CN205775555U - Polyurethane PU synthetic leather semi-finished product production line - Google Patents
Polyurethane PU synthetic leather semi-finished product production line Download PDFInfo
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- CN205775555U CN205775555U CN201620558225.3U CN201620558225U CN205775555U CN 205775555 U CN205775555 U CN 205775555U CN 201620558225 U CN201620558225 U CN 201620558225U CN 205775555 U CN205775555 U CN 205775555U
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- baking oven
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Abstract
The utility model discloses a kind of polyurethane PU synthetic leather semi-finished product production line, arrange according to the order of unwinding device, dipping device, the first apparatus for coating, the first baking oven, the second apparatus for coating, the second baking oven and wrap-up successively, it is positioned in described baking oven above and below cloth transporter and is respectively equipped with warm-air pipe, described warm-air pipe is respectively equipped with discharge pipe towards the side of cloth, and the wind direction of the hot blast of the air outlet blowout of described discharge pipe is horizontal direction or blows to the side away from cloth.Understand from the above, polyurethane PU synthetic leather semi-finished product production line of the present utility model, the wind direction of the air outlet of the discharge pipe in baking oven the most directly blows to cloth, while ensureing the moisture content rapid evaporation in aqueous coating, it is to avoid the aqueous coating of design on fabric surface destroys surface quality not solidified time under wind-force effect;And compared to infrared lamps, its energy consumption is relatively low.
Description
Technical field
This utility model relates to the production field of synthetic leather, is specifically related to a kind of polyurethane PU synthetic leather semi-finished product and produces
Line.
Background technology
The equipment for drying synthetic leather production line of prior art, is specific to the design of oleoresin coating.Oleoresin
In containing substantial amounts of toxic and harmful, environment and operator are brought injury greatly, and use oleoresin coating
The synthetic leather made also can remain poisonous and harmful substance, consumer is also resulted in harm.So people the most gradually start at present
Nontoxic water-base resin is used to carry out the production of synthetic leather.It is that cloth is carried out blow-through with oven equipment of the prior art
, because oleoresin viscosity is relatively big, even if so airduct is directly facing to oiliness tree in the case of oleoresin coating is not solidified
Fat coating is blown, and is also not result in that the air that oleoresin coating surface is flowed destroys, so existing baking oven is in order to dry effect
Really, it is all facing to cloth blow-through by airduct, but water-base resin viscosity is less, water-base resin coating quilt in the case of not solidified
If airduct blow-through, the surface of water-base resin coating can be caused to be destroyed, and then cause the outward appearance of product defective;And due to
Containing substantial amounts of water in water-base resin, water-base resin also can evaporate a large amount of steam, cause oven equipment of the prior art
It is not enough to reach the drying requirement of water-base resin polyurethane PU synthetic leather.If using infrared lamp to carry out illumination heating, though
So can effectively heat, and the coating surface of cloth there will not be air blow-through, but owing to the length of baking oven is longer, cause
The baking oven energy consumption using infrared lamp lampshade is high;Additionally, due between heats and cloth and the infrared lamp of infrared light away from
From there being direct relation, so the heats of the cloth between adjacent two infrared lamps and just adding the cloth of infrared lamp
Thermal effect also differs, and i.e. infrared lamp is as the oven temperature of heating source uneven.
It addition, the water-base resin synthetic leather production line of prior art, need in acid solution, put the water-base resin on cloth
By washing, the acid on cloth is removed again after alternatively.This technics comparing is loaded down with trivial details, and can produce big in production process
The acid waste water of amount, the process for waste water is cumbersome, and processing cost is higher.
Summary of the invention
The purpose of this utility model is: overcome the deficiencies in the prior art, it is provided that the air-out of the discharge pipe in a kind of baking oven
The wind direction of mouth the most directly blows to cloth, and the wind direction of the air outlet of the discharge pipe in baking oven the most directly blows to cloth, it is ensured that aqueous is coated with
While moisture content rapid evaporation in Ceng, it is to avoid the aqueous coating of design on fabric surface breaks not solidified time under wind-force effect
Bad surface quality;And compared to infrared lamps, its energy consumption is relatively low;Air outlet is directly arranged in the sidewall of discharge pipe, it is simple to
Discharge pipe be directly produced processing, reduce production cost;By air outlet being located at the bottom of discharge pipe, and under air outlet
Side is provided with baffle plate, it is simple to existing oven equipment is transformed;By the effect of the exhaust column at baking oven top, baking oven is included in a large number
The air of steam is extracted out, it is ensured that the continuation of cloth is dried;In baking oven, use hot blast is as heat-conducting medium, by the stream of hot blast
Dynamic, it is ensured that the homogeneous heating degree in baking oven;Dry, by cloth by the cloth after impregnation is directly entered baking oven
Moisture is directly removed, thus reduces technological process, it also avoid the generation of acid waste water, reduces the processing cost of waste water;
Different according to the medium in dipping device, and by the use of ironing device, the second apparatus for coating and the second baking oven whether, make
Obtain production line of the present utility model can also realize comprising impregnation method, double rubbing method and the impregnation technique such as rubbing method, double rubbing methods
Polyurethane PU synthetic leather semi-finished product produce, improve the scope of application of production line;Cloth is carried out through the technique of double rubbing methods
Producing, the product produced has more thickness sense, and texture is closer to corium;Owing to eliminating with acid displacement and washing acid solution
Process, directly dries water-base resin, causes the moisture that in drying course, cloth can volatilize to be far longer than prior art
The middle moisture volatilized through the cloth drying chamber of peracid displacement and washing acid solution, can not affect cloth by oven structure
On the premise of surface, cloth is effectively dried.
Technical solution adopted in the utility model is:
Polyurethane PU synthetic leather semi-finished product production line, including unwinding device, dipping device, apparatus for coating, baking oven and rolling
Device, also includes through the cloth transporter in baking oven, and described apparatus for coating includes that the first apparatus for coating and second is coated with and arranges
Putting, described baking oven includes the first baking oven and the second baking oven, and successively according to unwinding device, dipping device, the first apparatus for coating,
The order of the first baking oven, the second apparatus for coating, the second baking oven and wrap-up is arranged, and is positioned at cloth transporter in described baking oven
Above and below be respectively equipped with warm-air pipe, described warm-air pipe is respectively equipped with discharge pipe, described discharge pipe towards the side of cloth
The wind direction of hot blast of air outlet blowout be horizontal direction or blow to the side away from cloth.
The further improvement project of this utility model is, described air outlet is located at discharge pipe one end towards cloth, described in go out
It is provided with deep bead between air outlet and the cloth of airduct.
This utility model further improvement project is, the both sides edge level of described deep bead or to away from cloth
Lopsidedness.
This utility model further improvement project is that described air outlet is located at the sidewall of discharge pipe.
This utility model further improvement project is, the top of described baking oven is provided with exhaust column, described exhaust column and baking
Connection in case.
This utility model further improvement project is that described ironing device is located at the meta of pressurizing unit and apparatus for coating
Put the top at place.
This utility model further improvement project is that the temperature in described baking oven is in the range of 70 ~ 140 degrees Celsius.
This utility model further improvement project is that the temperature in baking oven increases successively along by the order after forward direction,
In described baking oven, the temperature of leading portion is in the range of 70 ~ 90 degrees Celsius, and in described baking oven, the temperature of back segment is at 100 ~ 140 degrees Celsius
In the range of.
This utility model further improvement project is, described discharge pipe is respectively perpendicular to the conveying direction level of cloth and sets
Put, and be sequentially distributed along the conveying direction of cloth.
This utility model further improvement project is, described cloth is through baking oven when, by driving-chain transmission, institute
Stating the top of conveyer chain and be fixed with pricker along the direction of driving-chain, the both sides of cloth are fixed by described pricker with driving-chain.
This utility model further improvement project is, also includes that chiller, described chiller include the first cooling
Device and the second chiller, described first chiller is located at position between the first baking oven and the second apparatus for coating, described
Second chiller is located at position between the second baking oven and wrap-up.
This utility model further improvement project is, also includes that cloth storage device, described cloth storage device are located at unwinding device
And between dipping device.
This utility model further improvement project is, also includes that pressurizing unit, described pressurizing unit are positioned at dipping device
Discharge end.
This utility model further improvement project is, also includes that ironing device, described ironing device are located at dipping device
And the position between the first apparatus for coating.
This utility model further improvement project is, described ironing device is located at pressurizing unit and the coating of dipping device
The top of position between device.
This utility model further improvement project is that one end of cloth is wound on unwinding device, and the other end of cloth depends on
Secondary through cloth storage device, dipping device, pressurizing unit, the first apparatus for coating, the first baking oven, the first chiller, the second coating
Device, the second baking oven, the second chiller and wrap-up, be containing immersion in described dipping device.
This utility model further improvement project is that one end of cloth is wound on unwinding device, and the other end of cloth depends on
Secondary through cloth storage device, dipping device, pressurizing unit, ironing device, the first apparatus for coating, the first baking oven, the first chiller,
Second apparatus for coating, the second baking oven, the second chiller and wrap-up, be clear water in described dipping device.
This utility model further improvement project is that one end of cloth is wound on unwinding device, and the other end of cloth depends on
Secondary through cloth storage device, dipping device, pressurizing unit, the first apparatus for coating, the first baking oven, the first chiller, the second coating
Device, the second baking oven, the second chiller and wrap-up, be provided with in described dipping device containing immersion, and described second painting arranges
Put and all quit work with the second baking oven.
The beneficial effects of the utility model are:
The first, polyurethane PU synthetic leather semi-finished product production line of the present utility model, the air outlet of the discharge pipe in baking oven
Wind direction the most directly blows to cloth, it is ensured that while the moisture content rapid evaporation in aqueous coating, it is to avoid the aqueous coating of design on fabric surface
Under wind-force effect, surface quality is destroyed not solidified time;And compared to infrared lamps, its energy consumption is relatively low.
The second, polyurethane PU synthetic leather semi-finished product production line of the present utility model, is directly arranged in discharge pipe by air outlet
Sidewall, it is simple to discharge pipe be directly produced processing, reduce production cost.
3rd, polyurethane PU synthetic leather semi-finished product production line of the present utility model, by being located at discharge pipe by air outlet
Bottom, and it is provided with baffle plate in the lower section of air outlet, it is simple to existing oven equipment is transformed.
4th, polyurethane PU synthetic leather semi-finished product production line of the present utility model, by the work of the exhaust column at baking oven top
With, the air that baking oven includes a large amount of steam is extracted out, it is ensured that the continuation of cloth is dried.
5th, polyurethane PU synthetic leather semi-finished product production line of the present utility model, uses hot blast to be situated between as heat conduction in baking oven
Matter, by the flowing of hot blast, it is ensured that the homogeneous heating degree in baking oven.
6th, polyurethane PU synthetic leather semi-finished product production line of the present utility model, by directly entering the cloth after impregnation
Enter baking oven to dry, the moisture in cloth is directly removed, thus reduces technological process, it also avoid the product of acid waste water
Raw, reduce the processing cost of waste water.
7th, polyurethane PU synthetic leather semi-finished product production line of the present utility model, different according to the medium in dipping device,
And by ironing device, the second apparatus for coating and the second baking oven use whether so that production line of the present utility model also may be used
Raw to realize comprising the polyurethane PU synthetic leather semi-finished product of impregnation method, double rubbing method and the impregnation technique such as rubbing method, double rubbing methods
Produce, improve the scope of application of production line.
8th, polyurethane PU synthetic leather semi-finished product production line of the present utility model, cloth enters through the technique of double rubbing methods
Row produces, and the product produced has more thickness sense, and texture is closer to corium.
9th, polyurethane PU synthetic leather semi-finished product production line of the present utility model, owing to eliminating with acid displacement and washing
The process of acid solution, directly dries water-base resin, causes the moisture that in drying course, cloth can volatilize to be far longer than existing
There is the moisture volatilized in technology through the cloth drying chamber of peracid displacement and washing acid solution, can be at not shadow by oven structure
On the premise of ringing design on fabric surface, cloth is effectively dried.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the partial structurtes cross-sectional schematic of baking oven.
Fig. 3 is the section view enlarged diagram of embodiment 1.
Fig. 4 is the section view enlarged diagram of embodiment 2.
Fig. 5 is the section view enlarged diagram of embodiment 3.
Fig. 6 is the section view enlarged diagram of embodiment 4.
Detailed description of the invention:
In conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6 understand, this utility model include unwinding device 1, dipping device 3,
Apparatus for coating 6, baking oven 7 and wrap-up 9, also include that, through the cloth transporter in baking oven 7, described apparatus for coating 6 includes
First apparatus for coating and the second apparatus for coating, described baking oven 7 includes the first baking oven and the second baking oven, and successively according to unreeling dress
The order putting 1, dipping device the 3, first apparatus for coating, the first baking oven, the second apparatus for coating, the second baking oven and wrap-up 9 sets
Putting, be positioned at above and below cloth transporter and be respectively equipped with warm-air pipe 12 in described baking oven 7, described warm-air pipe 12 is towards cloth
The side of material 11 is respectively equipped with discharge pipe 13, the wind direction of the hot blast of the air outlet 17 of described discharge pipe 13 blowout be horizontal direction or
Person blows to the side away from cloth 11;Described air outlet 17 is located at discharge pipe 13 one end towards cloth 11, described discharge pipe 13
Air outlet 17 and cloth 11 between be provided with deep bead 18;The both sides edge level of described deep bead 18 or to away from cloth 11
Lopsidedness;Described air outlet 17 is located at the sidewall of discharge pipe 13;The top of described baking oven 7 is provided with exhaust column 16, described in take out
Airduct 16 connects in baking oven 7;Temperature in described baking oven 7 is in the range of 70 ~ 140 degrees Celsius, and the temperature in baking oven 7
Increasing successively along by the order after forward direction, in described baking oven 7, the temperature of leading portion is in the range of 70 ~ 90 degrees Celsius, described baking
In case 7, the temperature of back segment is in the range of 100 ~ 140 degrees Celsius;Described discharge pipe 13 is respectively perpendicular to the conveying direction of cloth 11
It is horizontally disposed with, and is sequentially distributed along the conveying direction of cloth 11;Described cloth 11 is through baking oven 7 when, by driving-chain 15
Transmitting, the top of described conveyer chain 15 is fixed with pricker 14 along the direction of driving-chain 15, and described pricker 14 is by the both sides of cloth 11
Fix with driving-chain 15;Also include that chiller 8, described chiller 8 include the first chiller and the second chiller, institute
Stating the first chiller and be located at position between the first baking oven and the second apparatus for coating, described second chiller is located at the second baking
Position between case and wrap-up 9;Also include that cloth storage device 2, described cloth storage device 2 are located at unwinding device 1 and dipping device 3
Between;Also include that pressurizing unit 4, described pressurizing unit 4 are positioned at the discharge end of dipping device 3;Also include ironing device 5, described
Ironing device 5 is located at the position between dipping device 3 and the first apparatus for coating;Described ironing device 5 is located at dipping device 3
The top of position between pressurizing unit 4 and apparatus for coating 6.
Embodiment 1
Shown in Fig. 2 and Fig. 3, top and bottom in described baking oven 7 are respectively fixed with warm-air pipe 12, described warm-air pipe
12 are respectively equipped with discharge pipe 13 towards the side of cloth 11, and the wind direction of the hot blast of air outlet 17 blowout of described discharge pipe 13 is water
Square to;Described air outlet 17 is located at discharge pipe 13 one end towards cloth 11, air outlet 17 and the serge of described discharge pipe 13
Deep bead 18 it is provided with between 11;The both sides edge level of described deep bead 18.
Embodiment 2
Shown in Fig. 2 and Fig. 4, top and bottom in described baking oven 7 are respectively fixed with warm-air pipe 12, described warm-air pipe
12 are respectively equipped with discharge pipe 13 towards the side of cloth 11, and the hot blast of air outlet 17 blowout of described discharge pipe 13 blows to away from cloth
The side of material 11;Described air outlet 17 is located at discharge pipe 13 one end towards cloth 11, the air outlet of described discharge pipe 13 17 with
Deep bead 18 it is provided with between cloth 11;The both sides edge of described deep bead 18 is to the lopsidedness away from cloth 11.
Embodiment 3
Shown in Fig. 2 and Fig. 5, top and bottom in described baking oven 7 are respectively fixed with warm-air pipe 12, described warm-air pipe
12 are respectively equipped with discharge pipe 13 towards the side of cloth 11, and the wind direction of the hot blast of air outlet 17 blowout of described discharge pipe 13 is water
Square to;Described air outlet 17 is located at the sidewall of discharge pipe 13.
Embodiment 4
Shown in 2 and Fig. 6, top and bottom in described baking oven 7 are respectively fixed with warm-air pipe 12, described warm-air pipe
12 are respectively equipped with discharge pipe 13 towards the side of cloth 11, and the wind direction of the hot blast of air outlet 17 blowout of described discharge pipe 13 blows to
Side away from cloth 11;Described air outlet 17 is located at the sidewall of discharge pipe 13.
One end of described cloth 11 is wound on unwinding device 1, and the other end of cloth 11 sequentially passes through cloth storage device 2, impregnation
Device 3, pressurizing unit the 4, first apparatus for coating, the first baking oven, the first chiller, the second apparatus for coating, the second baking oven, second
Chiller and wrap-up 9, be containing immersion in described dipping device 3.Can realize being impregnated with the polyurethane PU synthesis of rubbing method
The production of leather semi-finished product.
One end of described cloth 11 is wound on unwinding device 1, and the other end of cloth 11 sequentially passes through cloth storage device 2, impregnation
Device 3, pressurizing unit 4, ironing device the 5, first apparatus for coating, the first baking oven, the first chiller, the second apparatus for coating,
Two baking ovens, the second chiller and wrap-up 9, be clear water in described dipping device 3.The polyurethane of double rubbing method can be realized
The production of PU synthetic leather semi-finished product.
One end of described cloth 11 is wound on unwinding device 1, and the other end of cloth 11 sequentially passes through cloth storage device 2, impregnation
Device 3, pressurizing unit the 4, first apparatus for coating, the first baking oven, the first chiller, the second apparatus for coating, the second baking oven, second
Chiller and wrap-up 9, be containing immersion in described dipping device 3, and described second apparatus for coating and the second baking oven all stop
Work.The production of the polyurethane PU synthetic leather semi-finished product of impregnation method can be realized.
One end of described cloth 11 is wound on unwinding device 1, and the other end of cloth 11 sequentially passes through cloth storage device 2, impregnation
Device 3, pressurizing unit 4, ironing device the 5, first apparatus for coating, the first baking oven, the first chiller, the second apparatus for coating,
Two baking ovens, the second chiller and wrap-up 9, be clear water in described dipping device 3, and described second apparatus for coating and second dries
Case all quits work.The production of the polyurethane PU synthetic leather semi-finished product of rubbing method can be realized.
Claims (10)
1. polyurethane PU synthetic leather semi-finished product production line, it is characterised in that: include unwinding device (1), dipping device (3), coating
Device (6), baking oven (7) and wrap-up (9), also include through the cloth transporter in baking oven (7), described apparatus for coating
(6) include that the first apparatus for coating and the second apparatus for coating, described baking oven (7) include the first baking oven and the second baking oven, and successively
According to unwinding device (1), dipping device (3), the first apparatus for coating, the first baking oven, the second apparatus for coating, the second baking oven and rolling
The order of device (9) is arranged, and is positioned at above and below cloth transporter and is respectively equipped with warm-air pipe in described baking oven (7)
(12), described warm-air pipe (12) is respectively equipped with discharge pipe (13), the air-out of described discharge pipe (13) towards the side of cloth (11)
The wind direction of the hot blast that mouth (17) blows out is horizontal direction or blows to the side away from cloth (11).
2. polyurethane PU synthetic leather semi-finished product production line as claimed in claim 1, it is characterised in that: described air outlet (17) sets
In discharge pipe (13) towards one end of cloth (11), between air outlet (17) and the cloth (11) of described discharge pipe (13), it is provided with gear
Aerofoil (18).
3. polyurethane PU synthetic leather semi-finished product production line as claimed in claim 1, it is characterised in that: described air outlet (17) sets
Sidewall in discharge pipe (13).
4. polyurethane PU synthetic leather semi-finished product production line as claimed in claim 1, it is characterised in that: the top of described baking oven (7)
Portion is provided with exhaust column (16), and described exhaust column (16) connects with in baking oven (7).
5. polyurethane PU synthetic leather semi-finished product production line as claimed in claim 1, it is characterised in that: described discharge pipe (13) point
The conveying direction not being perpendicular to cloth (11) is horizontally disposed with, and is sequentially distributed along the conveying direction of cloth (11).
6. polyurethane PU synthetic leather semi-finished product production line as claimed in claim 1, it is characterised in that: also include chiller
(8), described chiller (8) includes that the first chiller and the second chiller, described first chiller are located at the first baking
Position between case and the second apparatus for coating, described second chiller is located at position between the second baking oven and wrap-up (9)
Place.
7. polyurethane PU synthetic leather semi-finished product production line as claimed in claim 1, it is characterised in that: also include cloth storage device
(2), described cloth storage device (2) is located between unwinding device (1) and dipping device (3).
8. polyurethane PU synthetic leather semi-finished product production line as claimed in claim 1, it is characterised in that: also include pressurizing unit
(4), described pressurizing unit (4) is positioned at the discharge end of dipping device (3).
9. polyurethane PU synthetic leather semi-finished product production line as claimed in claim 1, it is characterised in that: also include ironing device
(5), described ironing device (5) is located at the position between dipping device (3) and the first apparatus for coating.
10. polyurethane PU synthetic leather semi-finished product production line as claimed in claim 9, it is characterised in that: described ironing device (5)
It is located at the top of position between dipping device (3) and apparatus for coating (6).
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CN201620558225.3U CN205775555U (en) | 2016-06-12 | 2016-06-12 | Polyurethane PU synthetic leather semi-finished product production line |
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CN201620558225.3U CN205775555U (en) | 2016-06-12 | 2016-06-12 | Polyurethane PU synthetic leather semi-finished product production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105908519A (en) * | 2016-06-12 | 2016-08-31 | 淮安凯悦科技开发有限公司 | Polyurethane PU synthetic leather semi-finished product production line |
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2016
- 2016-06-12 CN CN201620558225.3U patent/CN205775555U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105908519A (en) * | 2016-06-12 | 2016-08-31 | 淮安凯悦科技开发有限公司 | Polyurethane PU synthetic leather semi-finished product production line |
CN105908519B (en) * | 2016-06-12 | 2017-12-19 | 淮安凯悦科技开发有限公司 | Polyurethane PU synthetic leather semi-finished product production line |
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