18. a display screen; 19. a baffle plate; 20. pressing a plate; 21. a dust suction barrel; 22. fixing the rod; 23. an impeller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: the utility model provides an intelligent surface fabric rolling equipment with floating surface fabric function, includes transport mechanism and the floating and transport surface fabric system of intelligence, its characterized in that: the conveying mechanism comprises a support 1, a treatment box 2 is arranged at the rear half part above the support 1, the treatment box 2 comprises a front panel, a display screen 18 is arranged on the left side surface of the treatment box 2, a first compression roller 3 is arranged on the left side of the treatment box 2, a plurality of induction bags are arranged on the surface of the first compression roller 3, a first rotating shaft is arranged in the middle of the first compression roller 3, a first motor is arranged at one end of the first compression roller 3, the first rotating shaft is fixedly connected with a rotating shaft of the first motor, a first sliding rail 5 is arranged inside the front panel, a first moving bearing 42 is slidably connected inside the first sliding rail 5, the moving bearing 42 comprises an outer ring, an inner ring and balls, the outer ring is contacted with the inside of the first sliding rail 5, a second compression roller 4 is arranged on one side of the first sliding rail 5, a second rotating shaft 41 is fixed inside the second compression roller 4, a second motor is arranged inside the treatment box 2, and the second rotating shaft 41 is fixedly connected with the rotating shaft of the second motor, a pressing plate 20 is arranged below the second motor, a connecting rod is fixedly connected to the bottom of the outer ring, the right side of the pressing plate 20 is fixedly connected with the left side of the connecting rod, a first hydraulic cylinder is arranged below the pressing plate 20, a second hydraulic pump is arranged on one side of the first hydraulic cylinder, the second hydraulic pump is connected with an internal pipeline of the first hydraulic cylinder, a water tank is arranged inside the treatment box 2, a water seepage film is arranged on the surface of the second compression roller 4, the inside of the water seepage film is connected with an internal water pipe of the water tank, and a dust collecting net 10 is arranged inside the support 1; when the conveying mechanism conveys the fabric, the motors start to work in order, wherein the first motor does not work at first, the fabric is contacted with the sensing bag on the first compression roller, when the first rotating shaft does not rotate with the first motor, the first rotating shaft has clockwise rotation resistance, when the fabric and the sensing bag at the bottom of the first compression roller generate relative friction and drive the first compression roller to slide clockwise, the relative friction of the fabric can be calculated according to the rotating speed of the first compression roller, so that the type of the fabric is judged, the type of a display is displayed on a display screen to be convenient for workers to know, then the first motor normally drives the first compression roller to rotate to convey the fabric, the sensing bag identifies the degree of the fabric by the self-pressure degree and adjusts the water quantity, when the second compression roller is contacted with the fabric, if wrinkles are detected at the contacted fabric, water in the water tank humidifies the fabric through a pipeline and a water seepage film, meanwhile, the oil output of the first hydraulic cylinder is controlled by combining the type and the folding degree of the fabric, the movable bearing is originally positioned at the uppermost end of the first sliding rail, the inside of the first hydraulic cylinder is in a full oil state at the moment, if the folding position of the fabric does not need a large stretching force between the first compression roller and the second compression roller, and the tensile property of the fabric is low, the internal oil amount of the first hydraulic cylinder partially flows back to the inside of the second liquid pump, so that the piston rod drives the pressing plate and the connecting rod to move downwards, the body of the second motor moves downwards, the bottom of the outer ring of the movable bearing drives the movable bearing to slide downwards in the first sliding rail under the connection action of the connecting rod, and further the second rotating shaft drives the second compression roller to move downwards, so that the stretching force applied to the fabric is weakened, when the detected folding degree needs to strengthen the stretching force again, the inside of the first hydraulic cylinder is fed with oil, and the second motor and the second compression roller are enabled to synchronously ascend, increase the tensile dynamics of fold department from this, simultaneously in the surface fabric transportation, impurity dust can fall on its surface, and the collection dirt net can carry out the part to the impurity that falls on the surface fabric and collect, prevents that it from falling around inside subaerial and the spare part of below, inconvenient staff clears up it.
A third compression roller 6 is connected to the right side bearing of the first sliding rail 5 on the surface of the front panel, a third rotating shaft is arranged in the middle of the third compression roller 6, a first bearing is arranged at the joint of the third rotating shaft and the front panel, a dust suction barrel 21 is arranged inside the outer ring of the first bearing, a plurality of hole grooves are formed in the surface of the dust suction barrel 21, a third motor is arranged inside the treatment box 2, a rotating shaft in the third motor is connected with the third rotating shaft bearing, a plurality of dust suction holes are formed in the surface of the third compression roller 6, a group of fixing rods 22 are arranged at one end of the third rotating shaft, which is far away from the front panel, impellers 23 are respectively fixed at the other ends of the group of fixing rods 22, a baffle 19 is arranged on the right side of the impeller 23, the middle of the baffle 19 is rotatably connected with the end of the third rotating shaft, and an air outlet is formed in the surface of the baffle 19; when the fabric approaches between the third compression roller and the fourth compression roller, the third rotating shaft rotates at the same speed by means of the fixing rod, the impeller rotates in the same direction along with the fixing rod, so that air flow enters the inside of the dust collection barrel from the dust collection hole through the hole groove, the air flow flows out from the air outlet on the baffle plate under the driving of the impeller, the air drying effect is performed on the fabric subjected to the flattening process, dust on the fabric enters the inside of the dust collection barrel under the driving of the air flow, the dust collection above the fabric is completed by the dust collection barrel, meanwhile, the third rotating shaft can be driven by the third motor to rotate at different speeds, the rotating speed of the third rotating shaft can be calculated according to the calculation of the fold degree and other data, the flattening times of flattening the three surfaces of the compression rollers on the fabric folds are changed, the sufficient flattening effect of the folds is achieved, and the fabric flattening function is achieved.
A fourth compression roller 8 is rotatably connected to the front panel below the third compression roller 6, a fourth rotating shaft is connected to the inside of the fourth compression roller 8, a fourth motor is electrically connected to one end, located inside the treatment box 2, of the fourth rotating shaft, and a heating plate 7 is coated on the surface of the fourth compression roller 8; when the fabric approaches between the third press roller and the fourth press roller, the fourth press roller is driven by the fourth rotating shaft to rotate reversely with the third press roller, the wet fabric is heated by the heating plate, the ironing process of the wrinkle part is realized under the high temperature and the flattening condition of the third press roller, and meanwhile, the surrounding air can be heated by the heating plate, so that the temperature of the air flow is increased, and the drying effect of the fabric is improved.
A second sliding rail 14 is arranged below the right side of the support 1, a moving frame 15 is connected above the second sliding rail 14 in a sliding mode, a winding barrel 16 is installed above the moving frame 15, the interior of the winding barrel 16 is electrically connected with a rotating motor, a group of second hydraulic cylinders 12 are installed on the left side of the second sliding rail 14, piston rods 13 are respectively connected inside the second hydraulic cylinders 12 in a sliding mode, one end of each piston rod 13 is fixedly connected with the front end of the moving frame 15, and the transmission mechanisms 11 are connected inside the second hydraulic cylinders 12 through pipelines; according to the identification of the fabric variety, the distance between the rolling barrel and the support can be adjusted, the initial position of the moving frame is positioned on the right side of the hydraulic cylinder II, the piston rod is positioned inside the hydraulic cylinder II, when the transmission mechanism is started, the liquid is fed into the hydraulic cylinder II and pushes the moving frame to slide rightwards, the moving frame drives the rolling barrel to slide rightwards, when the detected fabric is made of soft and hard materials, whether the fabric is easy to wrinkle can be judged, therefore, under the condition that the speed of the motor I, the motor II and the motor IV is changed, the liquid inlet and outlet adjustment is carried out by the transmission mechanism part, so that the distance adjustment of the moving frame is realized by the liquid inlet and outlet inside the hydraulic cylinder I, when the material of the fabric is soft, the moving distance of the moving frame is small, meanwhile, the rotating speeds of the motor I, the motor II and the motor III are small, therefore, the transmission speed of the fabric made of the soft material is slow, on one hand, the third press roller can fully flatten the wrinkle of the fabric by using the rotating speed difference, the distance of receipts winding bucket can make things convenient for the taut rolling of surface fabric simultaneously, and when the material of surface fabric was hard on the contrary, the displacement of removing the frame increased to the displacement that removes the frame increases, in order to carry out the rolling of surface fabric, such composite set has just effectively realized transporting and taut rolling to the different rates of soft or hard material surface fabric.
The intelligent floating and transporting fabric system comprises a fabric detection module, a data processing module and an intelligent operation module, wherein the fabric detection module comprises a fabric judgment module, a wrinkle induction module, a coordinate positioning module and a time delay module, the data processing module comprises a database, a data acquisition module, a data calculation module and a data transmission module, and the intelligent operation module comprises a water quantity control module, a temperature control module, a pressure bearing control module, a rotating speed adjusting module and a moving frame positioning module;
the fabric detection module is electrically connected with the data processing module, the data processing module is electrically connected with the intelligent operation module, the fabric judgment module and the wrinkle induction module are electrically connected with the inside of the induction bag, the coordinate positioning module is electrically connected with the first compression roller 3, the water quantity control module is electrically connected with the water pump, the temperature control module is electrically connected with the heating plate 7, the pressure-bearing control module is electrically connected with the inside of the second liquid pump, the rotating speed adjusting module is electrically connected with the third motor, the inside of the rotating speed adjusting module is also electrically connected with the first motor, the second motor and the fourth motor, and the moving frame positioning module is electrically connected with the transmission mechanism 11.
The fabric judging module is used for detecting the type of the transmitted fabric and transmitting the result to the interior of the database, the wrinkle sensing module is used for detecting the wrinkle degree Z of the fabric passing through, the coordinate positioning module is used for establishing a coordinate system for the fabric passing through the first compression roller 3, thereby positioning the fold, the time delay module comprises a first time delay module and a second time delay module, the first time delay module is used for the work time delay of the first motor, the time delay module II is used for carrying out time delay processing on the fabric transmission at the fold position and the moving process of the press roller II 4 so that the press roller II 4 can accurately trowel the fold position, the database is used for storing the relative friction force range and the corresponding types and labels of the existing fabric, then the comparison result is compared with the transmission result and is transmitted to the display screen 18, the data acquisition module is used for collecting the fold degree Z, and a data calculation module for calculating the moving distance and pressure of the moving frame 15 according to the collected data.The moving distance of the second roller 4 is calculated, the rotating speed of the third roller 6 is calculated, and the data transmission module is used for calculating the moving distance of the moving frame 15
Figure 828298DEST_PATH_IMAGE001
The moving distance of the second press roller 4
Figure 814709DEST_PATH_IMAGE002
And the calculation result of the rotating speed s of the third press roller 6 is respectively transmitted to the interior of the moving frame positioning module, the pressure-bearing control module and the rotating speed adjusting module, so that related commands are triggered, the rotating speed adjusting module comprises a first rotating speed adjusting module and a second rotating speed adjusting module, the first rotating speed adjusting module is used for adjusting the rotating speed of the third rotating shaft in the third motor, the second rotating speed adjusting module is used for synchronously adjusting the rotating speed of the first rotating shaft, the second rotating shaft and the fourth rotating shaft in the fourth motor, and the temperature control module is used for carrying out temperature regulation and control according to the fabric sequence number, the fold degree Z and the fold position.
The operation of the intelligent floating and transporting fabric system comprises the following steps:
s1: the inside of the processing box 2 starts to work, the first motor does not work at first, the fabric is transmitted to the winding barrel 16 from the position below the first compression roller 3, the position above the second compression roller 4, the third compression roller 6 and the fourth compression roller 8 in sequence by means of manpower, a coordinate axis is established on a surface which is just in contact with the first compression roller 3, and the motor is rotated to work and drive the winding barrel 16 to rotate, so that the fabric is driven to perform a winding process;
s2: using formulas
Figure 245690DEST_PATH_IMAGE003
The relative friction force f of the fabric can be obtained, wherein,
Figure 342959DEST_PATH_IMAGE004
is the rotation resistance when the rotating shaft does not rotate,
Figure 425053DEST_PATH_IMAGE005
the rotational speed of the first pressure roller 3 when the motor is not started,
Figure 582365DEST_PATH_IMAGE006
the motor II drives the data to be transmitted into the database, the obtained data is transmitted into the database, and the friction force range of the fabric is compared, so that the fabric type is obtained;
s3: in the transportation of surface fabric, the response bag constantly contacts with the surface fabric to respond to the fold through the pressure degree of difference, and fix a position this signal, transmit it to the data acquisition module again, later according to the data of gathering, move the moving distance of frame 15
Figure 500643DEST_PATH_IMAGE001
The moving distance of the second press roller 4
Figure 870444DEST_PATH_IMAGE002
Calculating the rotating speed s of the third compression roller 6, and then transmitting data;
s4: the position of the second compression roller 4 is moved according to the fold position, so that the flattening force of the fold position is changed, and meanwhile, the water outlet of the water tank moistens the fold position;
s5: the humidified folds are flattened under the action of a second compression roller 4, so that the folds are fully stretched;
s6: when the stretched wrinkles run between the third press roller 6 and the fourth press roller 8, the heating plate 7 changes different temperatures through the temperature control module, and the heating temperature W of the heating plate 7 is according to a formula
Figure 308510DEST_PATH_IMAGE007
Obtaining the heat-resistant parameters T of the fabric, wherein T is the heat-resistant parameters of the fabric, different heat-resistant parameters are stored in a database, and the heat-resistant parameters T of the fabric can be called out and transmitted along with the serial number of the fabric when data are transmitted;
s7: when the fabric is in operation in S6, the rotating speed S of the third press roller 6 is adjusted, so that the folds are flattened, and the dust removal process of the surface of the fabric is completed;
s8: the processes are continuously carried out, and meanwhile, the fabric is transported and rolled.
The specific working steps in S2 are as follows:
s21: when the sensing bag is contacted with the fabric, the hardness of the fabric is firstly detected, the data of the sensing bag is transmitted to the data transmission module, the rotating speed adjusting module collects the data and adjusts the rotating shaft speeds in the first motor, the second motor and the fourth motor according to the data, when the soft material is detected, the soft material is easy to crease, so that the transmission rate of the fabric is reduced, the rotating speed difference between the third press roller and the fourth press roller can be increased, the soft fabric is fully leveled, and when the fabric is hard, the time is saved, and the transmission speed of the fabric can be increased;
s22: relative friction force of induction bag
Figure 636723DEST_PATH_IMAGE008
The database compares the fabric friction range of the data to obtain the fabric variety, and simultaneously displays the arrangement serial numbers of the corresponding varieties on the display screen 18;
s23: the moving rack positioning module collects the variety serial numbers, and adjusts the position of the moving rack 15 according to the serial numbers, namely, the moving distance of the moving rack 15 is adjusted
Figure 511138DEST_PATH_IMAGE001
The sequence numbers are mainly sorted from low to high according to the tensile resistance, the initial position of the moving frame 15 is a state when the piston rod 13 does not extend out of the inside of the second hydraulic cylinder 12, when the lower the tensile resistance of the fabric is detected, the shorter the length of the piston rod 13 extending out of the second hydraulic cylinder 12 is, so that the fabric is prevented from being easily deformed during rolling, and when the higher the tensile resistance of the fabric is detected, the longer the piston rod 13 extending out of the second hydraulic cylinder 12 is, so that the fabric is effectively pulled and tightened;
s24: when the fabric is detected and the front end of the fabric is not contacted with the winding barrel 16, the transmission mechanism 11 adjusts the liquid output amount, so that the moving position of the moving frame 15 is controlled to be determined;
s25: after the completion of the movement of the movable frame 15, the movable frame 15 is accurately braked to prevent the movable frame 15 from shaking when the winding process is performed.
Moving distance of the moving frame 15
Figure 215789DEST_PATH_IMAGE001
The calculation steps are as follows:
b1: the position of the moving frame 15 when the piston rod 13 is completely positioned in the second hydraulic cylinder 12 is determined as the origin position
Figure 492049DEST_PATH_IMAGE009
B2: according to the formula
Figure 243361DEST_PATH_IMAGE010
The moving distance H1 of the moving frame 15 is obtained, wherein,
Figure 870652DEST_PATH_IMAGE011
the output flow of the second hydraulic cylinder 12 is related to the softness and hardness of the received fabric, if the material is harder, the value is correspondingly increased, if the material is softer, the value is correspondingly decreased, K is the tensile coefficient of the fabric, t is the braking time of the movable frame 15,
Figure 582256DEST_PATH_IMAGE012
the sectional area of the piston rod 13; for example, when the surface fabric material is softer, the transmission rate of this device can reduce, the transmission will slow down, under the unchangeable circumstances of rolling barrel slew velocity, reduce support and removal frame distance, can tighten up the rolling effectively to the surface fabric, if the position of rolling barrel does not change, then rolling barrel speed will not phase-match with the transport speed of surface fabric, soft surface fabric can receive compulsory pulling force, thereby lead to deformation, when the circumstances is opposite, if when meetting the transport speed of hard surface fabric and device and accelerating, if do not increase the distance between support and the removal frame, the surface fabric will appear laxly on the way of transporting, be unfavorable for the rolling of surface fabric like this, the soft or hard of such setting just accessible realizes the cooperation of transport speed and rolling distance to the soft or hard detection of surface fabric, thereby effectively reach the rolling of the smoothing of fold and surface fabric.
Moving distance of the second press roller 4
Figure 244181DEST_PATH_IMAGE002
The calculation formula of (a) is as follows:
Figure 648618DEST_PATH_IMAGE013
wherein the content of the first and second substances,
Figure 513937DEST_PATH_IMAGE019
k is the tensile coefficient of the fabric for determining the total amount of liquid entering the first hydraulic cylinder,
Figure 29232DEST_PATH_IMAGE020
the bottom area of a piston rod in a hydraulic cylinder I is provided, Z is the staged folding degree of the fabric, the initial position of a compression roller II 4 is the top end of a slide rail I5, when the tensile resistance of the fabric is high, the moving distance of the compression roller II 4 is smaller, when the tensile resistance of the fabric is low, the moving distance of the compression roller II 4 is larger, so that the fabric is prevented from deforming in the flattening process, and the compression roller II 4 can autonomously move according to the different folding degrees Z of the fabric, so that the best flattening effect is achieved;
the calculation formula of the rotating speed s of the press roller III 6 is as follows:
Figure 545664DEST_PATH_IMAGE015
wherein the content of the first and second substances,
Figure 386581DEST_PATH_IMAGE016
the normal rotating speed of the rotating shaft III is obtained,
Figure 722884DEST_PATH_IMAGE017
z is the wrinkle degree, W is the heating temperature,
Figure 556717DEST_PATH_IMAGE018
the third pressure roller 6 rotates along with the third rotating shaft at normal temperature, and when the corrugation degree is higher, the rotating speed of the third pressure roller 6 is higher, so that the roller pairAnd flattening the folds.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides an intelligent surface fabric rolling equipment with floating surface fabric function, includes transport mechanism and the floating and transport surface fabric system of intelligence, its characterized in that: the conveying mechanism comprises a support (1), a treatment box (2) is arranged at the rear half part above the support (1), the treatment box (2) comprises a front panel, a display screen (18) is installed on the left side face of the treatment box (2), a first compression roller (3) is arranged on the left side of the treatment box (2), a plurality of induction bags are arranged on the surface of the first compression roller (3), a first rotating shaft is arranged in the middle of the first compression roller (3), a first motor is arranged at one end of the first compression roller (3), the first rotating shaft is fixedly connected with a rotating shaft of the first motor, a first sliding rail (5) is arranged inside the front panel, a first moving bearing (42) is slidably connected inside the first sliding rail (5), the moving bearing (42) comprises an outer ring, an inner ring and a rolling ball, the outer ring is in contact with the inside of the first sliding rail (5), a second compression roller (4) is arranged on one side, located outside the treatment box (2), of the first sliding rail (5), the inside of compression roller two (4) is fixed with pivot two (41), the internally mounted of handling case (2) has motor two, pivot two (41) and two rotation axis fixed connection of motor, the below of motor two is provided with clamp plate (20), the bottom fixedly connected with connecting rod of outer lane, the right side of clamp plate (20) and the left side fixed connection of connecting rod, the below of clamp plate (20) is provided with pneumatic cylinder one, one side of pneumatic cylinder one is provided with liquid pump two, liquid pump two is connected with the inside pipe connection of pneumatic cylinder one, the inside of handling case (2) is provided with the water tank, the surface of compression roller two (4) is provided with the infiltration membrane, the inside water piping connection with the water tank of infiltration membrane, the inside of support (1) is provided with dust collecting net (10).
2. The intelligent fabric winding device with the fabric smoothing function of claim 1, wherein: a press roller III (6) is connected with a bearing on the right side of the surface of the front panel positioned on the sliding rail I (5), a third rotating shaft is arranged in the middle of the third pressing roller (6), a first bearing is arranged at the joint of the third rotating shaft and the front panel, a dust suction barrel (21) is arranged in the outer ring of the bearing I, a plurality of hole grooves are formed in the surface of the dust suction barrel (21), a third motor is arranged in the treatment box (2), a rotating shaft in the third motor is connected with a third bearing of a rotating shaft, a plurality of dust absorption holes are formed in the surface of the third compression roller (6), one end of the third rotating shaft, which is far away from the front panel, is provided with a group of fixed rods (22), the other ends of the group of fixed rods (22) are respectively fixed with impellers (23), a baffle (19) is arranged on the right side of the impeller (23), the middle of the baffle (19) is rotatably connected with the end part of the third rotating shaft, and an air outlet is formed in the surface of the baffle (19).
3. The intelligent fabric winding device with the fabric smoothing function as claimed in claim 2, wherein: the front panel of three (6) below of compression roller is gone up to rotate and is connected with four (8) of compression roller, the internal connection of four (8) of compression roller has pivot four, the pivot four is located the inside one end electricity of handling case (2) and is connected with motor four, the surface cladding of four (8) of compression roller has hot plate (7).
4. The intelligent fabric winding device with the fabric smoothing function of claim 3, wherein: the utility model discloses a two pneumatic cylinders, including support (1), the right side below of support (1) is provided with slide rail two (14), the top sliding connection of slide rail two (14) has removal frame (15), it installs coiling bucket (16) to remove the top of frame (15), the inside electricity of coiling bucket (16) is connected with the rotating electrical machines, a set of pneumatic cylinder two (12) are installed in the left side of slide rail two (14), the inside difference sliding connection of pneumatic cylinder two (12) has piston rod (13), the one end of piston rod (13) and the front end fixed connection who removes frame (15), the equal pipe connection in inside of pneumatic cylinder two (12) has transmission mechanism (11).
5. The intelligent fabric winding device with the fabric smoothing function according to claim 4, wherein the intelligent fabric winding device comprises: the intelligent floating and transporting fabric system comprises a fabric detection module, a data processing module and an intelligent operation module, wherein the fabric detection module comprises a fabric judgment module, a wrinkle induction module, a coordinate positioning module and a time delay module, the data processing module comprises a database, a data acquisition module, a data calculation module and a data transmission module, and the intelligent operation module comprises a temperature control module, a pressure bearing control module, a rotating speed adjusting module and a moving frame positioning module;
the fabric detection module is electrically connected with the data processing module, the data processing module is electrically connected with the intelligent operation module, the fabric judgment module and the wrinkle induction module are electrically connected with the inside of the induction bag, the coordinate positioning module is electrically connected with the first compression roller (3), the temperature control module is electrically connected with the heating plate (7), the pressure-bearing control module is electrically connected with the inside of the second liquid pump, the rotating speed adjusting module is electrically connected with the third motor, the inside of the rotating speed adjusting module is also electrically connected with the inside of the first motor, the second motor and the fourth motor, and the moving frame positioning module is electrically connected with the transmission mechanism (11).
6. The intelligent fabric winding device with the fabric smoothing function of claim 5, wherein: the fabric judging module is used for detecting the type of the transmitted fabric and transmitting the result to the inside of a database, the wrinkle sensing module is used for detecting the wrinkle degree Z of the fabric passing through, the coordinate positioning module is used for establishing a coordinate system for the fabric passing through the first compression roller (3) so as to position the wrinkle, the time delay module comprises a first time delay module and a second time delay module, the first time delay module is used for delaying the work of the first motor, the second time delay module is used for carrying out time delay processing on the fabric transmission at the wrinkle and the moving process of the second compression roller (4) so as to enable the second compression roller (4) to accurately trowel the wrinkle, the database is used for storing the relative friction force range and the corresponding type and label of the existing fabric, then comparing the relative friction force range with the transmitted result and transmitting the compared result to a display screen (18), and the data acquisition module is used for collecting the wrinkle degree Z, the data transmission module is used for calculating the moving distance of the moving frame (15), the moving distance of the second compression roller (4) and the rotating speed of the third compression roller (6) according to the acquired data, and the data transmission module is used for acquiring the moving distance of the moving frame (15)
Figure 905569DEST_PATH_IMAGE001
The moving distance of the second press roll (4)
Figure 497218DEST_PATH_IMAGE002
And the calculation result of the rotating speed s of the third compression roller (6) is respectively transmitted to the interior of the moving frame positioning module, the pressure-bearing control module and the rotating speed adjusting module so as to trigger related commands, the rotating speed adjusting module comprises a first rotating speed adjusting module and a second rotating speed adjusting module, and the rotating speed adjusting moduleThe temperature control module is used for carrying out temperature regulation and control according to the fabric serial number, the fold degree Z and the fold position.
7. The intelligent fabric winding device with the fabric smoothing function of claim 6, wherein: the operation of the intelligent floating and transporting fabric system comprises the following steps:
s1: the inside of the processing box (2) starts to work, the first motor does not work at first, the fabric is transmitted to the winding barrel (16) from the position below the first compression roller (3), the position above the second compression roller (4), the position between the third compression roller (6) and the fourth compression roller (8) in sequence by means of manpower, a coordinate axis is established on a surface which is just contacted with the first compression roller (3), and the motor is rotated to work and drive the winding barrel (16) to rotate, so that the fabric is driven to perform a winding process;
s2: using formulas
Figure 833522DEST_PATH_IMAGE003
The relative friction force f of the fabric can be obtained, wherein,
Figure 683666DEST_PATH_IMAGE004
is the rotation resistance when the rotating shaft does not rotate,
Figure 789025DEST_PATH_IMAGE005
the rotating speed of the first pressure roller (3) is set when the motor is not started,
Figure 315690DEST_PATH_IMAGE006
the motor II drives the data to be transmitted into the database, the obtained data is transmitted into the database, and the friction force range of the fabric is compared, so that the fabric type is obtained;
s3: in the transportation process of the fabric, the sensing bag is continuously contacted with the fabric, senses the wrinkles through different pressure degrees and uses the wrinklesThe signals are positioned and transmitted to the data acquisition module, and then the moving distance of the moving frame (15) is carried out according to the acquired data
Figure 139290DEST_PATH_IMAGE001
The moving distance of the second press roll (4)
Figure 527546DEST_PATH_IMAGE002
Calculating the rotating speed s of the third compression roller (6), and then transmitting data;
s4: the position of the second compression roller (4) is moved according to the fold position, so that the flattening force of the fold position is changed, and meanwhile, the fold position is wetted by water discharged from the water tank;
s5: the humidified folds are flattened under the action of a second compression roller (4), so that the folds are fully stretched;
s6: when the stretched wrinkles run between the third press roller (6) and the fourth press roller (8), the heating plate (7) changes different temperatures through the temperature adjusting module, and the heating temperature W of the heating plate (7) is changed according to a formula
Figure DEST_PATH_IMAGE007
Obtaining the heat-resistant parameters T of the fabric, wherein T is the heat-resistant parameters of the fabric, different heat-resistant parameters are stored in a database, and the heat-resistant parameters T of the fabric can be called out and transmitted along with the serial number of the fabric when data are transmitted;
s7: when the fabric is in operation in S6, the rotating speed S of the third press roller (6) is adjusted, so that the wrinkles are flattened, and the dust removal process of the surface of the fabric is completed;
s8: the processes are continuously carried out, and meanwhile, the fabric is transported and rolled.
8. The intelligent fabric winding device with the fabric smoothing function of claim 7, wherein: the specific working steps in S2 are as follows:
s21: when the sensing bag is contacted with the fabric, the hardness of the fabric is firstly detected, the data of the sensing bag is transmitted to the data transmission module, the rotating speed adjusting module collects the data and adjusts the rotating shaft speeds in the first motor, the second motor and the fourth motor according to the data, when the soft material is detected, the soft material is easy to crease, so that the transmission rate of the fabric is reduced, the rotating speed difference between the third press roller and the fourth press roller can be increased, the soft fabric is fully leveled, and when the fabric is hard, the time is saved, and the transmission speed of the fabric can be increased;
s22: relative friction force of induction bag
Figure 18570DEST_PATH_IMAGE008
The database compares the fabric friction range of the data to obtain the fabric variety, and simultaneously displays the arrangement serial numbers of the corresponding varieties on a display screen (18);
s23: the mobile frame positioning module collects the variety serial numbers, and simultaneously adjusts the position of the mobile frame (15) according to the serial numbers, namely, the moving distance of the mobile frame (15) is adjusted
Figure 217601DEST_PATH_IMAGE001
The sequence numbers are mainly sorted from low to high according to the tensile resistance, the initial position of the moving frame (15) is a state when the piston rod (13) does not extend out of the interior of the second hydraulic cylinder (12), when the lower the tensile resistance of the fabric is detected, the shorter the length of the piston rod (13) extending out of the second hydraulic cylinder (12) is, so that the fabric is prevented from being easily deformed during rolling, and when the higher the tensile resistance of the fabric is detected, the longer the piston rod (13) extends out of the second hydraulic cylinder (12) is, so that the fabric is effectively pulled and tightened;
s24: when the fabric is detected and the front end of the fabric is not contacted with the winding barrel (16), the transmission mechanism (11) adjusts the liquid outlet amount, so that the moving position of the moving frame (15) is determined;
s25: after the moving of the moving frame (15) is completed, the moving frame (15) is accurately braked, so that the moving frame (15) is prevented from shaking when a rolling process is carried out.
9. The intelligent fabric winding device with the fabric smoothing function of claim 8, wherein: the moving distance of the moving frame (15)
Figure 794076DEST_PATH_IMAGE001
The calculation steps are as follows:
b1: the position of the moving frame (15) when the piston rod (13) is completely positioned in the second hydraulic cylinder (12) is determined as the original position
Figure DEST_PATH_IMAGE009
B2: according to the formula
Figure 781098DEST_PATH_IMAGE010
The moving distance H1 of the moving frame 15 is obtained, wherein,
Figure 595470DEST_PATH_IMAGE011
the output flow of the second hydraulic cylinder (12) is related to the softness and hardness degree of the received fabric, if the material is harder, the value is correspondingly increased, if the material is softer, the value is correspondingly reduced, K is the tensile coefficient of the fabric, t is the braking time of the movable frame (15),
Figure 214670DEST_PATH_IMAGE012
is the sectional area of the piston rod (13).
10. The intelligent fabric winding device with the fabric smoothing function of claim 9, wherein: the moving distance of the second press roller (4)
Figure 747283DEST_PATH_IMAGE002
The calculation formula of (a) is as follows:
Figure 477341DEST_PATH_IMAGE013
wherein the content of the first and second substances,
Figure 162532DEST_PATH_IMAGE006
k is the tensile coefficient of the fabric for determining the total amount of liquid entering the first hydraulic cylinder,
Figure 687054DEST_PATH_IMAGE014
the bottom area of a piston rod in a hydraulic cylinder I is provided, Z is the stage fold degree of the fabric, the initial position of a compression roller II (4) is the top end of a sliding rail I (5), when the tensile property of the fabric is high, the moving distance of the compression roller II (4) is smaller, when the tensile property of the fabric is low, the moving distance of the compression roller II (4) is larger, so that the fabric is prevented from deforming in the flattening process, and the compression roller II (4) can autonomously move according to the different fold degrees Z of the fabric, so that the best flattening effect is achieved;
the calculation formula of the rotating speed s of the third press roll (6) is as follows:
Figure 972542DEST_PATH_IMAGE015
wherein the content of the first and second substances,
Figure 240712DEST_PATH_IMAGE016
the normal rotating speed of the rotating shaft III is obtained,
Figure 544523DEST_PATH_IMAGE017
z is the wrinkle degree, W is the heating temperature,
Figure 239947DEST_PATH_IMAGE018
and the third compression roller (6) rotates along with the third rotating shaft at normal temperature, and when the corrugation degree is higher, the rotating speed of the third compression roller (6) is higher, so that the corrugation position is flattened.
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CN113651176A (en) * 2021-10-13 2021-11-16 布鲁希斯纺织用品(南通)有限公司 Wire device is used in weaving based on thing networking
CN113739527A (en) * 2021-10-11 2021-12-03 南通宝硕纺织品有限公司 Fabric textile separating device based on big data
CN115012158A (en) * 2022-06-10 2022-09-06 南通支云纺织工艺品有限公司 Intelligent fabric ironing device convenient to adjust for weaving
CN115092737A (en) * 2022-07-29 2022-09-23 桐乡市美尔达布艺股份有限公司 Fabric traction equipment for warp knitting machine
CN117163730A (en) * 2023-11-02 2023-12-05 南通明富纺织品有限公司 Production cloth rolling system based on internet of things

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