CN113739527A - Fabric textile separating device based on big data - Google Patents
Fabric textile separating device based on big data Download PDFInfo
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- CN113739527A CN113739527A CN202111179267.8A CN202111179267A CN113739527A CN 113739527 A CN113739527 A CN 113739527A CN 202111179267 A CN202111179267 A CN 202111179267A CN 113739527 A CN113739527 A CN 113739527A
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- filter plate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/08—Humidity
- F26B21/083—Humidity by using sorbent or hygroscopic materials, e.g. chemical substances, molecular sieves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/12—Velocity of flow; Quantity of flow, e.g. by varying fan speed, by modifying cross flow area
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/22—Controlling the drying process in dependence on liquid content of solid materials or objects
Abstract
The invention discloses a fabric textile separating device based on big data, which comprises a plurality of compartments and a fabric separating system, wherein a bottom plate is arranged in each compartment, a plurality of water collecting pipelines are arranged in each bottom plate, a support is arranged above each water collecting pipeline, a cover plate is arranged above each support, the bottom of each cover plate is fixedly connected with the top of each support, fabric is arranged above each support, a plurality of exhaust pipes are arranged on one side of each compartment, a dehumidifying net is arranged in each dehumidifying net at one end of each exhaust pipe outside each compartment, a fan is arranged at one end of each exhaust pipe inside each compartment, the middle of each fan is electrically connected with a motor, a display is arranged on one side of the fan on the leftmost side, and a humidity detector is arranged in each compartment, the invention has the characteristics of good water filtering effect and capability of adjusting air volume according to indoor humidity.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a fabric spinning separating device based on big data.
Background
After the cloth is dyed, in the post-treatment process, part of manufacturers adopt an outdoor drying mode, most manufacturers adopt machine drying, but the color of the textile is damaged to a certain extent no matter the way of drying in the sun or drying after the cloth is dyed, the proposal adopts an indoor air-drying type drying method, the cloth is orderly hung indoors, the outside air flow is firstly dehumidified, then the air flow is introduced into the room, however, since the cloth is arranged in a certain direction, if the air current dries the cloth in a certain direction, the water drops inside the fabric can pass through the fabric in the same direction, so that the airing efficiency of the fabric can be reduced, furthermore, a filter plate is arranged between the cloths in the same direction, but the filter plate cannot completely filter water drops, so that the effect of the filter plate is not good in the case of excessive water drops. Therefore, it is necessary to design a fabric textile separating device which has good water filtering effect and can adjust air volume according to indoor humidity based on big data.
Disclosure of Invention
The invention aims to provide a fabric textile separating device based on big data, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a fabric textile separating device based on big data comprises a plurality of compartments and a fabric separating system, wherein a bottom plate is arranged inside the plurality of compartments, a plurality of water collecting pipelines are arranged inside the bottom plate, supports are arranged above the plurality of water collecting pipelines, a cover plate is arranged above the supports, the bottom of the cover plate is fixedly connected with the tops of the supports, fabric is arranged above the plurality of supports, a plurality of exhaust pipes are arranged on one side of each compartment, a dehumidifying net is arranged inside one ends of the plurality of exhaust pipes outside the compartments, fans are arranged at one ends of the plurality of exhaust pipes inside the compartments, the middle of each fan is electrically connected with a motor, a display is arranged on one side of the fan on the leftmost side, humidity detectors are arranged inside the plurality of compartments, and the humidity detectors are fixed on the lower surface of the cover plate, a lower fixing plate is arranged in the vertical intersecting direction of the water collecting pipeline, a lower filter plate is fixed inside the lower fixing plate, an upper fixing plate is fixed below the cover plate, the upper fixing plate is positioned above the lower fixing plate, an upper filter plate is arranged in the middle of the upper fixing plate, the right side of the upper filter plate is connected with the left side of the lower filter plate in a sliding manner, a plurality of filter holes are formed in the upper filter plate and the lower filter plate, a baffle is arranged above the upper filter plate, a group of hydraulic cylinders are arranged on the upper surface of the upper side of the upper fixing plate of the cover plate, piston rods are connected inside the hydraulic cylinders in a sliding manner, the bottom ends of the piston rods are fixedly connected with the upper ends of the baffle, and the hydraulic cylinder pipelines are connected with a liquid pump;
the fabric separation system comprises a detection module, a judgment module, a data statistics module and an operation module, wherein the detection module comprises a humidity detection module and an air volume collection module, the judgment module comprises a judgment value setting module, a humidity value secondary judgment module and an air volume grade judgment module, the data statistics module comprises a data transmission module, a downward movement distance calculation module, a rotating speed calculation module and a time setting module, and the operation module comprises a rotating speed adjustment module, a filter plate downward movement module and a start-stop module.
According to the technical scheme, the detection module is electrically connected with the interior of the display, the detection module is electrically connected with the judgment module, and the judgment module is in signal connection with the data statistics module;
the detection module is used for detecting indoor humidity and introduced air volume when the fabric is dried in the compartment, the judgment module is used for logically comparing humidity and air volume data, the data statistics module is used for calculating specific results of fan rotating speed and upper filter plate downward movement distance, and the operation module is used for executing calculation results.
According to the technical scheme, the detection module is in signal connection with the judgment module, the humidity detection module is in signal connection with the humidity detectors in the plurality of compartments, and the air volume collection module is in signal connection with the fan;
the humidity detection module is used for detecting the humidity in each compartment by the humidity detector and sequentially transmitting a humidity detection value to the inside of the display according to the serial number of the compartment, the air volume collection module is used for collecting air volume data according to the initial rotating speed of the fan and transmitting the collected air volume data to the inside of the display through the air volume grade judgment module, the air volume grade judgment module is used for carrying out grade division on the collected air volume data, the judgment value setting module is used for setting an air volume grade judgment value and setting a standard humidity judgment value, and the humidity value secondary judgment module is used for detecting the humidity value again.
According to the technical scheme, the data counting module is electrically connected with the operation module, the time setting module is electrically connected with the humidity detector through the data transmission module, and the downward moving distance calculating module and the rotating speed calculating module are electrically connected with the humidity detecting module;
the data transmission module is used for transmitting a calculation result and data of a set numerical value, the downward movement distance calculation module is used for moving the lower filter plate according to a humidity detection result, the rotating speed calculation module is used for calculating the rotating speed of the fan according to the humidity and the air quantity detected by the first compartment, and the time setting module is used for setting the interval time when the humidity detector performs secondary detection on the humidity in the corresponding compartment.
According to the technical scheme, the rotating speed adjusting module is in signal connection with the rotating speed calculating module, the rotating speed adjusting module is electrically connected with the motor, and the filter plate downward moving module is electrically connected with the corresponding liquid pump through the downward moving distance calculating module;
the rotating speed adjusting module is used for controlling the rotating speed of a fan connected with the motor, the filter plate downward moving module is used for adjusting the downward moving distance of the upper filter plate driven by the piston rod, and the start-stop module is used for starting and stopping the fabric separating system.
A method of operating a fabric separation system based on a big data fabric separation device according to any of the preceding claims, characterized in that: the operation steps of the fabric separation system are as follows:
s1: the fabric which is dyed and subjected to the post-treatment process is placed in a plurality of compartments for airflow drying, so that the color and quality of the finished product of the fabric after dyeing are effectively guaranteed;
s2: starting the starting and stopping module, starting the fabric separating system, enabling the fan to rotate at a standard rotating speed, enabling outside air to flow through the exhaust pipe and enter the first compartment, enabling the air to flow through the right filter plate of the first compartment and enter the other compartment, and therefore not only can excessive water drops be prevented from entering the inside of the compartments along with air flow, but also the air flow can enter the next compartment to blow the fabric;
s3: sequencing a plurality of compartments shown in the figure in the system, wherein the specific names from left to right are a first compartment, a second compartment, a third compartment and a last compartment, and marking the compartments as n, wherein n can take 1, 2, 3 and the last compartment serial number;
s4: a time setting module in the data statistics module sets humidity detection modules to respectively detect the humidity in corresponding compartments after the humidity detection module runs for t time, an air volume collection module also starts to work to collect air volume data, and the humidity detectors detect the humidity in the corresponding compartments and update related data at intervals of t time before the system runs;
s5: wherein, the result of displaying the air output grade and the detected humidity value S in each compartment are distinguished in the display;
s6, before displaying data, the detection result is transmitted to the judgment module, and then whether to adjust the rotation speed of the fan and whether to move the upper filter plate downwards are determined according to the judgment result;
s7: according to the result judged in the judging module, if the result accords with the normal humidity value range, the data transmission module in the data statistical module directly transmits the result NO to the operation module, the rotating speed of the fan and the upper filter plate are not changed, if the result does not accord with the normal humidity value range, the downward movement distance calculation module and the rotating speed calculation module respectively carry out related data calculation, the calculation results are respectively transmitted to the rotating speed adjusting module and the filter plate downward movement module, and the fan and the upper filter plate respectively carry out corresponding adjustment;
s8: after the related operation is finished, after the time interval t, the humidity value secondary judgment module detects the internal humidity of the partition again, and if the internal humidity does not accord with the normal humidity value range, the filter plate and the air volume are required to be adjusted again;
s9: until the value detected by the moisture detector inside the compartment is lower than
And when the system is started, the start-stop module is closed, and the system stops working.
According to the technical scheme, the specific operation steps of S6 are as follows:
s61: before the judgment module works, the judgment value of the air volume grade and the standard humidity value are firstly carried out
Firstly inputting the humidity and the air volume of the first compartment into a judgment value setting module, then carrying out humidity detection and air volume detection of the first compartment by the judgment module, simultaneously carrying out humidity value S detection of the second compartment and corresponding humidity values S detection of other compartments, and using the detection data to detect
Inputting the form into a display;
s62: obtaining primary air quantity according to initial rotating speed of fan
At the time of obtaining
And
wherein
And 2, judging the air volume grade and the humidity value, and determining whether to adjust the rotating speed and the moving distance;
s63: the initial air quantity
Setting the air volume level as I level, and adjusting the rotation speed subsequentlyThe air quantity F is graded again when the air is finished, if so, the air quantity F is graded again
When the wind rate is in class II, if
When the air volume level is in level III, the air volume collecting module detects the air volume level
The corresponding grade I is transmitted to a display, and if the rotating speed in the subsequent operation module is changed, the grade result in the display is changed;
s64: according to the obtained
And
and judging the rotation speed of the fan and the operation of the downward moving command NO or YES.
According to the technical scheme, the operation judgment specifically comprises the following steps:
a1: in that
If it is detected
Is lower than
If the humidity value meets the normal humidity value range, the controller sends out an instruction 'NO', and the rotating speed and the filter plate move downwards without any change;
a2: if it is detected
And is and
when the filter plate is in use, a command YES is sent, the rotating speed adjusting module adjusts the rotating speed of the fan, the filter plate does not move downwards, and meanwhile, the rotating speed calculating module calculates the rotating speed, wherein the rotating speed calculating formula is
Wherein, in the step (A),
is the initial rotational speed of the fan,
the standard humidity value is used as the standard humidity value,
a detected humidity value for the first compartment;
a3: if it is detected
And is and
in addition to the rotation speed adjustment in A2, the downward movement distance of the upper filter plate in the first compartment is adjusted by the downward movement distance formula
Wherein
The vertical distance between the filtering holes at the lowest part of the upper filtering plate and the filtering holes at the highest part of the lower filtering plate can be determined after the known L, so that the piston rod can make the upper filtering plate move downwards to a proper position under the hydraulic action, and the transmittance of water drops to the filtering plates is reduced.
According to the technical scheme, the downward shifting distance formula in A3 can be further adjusted to
And i represents the ith compartment.
Compared with the prior art, the invention has the following beneficial effects: according to the fabric drying device, the fabric separation system is arranged, the fabric is dried through air flow, air quantity and humidity of each compartment can be detected, fan rotating speed and filter plate movement can be carried out according to detection results, the faster the rotating speed is, the more air quantity is introduced by the fan, and therefore the fabric can be effectively dried through the air flow, meanwhile, the water permeability of the filter plates is reduced under the condition that water drops are more, namely the humidity is high and the air flow permeability is low through overlapping of the upper filter plates and the lower filter plates, the water filtering effect is good, and the upper filter plates are restored to the initial state under the condition that the humidity is reduced, so that the air flow passes through the plurality of filter plates, and the fabric of the next compartment is dried.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the invention in internal section;
FIG. 3 is a schematic view of the upper and lower filter plates of the present invention covered;
FIG. 4 is a schematic diagram of the system of the present invention;
in the figure: 1. a base plate; 2. a cover plate; 3. a hydraulic cylinder; 4. an exhaust pipe; 5. a dehumidification net; 6. a display; 7. a water collection pipe; 8. a lower fixing plate; 9. an upper fixing plate; 10. a support; 11. fabric; 13. a moisture detector; 14. a fan; 15. a lower filter plate; 16. and (4) an upper filter plate.
Detailed description of the invention
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides a surface fabric is separator for weaving based on big data, includes that a plurality of compartments and surface fabric separate the system, its characterized in that: a bottom plate 1 is arranged in a plurality of compartments, a plurality of water collecting pipelines 7 are arranged in the bottom plate 1, supports 10 are arranged above the water collecting pipelines 7, a cover plate 2 is arranged above the supports 10, the bottom of the cover plate 2 is fixedly connected with the tops of the supports 10, fabrics 11 are arranged above the supports 10, a plurality of exhaust pipes 4 are arranged on one side of each compartment, a dehumidification net 5 is arranged inside one end of each exhaust pipe 4 outside each compartment, a fan 14 is arranged at one end of each exhaust pipe 4 inside each compartment, a motor is electrically connected in the middle of each fan 14, a display 6 is arranged on one side of the left-most fan 14, a humidity detector 13 is arranged in each compartment, each humidity detector 13 is fixed on the lower surface of the cover plate 2, a lower fixing plate 8 is arranged in the vertical intersecting direction of the water collecting pipelines 7, and a lower filter plate 15 is fixed in each lower fixing plate 8, an upper fixing plate 9 is fixed below the cover plate 2, the upper fixing plate 9 is positioned above the lower fixing plate 8, an upper filter plate 16 is arranged in the middle of the upper fixing plate 9, the right side of the upper filter plate 16 is connected with the left side of the lower filter plate 15 in a sliding manner, a plurality of filter holes are formed in the upper filter plate 16 and the lower filter plate 15, a baffle plate is arranged above the upper filter plate 16, a group of hydraulic cylinders 3 are mounted on the upper surface of the upper side of the upper fixing plate 9 of the cover plate 2, piston rods are connected in the hydraulic cylinders 3 in a sliding manner, the bottom ends of the piston rods are fixedly connected with the upper ends of the baffle plate, and the hydraulic cylinders 3 are connected with a liquid pump through pipelines;
the fabric separation system comprises a detection module, a judgment module, a data statistics module and an operation module, wherein the detection module comprises a humidity detection module and an air volume collection module, the judgment module comprises a judgment value setting module, a humidity value secondary judgment module and an air volume grade judgment module, the data statistics module comprises a data transmission module, a downward movement distance calculation module, a rotating speed calculation module and a time setting module, and the operation module comprises a rotating speed adjustment module, a filter plate downward movement module and a start-stop module.
The detection module is electrically connected with the inside of the display 6, the detection module is electrically connected with the judgment module, and the judgment module is in signal connection with the data statistics module;
the detection module is used for detecting indoor humidity and introduced air volume when the compartment dries the fabric 11, the judgment module is used for logically comparing humidity and air volume data, the data statistics module is used for calculating specific results of the rotating speed of the fan 14 and the downward movement distance of the upper filter plate 16, and the operation module is used for executing calculation results.
The detection module is in signal connection with the judgment module, the humidity detection module is in signal connection with the humidity detectors 13 in the plurality of compartments, and the air volume collection module is in signal connection with the fan 14;
the humidity detection module is used for detecting the humidity in each compartment by the humidity detector 13 and sequentially transmitting a humidity detection value to the inside of the display 6 according to the serial number of the compartment, the air volume collection module is used for collecting air volume data according to the initial rotating speed of the fan 14 and transmitting the collected air volume data to the inside of the display 6 through the air volume grade judgment module, the air volume grade judgment module is used for carrying out grade division on the collected air volume data, the judgment value setting module is used for setting an air volume grade judgment value and setting a standard humidity judgment value, and the humidity value secondary judgment module is used for detecting the humidity value again.
The data counting module is electrically connected with the operation module, the time setting module is electrically connected with the humidity detector 13 through the data transmission module, and the downward moving distance calculating module and the rotating speed calculating module are electrically connected with the humidity detecting module;
the data transmission module is used for transmitting the calculation result and the data of the set numerical value, the downward movement distance calculation module is used for moving the lower filter plate 15 according to the humidity detection result, the rotating speed calculation module is used for calculating the rotating speed of the fan 14 according to the humidity and the air quantity detected by the first compartment, and the time setting module is used for setting the interval time when the humidity detector 13 detects the humidity in the corresponding compartment for the second time.
The rotating speed adjusting module is in signal connection with the rotating speed calculating module, the rotating speed adjusting module is electrically connected with the motor, and the filter plate downward moving module is electrically connected with the corresponding liquid pump through the downward moving distance calculating module;
the rotating speed adjusting module is used for controlling the rotating speed of a fan 14 connected with the motor, the filter plate downward moving module is used for adjusting the downward moving distance of the upper filter plate 16 driven by the piston rod, and the start-stop module is used for starting and stopping the fabric separating system.
A method of operating a fabric separation system based on a big data fabric separation device according to any of the preceding claims, characterized in that: the operation steps of the fabric separation system are as follows:
s1: placing the dyed fabric in the post-treatment process in a plurality of compartments for airflow drying, thereby effectively ensuring the color and quality of the dyed finished product of the fabric 11;
s2: starting the starting and stopping module, starting the fabric separating system, enabling the fan 14 to rotate at a standard rotating speed, enabling outside air to flow through the exhaust pipe 4 and enter the first compartment, enabling the air to flow through the right filter plate of the first compartment and enter the other compartment, and therefore excessive water drops are prevented from entering the inside of the compartment along with air flow, and the air flow can enter the next compartment to blow the fabric 11;
s3: sequencing a plurality of compartments shown in the figure in the system, wherein the specific names from left to right are a first compartment, a second compartment, a third compartment and a last compartment, and marking the compartments as n, wherein n can take 1, 2, 3 and the last compartment serial number;
s4: after a time setting module in the data statistics module sets that a humidity detection module operates for t time, the humidity detectors 13 respectively perform humidity detection in corresponding compartments, the air volume collection module also starts to work to collect air volume data, and before the system operates, the humidity detectors 13 perform humidity detection in the corresponding compartments at intervals of t and update related data;
s5: wherein, the display 6 distinguishes the air output grade result and the detected humidity value S in each compartment;
s6, before displaying data, the detection result is transmitted to the judgment module, and then whether to adjust the rotation speed of the fan 14 and whether to move the upper filter plate 16 downwards are determined according to the judgment result;
s7: according to the result judged in the judging module, if the result accords with the normal humidity value range, the data transmission module in the data statistical module directly transmits the result NO to the operation module, the rotating speed of the fan 14 and the upper filter plate 16 are not changed, if the result does not accord with the normal humidity value range, the downward movement distance calculation module and the rotating speed calculation module respectively carry out related data calculation, the calculation results are respectively transmitted to the rotating speed adjusting module and the filter plate downward movement module, and the fan 14 and the upper filter plate 16 respectively carry out corresponding adjustment;
s8: after the related operation is finished, after the time interval t, the humidity value secondary judgment module detects the internal humidity of the partition again, and if the internal humidity does not accord with the normal humidity value range, the filter plate and the air volume are required to be adjusted again;
s9: until the value detected by the compartment internal humidity detector 13 is lower than
And when the system is started, the start-stop module is closed, and the system stops working.
The specific operation steps of S6 are as follows:
s61: before the judgment module works, the judgment value of the air volume grade and the standard humidity value are firstly carried out
Firstly inputting the humidity and the air volume of the first compartment into a judgment value setting module, then carrying out humidity detection and air volume detection of the first compartment by the judgment module, simultaneously carrying out humidity value S detection of the second compartment and corresponding humidity values S detection of other compartments, and using the detection data to detect
The form is input into the display 6;
s62: obtaining the primary air quantity according to the initial rotation speed of the fan 14
At the time of obtaining
And
wherein
And 2, judging the air volume grade and the humidity value, and determining whether to adjust the rotating speed and the moving distance;
s63: the initial air quantity
Setting the air quantity grade to I grade, subsequently judging the grade of the air quantity F again if the rotating speed is adjusted, and if the rotating speed is adjusted, judging the grade of the air quantity F again
When the wind rate is in class II, if
When the air volume level is in level III, the air volume collecting module detects the air volume level
The corresponding grade I is transmitted to the display 6, and if the rotating speed in the subsequent operation module is changed, the grade result in the display 6 is changed;
s64: according to the obtained
And
the determination of the rotation speed of the fan 14 and the operation of the down shift command "NO" or "YES" is made.
The operation judgment comprises the following specific steps:
a1: in that
If it is detected
Is lower than
If the humidity value meets the normal humidity value range, the controller sends out an instruction 'NO', and the rotating speed and the filter plate move downwards without any change;
a2: if it is detected
And is and
when the filter plate is in use, a command YES is sent, the rotating speed adjusting module adjusts the rotating speed of the fan 14 without moving down the filter plate, and meanwhile, the rotating speed calculating module calculates the rotating speed, wherein the rotating speed calculation formula is
Wherein, in the step (A),
is the initial rotational speed of the fan 14,
the standard humidity value is used as the standard humidity value,
a detected humidity value for the first compartment;
a3: if it is detected
And is and
in addition to the adjustment of the rotation speed in A2, the downward movement distance of the upper filter plate 16 in the first compartment is adjusted by the downward movement distance formula
Wherein
For the vertical distance between the lowest filtration pore of the upper filtration plate 16 and the highest filtration pore of the lower filtration plate 15, when L is known, the start time of the liquid pump can be determined, so that the piston rod moves the upper filtration plate 16 downwards to a proper position under the hydraulic action, and the transmittance of water drops to the filtration plates is reduced.
The downshifting distance formula in A3 can be further adjusted to
And i denotes the ith compartment.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a surface fabric is separator for weaving based on big data, includes that a plurality of compartments and surface fabric separate the system, its characterized in that: a bottom plate (1) is arranged inside the plurality of compartments, a plurality of water collecting pipelines (7) are arranged inside the bottom plate (1), supports (10) are arranged above the plurality of water collecting pipelines (7), a cover plate (2) is arranged above the supports (10), the bottom of the cover plate (2) is fixedly connected with the tops of the supports (10), fabrics (11) are arranged above the plurality of supports (10), a plurality of exhaust pipes (4) are arranged on one side of each compartment, a dehumidifying net (5) is arranged inside one end, located outside each compartment, of each exhaust pipe (4), a fan (14) is arranged at one end, located inside each compartment, of each exhaust pipe (4), a motor is electrically connected in the middle of each fan (14), a display (6) is arranged on one side, located on the leftmost side, of each fan (14), and a humidity detector (13) is arranged inside each compartment, the moisture detector (13) is fixed on the lower surface of the cover plate (2), a lower fixing plate (8) is arranged in the vertical crossing direction of the water collecting pipeline (7), a lower filter plate (15) is fixed inside the lower fixing plate (8), an upper fixing plate (9) is fixed below the cover plate (2), the upper fixing plate (9) is positioned above the lower fixing plate (8), an upper filter plate (16) is arranged in the middle of the upper fixing plate (9), the right side of the upper filter plate (16) is connected with the left side of the lower filter plate (15) in a sliding manner, a plurality of filter holes are formed in the upper filter plate (16) and the lower filter plate (15), a baffle is arranged above the upper filter plate (16), a group of hydraulic cylinders (3) are installed on the upper surface of the upper fixing plate (9) of the cover plate (2), and piston rods are connected inside the hydraulic cylinders (3) in a sliding manner, the bottom end of the piston rod is fixedly connected with the upper end of the baffle, and the pipeline of the hydraulic cylinder (3) is connected with a liquid pump;
the fabric separation system comprises a detection module, a judgment module, a data statistics module and an operation module, wherein the detection module comprises a humidity detection module and an air volume collection module, the judgment module comprises a judgment value setting module, a humidity value secondary judgment module and an air volume grade judgment module, the data statistics module comprises a data transmission module, a downward movement distance calculation module, a rotating speed calculation module and a time setting module, and the operation module comprises a rotating speed adjustment module, a filter plate downward movement module and a start-stop module.
2. A big data based fabric separating device for spinning according to claim 1, wherein: the detection module is electrically connected with the inside of the display (6), the detection module is electrically connected with the judgment module, and the judgment module is in signal connection with the data statistics module;
the detection module is used for detecting indoor humidity and introduced air volume when the compartment dries the fabric (11), the judgment module is used for logically comparing humidity and air volume data, the data statistics module is used for calculating specific results of the rotating speed of the fan (14) and the downward movement distance of the upper filter plate (16), and the operation module is used for executing results.
3. A big data based fabric separating device for spinning according to claim 2, wherein: the detection module is in signal connection with the judgment module, the humidity detection module is in signal connection with the humidity detectors (13) in the plurality of compartments, and the air volume collection module is in signal connection with the fan (14);
the humidity detection module is used for detecting the humidity in each compartment by the humidity detector (13) and sequentially transmitting a humidity detection value to the inside of the display (6) according to the serial number of the compartment, the air volume collection module is used for collecting air volume data according to the initial rotating speed of the fan (14) and transmitting the air volume data to the inside of the display (6) through the air volume grade judgment module, the air volume grade judgment module is used for carrying out grade division on the collected air volume data, the judgment value setting module is used for setting an air volume grade judgment value and setting a standard humidity judgment value, and the humidity value secondary judgment module is used for detecting the humidity value again.
4. A big data based fabric separating device for spinning according to claim 3, wherein: the data counting module is electrically connected with the operation module, the time setting module is electrically connected with the humidity detector (13) through the data transmission module, and the downward moving distance calculating module and the rotating speed calculating module are both electrically connected with the humidity detecting module;
the data transmission module is used for transmitting the calculation result and the data of the set numerical value, the downward movement distance calculation module is used for moving the lower filter plate (15) according to the humidity detection result, the rotating speed calculation module is used for calculating the rotating speed of the fan (14) according to the humidity and air quantity detected by the first compartment, and the time setting module is used for setting the interval time when the humidity detector (13) detects the humidity in the corresponding compartment for the second time.
5. A big data based fabric separating device for spinning according to claim 4, wherein: the filter plate downward movement module is electrically connected with a corresponding liquid pump through a downward movement distance calculation module;
the rotating speed adjusting module is used for controlling the rotating speed of a fan (14) connected with the motor, the filter plate downward moving module is used for adjusting the downward moving distance of an upper filter plate (16) driven by a piston rod, and the start-stop module is used for starting and stopping the fabric separating system.
6. A method of operating a fabric separation system based on a big data fabric separation device according to any of the preceding claims, characterized in that: the operation steps of the fabric separation system are as follows:
s1: the fabric which is dyed and subjected to the post-treatment process is placed in a plurality of compartments for air flow drying, so that the color and quality of the dyed finished product of the fabric (11) are effectively guaranteed;
s2: starting the starting and stopping module, starting the fabric separating system, enabling the fan (14) to rotate at a standard rotating speed, enabling external air flow to enter a first compartment through the exhaust pipe (4), enabling the air flow to enter the other compartment through a right filter plate of the first compartment, preventing excessive water drops from entering the inside of the compartment along with the air flow, and enabling the air flow to enter the next compartment to blow the fabric (11);
s3: sequencing a plurality of compartments shown in the figure in the system, wherein the specific names from left to right are a first compartment, a second compartment, a third compartment and a last compartment, and marking the compartments as n, wherein n can take 1, 2, 3 and the last compartment serial number;
s4: a time setting module in the data statistics module sets humidity detection modules to respectively detect the humidity in corresponding compartments by the humidity detectors (13) after t time of system operation, the air volume collection module also starts to work to collect air volume data, and before the system operation is finished, the humidity detectors (13) detect the humidity in the corresponding compartments at intervals of t and update related data;
s5: wherein, the display (6) distinguishes and displays the air output grade result and the detected humidity value S detected in each compartment;
s6, before displaying data, the detection result is transmitted to the judgment module, and then whether to adjust the rotating speed of the fan (14) and whether to move the upper filter plate (16) downwards are determined according to the judgment result;
s7: according to the result judged in the judging module, if the result accords with the normal humidity value range, the data transmission module in the data statistical module directly transmits the result NO to the operation module, the rotating speed of the fan (14) and the upper filter plate (16) are not changed, if the result does not accord with the normal humidity value range, the downward movement distance calculation module and the rotating speed calculation module respectively perform related data calculation, the calculation results are respectively transmitted to the rotating speed adjusting module and the filter plate downward movement module, and the fan (14) and the upper filter plate (16) respectively perform corresponding adjustment;
s8: after the related operation is finished, after the time interval t, the humidity value secondary judgment module detects the internal humidity of the partition again, and if the internal humidity does not accord with the normal humidity value range, the filter plate and the air volume are required to be adjusted again;
s9: until the value detected by the compartment internal humidity detector (13) is lower than
And when the system is started, the start-stop module is closed, and the system stops working.
7. The method of operating a fabric separation system of a big data based fabric separation device for textile use according to claim 6, wherein: the specific operation steps of the S6 are as follows:
s61: before the judgment module works, the judgment value of the air volume grade and the standard humidity value are firstly carried out
Firstly inputting the humidity and the air volume of the first compartment into a judgment value setting module, then carrying out humidity detection and air volume detection of the first compartment by the judgment module, simultaneously carrying out humidity value S detection of the second compartment and corresponding humidity values S detection of other compartments, and using the detection data to detect
The form is input into a display (6);
s62: acquiring primary air quantity according to the initial rotating speed of the fan (14)
At the time of obtaining
And
wherein
And 2, judging the air volume grade and the humidity value, and determining whether to adjust the rotating speed and the moving distance;
s63: the initial air quantity
Setting the air quantity grade to I grade, subsequently judging the grade of the air quantity F again if the rotating speed is adjusted, and if the rotating speed is adjusted, judging the grade of the air quantity F again
When the wind rate is in class II, if
When the air volume level is in level III, the air volume collecting module detects the air volume level
The corresponding grade I is transmitted to the display (6) firstly, and if the rotating speed in the subsequent operation module is changed, the grade result in the display (6) is changed;
s64: according to the obtained
And
the rotational speed of the fan (14) and the down shift command NO or YES operation are judged.
8. The method of operating a fabric separation system of a big data based fabric separation device for textile use according to claim 7, wherein: the operation judgment comprises the following specific steps:
a1: in that
If it is detected
Is lower than
Then it is in accordance with normalThe humidity value range gives out a command 'NO', and the rotating speed and the filter plate move downwards without any change;
a2: if it is detected
And is and
when the filter plate is in use, a command YES is sent, the rotating speed adjusting module adjusts the rotating speed of the fan (14), the filter plate does not move downwards, and meanwhile, the rotating speed calculating module calculates the rotating speed, wherein the rotating speed calculation formula is
Wherein, in the step (A),
is the initial rotational speed of the fan (14),
the standard humidity value is used as the standard humidity value,
a detected humidity value for the first compartment;
a3: if it is detected
And is and
in addition to the rotational speed adjustment in A2, the downward movement distance of the upper filter plate (16) in the first compartment is adjusted by the downward movement distance formula
Wherein
The vertical distance between the filtering holes at the lowest part of the upper filtering plate (16) and the filtering holes at the highest part of the lower filtering plate (15) can be determined after the known L, so that the piston rod can make the upper filtering plate (16) move downwards to a proper position under the hydraulic action, and the transmittance of water drops to the filtering plates can be reduced.
9. The method of operating a fabric separation system for a big data based fabric separation device for textile use according to claim 8, wherein: the downshifting distance formula in A3 can be further adjusted to
And i represents the ith compartment.
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|---|---|---|---|---|
| GB1500634A (en) * | 1975-06-18 | 1978-02-08 | Measurex Corp | Temperature control system for textile tenter frame apparatus |
| CN111156808A (en) * | 2020-01-09 | 2020-05-15 | 李钦祥 | Drying device for spinning |
| CN211372996U (en) * | 2019-12-17 | 2020-08-28 | 上海佳嘉清洗有限公司 | Drying equipment is used in fabrics processing |
| CN113479676A (en) * | 2021-09-08 | 2021-10-08 | 南通东方脱脂纱布有限公司 | Intelligent fabric rolling equipment with fabric trowelling function |
| CN113481674A (en) * | 2021-09-08 | 2021-10-08 | 南通顺尔盛纺织科技有限公司 | Intelligent fabric humidifying device |
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2021
- 2021-10-11 CN CN202111179267.8A patent/CN113739527B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1500634A (en) * | 1975-06-18 | 1978-02-08 | Measurex Corp | Temperature control system for textile tenter frame apparatus |
| CN211372996U (en) * | 2019-12-17 | 2020-08-28 | 上海佳嘉清洗有限公司 | Drying equipment is used in fabrics processing |
| CN111156808A (en) * | 2020-01-09 | 2020-05-15 | 李钦祥 | Drying device for spinning |
| CN113479676A (en) * | 2021-09-08 | 2021-10-08 | 南通东方脱脂纱布有限公司 | Intelligent fabric rolling equipment with fabric trowelling function |
| CN113481674A (en) * | 2021-09-08 | 2021-10-08 | 南通顺尔盛纺织科技有限公司 | Intelligent fabric humidifying device |
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