Textile printing adjusting device based on Internet of things big data technology
Technical Field
The invention relates to the technical field of textile printing adjusting devices, in particular to a textile printing adjusting device based on the Internet of things big data technology.
Background
At present, the textile is through quick batch production of thing networking industrialization, often need stamp the textile in order to pursue the aesthetic feeling in process of production, however, the printing device that the tradition was used for weaving cloth when the in-service use, in long-term printing and dyeing process, the condition that the weaving cloth probably takes place to have the fold, this just leads to the stamp also can produce the condition of dislocation or hourglass seal, influences the quality of stamp, consequently, it is very necessary to design a textile printing adjusting device based on thing networking big data technology that the practicality is strong and eliminate the textile fold.
Disclosure of Invention
The invention aims to provide a textile printing adjusting device based on the Internet of things big data technology, and aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a weaving stamp adjusting device based on thing networking big data technology, includes base and weaving stamp governing system, its characterized in that: the printing machine is characterized in that fixing plates are fixed on two sides of the base, two sets of bearings on one side of each fixing plate are connected with a transmission shaft, one side of each transmission shaft is electrically connected with a motor, two sets of bearings in the middle of each fixing plate are connected with a driving shaft, a transmission bar is arranged outside the driving shaft, two sets of sliding rods are fixed between the fixing plates and located above the transmission bar, sliding columns are arranged on one sides of the sliding rods and fixed with the two sets of fixing plates, a printing machine is slidably connected between the sliding columns and the sliding rods, rolling shafts are arranged on one sides of the transmission shafts and connected with one sides of the two sets of fixing plates through bearings, guide shafts are connected to bearings on one sides of the two sets of fixing plates, and the guide shafts are located on one sides of the connection bars.
According to the technical scheme, the front-end control module comprises a scanning sub-module, a storage sub-module and a photographing sub-module, the detection processing module comprises a comparison sub-module and an ironing sub-module, the comparison sub-module comprises a position identification unit and a thickness identification unit, the ironing sub-module comprises an adjusting unit, the photographing sub-module is located on one side of a fixing plate, the storage sub-module is electrically connected with the comparison sub-module, the photographing sub-module is electrically connected with the comparison sub-module, and the ironing sub-module is electrically connected with a printing machine;
the device comprises a scanning sub-module, a storage sub-module, a photographing sub-module, a position identification unit, a thickness identification unit and an ironing sub-module, wherein the scanning sub-module is used for scanning images needing printing, the storage sub-module is used for storing the scanned printing images, the photographing sub-module is used for photographing the surfaces of textiles and generating photos, the comparison sub-module is used for storing the textiles without wrinkles and receiving the existing textile surfaces photographed by the photographing sub-module for comparison, the position identification unit identifies the positions of the wrinkles, the thickness identification unit identifies the thicknesses of the wrinkles, and the ironing sub-module is used for ironing the wrinkles of the textiles.
The front-end control module and the detection processing module comprise the following operation steps:
a1, before printing the textile, scanning a required printing image through a scanning sub-module, storing the image through a storage sub-module, and starting a device by a worker;
a2, the textile is transmitted through the transmission shaft, and when the textile passes through the fixing plates on the two sides, the photographing sub-module photographs the surface of the passed textile and generates a photo;
a3, the shooting sub-module transmits the shot picture to the comparison sub-module, and before the device moves, a worker transmits the picture of the textile without folds into the comparison sub-module, so that the shot picture of the textile surface is compared with the original picture of the textile without folds;
a4, comparing the position recognition unit and the thickness recognition unit with the original photo of the textile without folds, recognizing the positions and heights of folds on the existing photographed textile, and transmitting data to the ironing submodule;
a5, after the ironing submodule receives the position and height data of the folds, the ironing force and the ironing micro area of the printing machine can be adjusted through the adjusting unit, and the fold positions identified by the position identifying unit are matched, so that a good ironing effect can be achieved, and the folds of the textile can be removed.
According to the technical scheme, the ironing micro-area calculation formula is as follows:
in the formula, S Micro-meter Micro area of ironing, N being the number of folds, S Pleat The area of the folds, A the length of the printing machine, L the length of the textile and B the width of the printing machine.
According to the technical scheme, the ironing force calculation formula is as follows:
in the formula, F Force of The ironing strength is H, the thickness of the wrinkles, m, the mass of the printing machine, p and g =9.8N/KG, when the thickness of the wrinkles is thicker, the ironing strength is larger, and vice versa, the ironing strength is smaller.
According to the technical scheme, the detection submodule further comprises an alarm submodule, the alarm module is used for identifying the ironing crease degree of the textile and giving an alarm, and when F is reached Force of >1 hour, and when the wrinkle is maintained for a period of time, the wrinkle is proved to be too thick and ironing can not be finished, at the moment, an alarm is given through an alarm submodule to stop the device, manual treatment is convenient, and when the wrinkle is 0<F Force of <1, proving that the thickness of the wrinkles can be ironed in a controllable range, not starting the alarm sub-module, and carrying out next printing operation, wherein when F is Force of And when the mark is 0, wrinkles are completely eliminated, and the printing machine can be ironed on the surface of the textile, so that the ironing on the surface of the textile is easy.
According to the technical scheme, terminal control module is including stamp submodule piece, discernment submodule piece and repeated submodule piece, the stamp submodule piece is including spraying the control unit and position detecting element, the stamp submodule piece is the electricity with storage submodule piece and is connected, the discernment submodule piece is the electricity with the warning submodule piece and is connected, the stamp submodule piece is connected for the electricity with the calico printing machine, repeated submodule piece is connected for the electricity with the discernment submodule piece, spraying the control unit is located the crowded bottom of stamp.
According to the technical scheme, the printing submodule is used for receiving the printing image required by the storage submodule after scanning, the recognition submodule is used for recognizing the degree of the printing image on the surface of the textile, the repeating submodule is used for receiving the data of the printing image degree of the recognition unit, the spraying control module is used for controlling the amount of the sprayed pigment, and the position detection unit is used for detecting the ironing position of the surface of the textile.
According to the technical scheme, the terminal control submodule comprises the following operation steps:
s1, receiving the wrinkle degree value of the textile of the alarm sub-module through the printing sub-module, and controlling the printing machine to move on the sliding column and the sliding rod, so that the printing machine can perform spraying printing on the textile;
s2, when F Force of When the color is not less than 0, the surface of the textile is proved to be ironed by the printing machine, the position detection unit can detect the position of the ironing flower on the textile, and data is transmitted to the spraying control unit at the moment, so that when the printing machine sprays and passes through the position of the ironing flower, the spraying control unit can spray a large amount of pigment at the position, thereby increasing the printing quality and covering the ironing flower;
s3, the printing sub-module receives the printing images scanned by the storage sub-module and can control the printing machine to print the same images on the textile;
s4, the recognition sub-module recognizes the degree of the printing image on the textile and compares the degree with the scanned printing image so as to know whether the printing image is printed;
s5, when the contrast degree of the textile fabric with the scanned printed image is not 100%, repeating the steps S2-S4 through the sub-module until the contrast degree of the textile fabric with the scanned printed image is 100%, and continuing to transmit the textile fabric through the transmission shaft and continuously printing the textile fabric;
and S6, reading the S2-S5 again until the textile printing is finished.
According to the technical scheme, the surface of the transmission shaft is provided with the rubber material.
Compared with the prior art, the invention has the following beneficial effects: according to the textile printing machine, the motor is started to enable the transmission shaft to rotate when the textile is required to be printed, the textile is transported towards the direction of the guide shaft, the conveying strip can also transport the textile when the textile passes through the conveying strip, the printing machine moves back and forth on the sliding rod and the sliding column at the moment to perform spraying effect on the textile for printing, the conveying strip and the transmission shaft are customized and transported when the printing machine prints, the conveying strip and the transmission shaft work again after the printing is successful, the work is repeated in a circulating mode until the printing is finished, the textile printed with the patterns can continue to be transported by the conveying strip through the guide shaft when the textile is transported by the conveying strip, the guide shaft is installed between the fixed plates, the textile can fall onto the base along the guide shaft, the textile is prevented from falling to the outside, and the driving shafts on two sides of the conveying strip can provide power for the conveying strip.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall front perspective of the present invention;
FIG. 2 is a schematic view of the overall front-to-back configuration of the present invention;
FIG. 3 is a schematic view of the conditioning system of the present invention;
in the figure: 1. a base; 2. a fixing plate; 3. a slide bar; 4. a sliding post; 5. a guide shaft; 6. a transfer bar; 7. a printing machine; 8. a roller shaft; 9. a drive shaft; 10. a drive shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a weaving stamp adjusting device based on thing networking big data technology, includes base 1 and weaving stamp governing system, its characterized in that: the printing machine comprises a base 1, fixing plates 2 are fixed on two sides of the base 1, a transmission shaft 9 is connected with a bearing on one side of each of two groups of fixing plates, a motor is electrically connected on one side of the transmission shaft 9, a driving shaft 10 is connected with a bearing in the middle of each of two groups of fixing plates 2, a conveying strip 6 is arranged outside the driving shaft 10, a sliding rod 3 is fixed between the two groups of fixing plates 2, the sliding rod 3 is positioned above the conveying strip 6, a sliding column 4 is arranged on one side of the sliding rod 3, the sliding column 4 is fixed with the two groups of fixing plates 2, a printing machine 7 is connected between the sliding column 4 and the sliding rod 3 in a sliding manner, a rolling shaft 8 is arranged on one side of the transmission shaft 8, the rolling shaft 9 is connected with one side of the two groups of fixing plates 2 through a bearing, a guide shaft 5 is connected with one side of the two groups of fixing plates 2 through a bearing, the guide shaft 5 is positioned on one side of the connecting strip 6, when a textile needs to be printed, the motor is started to enable the transmission shaft to rotate, textiles are transported towards the direction of the guide shaft, the transmission strip can also transport the textiles when the textiles pass through the transmission strip, the printing machine moves back and forth on the sliding rod and the sliding column at the moment to perform spraying effect on the textiles, printing is performed, the transmission strip and the transmission shaft are customized and transported when the printing machine performs printing, the transmission strip and the transmission shaft work again after the printing is successful, the work is repeated in a circulating mode until the printing is finished, the printed textiles can pass through the guide shaft when being continuously transported by the transmission strip, the guide shaft is installed between the fixed plates, the textiles can fall onto the base along the guide shaft, the textiles are prevented from falling to the outside, and the driving shafts on the two sides of the transmission strip can provide power for the transmission strip;
the textile printing adjusting system comprises a front-end control module, a detection processing module and a terminal control module, wherein the front-end control module comprises a scanning submodule, a storage submodule and a photographing submodule, the detection processing module comprises a comparison submodule and an ironing submodule, the comparison submodule comprises a position identification unit and a thickness identification unit, the ironing submodule comprises an adjusting unit, the photographing submodule is positioned on one side of the fixing plate 2 and is electrically connected with the comparison submodule, the photographing submodule is electrically connected with the comparison submodule, and the ironing submodule is electrically connected with the printing machine 7;
the scanning sub-module is used for scanning an image to be printed, the storage sub-module is used for storing the scanned printing image, the photographing sub-module is used for photographing the surface of the textile and generating a picture, the comparison sub-module is used for storing the wrinkle-free textile and receiving the surface of the existing textile photographed by the photographing sub-module for comparison, the position recognition unit recognizes the position of the wrinkle, the thickness recognition unit recognizes the thickness of the wrinkle, and the ironing sub-module is used for ironing the wrinkle of the textile;
the front-end control module and the detection processing module comprise the following operation steps:
a1, before printing the textile, scanning a required printing image through a scanning sub-module, storing the image through a storage sub-module, and starting a device by a worker;
a2, the textiles are transmitted through the transmission shaft 9, and when the textiles pass through the fixing plates 2 on the two sides, the photographing sub-module photographs the surfaces of the passing textiles and generates pictures;
a3, the shooting sub-module transmits the shot picture to the comparison sub-module, and before the device moves, a worker transmits the picture of the textile without folds into the comparison sub-module, and the shot picture of the textile surface is compared with the picture of the original textile without folds;
a4, comparing the position recognition unit and the thickness recognition unit with the original photo of the textile without folds, recognizing the positions and heights of folds on the existing photographed textile, and transmitting data to the ironing submodule;
a5, after the ironing submodule receives data of positions and heights of wrinkles, the ironing force and the ironing micro area of the printing machine 7 can be adjusted through the adjusting unit, and good ironing effect can be achieved by matching with the positions of the wrinkles, which are identified by the position identifying unit, so that the wrinkles of the textile can be removed;
the ironing micro-area calculation formula is as follows:
in the formula, S Micro-meter Micro-area of ironingN is the number of folds, S Pleat The area of the folds, A is the length of the printing machine, L is the length of the textile, and B is the width of the printing machine;
5. the textile printing adjusting device based on the Internet of things big data technology according to claim 4, characterized in that: the ironing force calculation formula is as follows:
in the formula, F Force of The ironing strength is H, the thickness of the wrinkles is H, m is the mass of the printing machine 7, p is pressure, g =9.8N/KG, when the thickness of the wrinkles is thicker, the ironing strength is larger, and otherwise, the ironing strength is smaller;
the detection submodule also comprises an alarm submodule, the alarm module is used for identifying the ironing fold degree of the textile and giving an alarm, and when F is reached Force of >1 hour, and when the wrinkle is maintained for a period of time, the wrinkle is proved to be too thick and ironing can not be finished, at the moment, an alarm is given through an alarm submodule to stop the device, manual treatment is convenient, and when the wrinkle is 0<F Force of <1, proving that the thickness of the wrinkles can be ironed in a controllable range, not starting the alarm sub-module, and carrying out next printing operation, wherein when F is Force of When the mark is not less than 0, the wrinkles are completely eliminated, and the printing machine 7 can iron the surface of the textile, so that the surface of the textile is easily ironed;
the terminal control module comprises a printing submodule, an identification submodule and a repeating submodule, the printing submodule comprises a spraying control unit and a position detection unit, the printing submodule is electrically connected with the storage submodule, the identification submodule is electrically connected with the alarm submodule, the printing submodule is electrically connected with the printing machine 7, the repeating submodule is electrically connected with the identification submodule, and the spraying control unit is positioned at the bottom of the printing extruder 7;
the printing sub-module is used for receiving printing images required by the storage sub-module after scanning, the identification sub-module is used for identifying the degree of the printing images on the surface of the textile, the repeating sub-module is used for receiving data of the degree of the printing images of the identification unit, the spraying control module is used for controlling the amount of sprayed pigment, and the position detection unit is used for detecting the ironing position of the surface of the textile;
the terminal control submodule comprises the following operation steps:
s1, receiving the wrinkle degree value of the textile of the alarm sub-module through the printing sub-module, and controlling a printing machine 7 to move in a sliding column 4 and a sliding rod 3, so that the printing machine 7 can spray and print on the textile;
s2, when F Force of When the color is not less than 0, the surface of the textile is proved to be ironed by the printing machine 7, the position detection unit can detect the position of the ironing flower on the textile, and data is transmitted to the spraying control unit at the moment, so that when the printing machine (7) sprays and passes through the position of the ironing flower, the spraying control unit can spray a large amount of pigment at the position, the printing quality is improved, and the ironing flower can be covered;
s3, the printing sub-module receives the printing images scanned by the storage sub-module and can control the printing machine to print the same images on the textile;
s4, the recognition sub-module recognizes the degree of the printing image on the textile and compares the degree with the scanned printing image so as to know whether the printing image is printed;
s5, when the contrast degree of the textile fabric with the scanned printed image is not 100%, repeating the steps S2-S4 through the sub-module until the contrast degree of the textile fabric with the scanned printed image is 100%, and continuing to transmit the textile fabric through the transmission shaft 9 and continuously printing the textile fabric;
s6, repeating the steps S2-S5 until the textile printing is finished;
the surface of transmission shaft 9 is provided with rubber material, can increase transmission shaft's life 1.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.