CN113981643A - Intelligent ironing device with self-adjusting ironing time - Google Patents
Intelligent ironing device with self-adjusting ironing time Download PDFInfo
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- CN113981643A CN113981643A CN202111371425.XA CN202111371425A CN113981643A CN 113981643 A CN113981643 A CN 113981643A CN 202111371425 A CN202111371425 A CN 202111371425A CN 113981643 A CN113981643 A CN 113981643A
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- 238000010409 ironing Methods 0.000 title claims abstract description 272
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims description 262
- 238000001514 detection method Methods 0.000 claims description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 44
- 239000000463 material Substances 0.000 claims description 28
- 230000003287 optical effect Effects 0.000 claims description 15
- 238000005507 spraying Methods 0.000 claims description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- 235000000396 iron Nutrition 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 10
- 238000004891 communication Methods 0.000 claims description 9
- 238000013480 data collection Methods 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 7
- 230000037303 wrinkles Effects 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000005265 energy consumption Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 238000001704 evaporation Methods 0.000 claims description 3
- 230000008020 evaporation Effects 0.000 claims description 3
- 238000005562 fading Methods 0.000 claims description 3
- 238000002407 reforming Methods 0.000 claims description 3
- 229920006395 saturated elastomer Polymers 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract 5
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
- G05D27/02—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an intelligent ironing device capable of automatically adjusting ironing time, which comprises a mounting rack and is characterized in that: the automatic ironing device comprises an installation frame, and is characterized in that an input roller is connected to a left side bearing inside the installation frame, an output roller is connected to a right side bearing inside the installation frame, a cushion block is arranged between the input roller and the output roller, the cushion block is fixed inside the installation frame, conveying belts are attached to the surfaces of the input roller, the output roller and the cushion block, a steam pipeline, an ironing block and a cooling pipeline are fixedly arranged above the conveying belts, a motor is arranged at one end of the output roller, the motor is in transmission connection with the output roller, high-temperature steam flows inside the steam pipeline, air cylinders are fixedly arranged below two sides of the ironing block, the air cylinders are fixedly arranged on the inner side of the installation frame, and a placing table is fixedly arranged on the right side of the output roller.
Description
Technical Field
The invention relates to the technical field of textile processing, in particular to an intelligent ironing device capable of automatically adjusting ironing time.
Background
At present, the ironing machine on the market needs to be debugged for many times, the most proper ironing time is found, the ironing can be continuously carried out, the process is complicated, time and labor are wasted, and meanwhile, the ironed product is always produced when the ironed product is automatically ironed. Therefore, there is a need for an intelligent ironing apparatus with self-adjusting ironing time and automatic verification of ironing.
Disclosure of Invention
The invention aims to provide an intelligent ironing device with self-adjusting ironing time, which solves the problems in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligent ironing device that irones time self-interacting, includes the mounting bracket, its characterized in that: the utility model discloses a steam ironing machine, including mounting bracket, input roller, conveying belt, steam pipeline, ironing block and cooling tube, the inside left side bearing of mounting bracket is connected with the input roller, the inside right side bearing of mounting bracket is connected with the delivery roll, be provided with the cushion between input roller and the delivery roll, the inside at the mounting bracket is fixed to the cushion, the conveying belt has all been laminated on the surface of input roller, delivery roll and cushion, the top fixed mounting in conveying belt has steam conduit, irones piece and cooling tube, the one end of delivery roll is provided with the motor, the motor is connected for the transmission with the delivery roll, steam conduit's inside circulation has high temperature steam, the nozzle has been seted up to steam conduit's below, the equal fixed mounting in both sides below that irones the piece has the cylinder, cylinder fixed mounting is in the inboard of mounting bracket, the right side fixed mounting of delivery roll has the platform of putting.
According to the technical scheme, the intelligent ironing device with the self-adjusting ironing time comprises an intelligent ironing system, wherein the intelligent ironing system comprises an ironing time calculation module and an ironing checking module, the ironing time calculation module is in communication connection with a rotating speed calculation module, and the rotating speed calculation module is electrically connected with a motor;
the ironing time calculation module is used for calculating ironing time, the ironing inspection module is used for inspecting flatness of the ironed fabric, and the rotation speed calculation module is used for calculating the running speed of the fabric according to the ironing time.
According to the technical scheme, the ironing time calculation module comprises an ironing steam control module, an ironing temperature control module and an ironing pressurization module, the ironing pressurization module is electrically connected with a pressure control module, the pressure control module is electrically connected with an air cylinder, the ironing inspection module comprises a fabric flatness detection module, and the fabric flatness detection module is electrically connected with an optical detection module;
the ironing and pressurizing module is used for controlling the ironing pressure of the fabric, the ironing temperature control module is used for controlling the temperature of the ironing block, the pressure control module is used for controlling the stretching of the air cylinder so as to adjust the ironing pressure of the fabric, and the fabric flatness detection module is used for detecting the flatness of the fabric.
According to the technical scheme, the ironing steam control module comprises a steam temperature control module and a steam jet flow control module, the steam temperature control module and the steam jet flow control module are both in communication connection with a data collection module, the data collection module is in communication connection with a fabric material input module, a fabric thickness detection module and a fabric gap detection module, and the fabric thickness detection module is electrically connected with a fabric thickness gauge;
the steam temperature control module is used for controlling the temperature of steam, the steam jet flow control module is used for controlling the flow in a steam pipeline, the data collection module is used for collecting the material and the thickness of the fabric, the fabric material input module is used for uploading the material of the fabric, the fabric thickness detection module is used for detecting the thickness of the fabric, and the fabric gap detection module is used for detecting the gap of the fabric.
The intelligent ironing system comprises the following operation steps:
s1, uploading the material of the fabric, detecting the thickness of the fabric by using a fabric thickness gauge, detecting the gap of the fabric by using an optical detection module, and uploading data;
s2, determining the temperature of steam according to the material of the fabric, determining the total amount of the steam sprayed according to the thickness, the gap and the material of the fabric, firstly spraying at the maximum spraying speed, and slowly conveying the fabric at a low speed for ironing;
s3, adjusting the height of the ironing block according to the thickness of the fabric and the gap of the fabric, and adjusting the ironing pressure on the fabric;
s4, then, calculating the ironing time according to the temperature and the total amount of the steam, the temperature of the ironing block and the ironing pressure by using an ironing time calculation module, ironing, and detecting the humidity of the ironed cloth after ironing;
s5, determining whether the cloth is ironed and dried according to the detected humidity, continuing to operate according to the following steps when the cloth is ironed and dried, reducing the steam flow and reinstalling the fabric when the humidity of the cloth does not meet the standard, and executing the steps S3-S4 again until the cloth can be ironed and dried;
s6, obtaining the running speed of the fabric according to the ironing time and the width of the ironing block, controlling a motor to avoid the fabric from fading due to long-time ironing, and calculating the spraying flow of steam to control the flow of the steam to reduce energy consumption;
s7, after ironing is finished, cooling the fabric by using a cooling pipeline to speed up the cooling of the fabric, so that the fabric can be shaped;
and S8, finally, detecting the flatness of the fabric by using an ironing detection module.
According to the technical scheme, in the S1 and S8, the flatness and the gap of the fabric are detected by using an optical detection module, the optical detection module comprises a light emitting unit and a light receiving unit, and the gap of the fabric is estimated according to the quantity of light received by the receiving unit, so that the ratio of the emitted light to the received light is estimated;
the optical detection module is used for detecting the flatness of the fabric, the receiving unit is used for receiving light, whether the light is blocked by the fabric is judged, if the light is blocked, the situation that the fabric is not flat when ironed and has wrinkles is shown, then the fabric with the wrinkles is manually extracted, and the fabric is ironed again.
According to the technical scheme, in the step S2, the ironing temperature of the fabric is determined by looking up a table according to the material of the fabric, so that the temperatures of steam and an ironing block are controlled, the higher the temperature is, the better the shaping effect on the fabric is, the different materials have different heat resistance, the different temperatures are different, the borne temperature is different, the too low temperature water cannot be converted into steam, the fiber cannot move, and the ironing purpose cannot be achieved, and on the contrary, the too high temperature can cause the fiber to yellow, the hand feeling to be hard, and even the phenomena of shrinkage and burning are generated;
the total amount of steam can be obtained by looking up the ironing water content parameter table of the fabric, and the total amount of steam Q is as follows: q is kphba β, k is the ironing water content of different fabrics, p is the saturated water absorption of the fabric per unit volume, h is the thickness of the fabric, b is the width of the ironing block, a is the transverse distance of the device, β is the gap rate, β is 1-x/y, x is the amount of received light, and y is the amount of emitted light.
According to the technical scheme, in the step S3, the aim of reforming and molding is achieved by adjusting the height of the ironing block to apply pressure on the fabric, wherein the ironing pressure F is as follows:
wherein f is the deformation pressure of the fabric, k is the ironing water content of the fabric, delta is the water absorption expansion thickness of the fabric, h is the thickness of the fabric, and beta is the gap rate;
spray with the maximum steam flow, make the surface fabric can be moist completely, then iron, and under the pressure of ironing the piece, can extrude unnecessary moisture, later on iron, can reduce the frictional force between cloth and the transportation area like this, avoid the cloth to take place to damage under the transmission of transportation area.
According to the technical scheme, in the ironing process in S4, firstly, the fabric absorbs sprayed steam, then, the ironing block is used for drying moisture in the fabric, so that fibers in the fabric are fixed, the purpose of thermoplastic shaping is achieved, meanwhile, the larger the ironing pressure is, part of water in the fabric can be extruded and flow out, the moisture in the fabric can be in full contact with the ironing block, the drying speed is accelerated, the ironing time is calculated according to the moisture in the fabric, the ironing pressure and the temperature of the ironing block, and the ironing time t is as follows:
in the formula, cWater (W)Is the specific heat capacity of water, k is the ironing water content of the fabric, delta T1 is the temperature difference between the water evaporation temperature and the room temperature, Q is the total amount of water, rho is the density of water, F is the ironing pressure,
q is the deformation degree per unit pressure, q is the heat transfer rate of the ironing block, q can be found according to the formula of the fourier law, q is- λ a (dT/dx), λ is the heat conductivity coefficient, a is the heat transfer area, T is the temperature of the ironing block, and x is the coordinate on the heat transfer surface;
after ironing, can utilize the moisture detector to carry out humidity detection to the surface fabric, be less than 40% and be greater than 20% when detecting humidity, then the surface fabric has been dried, can adjust according to the time of calculating, when detecting humidity and be greater than 40%, then the surface fabric is not dried, the humidity of surface fabric is too high, absorptive steam is too many, need reduce the flow of steam, and calculate the adjustment again, when detecting humidity and being less than 20%, then the ironing process of surface fabric, the high temperature that irones the piece needs the lowering temperature, easily cause the damage to the surface fabric.
According to the technical scheme, in the step S6, after the ironing time of the fabric is calculated, the rotating speed of the fabric is calculated according to the width of the ironing block, the rotating speed is uploaded to the motor according to a formula v ═ b/t, b is the width of the ironing block, and t is the ironing time, the rotating speed of the motor is adjusted according to the uploaded data, the ironing time is further controlled, excessive ironing is avoided, damage to the fabric is avoided, the fabric is yellow in color, meanwhile, ironing can be achieved in place, the situation that the ironing time is insufficient, moisture in the fabric is not completely evaporated, and the fabric is restored to the original shrinkage state is avoided;
the flow of steam can be based on ironing time t and reachs, w be Q/t, and Q is the absorptive steam total amount of surface fabric, and t irones the time for spraying time promptly to control the spraying of steam, avoid the waste of the energy.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, parameters such as material, thickness and gap of the fabric are measured, the temperature and total amount of steam are determined, the ironing temperature is determined, the ironing time is calculated according to the ironing temperature, the water content of the fabric and the ironing pressure, and the rotating speed of the motor is calculated according to the ironing time, so that the fabric ironing time meets the standard, the fabric is prevented from being damaged due to overlong ironing time, the ironing time is insufficient, the water is not completely dried, the fabric shrinks again, wrinkles are generated, and the steam flow can be calculated by using the ironing time, so that the energy consumption is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall elevational view of the present invention;
FIG. 2 is a system block diagram of the present invention;
in the figure: 1. a mounting frame; 2. an output roller; 3. an input roller; 4. cushion blocks; 5. a steam line; 6. ironing blocks; 7. a cylinder; 8. a cooling duct; 9. a motor; 10. a placing table; 11. a conveyor belt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides the following technical solutions: an intelligent ironing device with self-adjusting ironing time, which comprises a mounting rack 1 and is characterized in that: an input roller 3 is connected to the left side of the interior of the mounting frame 1 through a bearing, an output roller 2 is connected to the right side of the interior of the mounting frame 1 through a bearing, a cushion block 4 is arranged between the input roller 3 and the output roller 2, the cushion block 4 is fixed inside the mounting frame 1, a conveying belt 11 is attached to the surfaces of the input roller 3, the output roller 2 and the cushion block 4, a steam pipeline 5, an ironing block 6 and a cooling pipeline 8 are fixedly installed above the conveying belt 11, a motor 9 is arranged at one end of the output roller 2, the motor 9 is in transmission connection with the output roller 2, high-temperature steam circulates inside the steam pipeline 5, a spraying opening is formed below the steam pipeline 5, air cylinders 7 are fixedly installed below the two sides of the ironing block 6, the air cylinders 7 are fixedly installed on the inner side of the mounting frame 1, and a placing table 10 is fixedly installed on the right side of the output roller 2; inside the surface fabric got into the device from input roller 3 side, along with the surface fabric gets into, steam pipe 5 can spray steam, humidifies and heaies up the surface fabric to improve the compliance of surface fabric, rethread irones 6 and irones the surface fabric, makes the inside moisture of surface fabric dry, thereby realizes finalizing the design to the surface fabric, and the surface fabric after will ironing at last transports the platform 10.
The intelligent ironing device with the self-adjusting ironing time comprises an intelligent ironing system, wherein the intelligent ironing system comprises an ironing time calculation module and an ironing inspection module, the ironing time calculation module is in communication connection with a rotating speed calculation module, and the rotating speed calculation module is electrically connected with a motor;
the ironing time calculation module is used for calculating ironing time, the ironing inspection module is used for inspecting the flatness of the ironed fabric, and the rotation speed calculation module is used for calculating the running speed of the fabric according to the ironing time.
The ironing time calculation module comprises an ironing steam control module, an ironing temperature control module and an ironing pressurization module, the ironing pressurization module is electrically connected with the pressure control module, the pressure control module is electrically connected with the air cylinder 7, the ironing inspection module comprises a fabric flatness detection module, and the fabric flatness detection module is electrically connected with an optical detection module;
the steam ironing control module is used for controlling the temperature and the flow of steam, the ironing pressurizing module is used for controlling the ironing pressure of the fabric, the ironing temperature control module is used for controlling the temperature of the ironing block 6, the pressure control module is used for controlling the stretching of the cylinder 7, so that the ironing pressure of the fabric is adjusted, and the fabric flatness detection module is used for detecting the flatness of the fabric.
The ironing steam control module comprises a steam temperature control module and a steam jet flow control module, the steam temperature control module and the steam jet flow control module are both in communication connection with a data collection module, the data collection module is in communication connection with a fabric material input module, a fabric thickness detection module and a fabric gap detection module, and the fabric thickness detection module is electrically connected with a fabric thickness gauge;
the steam temperature control module is used for controlling the temperature of steam, the steam jet flow control module is used for controlling the flow in the steam pipeline 5, the data collection module is used for collecting the material and the thickness of the fabric, the fabric material input module is used for uploading the material of the fabric, the fabric thickness detection module is used for detecting the thickness of the fabric, and the fabric gap detection module is used for detecting the gap of the fabric.
The intelligent ironing system comprises the following operation steps:
s1, uploading the material of the fabric, detecting the thickness of the fabric by using a fabric thickness gauge, detecting the gap of the fabric by using an optical detection module, and uploading data;
s2, determining the temperature of the steam according to the material of the fabric, determining the total amount of the sprayed steam according to the thickness, the gap and the material of the fabric, and spraying at the maximum spraying speed;
s3, adjusting the height of the ironing block 6 according to the thickness of the fabric and the gap of the fabric, and adjusting the ironing pressure on the fabric;
s4, then, calculating the ironing time by using an ironing time calculation module according to the temperature and the total amount of the steam, the temperature of the ironing block 6 and the ironing pressure, ironing, and detecting the humidity of the ironed cloth after ironing;
s5, determining whether the cloth is ironed and dried according to the detected humidity, continuing to operate according to the following steps when the cloth is ironed and dried, reducing the steam flow and reinstalling the fabric when the humidity of the cloth does not meet the standard, and executing the steps S3-S4 again until the cloth can be ironed and dried;
s6, obtaining the running speed of the fabric according to the ironing time and the width of the ironing block 6, controlling a motor to avoid the fabric from fading due to long-time ironing, and calculating the spraying flow of steam to control the flow of the steam to reduce energy consumption;
s7, after ironing is finished, cooling the fabric by using a cooling pipeline 8 to enable the fabric to be shaped;
and S8, finally, detecting the flatness of the fabric by using an ironing detection module.
S1 and S7, detecting the flatness and the gap of the fabric by using an optical detection module, wherein the optical detection module comprises a light emitting unit and a light receiving unit, and estimating the gap of the fabric according to the ratio of emitted light to received light by the light emitting unit and the light receiving unit according to the quantity of the light received by the receiving unit;
the optical detection module is used for detecting the flatness of the fabric, the receiving unit is used for receiving light, whether the light is blocked by the fabric is judged, if the light is blocked, the situation that the fabric is not flat when ironed and has wrinkles is shown, then the fabric with the wrinkles is manually extracted, and the fabric is ironed again.
S2, determining the ironing temperature of the fabric by looking up a table according to the material of the fabric, so as to control the temperature of the steam and the ironing block 6, wherein the higher the temperature is, the better the shaping effect on the fabric is, the different materials have different heat resistance and bear different temperatures, the too low temperature water can not be converted into steam, the fiber can not move, and the purpose of ironing can not be achieved, and on the contrary, the too high temperature can cause the fiber to yellow, the hand feeling to be hard, and even the phenomena of shrinkage and burning are generated;
the total amount of steam can be obtained by looking up the ironing water content parameter table of the fabric, and the total amount of steam Q is as follows: q is kphba β, k is the ironing water content of different fabrics, p is the saturated water absorption of the fabric per unit volume, h is the thickness of the fabric, b is the width of the ironing block 6, a is the transverse distance of the device, β is the gap rate, β is 1-x/y, x is the amount of received light, and y is the amount of emitted light.
In S3, the fabric is pressed by adjusting the height of the ironing block 6 to achieve the purpose of reforming, wherein the ironing pressure F is as follows:
wherein f is the deformation pressure of the fabric, k is the ironing water content of the fabric, delta is the water absorption expansion thickness of the fabric, h is the thickness of the fabric, and beta is the gap rate;
spray with the maximum steam flow, make the surface fabric can be moist completely, then iron, and under the pressure that irones piece 6, can extrude unnecessary moisture, later on iron, can reduce the frictional force between cloth and the transportation area 11 like this, avoid the cloth to take place to damage under the transmission of transportation area 11.
S4, in the ironing process, firstly absorbing the sprayed steam by the fabric, then drying the water in the fabric by using the ironing block 6 to fix the fiber in the fabric and achieve the purpose of thermoplastic shaping, meanwhile, the larger the ironing pressure is, the more the water in the fabric can be extruded and flow out, the water in the fabric can be fully contacted with the ironing block 6, the drying speed is accelerated, the ironing time is calculated according to the water in the fabric, the ironing pressure and the temperature of the ironing block, and the ironing time t is as follows:
in the formula, cWater (W)Is the specific heat capacity of water, k is the ironing water content of the fabric, delta T1Is the temperature difference between the water evaporation temperature and the room temperature, Q is the total amount of water, rho is the density of the water, F is the ironing pressure,
q is the deformation degree per unit pressure, q is the heat transfer rate of the ironing block 6, q can be found according to the formula of fourier law, q ═ - λ a (dT/dx), λ is the heat conductivity coefficient, a is the heat transfer area, T is the temperature of the ironing block 6, x is the coordinate on the heat transfer surface;
after ironing, can utilize the moisture detector to carry out humidity detection to the surface fabric, be less than 40% and be greater than 20% when detecting humidity, then the surface fabric has been dried, can adjust according to the time of calculating, when detecting humidity and be greater than 40%, then the surface fabric is not dried, the humidity of surface fabric is too high, absorptive steam is too many, need reduce the flow of steam, and calculate the adjustment again, when detecting humidity and being less than 20%, then the ironing process of surface fabric, the too high temperature that irones piece 6 needs the cooling, easily cause the damage to the surface fabric.
In S6, after the ironing time of the fabric is calculated, the rotating speed of the fabric is calculated according to the width of the ironing block 6, the rotating speed is uploaded to the motor 9 according to the formula v ═ b/t, b is the width of the ironing block 6, and t is the ironing time, the rotating speed of the motor 9 is adjusted according to the uploaded data, the ironing time is further controlled, excessive ironing is avoided, the fabric is damaged, the fabric color is yellow, meanwhile, the ironing can be in place, the situation that the ironing time is insufficient, moisture in the fabric is not completely evaporated, and the fabric is restored to the original shrinkage state is avoided;
the flow of steam can be based on ironing time t and reachs, and flow w is Q/t, and Q is the absorptive steam total amount of surface fabric, and t irones the time for spraying time promptly to spray to steam is controlled, avoids the waste of the energy.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An intelligent ironing device with self-adjusting ironing time, comprising a mounting rack (1), characterized in that: the device is characterized in that an input roller (3) is connected to a left side bearing inside the mounting frame (1), an output roller (2) is connected to a right side bearing inside the mounting frame (1), a cushion block (4) is arranged between the input roller (3) and the output roller (2), the cushion block (4) is fixed inside the mounting frame (1), conveying belts (11) are attached to the surfaces of the input roller (3), the output roller (2) and the cushion block (4), a steam pipeline (5), an ironing block (6) and a cooling pipeline (8) are fixedly installed above the conveying belts (11), a motor (9) is arranged at one end of the output roller (2), the motor (9) is in transmission connection with the output roller (2), high-temperature steam flows through the inside of the steam pipeline (5), a spray opening is formed below the steam pipeline (5), and air cylinders (7) are fixedly installed below two sides of the ironing block (6), the air cylinder (7) is fixedly arranged on the inner side of the mounting frame (1), and the right side of the output roller (2) is fixedly provided with a placing table (10).
2. Intelligent ironing apparatus with self-adjustment of ironing time according to claim 1, characterized in that: the intelligent ironing device with the self-adjusting ironing time comprises an intelligent ironing system, wherein the intelligent ironing system comprises an ironing time calculation module and an ironing checking module, the ironing time calculation module is in communication connection with a rotating speed calculation module, and the rotating speed calculation module is electrically connected with a motor;
the ironing time calculation module is used for calculating ironing time, the ironing inspection module is used for inspecting flatness of the ironed fabric, and the rotation speed calculation module is used for calculating the running speed of the fabric according to the ironing time.
3. Intelligent ironing apparatus with self-adjustment of ironing time according to claim 2, characterized in that: the ironing time calculation module comprises an ironing steam control module, an ironing temperature control module and an ironing pressurization module, the ironing pressurization module is electrically connected with a pressure control module, the pressure control module is electrically connected with a cylinder (7), the ironing detection module comprises a fabric flatness detection module, and the fabric flatness detection module is electrically connected with an optical detection module;
the ironing steam control module is used for controlling the temperature and the flow of steam, the ironing pressurizing module is used for controlling the ironing pressure of the fabric, the ironing temperature control module is used for controlling the temperature of the ironing block (6), the pressure control module is used for controlling the stretching of the air cylinder (7), so that the ironing pressure of the fabric is adjusted, and the fabric flatness detection module is used for detecting the flatness of the fabric.
4. Intelligent ironing apparatus with self-adjustment of ironing time according to claim 3, characterized in that: the ironing steam control module comprises a steam temperature control module and a steam jet flow control module, the steam temperature control module and the steam jet flow control module are both in communication connection with a data collection module, the data collection module is in communication connection with a fabric material input module, a fabric thickness detection module and a fabric gap detection module, and the fabric thickness detection module is electrically connected with a fabric thickness gauge;
the steam temperature control module is used for controlling the temperature of steam, the steam jet flow control module is used for controlling the flow in the steam pipeline (5), the data collection module is used for collecting the material and the thickness of the fabric, the fabric material input module is used for uploading the material of the fabric, the fabric thickness detection module is used for detecting the thickness of the fabric, and the fabric gap detection module is used for detecting the gap of the fabric.
5. Intelligent ironing apparatus with self-adjustment of ironing time according to claim 4, characterized in that: the intelligent ironing system comprises the following operation steps:
s1, uploading the material of the fabric, detecting the thickness of the fabric by using a fabric thickness gauge, detecting the gap of the fabric by using an optical detection module, and uploading data;
s2, determining the temperature of steam according to the material of the fabric, determining the total amount of the steam sprayed according to the thickness, the gap and the material of the fabric, firstly spraying at the maximum spraying speed, and slowly conveying the fabric at a low speed for ironing;
s3, adjusting the height of the ironing block (6) according to the thickness of the fabric and the gap of the fabric, and adjusting the ironing pressure on the fabric;
s4, then, calculating the ironing time by using an ironing time calculation module according to the temperature and the total amount of the steam, the temperature of the ironing block (6) and the ironing pressure, ironing, and detecting the humidity of the ironed cloth after ironing;
s5, determining whether the cloth is ironed and dried according to the detected humidity, continuing to operate according to the following steps when the cloth is ironed and dried, reducing the steam flow and reinstalling the fabric when the humidity of the cloth does not meet the standard, and executing the steps S3-S4 again until the cloth can be ironed and dried;
s6, obtaining the running speed of the fabric according to the ironing time and the width of the ironing block (6), controlling a motor to avoid the fabric fading caused by long-time ironing, and calculating the spraying flow of steam to control the flow of the steam to reduce energy consumption;
s7, after ironing is finished, cooling the fabric by using a cooling pipeline (8) to enable the fabric to be shaped;
and S8, finally, detecting the flatness of the fabric by using an ironing detection module.
6. Intelligent ironing apparatus with self-adjustment of ironing time according to claim 5, characterized in that: in the S1 and S8, the flatness and the gap of the fabric are detected by using an optical detection module, the optical detection module comprises a light emitting unit and a light receiving unit, and the gap of the fabric is estimated according to the ratio of emitted light to received light by the light emitting unit and the light receiving unit;
the optical detection module is used for detecting the flatness of the fabric, the receiving unit is used for receiving light, whether the light is blocked by the fabric is judged, if the light is blocked, the situation that the fabric is not flat when ironed and has wrinkles is shown, then the fabric with the wrinkles is manually extracted, and the fabric is ironed again.
7. Intelligent ironing apparatus with self-adjustment of ironing time according to claim 6, characterized in that: in the S2, the ironing temperature of the fabric is determined by looking up a table according to the material of the fabric, so that the temperatures of steam and an ironing block (6) are controlled, the higher the temperature is, the better the shaping effect on the fabric is, the different materials have different heat resistance, the different temperatures are different, the low temperature water cannot be converted into steam, the fiber cannot move, and the ironing purpose cannot be achieved, and on the contrary, the high temperature can cause the fiber to yellow, the hand feeling to be hard, and even the phenomena of shrinkage and burning are generated;
the total amount of steam can be obtained by looking up the ironing water content parameter table of the fabric, and the total amount of steam Q is as follows: q is kphba beta, k is the ironing water content of different fabrics, p is the saturated water absorption of the fabric per unit volume, h is the thickness of the fabric, b is the width of the ironing block (6), a is the transverse distance of the device, beta is the gap rate, the gap rate beta is 1-x/y, x is the received light quantity, and y is the emitted light quantity.
8. Intelligent ironing apparatus with self-adjustment of ironing time according to claim 7, characterized in that: in the step S3, the aim of reforming and molding is achieved by adjusting the height of the ironing block (6) to apply pressure to the fabric, wherein the ironing pressure F is as follows:
wherein f is the deformation pressure of the fabric, k is the ironing water content of the fabric, delta is the water absorption expansion thickness of the fabric, h is the thickness of the fabric, and beta is the gap rate;
spray with the maximum steam flow, make the surface fabric can be moist completely, then iron, and under the pressure of ironing piece (6), can extrude unnecessary moisture, iron afterwards, can reduce the frictional force between cloth and the conveyer belt (11), avoid the cloth to take place to damage under the transmission of conveyer belt (11).
9. Intelligent ironing apparatus with self-adjusting ironing time according to claim 8, characterized in that: in the S4, in the ironing process, firstly, the fabric absorbs the sprayed steam, then, the ironing block (6) is used for drying the moisture in the fabric, so that the fibers in the fabric are fixed, the purpose of thermoplastic shaping is achieved, meanwhile, the larger the ironing pressure is, part of the water in the fabric can be extruded and flow out, the moisture in the fabric can be in full contact with the ironing block (6), the drying speed is accelerated, the ironing time is calculated according to the moisture in the fabric, the ironing pressure and the temperature of the ironing block, and the ironing time t is as follows:
in the formula, cWater (W)Is the specific heat capacity of water, k is the ironing water content of the fabric, delta T1Is the temperature difference between the water evaporation temperature and the room temperature, Q is the total amount of water, rho is the density of the water, F is the ironing pressure,
q is the deformation degree per unit pressure, q is the heat transfer rate of the ironing block (6), q can be found according to the formula of Fourier law, q is-lambda A (dT/dx), lambda is the heat transfer coefficient, A is the heat transfer area, T is the temperature of the ironing block (6), and x is the coordinate on the heat transfer surface;
after ironing, can utilize the moisture detector to carry out humidity detection to the surface fabric, be less than 40% and be greater than 20% when detecting humidity, then the surface fabric has been dried, can adjust according to the time of calculating, when detecting humidity and be greater than 40%, then the surface fabric is not dried, the humidity of surface fabric is too high, absorptive steam is too many, need reduce the flow of steam, and calculate the adjustment again, when detecting humidity and being less than 20%, then the ironing process of surface fabric, the too high temperature that irones piece (6) need reduce the temperature, easily cause the damage to the surface fabric.
10. Intelligent ironing apparatus with self-adjustment of ironing time according to claim 9, characterized in that: in the step S6, after the ironing time of the fabric is calculated, the rotating speed of the fabric is calculated according to the width of the ironing block (6), by using a formula v ═ b/t, b is the width of the ironing block (6), and t is the ironing time, so that the rotating speed is uploaded to the motor (9), the rotating speed of the motor (9) is adjusted according to the uploaded data, the ironing time is further controlled, excessive ironing is avoided, the fabric is prevented from being damaged, the fabric is made yellow in color, meanwhile, ironing can be in place, the ironing time is prevented from being insufficient, moisture in the fabric is not completely evaporated, and the fabric is restored to the original shrinkage state;
the flow of steam can be based on ironing time t and reachs, and flow w is Q/t, and Q is the absorptive steam total amount of surface fabric, and t irones the time for spraying time promptly to spray to steam is controlled, avoids the waste of the energy.
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| CN115012158A (en) * | 2022-06-10 | 2022-09-06 | 南通支云纺织工艺品有限公司 | Intelligent fabric ironing device convenient to adjust for weaving |
| CN115323692A (en) * | 2022-10-12 | 2022-11-11 | 南通云尚找家纺电子商务有限公司 | Textile fabric ironing device with self-cleaning function |
| CN115649933A (en) * | 2022-10-24 | 2023-01-31 | 江苏越承纺织科技集团有限公司 | Textile printing adjusting device based on Internet of things big data technology |
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| CN115649933B (en) * | 2022-10-24 | 2024-05-03 | 佛山容际纺织有限公司 | Textile printing adjusting device based on big data technology of Internet of things |
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