CN114800833B - Automatic degree is high magnesium aluminium spinel brick production facility - Google Patents
Automatic degree is high magnesium aluminium spinel brick production facility Download PDFInfo
- Publication number
- CN114800833B CN114800833B CN202210400622.8A CN202210400622A CN114800833B CN 114800833 B CN114800833 B CN 114800833B CN 202210400622 A CN202210400622 A CN 202210400622A CN 114800833 B CN114800833 B CN 114800833B
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- China
- Prior art keywords
- carrying
- roller
- side wall
- cantilever beam
- grinding
- Prior art date
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Links
- 239000011449 brick Substances 0.000 title claims abstract description 30
- 229910052596 spinel Inorganic materials 0.000 title claims abstract description 27
- 239000011029 spinel Substances 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 title claims description 3
- 229910052782 aluminium Inorganic materials 0.000 title claims description 3
- 239000004411 aluminium Substances 0.000 title claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 3
- 229910052749 magnesium Inorganic materials 0.000 title claims description 3
- 239000011777 magnesium Substances 0.000 title claims description 3
- 238000000227 grinding Methods 0.000 claims abstract description 61
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 238000003756 stirring Methods 0.000 claims description 56
- 238000012216 screening Methods 0.000 claims description 38
- 230000001360 synchronised effect Effects 0.000 claims description 32
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 22
- 229910052751 metal Inorganic materials 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 21
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 239000012634 fragment Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 28
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 abstract description 2
- 239000004575 stone Substances 0.000 abstract 1
- 238000005452 bending Methods 0.000 description 23
- 238000005520 cutting process Methods 0.000 description 19
- 230000003028 elevating effect Effects 0.000 description 12
- 230000000694 effects Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 230000003139 buffering effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000011344 liquid material Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000011343 solid material Substances 0.000 description 5
- 239000008187 granular material Substances 0.000 description 4
- 238000007730 finishing process Methods 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007665 sagging Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000004901 spalling Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/14—Stamping mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Food Science & Technology (AREA)
- Structural Engineering (AREA)
- Crushing And Grinding (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses magnesium aluminum spinel brick production equipment with high automation degree, which belongs to the field of stone brick processing, and comprises a base plate, wherein the base plate is fixedly connected with a building, four carrying shaft seats are arranged at the top end of the base plate, each two carrying shaft seats form a group, carrying rollers are arranged in the middle of each group of carrying shaft seats, carrying motors are arranged on the side wall of one carrying shaft seat, the two carrying rollers are connected through carrying belts, a cantilever beam guide rail is arranged above the base plate, two ends of the cantilever beam guide rail are fixedly connected with the side wall of the base plate, a lifting table is sleeved on the cantilever beam guide rail, a carrying plate block is fixedly arranged at the top end of the cantilever beam guide rail, an extension table is arranged at one side of the base plate, a grinding assembly is arranged at one side of the extension table, and a discharging assembly is arranged below the grinding assembly. The lifting table disclosed by the invention can be used for carrying out crushing operation on the block materials on the carrying belt when lifting along the cantilever beam guide rail.
Description
Technical Field
The invention relates to the field of processing of magnesia-alumina spinel bricks, in particular to production equipment and finishing technology of magnesia-alumina spinel bricks with high automation degree.
Background
The magnesia-alumina spinel brick has the characteristics of good thermal shock stability, high-temperature mechanical strength, high load softening temperature, good slag resistance, high-temperature performance and thermal stability, compact tissue structure of magnesia-alumina spinel brick products, high load softening temperature, good wear resistance, excellent erosion resistance, thermal shock resistance, spalling resistance and the like, and is widely used in thermal equipment such as nonferrous smelting, lime kiln high-temperature areas, glass heat accumulation, furnace tops of reflecting furnaces, transition zones of large-scale cement rotary kilns, various lime rotary kiln sleeve kiln firing zones, steelmaking electric furnaces and the like; in the firing and forming process of the magnesia-alumina spinel brick, crushed materials are required to be formed, a plurality of square mould boxes are required to be used for the conventional magnesia-alumina spinel brick production equipment, the forming mode is troublesome, and the structure of the forming device is complex and difficult to maintain.
Disclosure of Invention
The invention aims to provide magnesia-alumina spinel brick production equipment with high automation degree and a finishing process aiming at the defects of the prior art.
In order to solve the problems, the invention provides the following technical scheme: the utility model provides a magnesium aluminum spinel brick production facility, includes the base platen, base platen and building fixed connection, and the top of base platen is provided with four delivery axle bed, and every two delivery axle bed forms a set of, and the centre of every group delivery axle bed is provided with the delivery roller, is provided with the delivery motor on the lateral wall of one of them delivery axle bed, and the output of delivery motor passes delivery axle bed and one of them delivery roller fixed connection, connects through the carrier strip between two delivery rollers, the top of base platen is provided with the cantilever beam guide rail, the lateral wall fixed connection of two ends of cantilever beam guide rail and base platen, the cover is equipped with the elevating platform on the cantilever beam guide rail, and the top fixed mounting of cantilever beam guide rail has the board that carries on, one side of base platen is provided with the extension platform, and one side of extension platform is provided with grinding component, grinding component's below is provided with ejection of compact subassembly.
The two ends of the lifting platform are provided with penetrating round holes matched with the cantilever beam guide rails, the top end of the carrying plate is provided with a plane shaft seat, the bottom end of the carrying plate is provided with a torsion turntable, the top end of the torsion turntable is provided with a round rod penetrating into the inner side of the plane shaft seat, a connecting guide rod is arranged between the lifting platform and the torsion turntable, two ends of the connecting guide rod are provided with metal balls, and the side walls of the lifting table and the torsion turntable are provided with ball cavities matched with metal balls at two ends of the connecting guide rod, the ball cavities on the side walls of the lifting table and the torsion turntable are positioned at positions deviating from the circle centers of the lifting table and the torsion turntable, the bottom end of the lifting table is provided with grinding fragments, the top end of the base table plate is fixedly provided with a plurality of built-in frames, the middle of each built-in frame is provided with a built-in round roller, and the built-in round rollers are attached to the inner side walls of the carrier belts.
The top of plane axle bed is provided with first bevel gear, the round bar fixed connection on first bevel gear and torsion carousel top, the top of carrying on the plate is provided with the mounting panel, and one side of mounting panel is provided with the second bevel gear, and second bevel gear and first bevel gear intermeshing are provided with the round bar that passes in the mounting panel on the second bevel gear, and fixed mounting rolls the gyro wheel on the round bar of second bevel gear end, another carry the end fixed mounting of roller has the roller train, connects through grinding the belt between roller train and the gyro wheel.
The screening device is characterized in that a screening frame is arranged above the extension table, an inserting table is arranged at the bottom end of the screening frame, a sliding groove matched with the inserting table is formed in the extension table, the inserting table is connected with the extension table in a sliding mode, a discharging channel is arranged on one side of the screening frame, a mesh plate is arranged at the bottom end of the discharging channel, a sagging cantilever beam is arranged at the bottom end of the extension table, a reset spring is arranged on the side wall of the sagging cantilever beam, and the end head of the reset spring is fixedly connected with the side wall of the screening frame.
One side of extension platform is provided with locking axle bed, and locking axle bed and building fixed connection, one side of locking axle bed is provided with the shake gyro wheel, connects through the shake belt between shake gyro wheel and the roller set, be provided with conflict ball on the lateral wall of shake gyro wheel, and be provided with on the screening frame with conflict ball assorted triangle piece.
The grinding assembly comprises a side wall channel, the side wall channel is fixedly connected with the side wall of the extension table, a lifting base table is arranged above the side wall channel, the lifting base table is fixedly connected with a building, a central gear is arranged on the side wall of the lifting base table, two synchronous fluted discs are arranged on the lifting base table on two sides of the central gear, the central gear is respectively meshed with the two synchronous fluted discs, the central gear is arranged on the output end of the stepping motor, and the stepping motor is fixedly connected with the side wall of the lifting base table.
The telescopic pipe is arranged on one side of the synchronous fluted disc, the telescopic rod is inserted at the bottom end of the telescopic pipe, the bending rods are arranged at the ends of the telescopic pipe and the telescopic rod, the two bending rods are rotatably connected with the side wall of the synchronous fluted disc, bending metal plates are arranged at the ends of the other two bending rods, a resistance spring is arranged on the outer side of the telescopic pipe and the telescopic rod, circular flanging connected with the two ends of the resistance spring is arranged on the bending rods, a grinding plate block is arranged at the bottom end of the bending metal plates, and a grinding wire groove is formed in the bottom end of the grinding plate block.
The discharging component comprises a stirring box body, a transverse plate is arranged at the top end of the stirring box body, three stirring fluted discs are arranged at the bottom end of the transverse plate, the three stirring fluted discs are meshed with each other, stirring wheels are arranged at the bottom end of each stirring fluted disc, one stirring fluted disc is arranged at the output end of a servo motor, the servo motor and the top surface of the transverse plate are fixedly arranged, a rectangular channel is arranged on one side of the stirring box body, and a discharging component is arranged below the rectangular channel.
The opposite side of stirring box body is provided with a bridge board, is provided with the propelling movement hydraulic press on the lateral wall of bridge board, and the output of propelling movement hydraulic press is provided with the output pole, and the output pole passes from the lateral wall of stirring box body, and the end of output pole is provided with the propelling movement platform, is provided with two extension bars on the lateral wall of propelling movement platform, and the end of extension bar is provided with the propelling movement piece with rectangular channel cross-section assorted, still fixed mounting has the bearing bridge on the output pole, is provided with the strengthening rib on the bearing bridge, the end of bearing bridge is provided with the end board, and the top of end board is provided with the cutting cylinder, and the output of cutting cylinder is provided with the cutting knife.
A finishing process of magnesia-alumina spinel brick production equipment comprises the following steps:
s1, putting a block material to be treated on a carrier belt, driving the carrier belt to operate and feed by a carrier motor through two carrier rollers, driving a grinding belt and a grinding roller to operate by a roller set, driving a bevel gear set to operate by the grinding roller in the operation process, rotating a torsion turntable along with the bevel gear set, driving a lifting table to slide up and down along a cantilever beam guide rail by the torsion turntable through a connecting guide rod, and enabling a grinding sheet to impact back and forth towards the carrier belt, wherein the carrier belt is pulled by a built-in round roller to prevent the carrier belt from bending inwards when impacted by the grinding sheet;
s2, hard lump materials crushed on the carrying belt fall into the inner side of a screening frame immediately, the roller group drives the shaking roller to rotate, the abutting balls on the side walls of the shaking roller can squeeze triangular blocks, the screening frame can be inserted in a wire slot on the extension table, the screening frame is reset and moved through a reset spring, the shaking screening frame can shake torn solid particles out of a discharging channel and a mesh plate, and the mesh plate also has the effect of buffering the materials;
s3, solid materials falling down in the discharging channel can reach the side wall channel, the stepping motor drives the two synchronous fluted discs to rotate simultaneously through the central gear, the rotation directions of the synchronous fluted discs are the same, the telescopic tube and the telescopic rod assembly on the side wall of the synchronous fluted disc also operate together, the bending sheet metal at the bottom end of the telescopic tube and the bending sheet metal at the bottom end of the telescopic rod operate along a circular track in a state without being blocked by the side wall channel, the bending sheet metal and the grinding plate block operate along a linear track when touching the side wall channel, and the grinding wire grooves at the bottom end of the grinding plate block grind and push small granular materials;
s4, immediately in the material can enter into the stirring box body, the servo motor drives three stirring fluted discs to rotate, the rotation directions of two adjacent stirring fluted discs are opposite, and then three stirring wheels can twist reverse each other and stir, after the liquid material is manually added, then the pushing hydraulic press drives the output rod, the pushing table and two pushing sheets to push forward, the material can be extruded to form rectangular blocks when the pushing sheets are punched out of the rectangular channel, then the chopping cylinder drives the chopping knife to fall down to cut off, the chopping cylinder is synchronous with the output rod through the bearing bridge, and the cut-off square bricks can be conveyed out by the blanking assembly.
The invention has the beneficial effects that:
firstly, put the cubic material that treats on the carrier belt, the carrier motor drives carrier belt operation feed through two carrier rollers, the carrier roller also can drive the grinding belt through the roller train and roll the gyro wheel operation, roll the gyro wheel and also be driving bevel gear group operation at the in-process of operation, torsion carousel at this moment is also following bevel gear group rotation, torsion carousel drives the elevating platform through the connecting rod and slides from top to bottom along the cantilever beam guide rail, the grinding piece can be towards the reciprocal impact of carrier belt, built-in circle roller drags the carrier belt, inwards crooked when preventing that the carrier belt from being impacted by the grinding piece.
Secondly, the hard lump materials crushed on the carrying belt fall into the inner side of the screening frame immediately, the roller group at the moment also drives the shaking roller to rotate, the abutting balls on the side walls of the shaking roller can squeeze triangular blocks, the screening frame can be inserted in the wire slots on the extension table, the screening frame moves in a reset mode through the reset spring, the screening frame which shakes can shake torn solid particles out of the discharging channel and the mesh plate, and the mesh plate also has the effect of buffering materials.
Thirdly, the solid material that falls down in the discharging channel can arrive on the lateral wall passageway, and then step motor passes through two synchronous fluted discs of sun gear drive and rotate simultaneously, and synchronous fluted disc's rotation direction is the same, the flexible pipe on the synchronous fluted disc lateral wall and the sub-assembly of telescopic link also are in the same place to move, flexible pipe and the bending sheet metal of telescopic link bottom are in the annular orbit operation of edge under the state that does not have the lateral wall passageway to block, the bending sheet metal moves along sharp orbit when touching the lateral wall passageway with the lapping plate, the lapping wire casing of lapping plate bottom can grind and push away little granular material, the effect of convenient grinding has been realized.
Fourth, in the material can enter into the stirring box body immediately, servo motor drive three stirring fluted disc is rotatory, adjacent two stirring fluted disc rotation direction is opposite, and then three stirring wheel can twist reverse the stirring each other, after the manual liquid material that adds, then propelling movement hydraulic press drive output rod, propelling movement platform and two propelling movement pieces forward propelling movement, the material can be by the cubic of formation rectangle after extrusion when the propelling movement piece is gone out from rectangular channel, then cut the cylinder and drive the cutting knife and cut off, cut the cylinder and pass through the bearing bridge and output rod is synchronous, the square fragment of brick of cutting can be transported out by unloading subassembly, automatic molding and automatic discharging's effect has been realized.
Drawings
Fig. 1 is a schematic diagram of a front view of a magnesia-alumina spinel brick production facility.
Fig. 2 is a schematic diagram of a side view of a magnesia-alumina spinel brick production facility.
FIG. 3 is a schematic diagram of a cross section of a magnesia-alumina spinel brick production facility.
Fig. 4 is a schematic diagram of a second view angle of a section of a magnesia-alumina spinel brick production facility.
Fig. 5 is a schematic view of a drooping beam of magnesia-alumina spinel brick production equipment.
Fig. 6 is a schematic view of a loading plate of a magnesia-alumina spinel brick production facility.
Fig. 7 is a schematic view of an abrasive component of a magnesia-alumina spinel brick production facility.
Fig. 8 is a schematic view of a second view of the grinding assembly of the magnesia-alumina spinel brick production facility.
Fig. 9 is a schematic view of a discharge assembly of magnesia-alumina spinel brick production equipment.
Fig. 10 is a schematic view of a second view angle of the discharge assembly of the magnesia-alumina spinel brick production facility.
FIG. 11 is a schematic diagram of a cross-section of a discharge assembly of a magnesia-alumina spinel brick production facility.
Reference numerals illustrate:
base plate 1, carrying shaft seat 2, carrying motor 201, carrying roller 202, carrying belt 203, cantilever beam guide rail 3, lifting table 4, grinding sheet 401, carrying plate 5, planar shaft seat 501, torsion turntable 502, first bevel gear 503, second bevel gear 504, support plate 505, extension table 6, drop cantilever beam 601, return spring 602, grinding assembly 7, sidewall channel 701, lifting base 702, sun gear 703, timing toothed disc 704, stepper motor 705, telescoping tube 706, telescoping rod 707, resistance spring 708, zigzag bending rod 709, bent sheet metal 710, grinding plate 711, discharge assembly 8, stirring box 801, bridge plate 802, cross plate 803, servo motor 804, stirring toothed disc 805, stirring wheel 806, rectangular channel 807, hydraulic press 808, output rod 809, bearing bridge 810, reinforcing bar 811, tip plate 812, chopping cylinder 813, cutter 814, pushing table 815, extension rod 816, pushing sheet 817, blanking assembly 9, built-in frame 10, built-in round roller 1001, connecting rod 11, frame 12, screen roller 1202, mesh plate 1202, screen roller frame channel 1201, screening roller frame 17, shaking table 1502, shaking table 13, shaking table 17, shaking table 13, shaking table set of shaking table blank rolls, shaking table 1502.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 and 11, a magnesia alumina spinel brick production device is shown, which comprises a base plate 1, base plate 1 and building fixed connection, and the top of base plate 1 is provided with four carrying axle seats 2, every two carrying axle seats 2 form a set of, the centre of every group carrying axle seat 2 is provided with carrying roller 202, be provided with carrying motor 201 on the lateral wall of one carrying axle seat 2, carrying motor 201's output passes carrying axle seat 2 and one of them carrying roller 202 fixed connection, connect through carrying belt 203 between two carrying rollers 202, the top of base plate 1 is provided with cantilever beam guide rail 3, the two ends of cantilever beam guide rail 3 and the lateral wall fixed connection of base plate 1, the cover is equipped with elevating platform 4 on the cantilever beam guide rail 3, and the top fixed mounting of cantilever beam guide rail 3 carries 5, one side of base plate 1 is provided with extension platform 6, and one side of extension platform 6 is provided with grinding component 7, grinding component 7's below is provided with ejection of compact subassembly 8.
The utility model discloses a truck, including elevating platform 4, torsion carousel 502, elevating platform 4 and torsion carousel 502, wherein the both ends of elevating platform 4 are provided with the interlude round hole with cantilever beam guide 3 assorted, the top of carrying plate 5 is provided with plane axle bed 501, and the bottom of carrying plate 5 is provided with torsion carousel 502, and the top of torsion carousel 502 is provided with the round bar that alternates in plane axle bed 501 inboard, be provided with between elevating platform 4 and torsion carousel 502 and connect guide arm 11, connect guide arm 11's both ends to be provided with metal ball, and be provided with on elevating platform 4 and the torsion carousel 502's the lateral wall with connect guide arm 11 assorted ball chamber, and the ball chamber on elevating platform 4 and the torsion carousel 502 lateral wall is in the position of deviating from elevating platform 4 and torsion carousel 502 centre of a circle, the bottom of elevating platform 4 is provided with the piece 401 of grinding, the top fixed mounting of base platen 1 has a plurality of built-in frame 10, the centre of built-in frame 10 is provided with built-in round roller 1001, built-in round roller 1001 laminating carrier 203's inside wall, torsion carousel 502 can drive elevating platform 4 along cantilever beam guide 3 at the in the rotatory in process, and then the piece 401 of grinding piece 401 and carrier 203 can be ground down to the inside the carrier 203 when the roll 203 is prevented from being beaten to the roll 203.
The top of plane axle bed 501 is provided with first bevel gear 503, the round bar fixed connection on first bevel gear 503 and torsion carousel 502 top, the top of carrying plate 5 is provided with mounting plate 505, one side of mounting plate 505 is provided with second bevel gear 504, second bevel gear 504 and first bevel gear 503 intermesh, be provided with the round bar that passes in from mounting plate 505 on the second bevel gear 504, and fixed mounting rolls 14 on the round bar of second bevel gear 504 end, another carrier roller 202's end fixed mounting has roller train 13, is connected through grinding belt 16 between roller train 13 and the rolls roller 14, and carrier roller 202 also can drive grinding belt 16 and rolls roller 14 through roller train 13 during rotation, rolls roller 14 and also is driving bevel gear train operation at the in-process of operation, and torsion carousel 502 is also following bevel gear train rotation at this moment.
The screening frame 12 is arranged above the extension table 6, the penetrating table 1204 is arranged at the bottom end of the screening frame 12, a sliding groove matched with the penetrating table 1204 is arranged on the extension table 6, the penetrating table 1204 is in sliding connection with the extension table 6, a discharging channel 1201 is arranged on one side of the screening frame 12, a mesh plate 1202 is arranged at the bottom end of the discharging channel 1201, a drooping cantilever beam 601 is arranged at the bottom end of the extension table 6, a reset spring 602 is arranged on the side wall of the drooping cantilever beam 601, the end of the reset spring 602 is fixedly connected with the side wall of the screening frame 12, hard lump materials crushed on a carrier belt 203 fall into the inner side of the screening frame 12 immediately, the screening frame 12 is penetrated in a wire groove on the extension table 6, and the screening frame 12 moves in a reset mode through the reset spring 602.
One side of extension platform 6 is provided with locking axle bed 15, locking axle bed 15 and building fixed connection, and one side of locking axle bed 15 is provided with shake gyro wheel 1501, connects through shake belt 17 between shake gyro wheel 1501 and the roller train 13, be provided with conflict ball 1502 on the lateral wall of shake gyro wheel 1501, and be provided with on the screening frame 12 with conflict ball 1502 assorted triangle piece 1203, roller train 13 at this moment also is driving shake gyro wheel 1501 rotatory, the conflict ball 1502 on the shake gyro wheel 1501 lateral wall can extrude triangle piece 1203, and the screening frame 12 of rocking can shake out tearing solid particle follow discharge channel 1201 and mesh board 1202, and mesh board 1202 still has the effect of buffering material.
The grinding assembly 7 comprises a side wall channel 701, the side wall channel 701 is fixedly connected with the side wall of the extension table 6, a lifting base table 702 is arranged above the side wall channel 701, the lifting base table 702 is fixedly connected with a building, a central gear 703 is arranged on the side wall of the lifting base table 702, two synchronous fluted discs 704 are arranged on the lifting base table 702 on two sides of the central gear 703, the central gear 703 is respectively meshed with the two synchronous fluted discs 704, the central gear 703 is arranged at the output end of the stepping motor 705, the stepping motor 705 is fixedly connected with the side wall of the lifting base table 702, the stepping motor 705 drives the two synchronous fluted discs 704 to rotate simultaneously through the central gear 703, and the rotation directions of the synchronous fluted discs 704 are the same.
The utility model discloses a synchronous fluted disc, including synchronous fluted disc 704, the flexible pipe 706 is provided with one side of synchronous fluted disc 704, and the bottom of flexible pipe 706 alternates there is telescopic link 707, telescopic link 706 and telescopic link 707's end all is provided with crooked curved bar 709, wherein the lateral wall swivelling joint of two crooked curved bars 709 and synchronous fluted disc 704, the end of two other crooked curved bars 709 is provided with the bending sheet metal 710, the outside of flexible pipe 706 and telescopic link 707 is provided with resistance spring 708, be provided with the circular turn-ups that are connected with resistance spring 708 on the crooked curved bar 709, the bottom of bending sheet metal 710 is provided with grinding plate 711, the bottom of grinding plate 711 is provided with the wire casing of grinding, the solid material that falls down in the discharge channel 1201 can arrive on the lateral wall passageway 701, the flexible pipe 706 and the sub-assembly of telescopic link 706 on synchronous fluted disc 704 lateral wall also are in the same place, bending sheet metal 710 of flexible pipe 706 and telescopic link 707's bottom moves along the track of annular track under the state that does not have the lateral wall passageway 701 to stop, the bending sheet metal 710 and grinding plate 711 touches the straight line track when reaching the lateral wall passageway, the grinding plate 711 bottom the grinding plate 711 can grind the wire casing and grind the small-shaped material and push down, the effect has been realized.
The discharging component 8 comprises a stirring box body 801, a transverse plate 803 is arranged at the top end of the stirring box body 801, three stirring fluted discs 805 are arranged at the bottom end of the transverse plate 803, the three stirring fluted discs 805 are meshed with each other, stirring wheels 806 are arranged at the bottom end of each stirring fluted disc 805, one stirring fluted disc 805 is arranged at the output end of a servo motor 804, the servo motor 804 and the top surface of the transverse plate 803 are fixedly arranged, a rectangular channel 807 is arranged on one side of the stirring box body 801, a blanking component 9 is arranged below the rectangular channel 807, materials can enter the stirring box body 801 immediately, the servo motor 804 drives the three stirring fluted discs 805 to rotate, the rotation directions of the two adjacent stirring fluted discs 805 are opposite, the three stirring wheels 806 can twist and stir each other, and then liquid materials are manually added.
The other side of stirring box body 801 is provided with a bridge plate 802, be provided with push hydraulic press 808 on the lateral wall of bridge plate 802, the output of push hydraulic press 808 is provided with output pole 809, output pole 809 passes from the lateral wall of stirring box body 801, the end of output pole 809 is provided with pushing table 815, be provided with two extension bars 816 on the lateral wall of pushing table 815, the end of extension bars 816 is provided with the push piece 817 with rectangular channel 807 cross-section assorted, still fixed mounting has a load-bearing bridge 810 on the output pole 809, be provided with the strengthening rib 811 on the load-bearing bridge 810, the end of load-bearing bridge 810 is provided with end plate 812, the top of end plate 812 is provided with cutting cylinder 813, the output of cutting cylinder 813 is provided with cutting knife 814, pushing table 808 drives output pole 809, pushing table 815 and two push pieces 817 forward the propelling movement, the material can be formed the block of rectangle after extrusion when pushing table 817 out from rectangular channel 807, then cutting cylinder 813 drives the square piece 814 and cuts off, and carries down the automatic cutting block 813 and carries the end piece 813 and carries down the automatic cutting block 813 and carries out the shaping of the automatic cutting assembly of load-bearing block material through cutting rod 809 and output cutting cylinder 809, and cutting knife assembly 9 and automatic cutting knife cutting rod 813 and cutting can realize the synchronous cutting.
A finishing process of magnesia-alumina spinel brick production equipment comprises the following steps:
s1, putting a block material to be processed on a carrier belt 203, driving the carrier belt 203 to operate and feed by a carrier motor 201 through two carrier rollers 202, driving a grinding belt 16 and a grinding roller 14 to operate by a roller group 13, driving a bevel gear group to operate by the grinding roller 14 in the operation process, rotating a torsion turntable 502 along with the bevel gear group, driving a lifting table 4 to slide up and down along a cantilever beam guide rail 3 by the torsion turntable 502 through a connecting guide rod 11, and driving a grinding piece 401 to reciprocate towards the carrier belt 203 to impact, and dragging the carrier belt 203 by a built-in round roller 1001 to prevent the carrier belt 203 from bending inwards when being impacted by the grinding piece 401;
s2, the hard lump materials crushed on the carrier belt 203 fall into the inner side of the screening frame 12 immediately, the roller set 13 drives the shaking roller 1501 to rotate, the abutting balls 1502 on the side wall of the shaking roller 1501 press the triangular blocks 1203, the screening frame 12 is inserted into the wire grooves on the extension table 6, the screening frame 12 is reset and moved through the reset springs 602, the shaking screening frame 12 shakes torn solid particles out of the discharging channel 1201 and the mesh plate 1202, and the mesh plate 1202 also has the effect of buffering the materials;
s3, solid materials falling down in the discharging channel 1201 can reach the side wall channel 701, further the stepping motor 705 drives the two synchronous fluted discs 704 to rotate simultaneously through the central gear 703, the rotation directions of the synchronous fluted discs 704 are the same, the assemblies of the telescopic tubes 706 and the telescopic rods 707 on the side walls of the synchronous fluted discs 704 also operate together, the bending sheet metal 710 at the bottom ends of the telescopic tubes 706 and the telescopic rods 707 operate along a circular track under the condition that the side wall channel 701 is not blocked, the bending sheet metal 710 and the grinding plate 711 operate along a linear track when touching the side wall channel 701, and the grinding wire grooves at the bottom ends of the grinding plate 711 grind and push small granular materials;
s4, immediately after materials enter the stirring box body 801, the servo motor 804 drives the three stirring fluted discs 805 to rotate, the rotation directions of the two adjacent stirring fluted discs 805 are opposite, then the three stirring wheels 806 can mutually twist and stir, after liquid materials are manually added, the hydraulic press 808 is then pushed to drive the output rod 809, the pushing table 815 and the two pushing pieces 817 to push forward, when the pushing pieces 817 are flushed out from the rectangular channel 807, the materials can be extruded to form rectangular blocks, then the chopping cylinder 813 drives the chopping cutter 814 to fall down to cut off, the chopping cylinder 813 is synchronous with the output rod 809 through the bearing bridge 810, and the cut-off square blocks can be conveyed out by the blanking assembly 9.
Finally, the torsion turntable 502 drives the lifting table 4 to lift along the cantilever beam guide rail 3 in the rotating process, so that the grinding sheet 401 and the carrier belt 203 grind the blocky materials, the built-in round roller 1001 drags the carrier belt 203 to prevent the carrier belt 203 from bending inwards when being impacted by the grinding sheet 401, the carrier roller 202 drives the grinding belt 16 and the grinding roller 14 to operate through the roller group 13 while rotating, the grinding roller 14 drives the bevel gear group to operate in the operating process, the torsion turntable 502 also rotates along with the bevel gear group at the moment, hard lump materials crushed on the carrier belt 203 fall into the inner side of the screening frame 12 immediately, the screening frame 12 is inserted in a wire slot on the extension table 6, the screening frame 12 is reset to move through the reset spring 602, the roller group 13 also drives the shaking roller 16 to rotate at the moment, the abutting balls 1502 on the side wall of the shaking roller 16 squeeze the triangular blocks 1203, the shaking screening frame 12 can shake torn solid particles out of the discharging channel 1201 and the mesh plate 1202, the mesh plate 1202 also has the effect of buffering materials, the stepping motor 705 drives the two synchronous fluted discs 704 to rotate simultaneously through the central gear 703, the rotating directions of the synchronous fluted discs 704 are the same, the solid materials falling down in the discharging channel 1201 can reach the side wall channel 701, the assembly of the telescopic tube 706 and the telescopic rod 706 on the side wall of the synchronous fluted disc 704 also operates together, the bending sheet metal 710 at the bottom of the telescopic tube 706 and the telescopic rod 707 operates along the circular track under the condition that the side wall channel 701 is not blocked, the bending sheet metal 710 and the grinding plate 711 move along the linear track when touching the side wall channel, the grinding wire grooves at the bottom of the grinding plate 711 grind and push down the small granular materials, the effect of convenient grinding is realized, immediately, the material can enter into the stirring box 801, the servo motor 804 drives the three stirring fluted discs 805 to rotate, the rotation directions of the two adjacent stirring fluted discs 805 are opposite, then the three stirring wheels 806 can twist and stir each other, then liquid material is manually added, the pushing hydraulic press 808 drives the output rod 809, the pushing table 815 and the two pushing sheets 817 to push forward, the material can be extruded to form rectangular blocks when the pushing sheets 817 are punched out from the rectangular channel 807, then the chopping cylinder 813 drives the chopping cutter 814 to fall down to cut off, the chopping cylinder 813 is synchronous with the output rod 809 through the bearing bridge 810, and the cut-off square blocks can be conveyed out by the blanking assembly 9, so that the effects of automatic forming and automatic discharging are achieved.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present invention are still within the scope of the technical solutions of the present invention.
Claims (2)
1. The utility model provides a high magnesium aluminium spinel brick production facility of degree of automation which characterized in that: the lifting device comprises a base plate (1), wherein the base plate (1) is fixedly connected with a building, four carrying shaft seats (2) are arranged at the top end of the base plate (1), each two carrying shaft seats (2) form a group, carrying rollers (202) are arranged in the middle of each group of carrying shaft seats (2), a carrying motor (201) is arranged on the side wall of one carrying shaft seat (2), the output end of the carrying motor (201) penetrates through the carrying shaft seat (2) and one carrying roller (202) to be fixedly connected, the two carrying rollers (202) are connected through a carrying belt (203), a cantilever beam guide rail (3) is arranged above the base plate (1), two ends of the cantilever beam guide rail (3) are fixedly connected with the side wall of the base plate (1), a lifting table (4) is sleeved on the cantilever beam guide rail (3), a carrying table (5) is fixedly arranged at the top end of the cantilever beam guide rail (3), an extension table (6) is arranged on one side of the base plate (1), a grinding component (7) is arranged on one side of the extension table (6), and a discharging component (8) is arranged below the grinding component (7);
the lifting platform comprises a lifting platform (4), a cantilever beam guide rail (3), a plane shaft seat (501) is arranged at the top end of the lifting platform (5), a torsion turntable (502) is arranged at the bottom end of the lifting platform (5), round rods penetrating through the inner side of the plane shaft seat (501) are arranged at the top end of the torsion turntable (502), a connecting guide rod (11) is arranged between the lifting platform (4) and the torsion turntable (502), metal balls are arranged at two ends of the connecting guide rod (11), ball cavities matched with the metal balls at the two ends of the connecting guide rod (11) are arranged on the side walls of the lifting platform (4) and the torsion turntable (502), ball cavities on the side walls of the lifting platform (4) and the torsion turntable (502) are located at positions deviating from the circle centers of the lifting platform (4) and the torsion turntable (502), grinding fragments (401) are arranged at the bottom end of the lifting platform (4), a plurality of built-in frames (10) are fixedly arranged at the top end of the base (1), a built-in round roller (1001) is arranged in the middle of the built-in frame (10), and the inner side wall of the built-in roller (1001) is attached to the carrying roller (203);
the top of the plane shaft seat (501) is provided with a first bevel gear (503), the first bevel gear (503) is fixedly connected with a round rod at the top of the torsion turntable (502), the top of the carrying plate (5) is provided with a support plate (505), one side of the support plate (505) is provided with a second bevel gear (504), the second bevel gear (504) is meshed with the first bevel gear (503), the second bevel gear (504) is provided with a round rod penetrating through the support plate (505), the round rod at the end of the second bevel gear (504) is fixedly provided with a rolling roller (14), the end of the other carrying roller (202) is fixedly provided with a roller group (13), and the roller group (13) is connected with the rolling roller (14) through a grinding belt (16);
the screening device is characterized in that a screening frame (12) is arranged above the extension table (6), an inserting table (1204) is arranged at the bottom end of the screening frame (12), a sliding groove matched with the inserting table (1204) is formed in the extension table (6), the inserting table (1204) is in sliding connection with the extension table (6), a discharging channel (1201) is formed in one side of the screening frame (12), a mesh plate (1202) is arranged at the bottom end of the discharging channel (1201), a drooping cantilever beam (601) is arranged at the bottom end of the extension table (6), a reset spring (602) is arranged on the side wall of the drooping cantilever beam (601), and the end of the reset spring (602) is fixedly connected with the side wall of the screening frame (12);
a locking shaft seat (15) is arranged on one side of the extension table (6), the locking shaft seat (15) is fixedly connected with a building, a shaking roller (1501) is arranged on one side of the locking shaft seat (15), the shaking roller (1501) is connected with a roller group (13) through a shaking belt (17), a collision ball (1502) is arranged on the side wall of the shaking roller (1501), and a triangular block (1203) matched with the collision ball (1502) is arranged on the screening frame (12);
the discharging component (8) comprises a stirring box body (801), a transverse plate (803) is arranged at the top end of the stirring box body (801), three stirring fluted discs (805) are arranged at the bottom end of the transverse plate (803), the three stirring fluted discs (805) are meshed with each other, stirring wheels (806) are arranged at the bottom end of each stirring fluted disc (805), one stirring fluted disc (805) is arranged at the output end of each servo motor (804), the servo motors (804) and the top surface of the transverse plate (803) are fixedly arranged, a rectangular channel (807) is arranged on one side of the stirring box body (801), and a blanking component (9) is arranged below the rectangular channel (807).
2. The high-automation degree magnesia-alumina spinel brick production equipment according to claim 1, wherein: the grinding assembly (7) comprises a side wall channel (701), the side wall channel (701) is fixedly connected with the side wall of the extension table (6), a lifting base (702) is arranged above the side wall channel (701), the lifting base (702) is fixedly connected with a building, a central gear (703) is arranged on the side wall of the lifting base (702), two synchronous fluted discs (704) are arranged on the lifting base (702) on two sides of the central gear (703), the central gear (703) is respectively meshed with the two synchronous fluted discs (704), the central gear (703) is arranged on the output end of the stepping motor (705), and the stepping motor (705) is fixedly connected with the side wall of the lifting base (702).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202210400622.8A CN114800833B (en) | 2021-07-30 | 2021-07-30 | Automatic degree is high magnesium aluminium spinel brick production facility |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110867996.6A CN113618894B (en) | 2021-07-30 | 2021-07-30 | Finishing system is used in production of magnesium aluminate spinel brick |
| CN202210400622.8A CN114800833B (en) | 2021-07-30 | 2021-07-30 | Automatic degree is high magnesium aluminium spinel brick production facility |
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| CN202110867996.6A Division CN113618894B (en) | 2021-07-30 | 2021-07-30 | Finishing system is used in production of magnesium aluminate spinel brick |
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| CN202210400622.8A Active CN114800833B (en) | 2021-07-30 | 2021-07-30 | Automatic degree is high magnesium aluminium spinel brick production facility |
| CN202210400618.1A Active CN114986685B (en) | 2021-07-30 | 2021-07-30 | Finishing process for producing magnesia-alumina spinel bricks |
| CN202110867996.6A Active CN113618894B (en) | 2021-07-30 | 2021-07-30 | Finishing system is used in production of magnesium aluminate spinel brick |
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| CN202110867996.6A Active CN113618894B (en) | 2021-07-30 | 2021-07-30 | Finishing system is used in production of magnesium aluminate spinel brick |
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| CN115070585B (en) * | 2022-07-26 | 2024-03-12 | 湖南天盛新材料科技有限公司 | Magnetic ring cleaning and polishing device |
| CN116352522B (en) * | 2023-05-31 | 2023-08-04 | 江苏汉峰数控科技有限公司 | Grinding machine tool with metal powder collecting function |
| CN117428915B (en) * | 2023-11-17 | 2024-03-29 | 兴化市钓鱼祥盛建材厂 | Automatic concrete brick production system |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114986685B (en) | 2023-07-18 |
| CN114800833A (en) | 2022-07-29 |
| CN113618894A (en) | 2021-11-09 |
| CN114986685A (en) | 2022-09-02 |
| CN113618894B (en) | 2022-06-24 |
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