CN114950865A - 一种木塑地板表面涂层多功能涂布机 - Google Patents
一种木塑地板表面涂层多功能涂布机 Download PDFInfo
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Abstract
本发明公开了一种木塑地板表面涂层多功能涂布机，包括表面打磨机构、升降工作台、旋转打磨器、吸尘器、表面喷胶定型机构、高压喷胶头、胶液滚涂辊、风干罩壳、电热风扇、漆层滚涂机构、漆液滚涂辊、漆面检测板、平移导轨、电动滑块、补漆喷头、漆面刮平压板、红外线烘干机构、防护罩壳、红外线加热器、吸湿器、温度感应器、平板覆膜机构和控制中枢。本发明能够使涂布机对地板表面进行清理固化预处理，保证后续涂层粘附牢固不易起包脱落，通过涂覆面检测机构配合喷涂刮平机构可以对滚涂后的涂覆面进行补涂平整，保证涂层均匀平整，采用加热风冷以及红外线烘干可以提升涂覆面的干燥效率，进而提升生产效率，稳定产品的品质，利于生产中推广应用。
Description
【技术领域】
本发明涉及地板生产设备的技术领域，特别是一种木塑地板表面涂层多功能涂布机的技术领域。
【背景技术】
随着现代化进程的迅猛发展，各种类型的建筑也伴随着发展而迅速的拔地而起，而不论何种类型的建筑，都需要选择合适的地板。为了提升质量以及方便安装，市面上出现了许多的木塑地板，木塑地板在生产线生产出来后，都需要在其表面辊涂料液，辊涂是以转辊作涂料的载体，涂料在转辊表面形成一定厚度的湿膜，然后借助转辊在转动过程中与被涂物接触，将涂料涂敷在被涂物的表面。水性油漆对人体无害，不污染环境，漆膜丰满、晶莹透亮、柔韧性好并且具有耐水、耐磨、耐老化、耐黄变、干燥快、使用方便等特点。在木塑地板表面涂覆水性油漆是现在木塑地板加工的一个重要工艺，木塑地板表面涂覆水性油漆的质量能影响木塑地板的粘结力、拉伸强度等性能，然而市面上各种的涂布机仍存在各种各样的问题，例如：没有合适的干燥机构，导致涂覆的油漆面需要放置晾干，干燥耗时长，特别是在多层涂覆的情况下，严重影响生产效率，没有预涂覆面处理机构，导致涂覆面粘合不牢易起包脱落，没有涂覆面检测机构，导致瑕疵涂覆面继续流入下道工序，最终造成不良成品，严重浪费生产材料，提高了生产成本，影响产品的品质稳定性。
【发明内容】
本发明的目的就是解决现有技术中的问题，提出一种木塑地板表面涂层多功能涂布机，能够使涂布机对地板表面进行清理固化预处理，保证后续涂层粘附牢固不易起包脱落，通过涂覆面检测机构配合喷涂刮平机构可以对滚涂后的涂覆面进行补涂平整，保证涂层均匀平整，采用加热风冷以及红外线烘干可以提升涂覆面的干燥效率，进而提升生产效率，稳定产品的品质，利于生产中推广应用。
为实现上述目的，本发明提出了一种木塑地板表面涂层多功能涂布机，包括机架、输送导轨、电动行程滑块、板材固定板、表面打磨机构、升降工作台、旋转打磨器、吸尘器、表面喷胶定型机构、喷胶板、高压喷胶头、胶液滚涂辊、风干罩壳、电热风扇、漆层滚涂机构、漆液滚涂辊、漆面检测板、平移导轨、电动滑块、补漆喷头、漆面刮平压板、红外线烘干机构、防护罩壳、红外线加热器、吸湿器、温度感应器、平板覆膜机构和控制中枢，所述机架顶部设置有输送导轨，所述输送导轨上通过电动行程滑块安装有板材固定板，所述输送导轨的右侧上方设置有表面打磨机构，所述表面打磨机构包括升降工作台、旋转打磨器和吸尘器，所述升降工作台竖直向下设置，所述升降工作台的底部设置有旋转打磨器，所述旋转打磨器的侧面设置有吸尘器，所述表面打磨机构的左侧设置有表面喷胶定型机构，所述表面喷胶定型机构包括喷胶板、高压喷胶头、胶液滚涂辊、风干罩壳和电热风扇，所述喷胶板的底部均匀并排设置有若干高压喷胶头，所述喷胶板的左侧设置有胶液滚涂辊，所述胶液滚涂辊的左侧设置有风干罩壳，所述风干罩壳内设置有若干电热风扇，所述表面喷胶定型机构的左侧设置有漆层滚涂机构，所述漆层滚涂机构包括漆液滚涂辊、漆面检测板、平移导轨、电动滑块、补漆喷头和漆面刮平压板，所述漆液滚涂辊通过压力调节弹簧柱安装在机架上，所述漆液滚涂辊的左侧上方设置有漆面检测板，所述漆面检测板的左侧平行设置有平移导轨，所述平移导轨上通过电动滑块安装有若干补漆喷头，所述平移导轨的左侧下方设置有与板材固定板平行的漆面刮平压板，漆层滚涂机构的左侧设置有红外线烘干机构，所述红外线烘干机构包括防护罩壳、红外线加热器、吸湿器和温度感应器，所述防护罩壳包覆设置在输送导轨外部，所述红外线加热器均匀环绕设置在防护罩壳的内侧壁上，所述防护罩壳的顶部分别设置有吸湿器和温度感应器，所述红外线烘干机构的左侧设置有平板覆膜机构，所述机架内部设置有控制中枢，所述控制中枢分别与电动行程滑块、板材固定板、表面打磨机构、升降工作台、旋转打磨器、吸尘器、表面喷胶定型机构、高压喷胶头、胶液滚涂辊、电热风扇、漆层滚涂机构、漆液滚涂辊、漆面检测板、电动滑块、补漆喷头、漆面刮平压板、红外线烘干机构、红外线加热器、吸湿器、温度感应器和平板覆膜机构一一相连。
作为优选，所述旋转打磨器在板材固定板的板材上表面打磨出粗糙粘附面，所述吸尘器负压吸附去除旋转打磨器周围的粉尘。
作为优选，所述风干罩壳包覆设置在输送导轨外部，所述风干罩壳的尺寸大于板材固定板的尺寸，所述风干罩壳内左右错位均匀设置有多个电热风扇，所述电热风扇的加热温度和风速可调，所述风干罩壳的顶部设置有排气百叶窗。
作为优选，所述漆面检测板的底部均匀设置有多个高清摄像头，所述补漆喷头的喷涂漆量大于漆面检测板的漆面缺损漆量，所述漆面刮平压板的角度高度可调。
作为优选，所述平板覆膜机构为透明覆膜热压复合机构，平板覆膜机构的热压板底部设置有凹凸装饰花纹。
作为优选，所述风干罩壳和防护罩壳均为保温隔热透明罩壳。
本发明的有益效果：本发明通过将输送导轨、电动行程滑块、板材固定板、表面打磨机构、升降工作台、旋转打磨器、吸尘器、表面喷胶定型机构、喷胶板、高压喷胶头、胶液滚涂辊、风干罩壳、电热风扇、漆层滚涂机构、漆液滚涂辊、漆面检测板、平移导轨、电动滑块、补漆喷头、漆面刮平压板、红外线烘干机构、防护罩壳、红外线加热器、吸湿器、温度感应器、平板覆膜机构和控制中枢结合在一起，经过试验优化，能够使涂布机对地板表面进行清理固化预处理，保证后续涂层粘附牢固不易起包脱落，通过涂覆面检测机构配合喷涂刮平机构可以对滚涂后的涂覆面进行补涂平整，保证涂层均匀平整，采用加热风冷以及红外线烘干可以提升涂覆面的干燥效率，进而提升生产效率，稳定产品的品质，利于生产中推广应用。
本发明的特征及优点将通过实施例结合附图进行详细说明。
【附图说明】
图1是本发明一种木塑地板表面涂层多功能涂布机的结构示意图。
图中：1-机架、2-输送导轨、3-电动行程滑块、4-板材固定板、5-表面打磨机构、6-升降工作台、7-旋转打磨器、8-吸尘器、9-表面喷胶定型机构、10-喷胶板、11-高压喷胶头、12-胶液滚涂辊、13-风干罩壳、14-电热风扇、15-漆层滚涂机构、16-漆液滚涂辊、17-漆面检测板、18-平移导轨、19-电动滑块、20-补漆喷头、21-漆面刮平压板、22-红外线烘干机构、23-防护罩壳、24-红外线加热器、25-吸湿器、26-温度感应器、27-平板覆膜机构、28-控制中枢。
【具体实施方式】
参阅图1，本发明一种木塑地板表面涂层多功能涂布机，包括机架1、输送导轨2、电动行程滑块3、板材固定板4、表面打磨机构5、升降工作台6、旋转打磨器7、吸尘器8、表面喷胶定型机构9、喷胶板10、高压喷胶头11、胶液滚涂辊12、风干罩壳13、电热风扇14、漆层滚涂机构15、漆液滚涂辊16、漆面检测板17、平移导轨18、电动滑块19、补漆喷头20、漆面刮平压板21、红外线烘干机构22、防护罩壳23、红外线加热器24、吸湿器25、温度感应器26、平板覆膜机构27和控制中枢28，所述机架1顶部设置有输送导轨2，所述输送导轨2上通过电动行程滑块3安装有板材固定板4，所述输送导轨2的右侧上方设置有表面打磨机构5，所述表面打磨机构5包括升降工作台6、旋转打磨器7和吸尘器8，所述升降工作台6竖直向下设置，所述升降工作台6的底部设置有旋转打磨器7，所述旋转打磨器7的侧面设置有吸尘器8，所述表面打磨机构5的左侧设置有表面喷胶定型机构9，所述表面喷胶定型机构9包括喷胶板10、高压喷胶头11、胶液滚涂辊12、风干罩壳13和电热风扇14，所述喷胶板10的底部均匀并排设置有若干高压喷胶头11，所述喷胶板10的左侧设置有胶液滚涂辊12，所述胶液滚涂辊12的左侧设置有风干罩壳13，所述风干罩壳13内设置有若干电热风扇14，所述表面喷胶定型机构9的左侧设置有漆层滚涂机构15，所述漆层滚涂机构15包括漆液滚涂辊16、漆面检测板17、平移导轨18、电动滑块19、补漆喷头20和漆面刮平压板21，所述漆液滚涂辊16通过压力调节弹簧柱安装在机架1上，所述漆液滚涂辊16的左侧上方设置有漆面检测板17，所述漆面检测板17的左侧平行设置有平移导轨18，所述平移导轨18上通过电动滑块19安装有若干补漆喷头20，所述平移导轨18的左侧下方设置有与板材固定板4平行的漆面刮平压板21，漆层滚涂机构15的左侧设置有红外线烘干机构22，所述红外线烘干机构22包括防护罩壳23、红外线加热器24、吸湿器25和温度感应器26，所述防护罩壳23包覆设置在输送导轨2外部，所述红外线加热器24均匀环绕设置在防护罩壳23的内侧壁上，所述防护罩壳23的顶部分别设置有吸湿器25和温度感应器26，所述红外线烘干机构22的左侧设置有平板覆膜机构27，所述机架1内部设置有控制中枢28，所述控制中枢28分别与电动行程滑块3、板材固定板4、表面打磨机构5、升降工作台6、旋转打磨器7、吸尘器8、表面喷胶定型机构9、高压喷胶头11、胶液滚涂辊12、电热风扇14、漆层滚涂机构15、漆液滚涂辊16、漆面检测板17、电动滑块19、补漆喷头20、漆面刮平压板21、红外线烘干机构22、红外线加热器24、吸湿器25、温度感应器26和平板覆膜机构27一一相连，所述旋转打磨器7在板材固定板4的板材上表面打磨出粗糙粘附面，所述吸尘器8负压吸附去除旋转打磨器7周围的粉尘，所述风干罩壳13包覆设置在输送导轨2外部，所述风干罩壳13的尺寸大于板材固定板4的尺寸，所述风干罩壳13内左右错位均匀设置有多个电热风扇14，所述电热风扇14的加热温度和风速可调，所述风干罩壳13的顶部设置有排气百叶窗，所述漆面检测板17的底部均匀设置有多个高清摄像头，所述补漆喷头20的喷涂漆量大于漆面检测板17的漆面缺损漆量，所述漆面刮平压板21的角度高度可调，所述平板覆膜机构27为透明覆膜热压复合机构，平板覆膜机构27的热压板底部设置有凹凸装饰花纹，所述风干罩壳13和防护罩壳23均为保温隔热透明罩壳。
本发明通过将输送导轨2、电动行程滑块3、板材固定板4、表面打磨机构5、升降工作台6、旋转打磨器7、吸尘器8、表面喷胶定型机构9、喷胶板10、高压喷胶头11、胶液滚涂辊12、风干罩壳13、电热风扇14、漆层滚涂机构15、漆液滚涂辊16、漆面检测板17、平移导轨18、电动滑块19、补漆喷头20、漆面刮平压板21、红外线烘干机构22、防护罩壳23、红外线加热器24、吸湿器25、温度感应器26、平板覆膜机构27和控制中枢28结合在一起，经过试验优化，能够使涂布机对地板表面进行清理固化预处理，保证后续涂层粘附牢固不易起包脱落，通过涂覆面检测机构配合喷涂刮平机构可以对滚涂后的涂覆面进行补涂平整，保证涂层均匀平整，采用加热风冷以及红外线烘干可以提升涂覆面的干燥效率，进而提升生产效率，稳定产品的品质，利于生产中推广应用。
上述实施例是对本发明的说明，不是对本发明的限定，任何对本发明简单变换后的方案均属于本发明的保护范围。
Claims (6)
1.一种木塑地板表面涂层多功能涂布机，其特征在于：包括机架(1)、输送导轨(2)、电动行程滑块(3)、板材固定板(4)、表面打磨机构(5)、升降工作台(6)、旋转打磨器(7)、吸尘器(8)、表面喷胶定型机构(9)、喷胶板(10)、高压喷胶头(11)、胶液滚涂辊(12)、风干罩壳(13)、电热风扇(14)、漆层滚涂机构(15)、漆液滚涂辊(16)、漆面检测板(17)、平移导轨(18)、电动滑块(19)、补漆喷头(20)、漆面刮平压板(21)、红外线烘干机构(22)、防护罩壳(23)、红外线加热器(24)、吸湿器(25)、温度感应器(26)、平板覆膜机构(27)和控制中枢(28)，所述机架(1)顶部设置有输送导轨(2)，所述输送导轨(2)上通过电动行程滑块(3)安装有板材固定板(4)，所述输送导轨(2)的右侧上方设置有表面打磨机构(5)，所述表面打磨机构(5)包括升降工作台(6)、旋转打磨器(7)和吸尘器(8)，所述升降工作台(6)竖直向下设置，所述升降工作台(6)的底部设置有旋转打磨器(7)，所述旋转打磨器(7)的侧面设置有吸尘器(8)，所述表面打磨机构(5)的左侧设置有表面喷胶定型机构(9)，所述表面喷胶定型机构(9)包括喷胶板(10)、高压喷胶头(11)、胶液滚涂辊(12)、风干罩壳(13)和电热风扇(14)，所述喷胶板(10)的底部均匀并排设置有若干高压喷胶头(11)，所述喷胶板(10)的左侧设置有胶液滚涂辊(12)，所述胶液滚涂辊(12)的左侧设置有风干罩壳(13)，所述风干罩壳(13)内设置有若干电热风扇(14)，所述表面喷胶定型机构(9)的左侧设置有漆层滚涂机构(15)，所述漆层滚涂机构(15)包括漆液滚涂辊(16)、漆面检测板(17)、平移导轨(18)、电动滑块(19)、补漆喷头(20)和漆面刮平压板(21)，所述漆液滚涂辊(16)通过压力调节弹簧柱安装在机架(1)上，所述漆液滚涂辊(16)的左侧上方设置有漆面检测板(17)，所述漆面检测板(17)的左侧平行设置有平移导轨(18)，所述平移导轨(18)上通过电动滑块(19)安装有若干补漆喷头(20)，所述平移导轨(18)的左侧下方设置有与板材固定板(4)平行的漆面刮平压板(21)，漆层滚涂机构(15)的左侧设置有红外线烘干机构(22)，所述红外线烘干机构(22)包括防护罩壳(23)、红外线加热器(24)、吸湿器(25)和温度感应器(26)，所述防护罩壳(23)包覆设置在输送导轨(2)外部，所述红外线加热器(24)均匀环绕设置在防护罩壳(23)的内侧壁上，所述防护罩壳(23)的顶部分别设置有吸湿器(25)和温度感应器(26)，所述红外线烘干机构(22)的左侧设置有平板覆膜机构(27)，所述机架(1)内部设置有控制中枢(28)，所述控制中枢(28)分别与电动行程滑块(3)、板材固定板(4)、表面打磨机构(5)、升降工作台(6)、旋转打磨器(7)、吸尘器(8)、表面喷胶定型机构(9)、高压喷胶头(11)、胶液滚涂辊(12)、电热风扇(14)、漆层滚涂机构(15)、漆液滚涂辊(16)、漆面检测板(17)、电动滑块(19)、补漆喷头(20)、漆面刮平压板(21)、红外线烘干机构(22)、红外线加热器(24)、吸湿器(25)、温度感应器(26)和平板覆膜机构(27)一一相连。
2.如权利要求1所述的一种木塑地板表面涂层多功能涂布机，其特征在于：所述旋转打磨器(7)在板材固定板(4)的板材上表面打磨出粗糙粘附面，所述吸尘器(8)负压吸附去除旋转打磨器(7)周围的粉尘。
3.如权利要求1所述的一种木塑地板表面涂层多功能涂布机，其特征在于：所述风干罩壳(13)包覆设置在输送导轨(2)外部，所述风干罩壳(13)的尺寸大于板材固定板(4)的尺寸，所述风干罩壳(13)内左右错位均匀设置有多个电热风扇(14)，所述电热风扇(14)的加热温度和风速可调，所述风干罩壳(13)的顶部设置有排气百叶窗。
4.如权利要求1所述的一种木塑地板表面涂层多功能涂布机，其特征在于：所述漆面检测板(17)的底部均匀设置有多个高清摄像头，所述补漆喷头(20)的喷涂漆量大于漆面检测板(17)的漆面缺损漆量，所述漆面刮平压板(21)的角度高度可调。
5.如权利要求1所述的一种木塑地板表面涂层多功能涂布机，其特征在于：所述平板覆膜机构(27)为透明覆膜热压复合机构，平板覆膜机构(27)的热压板底部设置有凹凸装饰花纹。
6.如权利要求1所述的一种木塑地板表面涂层多功能涂布机，其特征在于：所述风干罩壳(13)和防护罩壳(23)均为保温隔热透明罩壳。
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Application publication date: 20220830 |