Textile printing adjusting device based on big data technology of Internet of things
Technical Field
The invention relates to the technical field of textile printing adjusting devices, in particular to a textile printing adjusting device based on the big data technology of the Internet of things.
Background
At present, textiles are industrially and rapidly produced in batches through the Internet of things, textiles are often required to be printed in the production process so as to pursue aesthetic feeling, however, when the printing device for textile fabrics is in actual use, the situation that the textile fabrics possibly have wrinkles occurs in the long-term printing and dyeing process, the situation that dislocation or missing printing is caused to the printing, and the quality of the printing is affected is caused, so that the textile printing adjusting device based on the Internet of things big data technology, which is high in design practicability and capable of eliminating the wrinkles of the textiles, is very necessary.
Disclosure of Invention
The invention aims to provide a textile printing adjusting device based on the big data technology of the Internet of things, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a textile printing adjusting device based on big data technology of thing networking, includes base and textile printing governing system, its characterized in that: the two sides of the base are fixedly provided with fixing plates, one side bearings of the two groups of fixing plates are connected with a transmission shaft, one side of the transmission shaft is electrically connected with a motor, the middle bearings of the two groups of fixing plates are connected with a driving shaft, the outside of the driving shaft is provided with a transmission strip, a sliding rod is fixed between the two groups of fixing plates, the sliding rod is positioned above the transmission strip, one side of the sliding rod is provided with a sliding column, the sliding column is fixed with two groups of fixing plates, a printing machine is connected between the sliding column and the sliding rod in a sliding mode, one side of the transmission shaft is provided with a rolling shaft, one side of the rolling shaft and one side of the two groups of fixing plates are in bearing connection, one side of the two groups of fixing plates is in bearing connection with a guide shaft, and the guide shaft is located one side of the connecting strip.
According to the technical scheme, the front-end control module comprises a scanning sub-module, a storage sub-module and a photographing sub-module, the detection processing module comprises a comparison sub-module and an ironing sub-module, the comparison sub-module comprises a position identification unit and a thickness identification unit, the ironing sub-module comprises an adjusting unit, the photographing sub-module is positioned on one side of the fixed plate, the storage sub-module is electrically connected with the comparison sub-module, the photographing sub-module is electrically connected with the comparison sub-module, and the ironing sub-module is electrically connected with the printing machine;
The scanning submodule is used for scanning a printing image required, the storage submodule is used for storing the scanned printing image, the photographing submodule is used for photographing the surface of the textile and generating a photo, the contrast submodule is used for storing the textile without wrinkles and receiving the surface of the existing textile photographed by the photographing submodule for contrast, the position identifying unit is used for identifying the positions of the wrinkles, the thickness identifying unit is used for identifying the thickness of the wrinkles, and the ironing submodule is used for ironing the wrinkles of the textile.
The front-end control module and the detection processing module comprise the following operation steps:
a1, before printing textiles, scanning the required printed images by a scanning sub-module, storing the images by a storage sub-module, and starting a device by a worker;
A2, transmitting the textile through a transmission shaft, and when the textile passes through the fixing plates at the two sides, taking a picture of the surface of the passing textile by a photographing sub-module to generate a picture;
A3, the shooting sub-module transmits the shot photo to the comparison sub-module, and because the comparison sub-module transmits the photo of the textile without wrinkles to the comparison module before the device moves, the shot photo of the surface of the textile is compared with the original photo of the textile without wrinkles;
A4, comparing the position recognition unit and the thickness recognition unit with the original photo of the textile without wrinkles, recognizing the positions and the heights of the wrinkles on the existing photographed textile, and transmitting data to an ironing sub-module;
A5, after the ironing sub-module receives the data of the positions and the heights of the folds, the ironing force of the printing machine and the ironing micro-area can be adjusted through the adjusting unit, and the positions of the folds identified by the position identifying unit are matched, so that a good ironing effect can be achieved, and the folds of the textiles are removed.
According to the technical scheme, the micro-area calculation formula for ironing is as follows:
Wherein, S Micro-scale ironing micro area, N is the number of folds, S Pleat(s) is the area of the folds, A is the length of the printing machine, L is the length of the textile, and B is the width of the printing machine.
According to the technical scheme, the ironing force calculation formula is as follows:
i=N
Wherein F Force of force is ironing force, H is thickness of the folds, m is mass of the printing machine, p is pressure, g=9.8n/KG, when the thickness of the folds is thicker, ironing force is larger, otherwise, ironing force is smaller.
According to the technical scheme, the detection processing module further comprises an alarm sub-module, the alarm sub-module is used for identifying the degree of the textile ironing folds and alarming, when F Force of force is larger than 1 and is maintained for a period of time, the folds are proved to be too thick to be ironed, the alarm sub-module is used for alarming, the device is stopped, manual processing is convenient, when 0<F Force of force is smaller than 1, the thickness of the folds can be proved to be ironed in a controllable range, the alarm sub-module is not started, the next printing work can be carried out, when F Force of force =0, the folds are proved to be completely eliminated, the printing opportunity is ironing to the surface of the textile, and the ironing flower is easy to generate on the surface of the textile.
According to the technical scheme, the terminal control module comprises a printing sub-module, an identification sub-module and a repetition sub-module, wherein the printing sub-module comprises a spraying control unit and a position detection unit, the printing sub-module is electrically connected with the storage sub-module, the identification sub-module is electrically connected with the alarm sub-module, the printing sub-module is electrically connected with the printing machine, the repetition sub-module is electrically connected with the identification sub-module, and the spraying control unit is positioned at the bottom of the printing machine.
According to the technical scheme, the printing sub-module is used for receiving and storing printing images required by the sub-module after scanning, the recognition sub-module is used for recognizing the degree of the printing images on the surface of the textile, the repeated sub-module is used for receiving data of the degree of the printing images of the recognition unit, the spraying control unit is used for controlling the amount of spraying pigment, and the position detection unit is used for detecting the ironing position of the surface of the textile.
According to the technical scheme, the terminal control module comprises the following operation steps:
S1, receiving the fold degree value of the textile of the alarm sub-module through the printing sub-module, and controlling the printing machine to move in the sliding column and the sliding rod so that the printing machine can spray-print on the textile;
S2, when F Force of force =0, proving that the surface of the textile can be ironed by the printing machine, the position detection unit can detect the position of the ironing on the textile, and at the moment, data are transmitted to the spraying control unit, so that when the printing machine sprays, the spraying control unit can spray a large amount of pigment at the position when the position of the ironing passes, thereby increasing the quality of printing and covering the ironing;
S3, the printing sub-module receives the printing image scanned by the storage sub-module and can control the printing machine to print the same image on the textile;
s4, the recognition submodule recognizes the printing image degree on the textile, and compares the scanned printing images so as to know whether the printing images are printed;
S5, when the contrast degree with the scanned printing image is not 100%, repeating the steps S2-S4 through the sub-module until the contrast degree with the scanned printing image is 100%, and continuously transmitting the textile by the transmission shaft to continuously print the textile;
S6, rereading the S2-S5 until the printing of the textile is finished.
According to the technical scheme, the surface of the transmission shaft is provided with rubber materials.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the printing machine is arranged, when printing on textiles is needed, the motor is started to enable the transmission shaft to rotate, the textiles are transported towards the direction of the transmission shaft, the transmission bar can also transport the textiles when the textiles pass through the transmission bar, at the moment, the printing machine moves back and forth on the sliding rod and the sliding column to spray the textiles, and printing is carried out, when the printing machine prints, the transmission bar and the transmission shaft carry out customized transportation, after the printing is successful, the transmission bar and the transmission shaft work again, the work is circulated until the printing is finished, the printed textiles can pass through the transmission shaft when being continuously transported by the transmission bar, the transmission shaft is arranged between the fixing plates, the textiles can fall above the base along the transmission shaft, the textiles are prevented from falling outside, and the driving shafts on two sides of the transmission bar can provide power for the transmission bar.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic view of the overall front perspective of the present invention;
FIG. 2 is a schematic view of the overall front-to-back structure of the present invention;
FIG. 3 is a schematic diagram of the conditioning system of the present invention;
In the figure: 1. a base; 2. a fixing plate; 3. a slide bar; 4. a sliding column; 5. a guide shaft; 6. a transport bar; 7. a printing machine; 8. a rolling shaft; 9. a transmission shaft; 10. a drive shaft.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a textile printing adjusting device based on big data technology of thing networking, includes base 1 and textile printing governing system, its characterized in that: the two sides of the base 1 are fixedly provided with fixing plates 2, one side bearings of the two groups of fixing plates are connected with a transmission shaft 9, one side of the transmission shaft 9 is electrically connected with a motor, one side bearing of the two groups of fixing plates 2 is connected with a driving shaft 10, the outside of the driving shaft 10 is provided with a transmission bar 6, a sliding rod 3 is fixed between the two groups of fixing plates 2, the sliding rod 3 is positioned above the transmission bar 6, one side of the sliding rod 3 is provided with a sliding column 4, the sliding column 4 is fixed with the two groups of fixing plates 2, a printing machine 7 is slidingly connected between the sliding column 4 and the sliding rod 3, one side of the rolling shaft 8 is provided with a rolling shaft 8, one side of the rolling shaft 9 is connected with one side bearings of the two groups of fixing plates 2, one side bearing of the two groups of fixing plates 2 is connected with a guide shaft 5, the guide shaft 5 is positioned at one side of the transmission bar 6, when textiles are required to be printed, the transmission bar is also transmitted at the moment, the printing machine moves back and forth on the sliding rod at the printing machine, the printing machine acts on the textile to print the rolling rod, and the rolling rod is used for printing the textile in the direction of the guide shaft, when the textile passes through the transmission bar, the transmission bar is successfully, the printing is finished, after the textile is printed and the textile is continuously printed on the transmission bar, and the transmission bar is continuously passes through the transmission shaft, and the transmission shaft is arranged until the transmission bar is successfully passes through the transmission bar, and the transmission shaft and is printed on the transmission shaft and can be printed;
The textile printing regulating system comprises a front-end control module, a detection processing module and a terminal control module, wherein the front-end control module comprises a scanning sub-module, a storage sub-module and a photographing sub-module, the detection processing module comprises a comparison sub-module and an ironing sub-module, the comparison sub-module comprises a position recognition unit and a thickness recognition unit, the ironing sub-module comprises a regulating unit, the photographing sub-module is positioned on one side of the fixed plate 2, the storage sub-module is electrically connected with the comparison sub-module, the photographing sub-module is electrically connected with the comparison sub-module, and the ironing sub-module is electrically connected with the printing machine 7;
The scanning sub-module is used for scanning the printing image to be scanned, the storage sub-module is used for storing the printing image to be scanned, the photographing sub-module is used for photographing the surface of the textile and generating a photo, the comparison sub-module is used for storing the textile without wrinkles and receiving the surface of the existing textile photographed by the photographing sub-module for comparison, the position recognition unit recognizes the positions of the wrinkles, the thickness recognition unit recognizes the thickness of the wrinkles, and the ironing sub-module is used for ironing the wrinkles of the textile;
the front-end control module and the detection processing module comprise the following operation steps:
a1, before printing textiles, scanning the required printed images by a scanning sub-module, storing the images by a storage sub-module, and starting a device by a worker;
A2, conveying the textile through a transmission shaft 9, and when the textile passes through the fixing plates 2 on the two sides, taking a picture of the surface of the passing textile by a photographing sub-module to generate a picture;
A3, the shooting sub-module transmits the shot photo to the comparison sub-module, and because the comparison sub-module transmits the photo of the textile without wrinkles to the comparison module before the device moves, the shot photo of the surface of the textile is compared with the original photo of the textile without wrinkles;
A4, comparing the position recognition unit and the thickness recognition unit with the original photo of the textile without wrinkles, recognizing the positions and the heights of the wrinkles on the existing photographed textile, and transmitting data to an ironing sub-module;
a5, after the ironing sub-module receives the data of the positions and the heights of the folds, the ironing force and the ironing micro-area of the printing machine 7 can be adjusted through the adjusting unit, and good ironing effect can be achieved by matching with the positions of the folds identified by the position identifying unit, and the folds of the textiles can be removed;
the micro-area calculation formula for ironing is:
Wherein, S Micro-scale is the micro area of ironing, N is the number of folds, S Pleat(s) is the area of the folds, A is the length of the printing machine, L is the length of the textile, and B is the width of the printing machine;
5. The textile printing adjusting device based on the big data technology of the Internet of things according to claim 4, wherein: the force calculation formula of ironing is:
i=N
Wherein F Force of force is ironing force, H is thickness of the folds, m is mass of the printing machine 7, p is pressure, g=9.8N/KG, when the thickness of the folds is thicker, the ironing force is larger, otherwise, the ironing force is smaller;
The detection processing module further comprises an alarm sub-module, wherein the alarm sub-module is used for identifying the degree of ironing folds of textiles and alarming, when F Force of force is larger than 1 and is maintained for a period of time, the folds are proved to be too thick to be ironed, and the alarm sub-module alarms, so that the device is stopped and is convenient for manual processing, when F Force of force is smaller than 1, the thickness of the folds can be proved to be ironed in a controllable range, the alarm sub-module is not started, the next printing work can be carried out, when F Force of force =0, the folds are proved to be completely eliminated, the printing machine 7 can iron the surfaces of the textiles, and the ironing of the surfaces of the textiles is easy to generate;
The terminal control module comprises a printing sub-module, an identification sub-module and a repetition sub-module, wherein the printing sub-module comprises a spraying control unit and a position detection unit, the printing sub-module is electrically connected with the storage sub-module, the identification sub-module is electrically connected with the alarm sub-module, the printing sub-module is electrically connected with the printing machine 7, the repetition sub-module is electrically connected with the identification sub-module, and the spraying control unit is positioned at the bottom of the printing machine 7;
the printing submodule is used for receiving the printing images required by the storage submodule after scanning, the recognition submodule is used for recognizing the degree of the printing images on the surface of the textile, the repeated submodule is used for receiving the data of the degree of the printing images of the recognition unit, the spraying control unit is used for controlling the amount of spraying pigment, and the position detection unit is used for detecting the ironing position of the surface of the textile;
The terminal control module comprises the following operation steps:
s1, receiving the fold degree value of the textile of the alarm sub-module through the printing sub-module, and controlling the printing machine 7 to move in the sliding column 4 and the sliding rod 3, so that the printing machine 7 can spray-print on the textile;
S2, when F Force of force =0, proving that the surface of the textile is ironed with the ironing flower by the printing machine 7, the position detection unit can detect the position of the ironing flower on the textile, and at the moment, data is transmitted to the spraying control unit, so that when the printing machine (7) sprays, when passing through the position of the ironing flower, the spraying control unit can spray a large amount of pigment at the position, thereby increasing the quality of printing and covering the ironing flower;
S3, the printing sub-module receives the printing image scanned by the storage sub-module and can control the printing machine to print the same image on the textile;
s4, the recognition submodule recognizes the printing image degree on the textile, and compares the scanned printing images so as to know whether the printing images are printed;
S5, when the contrast degree with the scanned printing image is not 100%, repeating the steps S2-S4 through the sub-module until the contrast degree with the scanned printing image is 100%, and continuously transmitting the textile by the transmission shaft 9, and continuously printing the textile;
S6, rereading S2-S5 until the printing of the textile is finished;
the surface of the transmission shaft 9 is provided with rubber materials, so that the service life 1 of the transmission shaft can be prolonged.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.