CN215968902U

CN215968902U - Full-automatic slitter

Info

Publication number: CN215968902U
Application number: CN202122529977.0U
Authority: CN
Inventors: 沈玲杰; 沈士新
Original assignee: Nantong Cosco Machinery Co ltd
Current assignee: Nantong Cosco Machinery Co ltd
Priority date: 2021-10-20
Filing date: 2021-10-20
Publication date: 2022-03-08
Anticipated expiration: 2031-10-20

Abstract

The utility model relates to a full-automatic slitter, which comprises a frame, a billet conveying frame and a cutting mechanism, wherein the cutting mechanism comprises a first slitting mechanism and a second slitting mechanism which are arranged on the frame, the first slitting mechanism is arranged on the billet conveying frame, a transmission roller is arranged on the billet conveying frame, two adjacent flat plates are arranged in the middle of the transmission roller, and two ends of the transmission roller are driven by a first motor; the first cutting mechanism comprises a cutting frame body, a cutter and a lifting controller, wherein the cutting frame body, the cutter and the lifting controller are arranged on the billet conveying frame, the lifting controller is arranged at the top of the cutting frame body, the bottom of the lifting controller is connected with two ends of the top of the cutter through a lifting rod, and the cutter can move between flat plates; the blank strip conveying frame further comprises a conveying belt roller arranged at the tail end of the conveying roller set, a push plate mechanism and a second slitting mechanism are arranged on the side face of the conveying belt roller, and the push plate mechanism and the second slitting mechanism are arranged on two sides of the conveying belt roller. This application effectively improves the cutting quality and the cutting efficiency of slitter.

Description

Full-automatic slitter

Technical Field

The application relates to the field of slitting equipment for brickmaking, in particular to a full-automatic slitting machine.

Background

The brick is a small-sized building material for building walls, and is divided into a sintered brick and a non-sintered brick which are commonly called as bricks; clay brick is produced with clay as main material and through the processes of clay treatment, forming, drying and roasting, and the production process includes extruding clay into continuous clay strip with brick making machine, cutting the clay strip into blocks of required length with a cutting machine, cutting the blocks into adobes with the same thickness with the adobes with the cutting machine, drying, roasting and other steps.

Chinese patent CN112297202A relates to the field of slitting equipment for making bricks, and in particular relates to a brick-making slitting machine, which comprises a support frame, a first conveyor belt and a second conveyor belt respectively arranged at two ends of the support frame, a slitting device mounting frame arranged on the support frame at the rear end of the first conveyor belt, a slitting device arranged on the slitting device mounting frame, and a driving device for driving the slitting device. The invention has the advantages of simple structure, convenient operation, ingenious design, great improvement on the working efficiency, good social and economic benefits and easy popularization and use.

Aiming at the related technology, the existing strip cutting machine adopts a steel rope for cutting, and the cutting is carried out in the transmission process of a transmission device, so that the inclination of a cutting surface is easily caused, and the cutting quality of green bricks is influenced.

SUMMERY OF THE UTILITY MODEL

In order to overcome the problem that exists among the prior art, this application provides a full-automatic slitter.

The application provides a full-automatic slitter adopts following technical scheme:

a full-automatic slitter comprises a rack, a billet conveying frame and a cutting mechanism, wherein the cutting mechanism comprises a first slitting mechanism and a second slitting mechanism which are arranged on the rack, the first slitting mechanism is arranged on the billet conveying frame, a transmission roller is arranged on the billet conveying frame, two adjacent flat plates are arranged in the middle of the transmission roller, and two ends of the transmission roller are driven by a first motor; the first cutting mechanism comprises a cutting frame body, a cutter and a lifting controller, wherein the cutting frame body, the cutter and the lifting controller are arranged on the billet conveying frame, the lifting controller is arranged on the top of the cutting frame body, the bottom of the lifting controller is connected with two ends of the top of the cutter through a lifting rod, and the cutter can move between flat plates; the blank strip conveying frame further comprises a conveying belt roller arranged at the tail end of the conveying roller set, a push plate mechanism and a second slitting mechanism are arranged on the side face of the conveying belt roller, and the push plate mechanism and the second slitting mechanism are arranged on two sides of the conveying belt roller.

Through adopting above-mentioned technical scheme, full-automatic and regulation, the base strip carriage of rack mounting is used for transporting the brick base strip to first slitting mechanism and second slitting mechanism cut the brick base strip respectively in through cutting mechanism, can cut into the required size of blank cutter with the strip raw materials of the difference of size. In the blank strip carriage, the blank strip carriage of bottom adopts the transmission roller to drive the blank strip to be equipped with two adjacent flat boards in the centre of transmission roller and be used for providing the support for the blank strip when cutting device cuts it, prevent buckling of blank strip, the both ends of transmission roller are through first motor drive, transportation blank strip that can the uniform velocity has more stable work efficiency. The cutting support body on the first slitting mechanism is installed on the blank strip conveying frame, the lifting controller is installed at the top of the cutting support body, the cutter can be connected through the lifting rod at the bottom, and the cutter moves up and down to cut the blank strips. The end of the blank strip conveying frame is also provided with a conveying belt roller for receiving the green brick strips which are cut and finished on the blank strip conveying frame, when the green brick strips are conveyed to the end of the conveying belt roller, the pushing plate mechanism pushes the green brick strips into the second cutting mechanism to complete secondary cutting, so that the green brick cutting knife can be used for cutting the green brick, the cutting precision is improved in a grading cutting mode, and the green brick quality is greatly improved.

Preferably, side baffles are arranged on two sides of the top of the flat plate in the conveying roller, and the back surfaces of the side baffles are connected with the cutting frame body through threaded adjusting rods.

Through adopting above-mentioned technical scheme, the side shield that dull and stereotyped top both sides in the transmission roller set up can carry on spacingly to the adobe strip that enters into in the cutting frame body, and the roughness of effectual assurance cutting mud strip, the position that the side shield can be adjusted to the screw thread adjusting lever at the back of side shield makes its adaptation different width's adobe strip.

Preferably, the two sides of the cutter are provided with sliding blocks, the two inner side surfaces of the cutting frame body are provided with sliding grooves corresponding to the sliding blocks, the bottom of each sliding groove is communicated with the gap between the flat plates, and the inner side surfaces of the cutting frame body are connected with the top surfaces of the flat plates.

Through adopting above-mentioned technical scheme, the slider that the both sides of cutter were equipped with and the spout adaptation on the cutting support body both sides face can let the cutter keep the roughness of cutting plane at the in-process of cutting to the bottom of spout and the clearance intercommunication between the flat board can let the cutter remain throughout and cut between the flat board, have avoided the collision of cutter and cutting support body or driving roller, the effectual life who improves its cutter.

Preferably, the lifting controller is installed at the top of the cutting frame body and comprises an integrated double gear and a driving motor, the integrated double gear comprises an upper gear and a lower gear which are meshed with each other inside and shells on two sides, and the upper gear, the lower gear and the shells are connected in a sliding mode.

Through adopting above-mentioned technical scheme, lift controller installs at the top of cutting support body, through the last gear in the driving motor drive integral type double gear, goes up the gear and gathers the gear rotation under the drive simultaneously at the process of rotation to both remain throughout and rotate in the casing, thereby can realize rotating the lift of drive casing through driving motor.

Preferably, the side edge of the upper gear is fixedly connected with a rotating shaft, the rotating shaft is connected through a driving motor, and the side edge of the lower gear is connected to the top of the lifting rod.

Through adopting above-mentioned technical scheme, the side of going up the gear is connected the pivot and is rotated, because of its junction sets up in side edge, can let go up gear revolve's in-process and drive the casing and carry out the swing from top to bottom and left and right sides, go up the gear still with lower gear engagement, the rotation drive lower gear of going up the gear rather than self opposite direction to make the lower gear opposite with the horizontal hunting direction in lower last pond, the realization is offset, both coordinated motions have realized whole lift controller's up-and-down reciprocating motion.

Preferably, the bottom of the conveying belt roller is provided with a plurality of fixed supporting rollers, a driving shaft of the conveying belt roller is driven by a second motor, the rotating speed of the second motor is greater than that of the first motor, a slitting collecting plate is arranged on the side edge of the conveying belt roller, and the second slitting mechanism is arranged between the conveying belt roller and the slitting collecting plate.

Through adopting above-mentioned technical scheme, the fixed support roll that the bottom of transmission band roller was equipped with can give the blank strip support on the transmission band roller, makes it can with push pedal mechanism and second slitting mechanism adaptation, ensures the precision that the secondary was cut. And the transmission band roller passes through second motor drive, the rotational speed of second motor is greater than first motor, make on the adobe strip that gets off from first motor can be quick enters into the transmission band roller, make the adobe strip on the transmission band roller promote the second through push pedal mechanism and divide the back of cutting in the mechanism, adobe strip on the driving roller just enters into the transmission band roller, guaranteed once cut and the continuity between the secondary is cut, effectual improvement slitting efficiency.

Preferably, the second cutting mechanism comprises a cutting frame body and a plurality of cutting ropes in the frame body, wherein the bottom surface and the side surface of the cutting frame body and the bottom surface and the side surface of the conveying belt roller are on the same plane, and the cutting ropes divide the cutting frame body into a plurality of equal parts of rectangular frame bodies.

Through adopting above-mentioned technical scheme, the cutting framework and the transmission band roller horizontal connection in the second slitting mechanism can let the brick base strip on the transmission band roller directly be pushed into by push pedal mechanism, and the cutting rope that the cutting framework was held between the fingers can cut the brick base strip, becomes the same equal portion, and the cutting rope adopts high carbon steel wire, has fine excision effect.

Preferably, the air cylinders are mounted on the tops of the cutting ropes, and the air cylinders are mounted on the tops of the cutting frame bodies.

Through adopting above-mentioned technical scheme, the cylinder is all installed at the top of cutting rope, and the cylinder can tighten up the cutting rope after cutting rope many times, and the cylinder is installed at the top of cutting the framework.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the first slitting mechanism and the second slitting mechanism cut green brick strips, and the cutting precision is improved in a grading cutting mode, so that the green brick quality is greatly improved;

2. the lifting controller controls the cutter to cut the brick blanks on the conveying roller, so that uniform and stable cutting output is realized, and the stable work between slitting and cutting is met due to the differential design between the conveying roller and the conveying belt roller;

3. the high automation is realized, the cutting quality and the cutting efficiency are greatly improved, and the manual labor cost is reduced.

Drawings

FIG. 1 is a schematic view of the overall structure of a full-automatic slitter;

fig. 2 is a partially enlarged view of a first slitting mechanism in the full automatic slitter.

Description of reference numerals: 1. a frame; 2. a billet conveying frame; 21. a transfer roller; 211. a side dam; 212. a threaded adjusting rod; 22. a flat plate; 23. a first motor; 24. a conveyor belt roller; 241. fixing a supporting roller; 242. a second motor; 25. a push plate mechanism; 26. cutting a collecting plate; 3. a cutting mechanism; 31. a first slitting mechanism; 311. cutting the frame body; 3111. a chute; 312. a cutter; 3121. a slider; 313. a lifting controller; 3131. an integrated double gear; 3132. a drive motor; 3133. an upper gear; 3134. a lower gear; 3135. a housing; 314. a lifting rod; 32. a second slitting mechanism; 321. cutting the frame body; 322. cutting the rope; 323. and a cylinder.

Detailed Description

The present application is described in further detail below with reference to figures 1-2.

The embodiment of the application discloses full-automatic slitter.

Referring to fig. 1 and 2, a full-automatic slitter comprises a frame 1, a billet conveying frame 2 and a cutting mechanism 3, wherein the cutting mechanism 3 comprises a first slitting mechanism 31 and a second slitting mechanism 32 which are installed on the frame 1, the first slitting mechanism 31 is installed on the billet conveying frame 2, a conveying roller 21 is installed on the billet conveying frame 2, two adjacent flat plates 22 are arranged in the middle of the conveying roller 21, and two ends of the conveying roller 21 are driven by a first motor 23; the first cutting mechanism 31 comprises a cutting frame body 311 arranged on the billet conveying frame 2, a cutting knife 312 and a lifting controller 313, wherein the lifting controller 313 is arranged at the top of the cutting frame body 311, the bottom of the lifting controller is connected with two ends of the top of the cutting knife 312 through a lifting rod 314, and the cutting knife 312 can move between the flat plates 22; the blank bar conveying frame 2 further comprises a conveying belt roller 24 arranged at the tail end of the conveying roller 21 group, a push plate mechanism 25 and a second slitting mechanism 32 are arranged on the side surface of the conveying belt roller 24, and the push plate mechanism 25 and the second slitting mechanism 32 are arranged on two sides of the conveying belt roller 24. Full-automatic and regulation, the base strip carriage 2 of installation is used for transporting the brick base strip on the frame 1 to through cutting mechanism 3 in first slitting mechanism 31 and the second slitting mechanism 32 respectively to the cutting of brick base strip, can cut into the required size of blank cutter with the strip raw materials of the difference of size. In the base strip carriage 2, the base strip carriage 2 of bottom adopts the transmission roller 21 to drive the base strip to be equipped with two adjacent dull and stereotyped 22 in the centre of transmission roller 21 and be used for providing the support for the base strip when cutting device cuts it, prevent buckling of base strip, the both ends of transmission roller 21 are driven through first motor 23, transportation base strip that can the uniform velocity has more stable work efficiency. The cutting frame body 311 of the first cutting mechanism 31 is mounted on the billet conveying frame 2, the lifting controller 313 is mounted at the top of the cutting frame body 311, the cutting knife 312 can be connected through the lifting rod 314 at the bottom, and the cutting knife 312 moves up and down to cut the billet. The end of billet conveying frame 2 still is equipped with transmission band roller 24 for receive the green brick strip that the cutting was accomplished on coming billet conveying frame 2, when the green brick strip transported the end of transmission band roller 24, push pedal mechanism 25 pushes it into second branch cutting mechanism 32, accomplishes the secondary and cuts, thereby can carry out the degree of blank with the green brick cutting knife, the mode of hierarchical cutting has improved the precision of cutting, has improved the quality of green brick greatly.

Referring to fig. 1, side guards 211 are provided on both sides of the top of a flat plate 22 in a transfer roller 21, and the back surfaces of the side guards 211 are coupled to a cutting frame body 311 through screw adjustment bars 212. The side shield 211 that dull and stereotyped 22 top both sides in the transmission roller 21 set up can carry on spacingly to the adobe strip that enters into in the cutting support body 311, the roughness of effectual assurance cutting mud strip, and the position of side shield 211 can be adjusted to the screw thread adjusting lever 212 at the back of side shield 211, makes its adaptation different width's adobe strip.

Referring to fig. 1, sliders 3121 are disposed at both sides of the cutter 312, sliding grooves 3111 corresponding to the sliders 3121 are disposed on both inner sides of the cutting frame body 311, a gap between the bottom of the sliding groove 3111 and the flat plate 22 is communicated, and the inner side of the cutting frame body 311 is connected to the top surface of the flat plate 22. Slider 3121 and the spout 3111 adaptation on the cutting support body 311 both sides face that the both sides of cutter 312 were equipped with can let cutter 312 keep the roughness of cutting plane at the in-process of cutting to the clearance intercommunication between the bottom of spout 3111 and the flat board 22 can let cutter 312 remain all the time and cut between the flat board 22, has avoided the collision of cutter 312 and cutting support body 311 or driving roller, the effectual life who improves its cutter 312.

Referring to fig. 1 and 2, the lifting controller 313 is installed on the top of the cutting frame body 311, and includes an integrated double gear 3131 and a driving motor 3132, the integrated double gear 3131 includes an upper gear 3133 and a lower gear 3134 which are engaged with each other and a housing 3135 on both sides, and the upper gear 3133, the lower gear 3134 and the housing 3135 are slidably connected to each other. The lifting controller 313 is installed on the top of the cutting frame body 311, drives the upper gear 3133 of the integrated double gear 3131 by the driving motor 3132, and the upper gear 3133 drives the lower gear 3134 to rotate while summarizing the process of spinning, and both are always kept to rotate within the housing 3135, thereby enabling the lifting of the housing 3135 to be driven by the rotation of the driving motor 3132.

Referring to fig. 1 and 2, a rotation shaft is fixedly connected to a side edge of the upper gear 3133, the rotation shaft is connected by a driving motor 3132, and a side edge of the lower gear 3134 is connected to a top of the lifting rod 314. The side of the upper gear 3133 is connected to the rotating shaft to rotate, and the connection is disposed at the side edge, so that the upper gear 3133 can rotate to drive the housing 3135 to swing up and down and left and right, the upper gear 3133 is also engaged with the lower gear 3134, the rotation of the upper gear 3133 drives the lower gear 3134 to move in the opposite direction to the self, so that the lower gear 3134 is opposite to the left and right swinging direction of the lower upper tank, and the offsetting is realized.

Referring to fig. 1, the bottom of the conveyor belt roller 24 is provided with a plurality of fixed supporting rollers 241, the driving shaft of the conveyor belt roller 24 is driven by a second motor 242, the rotating speed of the second motor 242 is greater than that of the first motor 23, the side edge of the conveyor belt roller 24 is provided with a slitting collecting plate 26, and the second slitting mechanism 32 is arranged between the conveyor belt roller 24 and the slitting collecting plate 26. The fixed supporting roller 241 arranged at the bottom of the conveying belt roller 24 can support the blank strip on the conveying belt roller 24, so that the blank strip can be matched with the push plate mechanism 25 and the second slitting mechanism 32, and the secondary slitting precision is ensured. And the transmission band roller 24 passes through the drive of second motor 242, the rotational speed of second motor 242 is greater than first motor 23, make the adobe strip that gets off from first motor 23 can be quick enter into on the transmission band roller 24, make the adobe strip on the transmission band roller 24 promote the second through push pedal mechanism 25 and cut the back in cutting mechanism 32 for the second, the adobe strip on the driving roller just enters into on the transmission band roller 24, guaranteed once cut with the secondary cut between the continuity, the effectual strip efficiency of cutting that has improved.

Referring to fig. 1, the second dividing mechanism 32 includes a cutting frame 321 and a plurality of cutting ropes 322 inside the frame, wherein the bottom surface and the side surface of the cutting frame 321 are on the same plane as the bottom surface and the side surface of the belt roller 24, and the cutting ropes 322 divide the cutting frame 321 into a plurality of equal rectangular frames. Cutting framework 321 and the 24 horizontal connections of transmission band roller in the second slitting mechanism 32 can let the adobe strip on the transmission band roller 24 directly be pushed into by push pedal mechanism 25, and the cutting rope 322 that cutting framework 321 held between the fingers can cut the adobe strip, becomes the same equal portion, and cutting rope 322 adopts high carbon steel wire, has fine excision effect.

Referring to fig. 1, air cylinders 323 are installed at the top of the cutting ropes 322, and the air cylinders 323 are installed at the top of the cutting frame 321. The cutting ropes 322 are each mounted at the top thereof with a cylinder 323, the cylinder 323 can tighten the cutting ropes 322 after the cutting ropes 322 are cut a plurality of times, and the cylinder 323 is mounted at the top of the cutting frame 321.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a full-automatic slitter, includes frame (1), base strip carriage (2) and cutting mechanism (3), its characterized in that: the cutting mechanism (3) comprises a first cutting mechanism (31) and a second cutting mechanism (32) which are installed on the rack (1), wherein the first cutting mechanism (31) is installed on the billet conveying frame (2), the billet conveying frame (2) is provided with a transmission roller (21), two adjacent flat plates (22) are arranged in the middle of the transmission roller (21), and two ends of the transmission roller (21) are driven by a first motor (23); the first cutting mechanism (31) comprises a cutting frame body (311) arranged on the billet conveying frame (2), a cutter (312) and a lifting controller (313), wherein the lifting controller (313) is arranged at the top of the cutting frame body (311), the bottom of the lifting controller is connected with two ends of the top of the cutter (312) through a lifting rod (314), and the cutter (312) can move between the flat plates (22); the billet conveying frame (2) further comprises a conveying belt roller (24) arranged at the tail end of the conveying roller (21), a push plate mechanism (25) and a second slitting mechanism (32) are installed on the side surface of the conveying belt roller (24), and the push plate mechanism (25) and the second slitting mechanism (32) are installed on two sides of the conveying belt roller (24).

2. The full-automatic slitter according to claim 1, wherein: both sides of the top of a flat plate (22) in the transmission roller (21) are provided with side baffles (211), and the back of each side baffle (211) is connected with the cutting frame body (311) through a threaded adjusting rod (212).

3. The full-automatic slitter according to claim 1, wherein: the both sides of cutter (312) are equipped with slider (3121), be provided with spout (3111) that correspond with slider (3121) on two medial surfaces of cutting support body (311), just the clearance intercommunication between the bottom of spout (3111) and flat board (22), the medial surface and the flat board (22) top surface of cutting support body (311) are connected.

4. The full-automatic slitter according to claim 1, wherein: the lifting controller (313) is installed on the top of the cutting frame body (311) and comprises an integrated double gear (3131) and a driving motor (3132), the integrated double gear (3131) comprises an upper gear (3133) and a lower gear (3134) which are meshed with each other in the inner part and a shell (3135) on two sides, and the upper gear (3133), the lower gear (3134) and the shell (3135) are in sliding connection.

5. The full-automatic slitter according to claim 4, wherein: the side edge of the upper gear (3133) is fixedly connected with a rotating shaft, the rotating shaft is connected through a driving motor (3132), and the side edge of the lower gear (3134) is connected to the top of the lifting rod (314).

6. The full-automatic slitter according to claim 1, wherein: the conveying belt roller is characterized in that a plurality of fixed supporting rollers (241) are arranged at the bottom of the conveying belt roller (24), the driving shaft of the conveying belt roller (24) is driven by a second motor (242), the rotating speed of the second motor (242) is larger than that of the first motor (23), a slitting collecting plate (26) is arranged on the side edge of the conveying belt roller (24), and a second slitting mechanism (32) is arranged between the conveying belt roller (24) and the slitting collecting plate (26).

7. The full-automatic slitter according to claim 6, wherein: the second cutting mechanism (32) comprises a cutting frame body (321) and a plurality of cutting ropes (322) in the frame body, wherein the bottom surface and the side surface of the cutting frame body (321) and the bottom surface and the side surface of the conveying belt roller (24) are on the same plane, and the cutting ropes (322) divide the cutting frame body (321) into a plurality of equal parts of rectangular frame bodies.

8. The full-automatic slitter according to claim 7, wherein: the top of the cutting rope (322) is provided with a cylinder (323), and the cylinder (323) is arranged at the top of the cutting frame body (321).