CN115012158B - Intelligent fabric textile ironing device convenient to adjust - Google Patents
Intelligent fabric textile ironing device convenient to adjust Download PDFInfo
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- CN115012158B CN115012158B CN202210657860.7A CN202210657860A CN115012158B CN 115012158 B CN115012158 B CN 115012158B CN 202210657860 A CN202210657860 A CN 202210657860A CN 115012158 B CN115012158 B CN 115012158B
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- 238000010409 ironing Methods 0.000 title claims abstract description 140
- 239000004744 fabric Substances 0.000 title claims abstract description 103
- 239000004753 textile Substances 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 229920000742 Cotton Polymers 0.000 claims abstract description 9
- 238000005507 spraying Methods 0.000 claims abstract description 8
- 230000037303 wrinkles Effects 0.000 claims description 82
- 238000003384 imaging method Methods 0.000 claims description 33
- 238000003825 pressing Methods 0.000 claims description 31
- 230000005540 biological transmission Effects 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 14
- 230000014759 maintenance of location Effects 0.000 claims description 13
- 238000007781 pre-processing Methods 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 238000004364 calculation method Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 235000000396 iron Nutrition 0.000 claims 1
- 230000005611 electricity Effects 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/10—Calendering, pressing, ironing, glossing or glazing textile fabrics between flat plates of a press
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an intelligent fabric textile ironing device convenient to adjust, which comprises an ironing mechanism and a fabric ironing system, and is characterized in that: the ironing mechanism comprises an operation table, wherein two ends of the left side of the operation table are respectively connected with a supporting block through threads, a miniature camera is arranged in the supporting blocks, a truss I is fixed on the upper side of the supporting blocks, a scanner is fixed in the middle of the truss I, a humidifying groove is formed in the lower right side of the scanner in the operation table, cotton blocks are arranged in the humidifying groove in an internal mode, a humidifying box is arranged below the operation table, a plurality of spraying pipes are arranged in the humidifying groove, the bottoms of the spraying pipes are connected with an inner pipeline of the humidifying box, and the spraying pipes penetrate through the cotton blocks, and a truss II is arranged on the right side of the truss I.
Description
Technical Field
The invention relates to the technical field of textile, in particular to an ironing device convenient to adjust for intelligent fabric textile.
Background
A large number of folds can be generated in the fabric production process, so that the fabric can be ironed when being further processed, so that the fabric is smooth, in the prior art, most of the fabric is ironed manually, a large amount of labor is consumed, the ironing effect is low, meanwhile, the whole ironing is performed by machines, a small number of folds still appear after ironing when ironing is performed by machines, the phenomenon that the whole fabric is not ironed smoothly is reduced, and therefore, the quality of the whole fabric is reduced. Therefore, an intelligent fabric textile ironing device which has strong design practicability and can automatically adjust ironing scheme according to the degree of wrinkles and is convenient to adjust is necessary.
Disclosure of Invention
The invention aims to provide an intelligent fabric textile ironing device convenient to adjust so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: intelligent fabric textile ironing device convenient to adjust, including ironing mechanism and fabric ironing system, its characterized in that: the utility model provides an ironing mechanism, including the operation panel, there is the supporting shoe at the left side both ends of operation panel respectively through threaded connection, the right side the internally mounted of supporting shoe has miniature camera instrument, the upside of supporting shoe is fixed with truss one, the centre of truss one is fixed with the scanner, the inside of operation panel is located scanner right side below and has seted up the humidification groove, the internally mounted of humidification groove has cotton piece, the below of operation panel is provided with the humidification case, the inside of humidification groove is provided with a plurality of injection pipes, a plurality of the bottom of injection pipe and the inside piping connection of humidification case, a plurality of the injection pipe runs through inside the cotton piece, truss two is installed on the right side of truss one, the surface sliding connection of truss two has the slider, the bottom of slider is fixed with hydraulic cylinder one, one side of operation panel is provided with the liquid pump one, the inside of hydraulic cylinder one is connected with the inside piping connection of liquid pump, the bottom of piston rod is fixed with ironing plate, ironing plate is provided with the centre of operation panel, ironing plate is provided with ironing plate, ironing plate is located the inside the district, the central processing unit is connected with the central processing unit.
According to the technical scheme, the right side that the operation panel is located the ironing area is provided with the empty slot, the inside in empty slot is provided with pinch roller one and pinch roller two, be provided with the telescopic link between pinch roller one and the pinch roller two, pinch roller two is fixed in the inside in empty slot, pinch roller one is located the upper left side of pinch roller two, the both ends below of pinch roller one all is fixed with the connecting rod, the below of connecting rod all is connected with the pneumatic cylinder two, the inside of pneumatic cylinder two is connected with the inside pipeline of liquid pump two.
According to the technical scheme, the fabric ironing system comprises a preprocessing module, a data processing module and a terminal control module, wherein the preprocessing module is electrically connected with the terminal control module through the data processing module, the terminal control module is electrically connected with the ironing mechanism, the preprocessing module is used for detecting fabrics and positioning wrinkles, the data processing module is used for carrying out relevant judgment and calculation on data acquired in the preprocessing module, and the terminal control module is used for executing relevant actions of fabric transmission and wrinkle removal.
According to the technical scheme, the preprocessing module comprises a transverse scanning module, a longitudinal scanning module and a timing module, the transverse scanning module comprises a fold detection unit and a linear display unit, the data processing module comprises a comparison module, a statistics module and an imaging module, the comparison module comprises a circulation amount determining unit, the unification module comprises a residence time calculating unit and a time setting unit, the terminal control module comprises a transmission module, a steam humidifying module and a fold removing module, and the fold removing module comprises a pinch roller double-control unit and an ironing executing unit;
the data processing module is located in the central processing unit, the transverse scanning module is electrically connected with the miniature camera, the longitudinal positioning module is electrically connected with the scanner, the timing module is electrically connected with the timer, the steam humidifying module is electrically connected with the humidifying box, the wrinkle removing module is electrically connected with the first liquid pump and the second liquid pump respectively, the transverse scanning module and the longitudinal positioning module are electrically connected with the imaging module, and the statistics module is electrically connected with the wrinkle removing module.
According to the technical scheme, the transverse scanning module is used for detecting the height and transversely positioning the wrinkles, the longitudinal positioning module is used for detecting the area of the wrinkles and longitudinally positioning the wrinkles, the timing module is used for timing the transmission of the fabrics, the imaging module is used for imaging the proportional transverse longitudinal axes of the fabrics and the wrinkles and positioning the wrinkles, the comparison module is used for comparing initial data according to imaging data so as to adjust the humidification and ironing scheme, the statistics module is used for calculating the detention time and interval time setting of the ironing board and transmitting the data to the wrinkle removing module, the transmission module is used for always transmitting the fabrics at v speed, the steam humidification module is used for positioning and humidifying the wrinkles and adjusting the humidification amount according to related data so as to enable the wrinkles to fully absorb water, the wrinkle removing module is used for executing ironing and flattening of the wrinkles, the wrinkle detection unit is used for transversely scanning the wrinkles, the linear display unit is used for conducting transverse data transmission so as to image and display the height of the wrinkles in the imaging module, the circulation amount determining unit is used for calculating the detention time and interval time of the ironing board according to the height and the area of the ironing board, the circulation amount determining unit is used for setting the time of the ironing board, the time is far away from the two pressing wheels and the time is far from the two pressing wheels, and the two pressing wheels are used for setting the two pressing wheels are far from the two pressing wheels, and the two pressing wheels are used for pressing and the two pressing wheels are in contact with each other, and the two pressing wheels are far from each pressing unit are used for pressing and the pressing unit is used for pressing and the pressing device is used for pressing and the pressing device.
According to the technical scheme, the fabric ironing system comprises the following operation steps:
s1: the transmission module transmits the fabric from the left side to the right side of the operation table, when the fabric enters the left side of the operation table, the timing module starts to work, the timer transmits data in real time by s, and the s is recorded as the running time of the fabric;
s2: the transverse scanning module transversely scans the fabric and transmits scanned data to the imaging module, wherein if a fold exists at the scanning position, the fold height h is detected, the fold detection unit transmits the data, and meanwhile, the linear display unit transmits the fabric and fold data and displays the data in the imaging module;
s3: the longitudinal positioning module performs longitudinal scanning on the running of the fabric, and simultaneously scans the area of the folds, and records and transmits the area in the form of A;
s4: the method is characterized in that the method can image in an imaging module aiming at the longitudinal and transverse scanning of the fabric, and can determine the positions of the pleats at the same time, so that the subsequent positioning and ironing of the pleats are convenient;
s5: according to the positioning of the imaging module, the steam humidifying module receives data and determines the spraying position, and if no wrinkles exist, the steam humidifying module does not work;
s6: the comparison module logically compares the input fold area with the input fold area h so as to determine the reciprocating times of the ironing board, namely the circulation quantity of the ironing board;
s7: the statistical module calculates the retention time and sets the interval according to the acquired data, so that the ironing board can fully iron the humidified folds;
s8: the wrinkle removing module collects the position information, the retention time and the interval time data and executes ironing procedures;
s9: in the operation of the steps, the transmission module pulls the fabric at the speed v all the time to move at a uniform speed, and the pressing wheel adjusts the pressing force.
According to the above technical solution, the specific steps in S4 are as follows:
s41: the fastest scanning point of the miniature camera is set asThis point is located on the far right side of the front-most end of the fabric, after which the data scanned in the transverse scanning module is marked +.>The data scanned in the longitudinal positioning module is recorded as +.>Thus, +.>Performing position tying on the fabric;
s42: if no wrinkles appear, thenWhen the transverse scanning module detects a continuous end h, the maximum value of h is taken out and is marked as +.>Thereby determining the position of the fold from this data +.>And transmitting the data to a steam humidification module and a wrinkle removal module, wherein +.>According to the variation of s, can be realizedAnd the wrinkles are positioned, so that the wrinkles are humidified and ironed.
According to the above technical solution, the specific steps in S6 are as follows:
s61: after the ironing board is positioned according to the steps, the ironing board starts to move downwards to contact with the fabric and moves back and forth in a circulating way, so that ironing of the fabric is realized, and setting is carried outThe actual circulation is recorded, wherein A is the area of folds detected by the scanner, and +.>A maximum area value formed by winding the midpoint around the longest distance as a diameter in order to detect the wrinkles;
s62: identification ofThe value C is the standard circulation volume of the ironing board, as can be seen from the formula, because +.>Thus->The smaller the value, the +.>The smaller the value, the actual circulation amount is calculated according to the rounding principle.
According to the above technical solution, the retention time calculation formula in S8 is as follows:
wherein T is the residence time, A is the pleat area,for the actual circulation volume>For detecting the maximum area value formed by the maximum distance of the folds around the midpoint>When the transverse scanning module detects the continuous end h, the maximum value of h is taken out, the T is accurate to the position behind the decimal point, the interval time is set according to the retention time T, and the interval time is generally set to be the time of the retention time, so that the fabric after ironing for one time can fully dissipate heat, and the temperature difference between the two fabrics is increased during secondary ironing, and a better ironing effect is achieved.
According to the technical scheme, the pinch roller double control unit adjusts the position of the pinch roller II according to the received data h.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, by arranging the ironing mechanism and the fabric ironing system, the height and the area of the wrinkles can be obtained by scanning the wrinkles on the fabric, the system adjusts the running scheme in the ironing mechanism according to the acquired data, and then positions the wrinkles, humidifies the wrinkles, and then carries out data adjustment of the round trip times, the residence time and the like of the ironing board according to different degrees of the wrinkles after humidification, and meanwhile, the tension adjustment on two sides of the ironing position is changed by adjusting the position of the first pressing wheel, so that the fabric after ironing is prevented from being restored to the wrinkles, and the ironing effect of the wrinkles is effectively improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a system of the present invention;
FIG. 3 is a schematic view of the fabric after the pinch roller of the present invention is moved downward;
in the figure: 1. an operation table; 2. an ironing zone; 3. a second hydraulic cylinder; 4. a first pinch roller; 5. a second pinch roller; 6. a telescopic rod; 7. a connecting rod; 8. truss II; 9. a first hydraulic cylinder; 10. an ironing board; 11. truss I; 12. a scanner; 13. a slide block; 14. a humidifying tank.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides an intelligent surface fabric textile ironing device convenient to adjust, including ironing mechanism and surface fabric ironing system, ironing mechanism includes operation panel 1, there is the supporting shoe at the left side both ends of operation panel 1 respectively through threaded connection, the internally mounted of right side supporting shoe has miniature camera instrument, the upside of supporting shoe is fixed with truss one 11, the centre of truss one 11 is fixed with scanner 12, humidification groove 14 has been seted up to the inside of operation panel 1 in scanner 12 lower right side, humidification groove 14 internally mounted has the cotton piece, the below of operation panel 1 is provided with the humidification case, humidification groove 14's inside is provided with a plurality of injection pipes, the bottom and the inside piping connection of humidification case of a plurality of injection pipes run through in cotton piece inside, truss two 8 are installed on truss one 11's right side, the surface sliding connection of truss two 8 has slider 13, the bottom of slider 13 is fixed with hydraulic cylinder one 9, one side of the operation table 1 is provided with a liquid pump I, the inside of the liquid cylinder I9 is connected with an inner pipeline of the liquid pump I, the inside of the liquid cylinder I9 is connected with a piston rod in a sliding way, the bottom of the piston rod is fixedly provided with an ironing board 10, the middle of the operation table 1 is provided with an ironing area 2, the ironing board 10 is positioned above the ironing area 2, the inside of the ironing mechanism is electrically connected with a central processing unit, the central processing unit is electrically connected with a timer, when fabrics are transported on the operation table, a scanner on the truss I scans the fabrics and folds longitudinally, a micro-camera scans the fabrics and folds transversely, if no folds are detected, a sliding block is positioned at the left end of the truss II and does not move, a spray pipe in a humidifying groove does not output water mist to the outside, the fabrics are normally transported on the operation table, when the fabrics are detected, the humidifying box humidifies the fabrics passing above through the spray pipe, if fabric has water oozing, cotton piece in the humidification groove absorbs unnecessary moisture, prevent it to leak to below subaerial, pass through the ironing zone with the fold after the humidification, slide on the truss two, drive hydraulic cylinder one and ironing board simultaneously and carry out the syntropy and slide, simultaneously when moving the top of fold, ironing board carries out the back and forth ironing of fold department, when ironing board moved the fold front side, the inside feed liquor of hydraulic cylinder one is gone into to the liquid pump, thereby make the piston rod drive ironing board move down and carry out abundant contact with fold department, after the slider drives ironing board and carries out a back and forth, ironing board rises and stagnates for a period of time, ironing board moves down again and carries out back and forth ironing with fold department, thereby carry out abundant ironing to fold department, when fabric one contacted the operation panel, the time counter just begins the timing until the transmission is finished, the transmission speed of fabric is far less than the travel speed of slider simultaneously.
The operation panel 1 is located the right side of ironing district 2 and is provided with the empty slot, the inside of empty slot is provided with pinch roller one 4 and pinch roller two 5, be provided with telescopic link 6 between pinch roller one 4 and the pinch roller two 5, pinch roller two 5 are fixed in the inside of empty slot, pinch roller one 4 is located the upper left side of pinch roller two 5, the both ends below of pinch roller one 4 all is fixed with connecting rod 7, the below of connecting rod 7 all is connected with hydraulic cylinder two 3, the inside of hydraulic cylinder two 3 and the inside pipeline connection of liquid pump two, when the fold has not moved the below of pinch roller one, liquid pump two works, make the liquid in the first chamber of hydraulic cylinder discharge, thereby make the connecting rod drive pinch roller one move down, and then reduced the longitudinal distance difference of pinch roller one and pinch roller two, when the pinch roller moves down, the telescopic link compresses to the limit when the pinch roller one and moves down, therefore, when the longitudinal distance between the two wheels is less, the explanation is in the time, the fabric is in the time carrying out the transmission, the stretching of the side of pinch roller one side and two upside, it is big when the stretching the fold, can not have the effect to the fold that the place can not change the ironing the fold, the position can not take place in the fact, if the fold is high enough, ironing effect can not take place.
The fabric ironing system comprises a preprocessing module, a data processing module and a terminal control module, wherein the preprocessing module is electrically connected with the terminal control module through the data processing module, the terminal control module is electrically connected with the ironing mechanism, the preprocessing module is used for detecting fabrics and positioning wrinkles, the data processing module is used for carrying out relevant judgment and calculation on the data acquired in the preprocessing module, and the terminal control module is used for executing relevant actions of fabric transmission and wrinkle removal.
The pretreatment module comprises a transverse scanning module, a longitudinal scanning module and a timing module, wherein the transverse scanning module comprises a fold detection unit and a linear display unit, the data processing module comprises a comparison module, a statistics module and an imaging module, the comparison module comprises a circulation amount determination unit, the unification module comprises a residence time calculation unit and a time setting unit, the terminal control module comprises a transmission module, a steam humidification module and a fold removal module, and the fold removal module comprises a pinch roller double-control unit and an ironing execution unit;
the data processing module is located the inside of central processing unit, and horizontal scanning module is connected with miniature camera instrument electricity, and vertical positioning module is connected with scanner 12 electricity, and timing module is connected with the time-recorder electricity, and steam humidification module is connected with the humidification case electricity, removes the wrinkle module and is connected with liquid pump one and liquid pump two electricity respectively, and horizontal scanning module and vertical positioning module all are connected with imaging module electricity, and statistics module is connected with wrinkle removal module electricity.
The system comprises a transverse scanning module, a longitudinal positioning module, a timing module, an imaging module, a comparing module, a circulation amount determining unit, a statistics module, a data transmission and de-wrinkling module, a steam humidification module, a control unit and a liquid pump, wherein the transverse scanning module is used for detecting the height of the wrinkles and transversely positioning the wrinkles, the longitudinal positioning module is used for detecting the area of the wrinkles and longitudinally positioning the wrinkles, the timing module is used for timing the wrinkles when the fabrics begin to be transmitted, the imaging module is used for imaging the proportional transverse longitudinal axis of the fabrics and positioning the wrinkles, the comparing module is used for comparing initial data according to imaging data, thereby adjusting humidification and ironing schemes, the statistics module is used for calculating the residence time and interval time setting of the ironing board 10, and transmitting the data to the de-wrinkling module, the transmission module is used for transmitting the data to the device for always carrying out the fabric at the speed v, the steam humidification module is used for positioning and humidifying the wrinkles, the humidification amount is adjusted according to the relevant data, the wrinkles are fully absorbed by the wrinkles, the de-wrinkling module is used for carrying out ironing and flattening of the wrinkles, the wrinkles are detected, the detection unit is used for transversely scanning the wrinkles, the linear display unit is used for carrying out transverse data transmission, thereby imaging and displaying the height of the wrinkles in the imaging module, the imaging is used for determining the circulation amount, the ironing board 10 is used for determining the round trip times according to the height, the height is determined, the height, the circulation amount is used for the ironing board 10, the time is used for calculating, and the time is used for setting, and the time is separated, and is used for controlling and is 10.
The fabric ironing system operates as follows:
s1: the transmission module transmits the fabric from the left side to the right side of the operation table 1, when the fabric enters the left side of the operation table 1, the timing module starts to work, the timer transmits data in real time by s, and the s is recorded as the running time of the fabric;
s2: the transverse scanning module transversely scans the fabric and transmits scanned data to the imaging module, wherein if a fold exists at the scanning position, the fold height h is detected, the fold detection unit transmits the data, and meanwhile, the linear display unit transmits the fabric and fold data and displays the data in the imaging module;
s3: the longitudinal positioning module performs longitudinal scanning on the running of the fabric, and simultaneously scans the area of the folds, and records and transmits the area in the form of A;
s4: the method is characterized in that the method can image in an imaging module aiming at the longitudinal and transverse scanning of the fabric, and can determine the positions of the pleats at the same time, so that the subsequent positioning and ironing of the pleats are convenient;
s5: according to the positioning of the imaging module, the steam humidifying module receives data and determines the spraying position, and if no wrinkles exist, the steam humidifying module does not work;
s6: the comparison module logically compares the input fold area with h, so as to determine the number of reciprocating movements of the ironing board 10, namely the circulation volume of the ironing board 10;
s7: the statistical module calculates the retention time and sets the interval according to the collected data, so that the ironing board 10 can fully iron the humidified folds;
s8: the wrinkle removing module collects the position information, the retention time and the interval time data and executes ironing procedures;
s9: in the operation of the steps, the transmission module pulls the fabric at the speed v all the time to move at a uniform speed, and the pressing wheel adjusts the pressing force.
The specific steps in S4 are as follows:
s41: the fastest scanning point of the miniature camera is set asThis point is located on the far right side of the front-most end of the fabric, after which the data scanned in the transverse scanning module is marked +.>The data scanned in the longitudinal positioning module is recorded as +.>Thus, +.>Performing position tying on the fabric;
s42: if no wrinkles appear, thenWhen the transverse scanning module detects a continuous end h, the maximum value of h is taken out and is marked as +.>Thereby determining the position of the fold from this data +.>And transmitting the data to a steam humidification module and a wrinkle removal module, wherein +.>According to the change of s, the wrinkles can be positioned in real time, so that the wrinkles are humidified and ironed.
The specific steps in S6 are as follows:
s61: after the ironing board 10 is positioned according to the above steps, the ironing board 10 starts to move downwards to contact with the fabric and perform reciprocating circulation movement, thereby realizing ironing of the fabric, and settingLet it be the actual circulation, where A is the area of the folds detected by the scanner 12, +.>A maximum area value formed by winding the midpoint around the longest distance as a diameter in order to detect the wrinkles;
s62: identification ofThe value C is the standard circulation volume of the ironing board 10, as can be seen from the equation, because +.>Thus->The smaller the value, the +.>The smaller the value, the actual circulation amount is calculated according to the rounding principle.
The residence time in S8 is calculated as follows:
wherein T is the residence time, A is the pleat area,for the actual circulation volume>For detecting the maximum area value formed by the maximum distance of the folds around the midpoint>When the transverse scanning module detects the continuous end h, the maximum value of h is taken out, the T is accurate to the position behind the decimal point, the interval time is set according to the retention time T, and the interval time is generally set to be 1.5 times of the retention time, so that the fabric after being ironed once can be fully radiated, and the temperature difference between the two fabrics is increased during secondary ironing, so that a better ironing effect is achieved.
And the pinch roller double-control unit adjusts the position of the pinch roller II 5 according to the received data h.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. Intelligent fabric textile ironing device convenient to adjust, including ironing mechanism and fabric ironing system, its characterized in that: the ironing mechanism comprises an operation table (1), wherein two ends of the left side of the operation table (1) are respectively connected with a supporting block through threads, a miniature camera is arranged in the supporting block, a truss I (11) is fixed on the upper side of the supporting block, a scanner (12) is fixed in the middle of the truss I (11), a humidifying groove (14) is formed in the inner part of the operation table (1) and is positioned at the right lower part of the scanner (12), cotton blocks are arranged in the humidifying groove (14), a humidifying box is arranged under the operation table (1), a plurality of spraying pipes are arranged in the humidifying groove (14), the bottoms of the spraying pipes are connected with an inner pipeline of the humidifying box, a plurality of injection pipes penetrate through the cotton block, a truss two (8) is arranged on the right side of a truss one (11), a sliding block (13) is connected to the surface of the truss two (8) in a sliding manner, a first hydraulic cylinder (9) is fixed at the bottom of the sliding block (13), a first hydraulic pump is arranged on one side of the operating platform (1), the interior of the first hydraulic cylinder (9) is connected with an internal pipeline of the first hydraulic pump, a piston rod is connected to the interior of the first hydraulic cylinder (9) in a sliding manner, an ironing board (10) is fixed at the bottom of the piston rod, an ironing area (2) is arranged in the middle of the operating platform (1), the ironing board (10) is positioned above the ironing area (2), a central processor is electrically connected to the interior of the ironing mechanism, the central processing unit is electrically connected with a timer;
the ironing device is characterized in that an empty groove is formed in the right side of the ironing area (2) of the operating platform (1), a first pressing wheel (4) and a second pressing wheel (5) are arranged in the empty groove, a telescopic rod (6) is arranged between the first pressing wheel (4) and the second pressing wheel (5), the second pressing wheel (5) is fixed in the empty groove, the first pressing wheel (4) is positioned at the upper left part of the second pressing wheel (5), connecting rods (7) are respectively fixed below two ends of the first pressing wheel (4), a second hydraulic cylinder (3) is respectively connected below the connecting rods (7), and the inner part of the second hydraulic cylinder (3) is connected with an inner pipeline of the second hydraulic pump;
the fabric ironing system comprises a preprocessing module, a data processing module and a terminal control module, wherein the preprocessing module is electrically connected with the terminal control module through the data processing module, and the terminal control module is electrically connected with an ironing mechanism;
the pretreatment module comprises a transverse scanning module, a longitudinal positioning module and a timing module, wherein the transverse scanning module comprises a fold detection unit and a linear display unit, the data processing module comprises a comparison module, a statistics module and an imaging module, the comparison module comprises a circulation amount determining unit, the statistics module comprises a residence time calculating unit and an interval setting unit, the terminal control module comprises a transmission module, a steam humidification module and a fold removal module, and the fold removal module comprises a pinch roller double-control unit and an ironing execution unit;
the fabric ironing system comprises the following operation steps:
s1: the transmission module transmits the fabric from the left side of the operation table (1) to the right side, when the fabric enters the left side of the operation table (1), the timing module starts to work, the timer carries out data transmission in real time by s, and the s is recorded as the running time of the fabric;
s2: the transverse scanning module transversely scans the fabric and transmits scanned data to the imaging module, wherein if a fold exists at the scanning position, the fold height h is detected, the fold detection unit transmits the data, and meanwhile, the linear display unit transmits the fabric and fold data and displays the data in the imaging module;
s3: the longitudinal positioning module performs longitudinal scanning on the running of the fabric, and simultaneously scans the area of the folds, and records and transmits the area in the form of A;
s4: the method is characterized in that the method can image in an imaging module aiming at the longitudinal and transverse scanning of the fabric, and can determine the positions of the pleats at the same time, so that the subsequent positioning and ironing of the pleats are convenient;
s5: according to the positioning of the imaging module, the steam humidifying module receives data and determines the spraying position, and if no wrinkles exist, the steam humidifying module does not work;
s6: the comparison module logically compares the input fold area with h so as to determine the number of reciprocating movements of the ironing board (10), namely the circulation volume of the ironing board (10);
after the ironing board (10) is positioned, the ironing board (10) starts to move downwards to contact with the fabric and makes reciprocating circulation movement, thereby realizing ironing of the fabric and settingIs recorded as the actual circulation, wherein A is the area of the folds detected by the scanner (12),/>A maximum area value formed by winding the midpoint around the longest distance as a diameter in order to detect the wrinkles;
s7: the statistical module calculates the retention time and sets the interval according to the acquired data, so that the ironing board (10) fully irones the humidified folds;
s8: the wrinkle removing module collects the position information, the retention time and the interval time data and executes ironing procedures;
s9: in the operation of the steps, the transmission module pulls the fabric at the speed v all the time to move at a uniform speed, and the pressing wheel adjusts the pressing force.
2. An intelligent fabric textile ironing device convenient to adjust according to claim 1, characterized in that: the pretreatment module is used for detecting the fabric and positioning wrinkles, the data processing module is used for carrying out relevant judgment and calculation on the data acquired in the pretreatment module, and the terminal control module is used for executing relevant actions of fabric transmission and wrinkle removal.
3. An intelligent fabric textile ironing device convenient to adjust according to claim 1, characterized in that: the data processing module is located in the central processing unit, the transverse scanning module is electrically connected with the miniature camera, the longitudinal positioning module is electrically connected with the scanner (12), the timing module is electrically connected with the timer, the steam humidifying module is electrically connected with the humidifying box, the wrinkle removing module is electrically connected with the first liquid pump and the second liquid pump respectively, the transverse scanning module and the longitudinal positioning module are electrically connected with the imaging module, and the statistics module is electrically connected with the wrinkle removing module.
4. An intelligent fabric textile ironing device convenient to adjust according to claim 1, characterized in that: the transverse scanning module is used for detecting the height and transversely positioning the wrinkles, the longitudinal positioning module is used for detecting the area and longitudinally positioning the wrinkles, the timing module is used for timing the transmission of the fabric from the beginning, the imaging module is used for imaging the proportional transverse longitudinal axis of the fabric and the wrinkles and positioning the wrinkles, the contrast module is used for comparing initial data according to imaging data so as to adjust a humidification and ironing scheme, the statistics module is used for calculating the residence time and interval time setting of the ironing board (10) and transmitting the data to the wrinkle removing module, the transmission module is used for transmitting the fabric at v speed all the time, the steam humidification module is used for positioning and humidifying the wrinkles and adjusting the humidification amount according to related data so as to enable the wrinkles to fully absorb water, the wrinkle removing module is used for performing ironing and flattening at the wrinkles, the wrinkle detecting unit is used for performing transverse scanning of the wrinkles, the linear display unit is used for performing transverse data transmission, so that the imaging module images and displays the height of the wrinkles, the circulation amount determining unit is used for determining the round trip times of the ironing board (10) according to the height and the area of the wrinkles, the residence time calculating unit is used for calculating the time when the ironing board (10) contacts with the wrinkles to a far distance from one time, the interval setting unit is used for setting the time when the ironing board (10) contacts with the wrinkles to the far distance from one another, the pinch roller double-control unit is used for controlling liquid amount backflow of the liquid pump II so as to control movement of the pinch roller II (5), and the ironing executing unit is used for realizing ironing procedures of the ironing board (10).
5. An intelligent fabric textile ironing device convenient to adjust according to claim 1, characterized in that: the specific steps in the step S4 are as follows:
s41: the fastest scanning point of the miniature camera is set asThis point is located on the far right side of the front-most end of the fabric, after which the data scanned in the transverse scanning module is marked +.>The data scanned in the longitudinal positioning module is recorded as +.>Thus, it can be derived thatPerforming position tying on the fabric;
s42: if no wrinkles appear, thenWhen the transverse scanning module detects a continuous end h, the maximum value of h is taken out and is marked as +.>Thereby determining the position of the fold from this data +.>And transmitting the data to a steam humidification module and a wrinkle removal module, wherein +.>According to the change of s, the wrinkles can be positioned in real time, so that the wrinkles are humidified and ironed.
6. The intelligent fabric textile ironing device convenient to adjust according to claim 5, wherein: the specific steps in the step S6 are as follows:
identification ofThe value C is the standard circulation volume of the ironing board (10), which is known by the formula because +.>Thus->The smaller the value, the +.>The smaller the value, the actual circulation amount is calculated according to the rounding principle.
7. The intelligent fabric textile ironing device convenient to adjust according to claim 6, wherein: the residence time in S8 is calculated as follows:
，
wherein T is the residence time, A is the pleat area,for the actual circulation volume>For detecting the maximum area value formed by the maximum distance of the folds around the midpoint>When the transverse scanning module detects the continuous end h, the maximum value of h is taken out, the T is accurate to the position behind the decimal point, the interval time is set according to the retention time T, and the interval time is generally set to be 1.5 times of the retention time, so that the fabric after being ironed once can be fully radiated, and the temperature difference between the two fabrics is increased during secondary ironing, so that a better ironing effect is achieved.
8. The intelligent fabric textile ironing device convenient to adjust according to claim 7, wherein: and the pinch roller double-control unit adjusts the position of the pinch roller II (5) according to the received data h.
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