CN215433899U - Tire cutting machine vision detection device - Google Patents
Tire cutting machine vision detection device Download PDFInfo
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- CN215433899U CN215433899U CN202121103540.4U CN202121103540U CN215433899U CN 215433899 U CN215433899 U CN 215433899U CN 202121103540 U CN202121103540 U CN 202121103540U CN 215433899 U CN215433899 U CN 215433899U
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- cord fabric
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Abstract
The utility model discloses a visual detection device of a tire cutting machine. The utility model relates to a visual detection device of a tire cutting machine, which is characterized in that a cord fabric to be cut is fed into a cutter case through a conveyor belt, a cutter knife is driven by a power box to cut the cord fabric, the cut cord fabric is fed out of the cutter case through the conveyor belt and enters the next production flow, an image acquisition module acquires a specific situation image of the cord fabric on the conveyor belt through a connecting camera, the cutting work is stopped and an alarm prompt is given when the tire cord fabric is detected to be defective or flawed, a worker timely processes the cord fabric, the cutting work is recovered after the processing is finished, the visual detection assembly is adopted for detection, so that the yield and the quality can be greatly improved, the labor cost is reduced, and meanwhile, the misjudgment caused by the fatigue of human eyes is prevented.
Description
Technical Field
The utility model relates to the technical field of tire processing, in particular to a visual detection device of a tire cutting machine.
Background
Currently, the tire manufacturing limited company usually adopts a radial ply tire cord fabric cutting machine to cut a steel cord fabric into parallelogram-shaped steel cord fabric strips according to the width and angle requirements set by the process, then automatically splices the cut steel cord fabric strips in sequence, then carries out film bonding and edge covering on two side edges, and finally coils the steel cord fabric strips into a reel with certain requirements for use in next-sequence forming tire blanks. However, the quality of the cord fabric needs to be detected in the cutting process, the cord fabric which is incomplete or has flaws can affect the subsequent production steps of the tire, thereby affecting the quality of the tire, therefore, the quality of the cord fabric needs to be detected, most of the cord fabrics are inspected through manual observation under the prior art, misjudgment or fatigue is easily generated while the efficiency is low, thereby affecting the detection effect, the visual detection system replaces eyes of people with an industrial camera to complete the functions of identification, measurement, positioning and the like, the yield and the quality can be greatly improved, the labor cost is reduced, and the misjudgment caused by the fatigue of the eyes is prevented.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a visual detection device of a tire cutting machine, which has the advantages of improving the product quality and reducing the labor intensity of workers through visual detection and can solve the problems in the prior art.
In order to achieve the purpose, the utility model provides the following technical scheme: a tire cutting machine vision detection device comprises an installation table, a cutting machine box, a vision detection assembly and a PLC control cabinet, wherein a cutting machine box is arranged on one side of the top surface of the installation table, a power box is arranged at the top of the cutting machine box, an inner cavity is formed in the cutting machine box, a conveyor belt is arranged on the top surface of the installation table and penetrates through the inner cavity in the cutting machine box, a cutting knife is arranged in the cutting machine box and is arranged right above the conveyor belt, a motor table is arranged on one side of the installation table, an output motor is fixedly connected above the motor table, an output shaft of the output motor is fixedly connected to a rotary bearing in the conveyor belt, and a control panel is arranged on one side of the cutting machine box;
the top surface of the mounting table is provided with two support frames, the support frames are arranged on two sides of the conveying belt and are arranged in parallel, one end of each support frame, far away from the mounting table, is fixedly connected with a slide rail, a slide trolley is arranged on the slide rail in a sliding mode, and a visual detection assembly is connected onto the slide trolley;
the visual detection assembly comprises a camera, a lens, a processing box, a telescopic rod and a sliding block, wherein the bottom of the camera is connected with the lens, one side of the camera is connected with the processing box, the telescopic rod is arranged on the top surface of the processing box, the sliding block is arranged on one end, away from the processing box, of the telescopic rod, the sliding block is fixedly connected with a sliding trolley, and the sliding block is arranged inside the sliding rail in a sliding manner;
the PLC control cabinet comprises an image acquisition module, a processing module, a control module and an alarm module, wherein the input end of the image acquisition module is wirelessly connected with the camera, the output end of the image acquisition module is electrically connected with the processing module, the processing module is electrically connected with the control module, and the control module is electrically connected with the alarm module.
Preferably, a light supplement lamp is arranged below the treatment box.
Preferably, the bottom of the mounting table is provided with a supporting leg.
Preferably, the width of the slide rail is longer than that of the conveyor belt, and the lens is oriented towards the top surface of the conveyor belt.
Preferably, the PLC control cabinet is electrically connected with the power box.
Compared with the prior art, the utility model has the following beneficial effects:
this tire cutting machine visual detection device, the top of conveyer belt is provided with the slide rail, be provided with the visual detection subassembly on the slide rail, the PLC switch board is including image acquisition module, processing module, control module and alarm module, image acquisition module obtains the particular case image of the curtain cloth on the conveyer belt through connecting the camera, when detecting that tire curtain cloth exists incomplete or flaw, can control and stop to decide work through control module to the headstock, alarm module carries out the alarm suggestion afterwards, the suggestion staff in time inspects and handles tire curtain cloth, and in time resume after the processing is accomplished and decide production work, adopt the visual detection subassembly to detect and can improve output and quality greatly, reduce the cost of labor, prevent the erroneous judgement because people's eye is tired simultaneously.
Drawings
FIG. 1 is a schematic side view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic view of a visual inspection assembly according to the present invention;
FIG. 4 is a block diagram of the present invention.
In the figure: 1. an installation table; 2. a conveyor belt; 3. an output motor; 4. a motor table; 5. cutting the case; 6. a power box; 7. a control panel; 8. a support frame; 9. a visual inspection assembly; 10. supporting legs; 11. a sliding trolley; 12. cutting knife; 14. a slide rail; 15. a camera; 16. a lens; 17. a treatment tank; 18. a telescopic rod; 19. a slider; 20. a PLC control cabinet; 21. an image acquisition module; 22. a processing module; 23. a control module; 24. and an alarm module.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, a tire cutting machine vision detection device comprises an installation platform 1, a cutting machine case 5, a vision detection assembly 9 and a PLC control cabinet 20, wherein the bottom of the installation platform 1 is provided with a supporting leg 10, one side of the top surface of the installation platform 1 is provided with the cutting machine case 5, the top of the cutting machine case 5 is provided with a power box 6, the inside of the cutting machine case 5 is provided with an inner cavity, the top surface of the installation platform 1 is provided with a conveying belt 2, the conveying belt 2 penetrates through the inner cavity of the inside of the cutting machine case 5, the inside of the cutting machine case 5 is provided with a cutting knife 12, the cutting knife 12 is arranged right above the conveying belt 2, one side of the installation platform 1 is provided with a motor platform 4, the upper part of the motor platform 4 is fixedly connected with an output motor 3, an output shaft of the output motor 3 is fixedly connected to a rotating bearing inside the conveying belt 2, one side of the cutting machine case 5 is provided with a control panel 7, the conveying belt 2 sends the cord fabric to be cut into the interior of the cutter case 5, the cutter 12 is driven by the power box 6 to cut the cord fabric, and the cut cord fabric is sent out of the cutter case 5 by the conveying belt 2 and enters the next production flow;
the top surface of the mounting table 1 is provided with two support frames 8, the support frames 8 are arranged on two sides of the conveyor belt 2, the two support frames 8 are arranged in parallel, one end of each support frame 8, far away from the mounting table 1, is fixedly connected with a slide rail 14, a slide trolley 11 is arranged on each slide rail 14 in a sliding mode, and the slide trolley 11 is connected with a visual detection assembly 9;
the visual detection assembly 9 comprises a camera 15, a lens 16, a processing box 17, an expansion link 18 and a sliding block 19, wherein the bottom of the camera 15 is connected with the lens 16, one side of the camera 15 is connected with the processing box 17, a light supplement lamp is arranged below the processing box 17, the top surface of the processing box 17 is provided with the expansion link 18, one end, away from the processing box 17, of the expansion link 18 is provided with the sliding block 19, the sliding block 19 is fixedly connected with a sliding trolley 11, the sliding block 19 is arranged inside a sliding rail 14 in a sliding manner, the width of the sliding rail 14 is longer than that of the conveying belt 2, the direction of the lens 16 faces the top surface of the conveying belt 2, and the sliding trolley 11 is arranged so that the position of the visual detection assembly 9 can slide freely in the direction of the sliding rail 14 and the cord fabric on the conveying belt 2 can be detected more comprehensively;
the PLC control cabinet 20 comprises an image acquisition module 21, a processing module 22, a control module 23 and an alarm module 24, wherein the input end of the image acquisition module 21 is wirelessly connected with the camera 15, the output end of the image acquisition module 21 is electrically connected with the processing module 22, the processing module 22 is electrically connected with the control module 23, the control module 23 is electrically connected with the alarm module 24, the PLC control cabinet 20 is electrically connected with the power box 6, the image acquisition module 21 is connected with the camera 15 to obtain the specific situation image of the curtain cloth on the conveyor belt 2, the processing module 22 is used for processing and detecting, when the tire curtain cloth is detected to have defects or flaws, the control module 23 is used for controlling the power box 6 and stopping cutting work, then the alarm module 24 is used for alarming and prompting workers to check and process the tire curtain cloth in time and recover cutting production work after the processing is completed, adopt visual detection subassembly 9 to detect can improve output and quality greatly, reduce the cost of labor, prevent the erroneous judgement that produces because of people's eye fatigue simultaneously.
To sum up, the tire cutting machine vision detection device sends the cord fabric to be cut into the interior of the cutting machine box 5 through the conveyor belt 2, the cutting knife 12 cuts the cord fabric under the drive of the power box 6, the cut cord fabric is sent out of the cutting machine box 5 through the conveyor belt 2 and enters the next production flow, the image acquisition module 21 acquires the specific situation image of the cord fabric on the conveyor belt 2 through the connecting camera 15, the processing module 22 processes and detects the cord fabric, when the tire cord fabric is detected to have defects or flaws, the control module 23 controls the power box 6 and stops cutting work, the alarm module 24 gives an alarm to prompt a worker to check and process the tire cord fabric in time and resume cutting production work after processing is completed in time, the yield and quality can be greatly improved by adopting the vision detection component 9 for detection, the labor cost is reduced, and meanwhile misjudgment caused by eye fatigue is prevented.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a tire cutting machine vision detection device, includes mount table (1), cutter case (5), vision detection subassembly (9) and PLC switch board (20), its characterized in that: a cutting machine box (5) is arranged on one side of the top surface of the mounting table (1), a power box (6) is arranged on the top of the cutting machine box (5), an inner cavity is formed in the cutting machine box (5), a conveying belt (2) is arranged on the top surface of the mounting table (1), the conveying belt (2) penetrates through the inner cavity of the cutting machine box (5), a cutting knife (12) is arranged in the cutting machine box (5), the cutting knife (12) is arranged right above the conveying belt (2), a motor table (4) is arranged on one side of the mounting table (1), an output motor (3) is fixedly connected above the motor table (4), an output shaft of the output motor (3) is fixedly connected to a rotary bearing in the conveying belt (2), and a control panel (7) is arranged on one side of the cutting machine box (5);
the top surface of the mounting table (1) is provided with two support frames (8), the support frames (8) are arranged on two sides of the conveyor belt (2), the two support frames (8) are arranged in parallel, one end, far away from the mounting table (1), of each support frame (8) is fixedly connected with a slide rail (14), a sliding trolley (11) is arranged on each slide rail (14) in a sliding mode, and the sliding trolley (11) is connected with a visual detection assembly (9);
the visual detection assembly (9) comprises a camera (15), a lens (16), a processing box (17), a telescopic rod (18) and a sliding block (19), the lens (16) is connected to the bottom of the camera (15), the processing box (17) is connected to one side of the camera (15), the telescopic rod (18) is arranged on the top surface of the processing box (17), the sliding block (19) is arranged on one end, away from the processing box (17), of the telescopic rod (18), the sliding block (19) is fixedly connected with the sliding trolley (11), and the sliding block (19) is arranged inside the sliding rail (14) in a sliding mode;
PLC switch board (20) are including image acquisition module (21), processing module (22), control module (23) and alarm module (24), and the input and camera (15) wireless connection of image acquisition module (21), processing module (22) are connected to the output electricity of image acquisition module (21), and control module (23) are connected to processing module (22) electricity, and alarm module (24) are connected to control module (23) electricity.
2. The tire cutter visual inspection device of claim 1, wherein: and a light supplement lamp is arranged below the processing box (17).
3. The tire cutter visual inspection device of claim 2, wherein: the bottom of the mounting table (1) is provided with supporting legs (10).
4. The tire cutter visual inspection device of claim 3, wherein: the width of the slide rail (14) is longer than that of the conveyor belt (2), and the direction of the lens (16) faces the top surface of the conveyor belt (2).
5. The tire cutter visual inspection device of claim 4, wherein: the PLC control cabinet (20) is electrically connected with the power box (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121103540.4U CN215433899U (en) | 2021-05-21 | 2021-05-21 | Tire cutting machine vision detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121103540.4U CN215433899U (en) | 2021-05-21 | 2021-05-21 | Tire cutting machine vision detection device |
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| CN215433899U true CN215433899U (en) | 2022-01-07 |
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| CN202121103540.4U Active CN215433899U (en) | 2021-05-21 | 2021-05-21 | Tire cutting machine vision detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117109448A (en) * | 2023-10-25 | 2023-11-24 | 钛玛科（北京）工业科技有限公司 | Width measuring equipment and width measuring method |
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2021
- 2021-05-21 CN CN202121103540.4U patent/CN215433899U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117109448A (en) * | 2023-10-25 | 2023-11-24 | 钛玛科（北京）工业科技有限公司 | Width measuring equipment and width measuring method |
| CN117109448B (en) * | 2023-10-25 | 2024-01-19 | 钛玛科（北京）工业科技有限公司 | Width measuring equipment and width measuring method |
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