CN114877953B - Multistage regulation spinning formula starching and finishing control system - Google Patents
Multistage regulation spinning formula starching and finishing control system Download PDFInfo
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- CN114877953B CN114877953B CN202210810477.0A CN202210810477A CN114877953B CN 114877953 B CN114877953 B CN 114877953B CN 202210810477 A CN202210810477 A CN 202210810477A CN 114877953 B CN114877953 B CN 114877953B
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- 238000009987 spinning Methods 0.000 title claims abstract description 10
- 230000033228 biological regulation Effects 0.000 title claims description 6
- 238000009955 starching Methods 0.000 title description 12
- 238000004513 sizing Methods 0.000 claims abstract description 126
- 238000003825 pressing Methods 0.000 claims abstract description 53
- 238000001514 detection method Methods 0.000 claims abstract description 52
- 230000000694 effects Effects 0.000 claims abstract description 38
- 239000011521 glass Substances 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 239000004744 fabric Substances 0.000 claims description 116
- 238000000034 method Methods 0.000 claims description 37
- 238000012545 processing Methods 0.000 claims description 33
- 239000007788 liquid Substances 0.000 claims description 27
- 230000006698 induction Effects 0.000 claims description 26
- 239000002002 slurry Substances 0.000 claims description 26
- 238000013461 design Methods 0.000 claims description 25
- 239000003795 chemical substances by application Substances 0.000 claims description 19
- 238000007405 data analysis Methods 0.000 claims description 13
- 230000001502 supplementing effect Effects 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 12
- 238000004458 analytical method Methods 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 5
- 238000004364 calculation method Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 2
- 238000009990 desizing Methods 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 claims 2
- 238000012360 testing method Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011538 cleaning material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000002151 serous membrane Anatomy 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D11/00—Component parts of measuring arrangements not specially adapted for a specific variable
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a multistage adjustment spinning type sizing and finishing control system which comprises a main control box and a sizing treatment system, wherein a control box is arranged on the rear side of the main control box, a group of sliding plates are slidably connected inside the control box, an upper frame is fixed at the upper end of the group of sliding plates, a detection frame is fixed on the upper surface of the control box, a first support and a second support are respectively arranged at the front end and the rear end of the control box, a first transmission roller is connected to an inner bearing of the first support, a second transmission roller is connected to an inner bearing of the second support, motors are fixed at one ends of the first transmission roller and the second transmission roller, a glass plate is fixed above the detection frame, a hole is formed in the middle of the glass plate, a first pressing plate and a second pressing plate are arranged above the glass plate, two ends of the first pressing plate and the second pressing plate are slidably connected with two inner sides of the detection frame, the first pressing plate and the second pressing plate are both of a telescopic structure, and the device solves the problem of poor sizing effect at present.
Description
Technical Field
The invention relates to the technical field of sizing, in particular to a multi-stage regulation spinning type sizing and finishing control system.
Background
Carry out the starching to the curtain cloth of same batch and handle and can strengthen fibre adhesion cohesion to form the firm serous membrane of one deck on the yarn surface, make the yarn become closely and smooth, before dispatching from the factory, should carry out corresponding starching to the toughness of curtain cloth and handle, but often the phenomenon that the starching is excessive or the starching is not enough takes place, how accurate starching effect who improves the cleaning material nevertheless, and the use field that cooperates the curtain cloth carries out accurate starching, the problem that the skilled person needs a urgent need to solve always.
Disclosure of Invention
The invention aims to provide a multi-stage regulation spinning type sizing and finishing control system to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a control system is maintained in multistage adjustment spinning formula starching, includes master control case and starching processing system, the rear side of master control case is provided with the control box, the inside sliding connection of control box has a set of slide, and is a set of the upper end of slide is fixed with the upper bracket, the upper surface department of control box is fixed with the test rack, both ends are provided with support one and support two respectively around the control box, the inside bearing of support one is connected with passes roller one, the inside bearing of support two is connected with passes roller two, the one end department that passes roller one and pass roller two all is fixed with the motor, the test rack top is fixed with the glass board, the hole has been seted up at the middle part of glass board, the top of glass board is provided with clamp plate one and clamp plate two, the both ends of clamp plate one and clamp plate two and the inside both sides sliding connection of test rack, clamp plate one is extending structure with clamp plate two.
The invention further discloses that a group of fixed rods are arranged in the middle of the upper frame, a hydraulic cylinder is fixed on the group of fixed rods, a push rod is fixedly connected to the output end of the hydraulic cylinder, a scanner is fixed on the side wall of the glass plate, a hollow groove is formed in the inner part of the second pressing plate, a fixed plate is installed in the middle of the inner part of the hollow groove, a plurality of shifting pieces are hinged to the lower part of the fixed plate, an induction spring is fixed between the middle of the plurality of shifting pieces and the left wall of the hollow groove, a processing box is arranged on the right lower part of the second conveying roller, a water tank and a pulp box are arranged on the outer side of the processing box, the inner part of the pulp box is divided into a pulp feeding cavity and a pulp eliminating cavity, pulp is filled in the pulp feeding cavity, and a softener is filled in the pulp eliminating cavity.
The invention further discloses that the sizing processing system comprises a detection module, a data processing module and a repairing module, wherein the detection module comprises a clamping module, a thickness detection module and a pressing module, the clamping module comprises a flattening unit and a concave-convex sensing unit, the pressing module comprises a depth control unit and a timing unit, the data processing module comprises a data analysis module and an instruction design module, and the repairing module comprises a transmission module, a sizing supplementing module and a sizing eliminating module;
the automatic slurry feeding device is characterized in that the flattening unit is electrically connected with the first pressing plate and the second pressing plate, the concave-convex sensing unit is electrically connected with the sensing spring, the thickness detection module is electrically connected with the scanning machine, the depth control unit is electrically connected with the hydraulic cylinder, the timing unit is electrically connected with the thickness detection module, the data processing module is installed inside the main control box, the transmission module is electrically connected with the motor, the slurry supplementing module is electrically connected with the slurry feeding cavity, and the slurry eliminating module is electrically connected with the slurry eliminating cavity.
The invention further discloses an operation method of the sizing treatment system, which comprises the following steps:
s1: placing the sized and dried cord fabric on a glass plate, controlling one side of a pair of cord fabrics of a pressing plate to be fixed by a clamping module, moving a pressing plate II rightwards from the right side of the pressing plate I, leveling the cord fabric on the glass plate, and detecting concave-convex points on the upper surface of the leveled cord fabric by a concave-convex sensing unit in the leveling process to determine whether the cord fabric is excessively sized;
s2: after the right ends of the cord fabric on the two pairs of glass plates of the pressing plate are fixed, the scanner collects cord fabric thickness data through a thickness detection module, the cord fabric thickness data are marked as H, and then the system detects the toughness of the cord fabric;
s3: the data analysis module analyzes the concave-convex data and the toughness detection data and analyzes the sizing effect of the cord fabric after primary sizing;
s4: and (3) repairing the cord fabric according to the sizing effect by the instruction design module, so that the detected cord fabric achieves the optimal sizing effect, adjusting the sizing agent proportion during primary sizing, detecting the system again, repeating the steps from S1 to S3 until the optimal sizing effect is determined, stopping the detection of the system, determining the sizing agent proportion during primary sizing, and further achieving the optimal sizing effect.
The present invention further provides a method for detecting the concave-convex sensing unit in S1, including:
the left side of the cord fabric on the pair of glass plates of the pressing plate is fixed, the right side of the lower end of the second pressing plate flattens the cord fabric, meanwhile, in the process that the cord fabric is flattened, the stirring sheet in the second pressing plate detects the degree of obstruction of the surface of the cord fabric, the degree of obstruction is used for indicating that after one sizing process is finished, if the proportion of sizing agent is high, the slurry is easy to condense on the upper surface of the cord fabric, particles protruding out of the upper surface of the cord fabric are formed, leftward thrust is exerted on the right movement of the stirring sheet due to the formation of the particles, the induction spring induces the stress of the stirring sheet, and the force is transmitted to the concave-convex induction unit in a force form.
The invention further describes that the degree of obstruction of the concave-convex sensing unit is calculated according to data transmitted by the sensing spring, and the degree of obstruction is marked as Z, and the calculation formula is as follows:
wherein,
f max is the maximum pressure value of the induction spring, n is the total number of the induction springs, T is the total time of the induction spring detection, j is the arrangement serial number of the induction springs, F j The product sum value of the pressure and the corresponding maintaining time change of the jth induction spring in the moving process is obtained, m is the number of times of pressure change of one induction spring in the moving process, i is the sequence number of the change times, f i For the pressure value at which the ith change occurs, t i The holding time when the ith pressure change occurs is 20%<Z is less than or equal to 1, which indicates that the number of particles is too large, and the whole effect of excessive sizing is presented.
Further, the present invention provides a method for detecting S2, comprising:
s21: when the cloth with good toughness after sizing is placed on the holes for toughness detection, the thickness H of the cloth is measured 0 And the push module controls the push rod in the hydraulic cylinder to move in V 0 Down moving speed and cloth contact and downward extrusion depth L 0 After the distance, the push rod retracts, and the cloth returns to the initial state within the time T;
s22: when the depth control unit obtains the H value, the push rod will be V 0 The downward moving speed of the movable part is contacted with the cord fabric in the fixed hole, and the cord fabric at the contact part is downwards extruded to a depth L which is in direct proportion to the thickness, wherein
Push rod retractionAt the moment, the scanner carries out curved surface comparison on the extruded concave surface of the curtain cloth through the glass plate, and the timing unit carries out timing when the lower end of the push rod is separated from the concave surface, so that the time required by the concave surface to be restored to the state in the range of the initial plane is obtained and recorded as T 0 In terms of T 0 The value represents the toughness of the cord fabric.
As further illustrated by the present invention, the data analysis module pairs Z and T 0 The analysis process is as follows:
a1: when the Z is less than or equal to 1 by 20 percent, the size in primary sizing is higher, so that the size is adhered to the cord fabric, the size is changed into particles after drying is finished and is fixed on the surface of the cord fabric, excessive sizing is determined, and an instruction A is sent to an instruction design module;
a2: when Z is more than or equal to 0 and less than or equal to 20 percent, the pulp amount in primary sizing is not excessive, but T is required to be combined 0 Judging whether the amount of the slurry is proper or small in the primary sizing process;
when 0 is present<T 0 When the value is less than or equal to T, the recovery time of the concave surface is within a normal range, the toughness is good, the sizing effect is considered to be good, and an instruction B is sent to an instruction design module;
when T is 0 >And T, the concave surface is not recovered to the range of the initial plane within the specified time, the toughness is poor, the sizing effect is considered to be poor, the sizing is insufficient, and an instruction C is sent to the instruction design module.
The invention further illustrates that the specific steps of the instruction design module are as follows:
s41: when an instruction A is received, the transmission module is started, the detected cord fabric enters the inside of the processing box, water enters the inside of the processing box, meanwhile, the pulp eliminating module controls the pulp eliminating cavity to supply liquid to the inside of the processing box, the input proportion of the softener is in direct proportion to the Z value, and meanwhile, in one sizing procedure, the proportion of the pulp is reduced, so that the optimal sizing effect of the subsequent cord fabric is realized;
s42: when the instruction B is received, the transmission module is started, the detected cord fabric enters the processing box, a worker directly picks up the cord fabric from the processing box, and the proportion of the slurry in primary sizing is maintained when the same batch of cord fabric is sized;
s43: when an instruction C is received, the transmission module is started, the water tank supplies water to the inside of the treatment tank, and the slurry supplementing module controls the slurry supplementing cavity to supply liquid to the treatment tank, wherein the liquid supply amount and the liquid supply amount are T 0 And the sizing agent is in direct proportion, the sizing agent amount in sizing is increased in one sizing procedure, after sizing is finished, detection is performed again, when the detection reaches the level B, the sizing agent proportion is determined, and the cord fabric in the same subsequent batch is sized by adopting the determined sizing agent proportion.
The invention further discloses that the clamping module is used for detecting clamping of the curtain cloth and concave-convex condition of the surface, the thickness detection module is conveniently used for detecting the thickness of the curtain cloth and controlling the scanner to observe the recovery condition of the concave surface, the pressing module is used for detecting the toughness of the cloth on the hole, the data analysis module is used for analyzing the detection data and judging the sizing effect, the instruction design module is used for carrying out special subsequent repair instruction design according to the sizing effect judgment result and adjusting the size proportion in the primary sizing process, and the repair module is used for detecting size adjustment of the curtain cloth so as to improve the toughness of the detected cloth.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, by adopting the sizing treatment system, after the cord fabric is sized once, the sizing effect is detected, and the detected cord fabric is repaired by the size and the size proportion in the sizing process is increased according to the sizing effect, so that the sizing effect of the cord fabric is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic left side view of the overall structure of the present invention;
FIG. 3 is a schematic view of the internal structure of the second pressing plate of the present invention;
FIG. 4 is a schematic diagram of the system of the present invention;
in the figure: 1. a master control box; 2. a control box; 3. a motor; 4. a first bracket; 5. a second bracket; 6. a first transmission roller; 7. pressing a first plate; 8. putting on a shelf; 9. a hydraulic cylinder; 10. a second transmission roller; 11. a scanner; 12. pressing a second plate; 13. a glass plate; 14. a treatment tank; 15. a water tank; 16. a pulp box; 17. a hole; 18. a fixing plate; 19. a shifting sheet; 20. a sensing spring.
Detailed Description
The present invention will be described in further non-limiting detail with reference to the following preferred embodiments and accompanying drawings. It should be apparent that the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides a control system is maintained in multistage regulation spinning formula starching, including master control case 1 and starching processing system, the rear side of master control case 1 is provided with control box 2, the inside sliding connection of control box 2 has a set of slide, the upper end of a set of slide is fixed with upper bracket 8, the upper surface department of control box 2 is fixed with the test rack, both ends are provided with support one 4 and support two 5 respectively around the control box, the inside bearing of support one 4 is connected with passes roller one 6, the inside bearing of support two 5 is connected with passes roller two 10, the one end department of passing roller one 6 and passing roller two 10 all is fixed with motor 3, the test rack top is fixed with glass board 13, hole 17 has been seted up at the middle part of glass board 13, the top of glass board 13 is provided with clamp plate one 7 and clamp plate two 12, the both ends of clamp plate one 7 and clamp plate two 12 and the inside both sides sliding connection of test rack, clamp plate one 7 and clamp plate two 12 are extending structure.
The centre of upper bracket 8 is provided with a set of dead lever, be fixed with hydraulic cylinder 9 on a set of dead lever, the output fixedly connected with push rod of hydraulic cylinder 9, be fixed with scanner 11 on the lateral wall of glass board 13, the dead slot has been seted up to the inside of clamp plate two 12, install fixed plate 18 in the middle of the dead slot is inside, the below of fixed plate 18 articulates there are a plurality of plectrums 19, be fixed with induction spring 20 between the centre of a plurality of plectrums 19 and the left wall of dead slot, pass the right side below of roller two 10 and be provided with and handle case 14, the outside of handling case 14 is provided with water tank 15 and thick liquid case 16, the inside of thick liquid case 16 divide into dressing chamber and disappearing the thick liquid chamber, the dressing intracavity is filled with the thick liquid, it is filled with the softener to disappear the thick liquid intracavity.
The sizing processing system comprises a detection module, a data processing module and a repair module, wherein the detection module comprises a clamping module, a thickness detection module and a pressing module, the clamping module comprises a flattening unit and a concave-convex sensing unit, the pressing module comprises a depth control unit and a timing unit, the data processing module comprises a data analysis module and an instruction design module, and the repair module comprises a transmission module, a slurry supplementing module and a slurry eliminating module;
the flattening unit is electrically connected with the first pressing plate 7 and the second pressing plate 12, the concave-convex sensing unit is electrically connected with the sensing spring 20, the thickness detection module is electrically connected with the scanner 11, the depth control unit is electrically connected with the hydraulic cylinder 9, the timing unit is electrically connected with the thickness detection module, the data processing module is installed inside the main control box 1, the transmission module is electrically connected with the motor 3, the pulp supplementing module is electrically connected with the sizing cavity, and the pulp eliminating module is electrically connected with the pulp eliminating cavity.
The operation method of the sizing treatment system comprises the following steps:
s1: placing the sized and dried cord fabric on a glass plate 13, controlling a first pressing plate 7 to fix one side of the cord fabric by a clamping module, moving a second pressing plate 12 rightwards from the right side of the first pressing plate 7, leveling the cord fabric on the glass plate 13, and detecting concave-convex points on the upper surface of the leveled cord fabric by a concave-convex sensing unit in the leveling process to determine whether the cord fabric is excessively sized;
s2: after the pressing plate II 12 fixes the right end of the cord on the glass plate 13, the scanner 11 collects cord thickness data through a thickness detection module, the cord thickness data is marked as H, and then the system detects the toughness of the cord;
s3: the data analysis module analyzes the concave-convex data and the toughness detection data and analyzes the sizing effect of the cord fabric after primary sizing;
s4: and (3) repairing the cord fabric according to the sizing effect by the instruction design module, so that the detected cord fabric achieves the optimal sizing effect, adjusting the sizing agent proportion during primary sizing, detecting the system again, repeating the steps from S1 to S3 until the optimal sizing effect is determined, stopping the detection by the system, determining the sizing agent proportion during primary sizing, and further achieving the optimal sizing effect.
The detection method of the concave-convex sensing unit in S1 is as follows:
the left side of the cord fabric on the glass plate 13 is fixed by the first pressing plate 7, the cord fabric is leveled by the right side of the lower end of the second pressing plate 12, meanwhile, in the process that the cord fabric is leveled, the blocking degree of the surface of the cord fabric by the shifting sheet 19 in the second pressing plate 12 is detected, the blocking degree is used for showing that after one sizing process is finished, if the proportion of the sizing agent is higher, the sizing agent is easy to condense on the upper surface of the cord fabric, particles protruding out of the upper surface of the cord fabric are formed, leftward thrust is applied to the right movement of the shifting sheet 19 due to the formation of the particles, the stress of the shifting sheet 19 is induced by the induction spring 20, and the induction spring transmits the force to the concave-convex induction unit in a force form.
The concave-convex sensing unit calculates the degree of obstruction according to the data transmitted by the sensing spring 20, and the degree of obstruction is marked as Z, and the calculation formula is as follows:
wherein,
f max is the maximum pressure value applied to the induction spring 20, n is the total number of the induction springs 20, T is the total time of detection of the induction springs 20, j is the serial number of the induction springs 20, and F j Is the sum of the products of the pressure of the jth induction spring 20 during the moving process and the corresponding maintaining time change, m is the number of times of pressure change of one induction spring 20 during the moving process, i is the sequence number of the change times, f i For the pressure value at which the ith change occurs, t i The maintenance time when the ith pressure change occurs is 20%<Z is less than or equal to 1, which indicates that the number of particles is too large, and the whole effect of excessive sizing is presented.
The detection process of S2 is as follows:
s21: the toughness is good after sizingWhen the cloth is placed on the hole 17 for toughness detection, the thickness H of the cloth is measured 0 And the pressing module controls the push rod in the hydraulic cylinder 9 to move in V 0 Down moving speed and cloth contact and downward extrusion depth L 0 After the distance, the push rod retracts, and the cloth returns to the initial state within the time T;
s22: when the depth control unit obtains the H value, the push rod will be V 0 Is brought into contact with the curtain in the fixed hole 17 and the curtain in the contact is pressed down to a depth L proportional to the thickness, wherein
The push rod retracts, at the moment, the scanner 11 performs curved surface comparison on the concave surface of the cord fabric extruded through the glass plate 13, and the timing unit performs timing when the lower end of the push rod is separated from the concave surface, so that the time required by the concave surface to return to the state within the range of the initial plane is recorded as T 0 In terms of T 0 The value represents the toughness of the cord fabric.
Data analysis Module Pair Z and T 0 The analysis process is as follows:
a1: when the Z is less than or equal to 1 by 20 percent, the size in primary sizing is higher, so that the size is adhered to the cord fabric, the size is changed into particles after drying is finished and is fixed on the surface of the cord fabric, excessive sizing is determined, and an instruction A is sent to an instruction design module;
a2: when Z is more than or equal to 0 and less than or equal to 20 percent, the pulp amount in primary sizing is not excessive, but T is required to be combined 0 Judging whether the amount of the slurry is proper or small in the primary sizing process;
when 0 is present<T 0 When the value is less than or equal to T, the recovery time of the concave surface is within a normal range, the toughness is good, the sizing effect is considered to be good, and an instruction B is sent to an instruction design module;
when T is 0 >And T, the concave surface is not recovered to the range of the initial plane within the specified time, the toughness is poor, the sizing effect is considered to be poor, the sizing is insufficient, and an instruction C is sent to the instruction design module.
The specific steps of the instruction design module are as follows:
s41: when an instruction A is received, the transmission module is started, the detected cord fabric enters the inside of the processing box 14, water enters the inside of the processing box 14, meanwhile, the pulp elimination module controls the pulp elimination cavity to supply liquid into the processing box 14, the input proportion of the softener is in direct proportion to the Z value, and meanwhile, in the primary sizing process, the proportion of the pulp is reduced, so that the optimal sizing effect of the subsequent cord fabric is realized;
s42: when the instruction B is received, the transmission module is started, the detected cord fabric enters the inside of the processing box 14, a worker directly picks up the cord fabric from the inside of the processing box 14, and meanwhile, when the same batch of cord fabric is sized, the proportion of the sizing liquid in one sizing is maintained;
s43: when receiving the instruction C, the transmission module is started, the water tank 15 supplies water to the inside of the treatment box 14, and the slurry supplementing module controls the slurry supplementing cavity to supply liquid to the inside of the treatment box 14, wherein the liquid supply amount and T are the same as the liquid supply amount 0 And the sizing agent is in direct proportion, the sizing agent amount in sizing is increased in one sizing procedure, after sizing is finished, detection is performed again, when the detection reaches the level B, the sizing agent proportion is determined, and the cord fabric in the same subsequent batch is sized by adopting the determined sizing agent proportion.
The centre gripping module is used for detecting the centre gripping of curtain cloth and the unsmooth condition on surface, thickness detection module detects with the thickness that conveniently is used for curtain cloth, and control scanner 11 observes the recovering condition of concave surface, press the module and be used for carrying out toughness to the cloth on hole 17 and detect, data analysis module is used for detecting the analysis of data, and carry out the sizing effect and judge, instruction design module is used for carrying out special follow-up repair instruction design according to sizing effect judged result, and the thick liquid proportion adjustment of sizing in-process once, repair module is used for detecting the thick liquid volume adjustment of curtain cloth, in order to improve the toughness that detects the cloth.
In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description of the present invention, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.
Finally, it should be pointed out that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: it is to be understood that modifications may be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions may be made in some technical features thereof, without departing from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. A multistage regulation spinning type sizing and finishing control system comprises a main control box (1) and a sizing treatment system, and is characterized in that: the detection device is characterized in that a control box (2) is arranged on the rear side of the main control box (1), a group of sliding plates is connected inside the control box (2) in a sliding mode, an upper frame (8) is fixed at the upper end of the group of sliding plates, a detection frame is fixed on the upper surface of the control box (2), a first support (4) and a second support (5) are respectively arranged at the front end and the rear end of the control box, a first transmission roller (6) is connected to an inner bearing of the first support (4), a second transmission roller (10) is connected to an inner bearing of the second support (5), a motor (3) is fixed at one end of each of the first transmission roller (6) and the second transmission roller (10), a glass plate (13) is fixed above the detection frame, a hole (17) is formed in the middle of the glass plate (13), a first pressing plate (7) and a second pressing plate (12) are arranged above the glass plate (13), two ends of the first pressing plate (7) and the second pressing plate (12) are connected with two sides inside the detection frame in a sliding mode, and the first pressing plate (7) and the second pressing plate (12) are of a telescopic structure;
a group of fixed rods are arranged in the middle of the upper frame (8), a hydraulic cylinder (9) is fixed on one group of fixed rods, the output end of the hydraulic cylinder (9) is fixedly connected with a push rod, a scanner (11) is fixed on the side wall of the glass plate (13), a hollow groove is formed in the second pressing plate (12), a fixed plate (18) is installed in the middle of the inner part of the hollow groove, a plurality of shifting pieces (19) are hinged below the fixed plate (18), and an induction spring (20) is fixed between the middle of the plurality of shifting pieces (19) and the left wall of the hollow groove;
the sizing processing system comprises a detection module, a data processing module and a repairing module, wherein the detection module comprises a clamping module, a thickness detection module and a pressing module, the clamping module comprises a flattening unit and a concave-convex sensing unit, the pressing module comprises a depth control unit and a timing unit, the flattening unit is electrically connected with a first pressing plate (7) and a second pressing plate (12), the concave-convex sensing unit is electrically connected with a sensing spring (20), the thickness detection module is electrically connected with a scanner (11), the depth control unit is electrically connected with a hydraulic cylinder (9), and the timing unit is electrically connected with the thickness detection module;
the operation method of the sizing treatment system comprises the following steps:
s1: the sized and dried cord fabric is placed on a glass plate (13), a clamping module firstly controls a first pressing plate (7) to fix one side of the cord fabric, a second pressing plate (12) moves rightwards from the right side of the first pressing plate (7) and levels the cord fabric on the glass plate (13), in the leveling process, a concave-convex sensing unit detects concave-convex points on the upper surface of the leveled cord fabric and determines whether the cord fabric is excessively sized, the detection method of the concave-convex sensing unit in S1 is that the first pressing plate (7) fixes the left side of the cord fabric on the glass plate (13), the right side of the lower end of the second pressing plate (12) levels the cord fabric, and simultaneously in the cord fabric leveling process, a poking sheet (19) in the second pressing plate (12) detects the degree of obstruction of the surface of the cord fabric, the degree of obstruction is used for representing after one sizing process, if the proportion of sizing agent is higher, the cord fabric is easy to condense on the upper surface of the cord fabric, particles protruding out of the upper surface are formed, the particles form a force which exerts a right movement of the poking sheet (19), a pushing force on the right movement of the poking sheet (20), and a spring senses the cord fabric and transmits the concave-convex force to the concave-convex sensing unit in a form of a convex sensing unit;
s2: after the right end of the cord fabric on the glass plate (13) is fixed by the second pressing plate (12), the thickness data of the cord fabric is collected by the scanner (11) through the thickness detection module and recorded as H, the toughness of the cord fabric is detected by a later system, and the thickness H of the cloth is measured when the cloth with good toughness after sizing is placed on the hole (17) for toughness detection 0 And the push rod in the hydraulic cylinder (9) is controlled by the pressing module to be V 0 Down moving speed and cloth contact and downward extrusion depth L 0 After the distance is reached, the device can be used,the push rod retracts, and the cloth returns to the initial state within the time T; when the depth control unit obtains the H value, the push rod will be V 0 Is brought into contact with the curtain in the fixed hole (17) and the curtain in contact is pressed down to a depth L proportional to the thickness, wherein
The push rod retracts, the scanner (11) performs curved surface comparison on the squeezed concave surface of the curtain cloth through the glass plate (13), and the timing unit performs timing when the lower end of the push rod is separated from the concave surface to obtain the time required by the concave surface to return to the state in the range of the initial plane, and the time is recorded as T 0 With T 0 The value shows the toughness condition of the cord fabric;
s3: the data analysis module analyzes the concave-convex data and the toughness detection data and analyzes the sizing effect of the cord fabric after primary sizing;
s4: and (3) repairing the cord fabric according to the sizing effect by the instruction design module, so that the detected cord fabric achieves the optimal sizing effect, adjusting the sizing agent proportion during primary sizing, detecting the system again, repeating the steps from S1 to S3 until the optimal sizing effect is determined, stopping the detection by the system, determining the sizing agent proportion during primary sizing, and further achieving the optimal sizing effect.
2. The system as claimed in claim 1, wherein the system comprises: pass the right side below of roller two (10) and be provided with and handle case (14), the outside of handling case (14) is provided with water tank (15) and thick liquid case (16), the inside of thick liquid case (16) is divided into the sizing chamber and is disappeared the thick liquid chamber, the sizing intracavity is filled with the thick liquid, it is filled with the softener to disappear the thick liquid intracavity.
3. A multi-stage regulated spinning sizing and finishing control system as recited in claim 2, further comprising: the data processing module comprises a data analysis module and an instruction design module, and the repair module comprises a transmission module, a slurry supplementing module and a slurry eliminating module;
the data processing module is installed in the main control box (1), the transmission module is electrically connected with the motor (3), the slurry supplementing module is electrically connected with the slurry feeding cavity, and the slurry eliminating module is electrically connected with the slurry eliminating cavity.
4. A multi-stage regulated spinning sizing and dressing control system according to claim 3, wherein: the concave-convex sensing unit carries out obstruction degree calculation according to data transmitted by the sensing spring (20), and the calculation formula is marked as Z and is as follows:
wherein,
f max is the maximum pressure value borne by the induction spring (20), n is the total number of the induction springs (20), T is the total time detected by the induction spring (20), j is the arrangement serial number of the induction spring (20), F j The sum of the products of the pressure and the corresponding maintaining time change of the jth induction spring (20) in the moving process is taken as the value, m is the number of times of pressure change of one induction spring (20) in the moving process, i is the sequence number of the change times, f is the sequence number of the change times i For the pressure value at which the i-th change occurs, t i The maintenance time when the ith pressure change occurs is 20%<Z is less than or equal to 1, which indicates that the number of particles is too large, and the whole effect of excessive sizing is presented.
5. The system as claimed in claim 4, wherein the system comprises: the data analysis module pair Z and T 0 The analytical procedure was as follows:
a1: when the Z is more than 20% and less than or equal to 1, indicating that the pulp amount in primary sizing is higher, causing the pulp to be bonded on the cord fabric, after drying, changing the pulp into particles to be fixed on the surface of the cord fabric, determining that the pulp is excessive, and sending an instruction A to an instruction design module;
a2: when Z is more than or equal to 0 and less than or equal to ZWhen 20%, it means that the amount of the sizing agent in one sizing is not excessive, but T needs to be bonded 0 Judging whether the amount of the slurry is proper or small in the primary sizing process;
when 0 is present<T 0 When the value is less than or equal to T, the recovery time of the concave surface is within a normal range, the toughness is good, the sizing effect is considered to be good, and an instruction B is sent to an instruction design module;
when T is 0 >And T, indicating that the concave surface cannot be recovered to the range of the initial plane within the specified time, determining that the toughness is poor, determining that the sizing effect is poor, mainly determining that the sizing is insufficient, and sending an instruction C to an instruction design module.
6. The system as claimed in claim 5, wherein the system comprises: the instruction design module comprises the following specific steps:
s41: when an instruction A is received, the transmission module is started, the detected cord fabric enters the inside of the processing box (14), water enters the inside of the processing box (14), the desizing module controls the desizing cavity to supply liquid to the inside of the processing box (14), the input proportion of the softener is in direct proportion to the Z value, and the proportion of the size is reduced in one sizing procedure to realize the optimal sizing effect of the subsequent cord fabric;
s42: when the instruction B is received, the transmission module is started, the detected cord fabric enters the processing box (14), a worker directly picks up the cord fabric from the processing box (14), and the proportion of the slurry in primary sizing is maintained when the same batch of cord fabric is sized;
s43: when an instruction C is received, the transmission module is started, the water tank (15) supplies water to the inside of the processing box (14), the slurry supplementing module controls the slurry supplementing cavity to supply liquid into the processing box (14), and the liquid supply amount and the T liquid supply amount are equal to those of the slurry supplementing cavity 0 And the proportion is in direct proportion, the size amount in sizing is increased in one sizing procedure, after sizing is finished, detection is carried out again, when the detection reaches the level B, the size proportion is determined, and the subsequent cord fabrics in the same batch are sized by adopting the determined size proportion.
7. The system as claimed in claim 6, wherein the system comprises: the utility model discloses a quick-witted cloth, including centre gripping module, thickness detection module, data analysis module, instruction design module, and the unsmooth condition of a sizing process, the centre gripping module is used for detecting the centre gripping of curtain cloth and surperficial unsmooth condition detection, thickness detection module detects with the thickness that conveniently is used for curtain cloth to and control scanner (11) observe the recovery condition of concave surface, press the module and be used for carrying out toughness detection to the cloth on hole (17), data analysis module is used for detecting the analysis of data to carry out the sizing effect and judge, instruction design module is used for carrying out special follow-up repair instruction design according to sizing effect judgement result, and the thick liquid proportion adjustment of a sizing process, the module of repairing is used for detecting the thick liquid volume adjustment of curtain cloth, in order to improve the toughness that detects the cloth.
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| CN116752314B (en) * | 2023-08-17 | 2023-11-07 | 连云港爱仕沃玛技术纺织有限公司 | Textile production sizing device convenient for adding auxiliary agent and application method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US1966097A (en) * | 1933-07-22 | 1934-07-10 | Charles B Johnson | Warp sizing machine |
| CN109868596B (en) * | 2019-03-08 | 2021-06-11 | 绍兴博弈机械设备研发有限公司 | Warp sizing equipment |
| CN110965224B (en) * | 2019-12-06 | 2022-12-13 | 益阳滔溪竹麻林纺科技发展有限公司 | Textile fabric continuous sizing equipment |
| CN214193753U (en) * | 2020-12-31 | 2021-09-14 | 徐州志正装饰材料有限公司 | Sizing device is used in fine cloth processing of glass |
| CN214225954U (en) * | 2021-03-05 | 2021-09-17 | 江苏电子信息职业学院 | Label detection equipment based on electronic information technology |
| CN215403892U (en) * | 2021-08-06 | 2022-01-04 | 秦皇岛皇嘉建材股份有限公司 | Sizing device capable of uniformly sizing for glass fiber yarns |
| CN113578764B (en) * | 2021-09-28 | 2021-12-10 | 南通宝硕纺织品有限公司 | Non-woven fabric production detection device based on Internet of things |
| CN113668125B (en) * | 2021-10-09 | 2021-12-21 | 布鲁希斯纺织用品(南通)有限公司 | Multi-stage adjustment type textile broken yarn monitoring device and method |
| CN114653526B (en) * | 2022-04-01 | 2023-10-20 | 湖北绿宇环保有限公司 | Non-woven fabric production equipment with self-adaptive laminating and packaging functions |
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