CN203715970U - Detecting system for finished woven fabric product - Google Patents
Detecting system for finished woven fabric product Download PDFInfo
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- CN203715970U CN203715970U CN201320740004.4U CN201320740004U CN203715970U CN 203715970 U CN203715970 U CN 203715970U CN 201320740004 U CN201320740004 U CN 201320740004U CN 203715970 U CN203715970 U CN 203715970U
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- cotton cloth
- wind
- roll
- weaving cotton
- woven fabric
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Abstract
The utility model discloses a detecting system for a finished woven fabric product. The detecting system comprises a wind-up roll, a cutting device and a detecting device, wherein the wind-up roll is used for winding the finished woven fabric product; the cutting device is arranged at the wind-up roll; the detecting device is used before woven fabric enters into the wind-up roll; the detecting device comprises a camera and an area array CCD sensor; the camera is arranged above the woven fabric; the area array CCD sensor receives the camera and is connected with a PLC (programmed logic controller); the PLC comprises an image collecting and analytical processing system; the cutting device is connected with the PLC. Defects of the woven fabric can be continuously detected on line, and the area array CCD sensor is used for recording and storing the size, type and quantity of the defects. Accordingly, the quality of the product and the production condition of the whole system can be confirmed. The detecting system is accurate in detection, high in sensitivity, simple in structure, large in measuring linearity range, and strong in antijamming capability.
Description
Technical field
The utility model relates to a kind of detection system of the finished product of weaving cotton cloth, and belongs to weaving technical field of automatic control.
Background technology
At present, in numerous domestic loom production process, for the detection of the surface blemish defect of weaving cotton cloth, mainly still rely on the identification of workman's naked eyes or artificial online detection before rolling.But limited people's subjective factor impact often there will be undetected situation in the process detecting, and has brought very large economic loss like this to producer.And along with the continuous increase of cost of labor, along with improving constantly of the production line speed of a motor vehicle, the artificial detection method of this pure dependence is more and more inadvisable.In sum, the existing finished surface detection technique of weaving cotton cloth exists following not enough: 1, loss is high: limited people's subjective factor, and probability undetected in material tests process is very high; 2, cost is high: loss is high, and the economic loss of producer's meeting is large; And along with wage for workmen's growth, the cost of labor of producer also can be more and more higher; 3, accuracy of detection is low: rely on merely manual detection, accuracy of detection will certainly be very low; 4, production efficiency is low: the raising of the manual detection restriction production line speed of a motor vehicle.
In addition, the used cutting knife of weaving cotton cloth is at present for blade, and blade is fixed in frame, utilizes weaving cotton cloth of blade cuts, and its otch burr is more, and in production process, dust is larger.
Summary of the invention
Main order of the present utility model is to provide a kind of detection system of the finished product of weaving cotton cloth, before entering finished product spooler, and the defect of can on-line automaticization continuous detecting weaving cotton cloth, and can cut off and weave cotton cloth according to flaw situation, avoid affecting the product quality of rolling.
In order to achieve the above object, the utility model adopts following technical scheme: a kind of detection system of the finished product of weaving cotton cloth, comprise the wind-up roll for batching the finished product of weaving cotton cloth, the cutting device at wind-up roll place, and enter the checkout gear before wind-up roll weaving cotton cloth; Described checkout gear comprises that the camera and of the top of weaving cotton cloth receives the matrix CCD of camera, described ccd sensor is connected to PLC controller, described PLC controller comprises image collection and analysis process system, and cutting device is connected with PLC controller.
As further preferred, described cutting device is the rotary cutting blade that is divided into the both sides of weaving cotton cloth, and the edge of a knife of two rotary cutting blades intersects.
As further preferably, also comprise display and alarm, described PLC controller connects respectively described display and alarm.
As further preferably, below entering the weaving cotton cloth of wind-up roll, a lighting source is set.
The beneficial effects of the utility model are: the utility model can on-line continuous detects the defect of weaving cotton cloth, matrix CCD for recording, size, kind and the quantity of storage defect.Accordingly, can confirm the quality of product and the condition of production of whole system.The detection of the utility model system is accurate, highly sensitive, simple in structure, measure linear scope is large, antijamming capability is strong.
What weave weaves cotton cloth while there is broken string or thread cast-off, for transmitted intensity, has impact; Then utilize image comparison algorithm to detect the flaw of weaving cotton cloth, monitoring accuracy is higher.
The utility model can cut off and weave cotton cloth according to flaw situation, and cutting device utilizes the shearing force between two rotary cutting blades, realizes the cutting of weaving cotton cloth, and weaving cotton cloth after cutting cut smooth without burr, do not produce dust, and the knife edge is not easy rust.
Accompanying drawing explanation
Fig. 1 is the utility model example structure schematic diagram.
Fig. 2 is the structural representation of the utility model embodiment cutting device two rotating blades.
Being described as follows of mark in accompanying drawing: 1-wind-up roll, 2-cutting device, 3-camera, 4-CCD sensor, 5-controller, 6-image collection and analysis process system, 7-alarm, 8-light source, 9-display, 10,11-blade, 12-weave cotton cloth.
The specific embodiment
The realization of the utility model object, functional characteristics and beneficial effect, be described further below in conjunction with specific embodiment and accompanying drawing.
Below in conjunction with the drawings and specific embodiments, technical scheme described in the utility model is described in further detail, so that those skilled in the art can better understand the utility model being implemented, but illustrated embodiment is not as to restriction of the present utility model.
As shown in Figure 1, the weave cotton cloth detection system of finished product of the utility model embodiment, comprises the wind-up roll 1 for batching the finished product of weaving cotton cloth, the cutting device 2 at wind-up roll 1 place, enters the checkout gear before wind-up roll 1 weaving cotton cloth; Described checkout gear comprises that the camera 3 and of the top of weaving cotton cloth receives the matrix CCD 4 of camera 3, described ccd sensor 4 is connected to PLC controller 5, described PLC controller 5 comprises image collection and analysis process system 6, and cutting device 2 is connected with PLC controller 5.
As shown in Figure 2, described cutting device is the rotary cutting blade that is divided into 12 both sides of weaving cotton cloth, and the edge of a knife of two rotary cutting blades intersects.
The utility model embodiment also comprises display 6 and alarm 7, and described PLC controller 5 connects respectively described display 6 and alarm 7.
The utility model embodiment arranges a lighting source 8 below entering the weaving cotton cloth of wind-up roll 1.
Claims (3)
1. the weave cotton cloth detection system of finished product, comprises for batching the wind-up roll of the finished product of weaving cotton cloth, and it is characterized in that: also comprise the cutting device at wind-up roll place, enter the checkout gear before wind-up roll weaving cotton cloth; Described checkout gear comprises that the camera and of the top of weaving cotton cloth receives the matrix CCD of camera, described ccd sensor is connected to PLC controller, described PLC controller comprises image collection and analysis process system, and cutting device is connected with PLC controller; Described cutting device is the rotary cutting blade that is divided into the both sides of weaving cotton cloth, and the edge of a knife of two rotary cutting blades intersects.
2. the detection system of the finished product of weaving cotton cloth according to claim 1, is characterized in that: also comprise display and alarm, described PLC controller connects respectively described display and alarm.
3. the detection system of the finished product of weaving cotton cloth according to claim 1, is characterized in that: below entering the weaving cotton cloth of wind-up roll, a lighting source is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320740004.4U CN203715970U (en) | 2013-11-22 | 2013-11-22 | Detecting system for finished woven fabric product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320740004.4U CN203715970U (en) | 2013-11-22 | 2013-11-22 | Detecting system for finished woven fabric product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203715970U true CN203715970U (en) | 2014-07-16 |
Family
ID=51155139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320740004.4U Expired - Fee Related CN203715970U (en) | 2013-11-22 | 2013-11-22 | Detecting system for finished woven fabric product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203715970U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104963184A (en) * | 2015-06-15 | 2015-10-07 | 张家港市双河染织有限公司 | Automatic cutting technology for cloth |
| CN105806846A (en) * | 2016-04-06 | 2016-07-27 | 江苏万乐复合材料有限公司 | Intelligent visual defect detection system of paper-plastic compound bag integrated machine |
| CN106841222A (en) * | 2016-12-29 | 2017-06-13 | 贵州顺立达纺织科技有限公司 | A kind of image detecting system for automatic cloth inspection |
| CN108545538A (en) * | 2018-05-23 | 2018-09-18 | 拓卡奔马机电科技有限公司 | Layout machine cloth damage testing method and system |
| CN108823765A (en) * | 2018-08-13 | 2018-11-16 | 何辉 | Intelligent cloth cover monitors system |
| CN109518446A (en) * | 2018-12-21 | 2019-03-26 | 季华实验室 | Intelligent cutting method of cutting machine |
| CN114871143A (en) * | 2022-07-07 | 2022-08-09 | 溧阳市诚亿布业有限公司 | Coating oxford conveying and testing device |
-
2013
- 2013-11-22 CN CN201320740004.4U patent/CN203715970U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104963184A (en) * | 2015-06-15 | 2015-10-07 | 张家港市双河染织有限公司 | Automatic cutting technology for cloth |
| CN105806846A (en) * | 2016-04-06 | 2016-07-27 | 江苏万乐复合材料有限公司 | Intelligent visual defect detection system of paper-plastic compound bag integrated machine |
| CN106841222A (en) * | 2016-12-29 | 2017-06-13 | 贵州顺立达纺织科技有限公司 | A kind of image detecting system for automatic cloth inspection |
| CN108545538A (en) * | 2018-05-23 | 2018-09-18 | 拓卡奔马机电科技有限公司 | Layout machine cloth damage testing method and system |
| CN108823765A (en) * | 2018-08-13 | 2018-11-16 | 何辉 | Intelligent cloth cover monitors system |
| CN108823765B (en) * | 2018-08-13 | 2023-08-29 | 何辉 | Intelligent cloth cover monitoring system |
| CN109518446A (en) * | 2018-12-21 | 2019-03-26 | 季华实验室 | Intelligent cutting method of cutting machine |
| CN114871143A (en) * | 2022-07-07 | 2022-08-09 | 溧阳市诚亿布业有限公司 | Coating oxford conveying and testing device |
| CN114871143B (en) * | 2022-07-07 | 2022-09-23 | 溧阳市诚亿布业有限公司 | Coating oxford conveying and testing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140716 Termination date: 20141122 |
|
| EXPY | Termination of patent right or utility model |