CN113618894B - Finishing system is used in production of magnesium aluminate spinel brick - Google Patents
Finishing system is used in production of magnesium aluminate spinel brick Download PDFInfo
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- CN113618894B CN113618894B CN202110867996.6A CN202110867996A CN113618894B CN 113618894 B CN113618894 B CN 113618894B CN 202110867996 A CN202110867996 A CN 202110867996A CN 113618894 B CN113618894 B CN 113618894B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/14—Stamping mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Food Science & Technology (AREA)
- Structural Engineering (AREA)
- Crushing And Grinding (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及镁铝尖晶石砖加工领域,特别涉及一种镁铝尖晶石砖生产用整理系统以及整理工艺。The invention relates to the field of processing magnesia-aluminum spinel bricks, in particular to a finishing system and finishing process for the production of magnesia-alumina spinel bricks.
背景技术Background technique
镁铝尖晶石砖的热震稳定性好,高温机械强度大,荷重软化温度高,具有良好的抗渣性、高温性能和热稳定性,且镁铝尖晶石砖产品组织结构致密、荷重软化温度高,耐磨性好,具有优良的抗侵蚀、耐热震、抗剥落等特点,多用在有色冶炼、石灰窑高温区、玻璃蓄热式、反射炉的炉顶、大型水泥回转窑过渡带、各类石灰回转窑套筒窑烧成带、炼钢电炉等热工设备;镁铝尖晶石砖在烧制成型过程中,需要将碾碎好的物料进行成型,以往的镁铝尖晶石砖生产设备要用很多的方块形模具盒,这种成型方式比较麻烦,且成型装置的结构复杂不易维修。The magnesia-alumina spinel brick has good thermal shock stability, high high temperature mechanical strength, high load softening temperature, good slag resistance, high temperature performance and thermal stability, and the magnesia-alumina spinel brick product has a dense structure and a high load. High softening temperature, good wear resistance, excellent corrosion resistance, thermal shock resistance, peeling resistance, etc. Belts, various lime rotary kilns, sleeve kiln firing belts, steel-making electric furnaces and other thermal equipment; during the firing and molding process of magnesia-aluminum spinel bricks, the crushed materials need to be formed. The spar brick production equipment uses a lot of square-shaped mold boxes. This molding method is more troublesome, and the structure of the molding device is complicated and difficult to maintain.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有技术的不足,提供一种镁铝尖晶石砖生产用整理系统以及整理工艺。The purpose of the present invention is to provide a finishing system and finishing process for the production of magnesia-alumina spinel bricks in view of the deficiencies of the prior art.
为解决上述问题,本发明提供以下技术方案:一种镁铝尖晶石砖生产用整理系统,包括基台板,所述基台板和建筑物固定连接,且基台板的顶端设置有四个运载轴座,每两个运载轴座形成一组,每组运载轴座的中间设置有运载辊,其中一个运载轴座的侧壁上设置有运载电机,运载电机的输出端穿过运载轴座和其中一个运载辊固定连接,两个运载辊之间通过运载皮带连接,所述基台板的上方设置有挑梁导轨,挑梁导轨的两个端头和基台板的侧壁固定连接,所述挑梁导轨上套装有升降台,且挑梁导轨的顶端固定安装有搭载板块,所述基台板的一侧设置有延伸台,且延伸台的一侧设置有研磨组件,所述研磨组件的下方设置有出料组件。In order to solve the above problems, the present invention provides the following technical solutions: a finishing system for the production of magnesia-aluminum spinel bricks, including a base plate, the base plate is fixedly connected to the building, and the top of the base plate is provided with four There are two carrying axle bases, each two carrying axle bases form a group, a carrying roller is arranged in the middle of each group of carrying axle bases, and a carrying motor is arranged on the side wall of one carrying axle base, and the output end of the carrying motor passes through the carrying axle The seat is fixedly connected with one of the carrying rollers, the two carrying rollers are connected by a carrying belt, a beam guide rail is arranged above the base plate, and the two ends of the beam guide rail are fixedly connected with the side wall of the base plate , a lifting platform is set on the lifting beam guide rail, and the top of the lifting beam guide rail is fixedly installed with a carrying plate, one side of the base plate is provided with an extension table, and one side of the extension table is provided with a grinding assembly, the A discharge assembly is arranged below the grinding assembly.
所述升降台的两端设置有和挑梁导轨相匹配的穿插圆孔,所述搭载板块的顶端设置有平面轴座,且搭载板块的底端设置有扭力转盘,扭力转盘的顶端设置有穿插在平面轴座内侧的圆杆,所述升降台和扭力转盘之间设置有连接导杆,连接导杆的两个端头设置有金属球,且升降台和扭力转盘的侧壁上设置有与连接导杆两端金属球相匹配的球腔,且升降台和扭力转盘侧壁上的球腔处在偏离升降台和扭力转盘圆心的位置,升降台的底端设置有碾碎片,所述基台板的顶端固定安装有若干个内置框架,内置框架的中间设置有内置圆辊,内置圆辊贴合运载皮带的内侧壁。The two ends of the lifting platform are provided with interpenetrating circular holes matching the guide rails of the lifting beam, the top end of the loading plate is provided with a plane axle seat, and the bottom end of the loading plate is provided with a torsion turntable, and the top end of the torsion turntable is provided with interspersed holes. The round rod on the inner side of the plane shaft seat is provided with a connecting guide rod between the lift table and the torsion turntable, the two ends of the connecting guide rod are provided with metal balls, and the side walls of the lift table and the torsion turntable are provided with Connect the spherical cavities matched with the metal balls at both ends of the guide rod, and the spherical cavities on the side walls of the lifting platform and the torsion turntable are at positions deviating from the center of the lifting platform and the torsion turntable, and the bottom end of the lifting platform is provided with grinding pieces. A number of built-in frames are fixedly installed on the top of the platen, and built-in round rollers are arranged in the middle of the built-in frames, and the built-in round rollers fit the inner side wall of the carrying belt.
所述平面轴座的顶端设置有第一锥齿轮,第一锥齿轮和扭力转盘顶端的圆杆固定连接,所述搭载板块的顶端设置有支架板,支架板的一侧设置有第二锥齿轮,第二锥齿轮和第一锥齿轮相互啮合,第二锥齿轮上设置有从支架板中穿过的圆杆,且第二锥齿轮端头圆杆上固定安装有碾压滚轮,另一个所述运载辊的端头固定安装有滚轮组,滚轮组和碾压滚轮之间通过碾碎皮带连接。The top of the plane shaft seat is provided with a first bevel gear, the first bevel gear is fixedly connected with the round rod at the top of the torsion turntable, the top of the mounting plate is provided with a bracket plate, and one side of the bracket plate is provided with a second bevel gear , the second bevel gear and the first bevel gear mesh with each other, the second bevel gear is provided with a round rod passing through the bracket plate, and the round rod at the end of the second bevel gear is fixedly installed with a rolling roller, and the other A roller group is fixedly installed at the end of the carrying roller, and the roller group and the rolling roller are connected by a grinding belt.
所述延伸台的上方设置有筛选框,筛选框的底端设置有穿插台,延伸台上设置有和穿插台相匹配的滑行槽,穿插台和延伸台滑动连接,所述筛选框的一侧设置有出料通道,且出料通道的底端设置有网孔板,所述延伸台的底端设置有下垂挑梁,下垂挑梁的侧壁上设置有复位弹簧,复位弹簧的端头和筛选框的侧壁固定连接。The top of the extension table is provided with a screening frame, the bottom end of the screening frame is provided with an insertion table, the extension table is provided with a sliding groove matching the insertion table, the insertion table and the extension table are slidably connected, and one side of the screening frame is provided. A discharge channel is provided, and the bottom end of the discharge channel is provided with a mesh plate, the bottom end of the extension table is provided with a hanging beam, the side wall of the hanging beam is provided with a return spring, and the end of the return spring and The side walls of the screening frame are fixedly connected.
所述延伸台的一侧设置有锁定轴座,锁定轴座和建筑物固定连接,锁定轴座的一侧设置有抖动滚轮,抖动滚轮和滚轮组之间通过抖动皮带连接,所述抖动滚轮的侧壁上设置有抵触球,且筛选框上设置有和抵触球相匹配的三角块。One side of the extension table is provided with a locking shaft seat, the locking shaft seat is fixedly connected with the building, one side of the locking shaft seat is provided with a shaking roller, and the shaking roller and the roller group are connected by a shaking belt, and the shaking roller is connected. A collision ball is arranged on the side wall, and a triangular block matching the collision ball is arranged on the screening frame.
所述研磨组件包括侧壁通道,侧壁通道和延伸台的侧壁固定连接,侧壁通道的上方设置有吊装基台,吊装基台和建筑物固定连接,所述吊装基台的侧壁上设置有中心齿轮,且中心齿轮两侧的吊装基台上设置有两个同步齿盘,中心齿轮分别与两个同步齿盘相互啮合,且中心齿轮安装在步进电机的输出端上,步进电机和吊装基台的侧壁固定连接。The grinding assembly includes a side wall channel, the side wall channel and the side wall of the extension platform are fixedly connected, a hoisting base is arranged above the side wall channel, the hoisting base is fixedly connected with the building, and the side wall of the hoisting base is fixedly connected. A central gear is provided, and two synchronous toothed discs are arranged on the hoisting bases on both sides of the central gear. The central gear is respectively meshed with the two synchronous toothed discs, and the central gear is installed on the output end of the stepping motor. The motor is fixedly connected to the side wall of the hoisting base.
所述同步齿盘的一侧均设置有伸缩管,且伸缩管的底端穿插有伸缩杆,伸缩管和伸缩杆的端头均设置有曲折弯杆,其中两个曲折弯杆和同步齿盘的侧壁旋转连接,另两个曲折弯杆的端头设置有弯折钣金,伸缩管和伸缩杆的外侧设置有阻力弹簧,曲折弯杆上设置有和阻力弹簧两端相连接的圆形翻边,弯折钣金的底端设置有研磨板块,研磨板块的底端设置有研磨的线槽。One side of the synchronous gear plate is provided with a telescopic tube, and the bottom end of the telescopic tube is interspersed with a telescopic rod. The side walls are connected in rotation, the ends of the other two bending rods are provided with bent sheet metal, the outer sides of the telescopic tube and the telescopic rod are provided with resistance springs, and the bending rods are provided with circular rings connected to both ends of the resistance springs. Flanging, the bottom end of the bent sheet metal is provided with a grinding plate, and the bottom end of the grinding plate is provided with a grinding wire groove.
所述出料组件包括搅拌盒体,搅拌盒体的顶端设置有横板,所述横板的底端设置有三个搅拌齿盘,三个搅拌齿盘相互啮合,且三个所述搅拌齿盘的底端设置有搅拌轮,其中一个搅拌齿盘安装在伺服电机的输出端上,伺服电机和横板的顶面固定安装,所述搅拌盒体的一侧设置有矩形通道,且矩形通道的下方设置有下料组件。The discharging assembly includes a stirring box body, the top end of the stirring box body is provided with a horizontal plate, and the bottom end of the horizontal plate is provided with three stirring toothed discs, the three stirring toothed discs are meshed with each other, and the three stirring toothed discs are arranged with each other. The bottom end is provided with a stirring wheel, one of which is mounted on the output end of the servo motor, the top surface of the servo motor and the horizontal plate is fixedly installed, one side of the stirring box is provided with a rectangular channel, and the rectangular channel is The lower part is provided with a blanking component.
所述搅拌盒体的另一侧设置有架桥板,架桥板的侧壁上设置有推送液压机,推送液压机的输出端设置有输出杆,输出杆从搅拌盒体的侧壁中穿过,输出杆的端头设置有推送台,推送台的侧壁上设置有两个加长杆,加长杆的端头设置有和矩形通道截面相匹配的推送片,所述输出杆上还固定安装有承重桥,承重桥上设置有加强筋,所述承重桥的端头设置有端头板,端头板的顶端设置有斩切气缸,斩切气缸的输出端设置有斩切刀。The other side of the stirring box body is provided with a bridge plate, the side wall of the bridge plate is provided with a push hydraulic press, the output end of the push hydraulic press is provided with an output rod, and the output rod passes through the side wall of the stirring box body, The end of the output rod is provided with a push table, and the side wall of the push table is provided with two extension rods. The bridge, the load-bearing bridge is provided with reinforcing ribs, the end of the load-bearing bridge is provided with an end plate, the top of the end plate is provided with a chopping cylinder, and the output end of the chopping cylinder is provided with a chopping knife.
一种镁铝尖晶石砖生产用整理系统的整理工艺,包括以下步骤:A finishing process of a finishing system for the production of magnesia-aluminum spinel bricks, comprising the following steps:
S1.把待处理的块状物料放到运载皮带上,运载电机通过两个运载辊驱动运载皮带运转给料,运载辊也会通过滚轮组驱动碾碎皮带和碾压滚轮运转,碾压滚轮在运转的过程中也在带动锥齿轮组运转,此时的扭力转盘也在跟随锥齿轮组旋转,扭力转盘通过连接导杆带动升降台沿着挑梁导轨上下滑行,碾碎片会朝向运载皮带往复冲击,内置圆辊拖住运载皮带,防止运载皮带被碾碎片冲击的时候向内侧弯曲;S1. Put the bulk material to be processed on the carrier belt. The carrier motor drives the carrier belt to run and feed the material through two carrier rollers. The carrier rollers also drive the crushing belt and the rolling roller through the roller group. During the operation, the bevel gear set is also driven to run. At this time, the torsion turntable is also rotating with the bevel gear set. The torsion turntable drives the lifting platform to slide up and down along the guide rail of the pick-up beam through the connecting guide rod. , the built-in round roller drags the carrier belt to prevent the carrier belt from bending inward when it is impacted by the crushed fragments;
S2.运载皮带上压碎的硬块物料紧接着落入到筛选框的内侧,此时的滚轮组也在驱动抖动滚轮旋转,抖动滚轮侧壁上的抵触球会挤压三角块,筛选框会在延伸台上的线槽里来会穿插,筛选框通过复位弹簧复位移动,晃动的筛选框会把撕裂的固体颗粒从出料通道和网孔板抖落出来,且网孔板还具有缓冲物料的效果;S2. The crushed hard material on the carrier belt then falls into the inner side of the screening frame. At this time, the roller group is also driving the shaking roller to rotate. The collision ball on the side wall of the shaking roller will squeeze the triangular block, and the screening frame will be in The wire trough on the extension table will be interspersed, and the screening frame will be reset and moved by the return spring. The shaking screening frame will shake out the torn solid particles from the discharge channel and the mesh plate, and the mesh plate also has a buffer material. Effect;
S3.出料通道中落下来的固体物料会到侧壁通道上,进而步进电机通过中心齿轮驱动两个同步齿盘同时旋转,且同步齿盘的旋转方向相同,同步齿盘侧壁上的伸缩管和伸缩杆的组合件也在一起运转,伸缩管和伸缩杆底端的弯折钣金的在没有侧壁通道阻挡的状态下沿着圆环形的轨迹运转,弯折钣金和研磨板块触碰到侧壁通道的时候沿直线轨迹运行,研磨板块底端的研磨线槽会把小颗粒状的物料研磨并推送下去;S3. The solid material falling from the discharge channel will go to the side wall channel, and then the stepper motor drives the two synchronous toothed discs to rotate at the same time through the central gear, and the rotation direction of the synchronous toothed disc is the same. The assembly of the telescopic tube and the telescopic rod also runs together. The bent sheet metal at the bottom end of the telescopic tube and the telescopic rod runs along a circular track without the obstruction of the sidewall channel, bending the sheet metal and grinding the plate When it touches the side wall channel, it runs along a straight line, and the grinding groove at the bottom of the grinding plate grinds and pushes the small granular materials down;
S4.紧接着物料会进入到搅拌盒体内,伺服电机驱动三个搅拌齿盘旋转,相邻的两个搅拌齿盘旋转方向相反,进而三个搅拌轮会相互扭转搅拌,手动添加液体物料之后,然后推送液压机带动输出杆、推送台和两个推送片往前推送,推送片从矩形通道冲出去的时候物料会被挤压后形成矩形的块状,然后斩切气缸带动斩切刀落下来切断,斩切气缸通过承重桥和输出杆同步,切断的方块状砖块会被下料组件运送出来。S4. Immediately after the material will enter the stirring box, the servo motor drives the three stirring toothed discs to rotate, and the two adjacent stirring toothed discs rotate in opposite directions, and then the three stirring wheels will twist and stir each other. After adding the liquid material manually, Then the push hydraulic press drives the output rod, the push table and the two push pieces to push forward. When the push piece is punched out from the rectangular channel, the material will be squeezed to form a rectangular block, and then the chopping cylinder drives the chopping knife to fall down and cut off. , The cutting cylinder is synchronized with the output rod through the load-bearing bridge, and the cut block-shaped bricks will be transported out by the blanking component.
本发明的有益效果:Beneficial effects of the present invention:
其一,把待处理的块状物料放到运载皮带上,运载电机通过两个运载辊驱动运载皮带运转给料,运载辊也会通过滚轮组驱动碾碎皮带和碾压滚轮运转,碾压滚轮在运转的过程中也在带动锥齿轮组运转,此时的扭力转盘也在跟随锥齿轮组旋转,扭力转盘通过连接导杆带动升降台沿着挑梁导轨上下滑行,碾碎片会朝向运载皮带往复冲击,内置圆辊拖住运载皮带,防止运载皮带被碾碎片冲击的时候向内侧弯曲。First, put the block material to be processed on the carrier belt, the carrier motor drives the carrier belt to run and feed the material through two carrier rollers, and the carrier rollers also drive the crushing belt and the rolling roller to run through the roller group, and the rolling rollers operate. In the process of operation, it also drives the bevel gear set to run. At this time, the torsion turntable is also rotating with the bevel gear set. The torsion turntable drives the lifting platform to slide up and down along the guide rail of the pick-up beam through the connecting guide rod, and the crushed pieces will reciprocate towards the carrier belt. Impact, the built-in round roller drags the carrier belt to prevent the carrier belt from bending inward when it is impacted by the crushed pieces.
其二,运载皮带上压碎的硬块物料紧接着落入到筛选框的内侧,此时的滚轮组也在驱动抖动滚轮旋转,抖动滚轮侧壁上的抵触球会挤压三角块,筛选框会在延伸台上的线槽里来会穿插,筛选框通过复位弹簧复位移动,晃动的筛选框会把撕裂的固体颗粒从出料通道和网孔板抖落出来,且网孔板还具有缓冲物料的效果。Second, the crushed hard material on the carrying belt then falls into the inner side of the screening frame. At this time, the roller group is also driving the shaking roller to rotate. The collision ball on the side wall of the shaking roller will squeeze the triangular block, and the screening frame will It will be inserted in the wire groove on the extension table, and the screening frame is reset and moved by the return spring. The shaking screening frame will shake out the torn solid particles from the discharge channel and the mesh plate, and the mesh plate also has a buffer. effect of the material.
其三,出料通道中落下来的固体物料会到侧壁通道上,进而步进电机通过中心齿轮驱动两个同步齿盘同时旋转,且同步齿盘的旋转方向相同,同步齿盘侧壁上的伸缩管和伸缩杆的组合件也在一起运转,伸缩管和伸缩杆底端的弯折钣金的在没有侧壁通道阻挡的状态下沿着圆环形的轨迹运转,弯折钣金和研磨板块触碰到侧壁通道的时候沿直线轨迹运行,研磨板块底端的研磨线槽会把小颗粒状的物料研磨并推送下去,实现了便捷研磨的效果。Third, the solid material falling from the discharge channel will go to the side wall channel, and then the stepping motor drives the two synchronous toothed discs to rotate at the same time through the central gear, and the rotation direction of the synchronous toothed disc is the same. The assembly of the telescopic tube and the telescopic rod also runs together. The bent sheet metal at the bottom end of the telescopic tube and the telescopic rod runs along a circular track without the obstruction of the sidewall channel, bending the sheet metal and grinding. When the plate touches the sidewall channel, it runs along a straight line, and the grinding groove at the bottom of the grinding plate grinds and pushes the small granular materials down, realizing the effect of convenient grinding.
其四,紧接着物料会进入到搅拌盒体内,伺服电机驱动三个搅拌齿盘旋转,相邻的两个搅拌齿盘旋转方向相反,进而三个搅拌轮会相互扭转搅拌,手动添加液体物料之后,然后推送液压机带动输出杆、推送台和两个推送片往前推送,推送片从矩形通道冲出去的时候物料会被挤压后形成矩形的块状,然后斩切气缸带动斩切刀落下来切断,斩切气缸通过承重桥和输出杆同步,切断的方块状砖块会被下料组件运送出来,实现了自动成型和自动出料的效果。Fourth, the material will then enter the mixing box, the servo motor drives the three stirring toothed discs to rotate, and the two adjacent stirring toothed discs rotate in opposite directions, and then the three stirring wheels will reverse each other and stir, after adding the liquid material manually. , and then push the hydraulic press to drive the output rod, the push table and the two push pieces to push forward. When the push piece is punched out of the rectangular channel, the material will be squeezed to form a rectangular block, and then the chopping cylinder will drive the chopping knife to fall. The cutting and cutting cylinder is synchronized with the output rod through the load-bearing bridge, and the cut block-shaped bricks will be transported out by the blanking component, realizing the effect of automatic forming and automatic discharging.
附图说明Description of drawings
图1为镁铝尖晶石砖生产用整理系统正视的示意图。Fig. 1 is a schematic diagram of the front view of the finishing system for the production of magnesia-alumina spinel bricks.
图2为镁铝尖晶石砖生产用整理系统侧视的示意图。Figure 2 is a schematic side view of a finishing system for the production of magnesia-alumina spinel bricks.
图3为镁铝尖晶石砖生产用整理系统剖视的示意图。Fig. 3 is a schematic diagram of a cross-sectional view of a finishing system for the production of magnesia-alumina spinel bricks.
图4为镁铝尖晶石砖生产用整理系统剖视第二视角的示意图。FIG. 4 is a schematic diagram of a second cross-sectional view of the finishing system for the production of magnesia-alumina spinel bricks.
图5为镁铝尖晶石砖生产用整理系统下垂挑梁的示意图。Fig. 5 is a schematic diagram of the hanging beam of the finishing system for the production of magnesia-aluminum spinel bricks.
图6为镁铝尖晶石砖生产用整理系统搭载板块的示意图。FIG. 6 is a schematic diagram of the mounting plate of the finishing system for the production of magnesia-aluminum spinel bricks.
图7为镁铝尖晶石砖生产用整理系统研磨组件的示意图。FIG. 7 is a schematic diagram of the grinding assembly of the finishing system for the production of magnesia-alumina spinel bricks.
图8为镁铝尖晶石砖生产用整理系统研磨组件第二视角的示意图。FIG. 8 is a schematic diagram of a second viewing angle of the grinding assembly of the finishing system for the production of magnesia-alumina spinel bricks.
图9为镁铝尖晶石砖生产用整理系统出料组件的示意图。FIG. 9 is a schematic diagram of the discharge components of the finishing system for the production of magnesia-alumina spinel bricks.
图10为镁铝尖晶石砖生产用整理系统出料组件第二视角的示意图。FIG. 10 is a schematic diagram of a second perspective view of the discharging component of the finishing system for the production of magnesia-alumina spinel bricks.
图11为镁铝尖晶石砖生产用整理系统出料组件剖视的示意图。FIG. 11 is a schematic diagram of a cross-sectional view of the discharge component of the finishing system for the production of magnesia-alumina spinel bricks.
附图标记说明:Description of reference numbers:
基台板1,运载轴座2,运载电机201,运载辊202,运载皮带203,挑梁导轨3,升降台4,碾碎片401,搭载板块5,平面轴座501,扭力转盘502,第一锥齿轮503,第二锥齿轮504,支架板505,延伸台6,下垂挑梁601,复位弹簧602,研磨组件7,侧壁通道701,吊装基台702,中心齿轮703,同步齿盘704,步进电机705,伸缩管706,伸缩杆707,阻力弹簧708,曲折弯杆709,弯折钣金710,研磨板块711,出料组件8,搅拌盒体801,架桥板802,横板803,伺服电机804,搅拌齿盘805,搅拌轮806,矩形通道807,推送液压机808,输出杆809,承重桥810,加强筋811,端头板812,斩切气缸813,斩切刀814,推送台815,加长杆816,推送片817,下料组件9,内置框架10,内置圆辊1001,连接导杆11,筛选框12,出料通道1201,网孔板1202,三角块1203,穿插台1204,滚轮组13,碾压滚轮14,锁定轴座15,抖动滚轮1501,抵触球1502,碾碎皮带16,抖动皮带17。Base plate 1, carrying axle base 2, carrying motor 201, carrying roller 202, carrying belt 203, beam guide rail 3, lifting table 4, grinding piece 401, carrying plate 5, plane axle base 501, torque turntable 502, the first Bevel gear 503, second bevel gear 504, support plate 505, extension table 6, hanging beam 601, return spring 602, grinding assembly 7, side wall channel 701, hoisting base 702, central gear 703, synchronous gear plate 704, Stepping motor 705, telescopic tube 706, telescopic rod 707, resistance spring 708, bending rod 709, bending sheet metal 710, grinding plate 711, discharge assembly 8, stirring box 801, bridge plate 802, cross plate 803 , servo motor 804, stirring tooth plate 805, stirring wheel 806, rectangular channel 807, push hydraulic press 808, output rod 809, load-bearing bridge 810, reinforcing rib 811, end plate 812, chopping cylinder 813, chopping knife 814, push Table 815, extension rod 816, push piece 817, blanking assembly 9, built-in frame 10, built-in round roller 1001, connecting guide rod 11, screening frame 12, discharge channel 1201, mesh plate 1202, triangular block 1203, insertion table 1204, roller set 13, rolling roller 14, locking axle seat 15, shaking roller 1501, impact ball 1502, crushing belt 16, shaking belt 17.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
参照图1、2、3、4、5、6、7、8、9、10、11所示的一种镁铝尖晶石砖生产用整理系统,包括基台板1,所述基台板1和建筑物固定连接,且基台板1的顶端设置有四个运载轴座2,每两个运载轴座2形成一组,每组运载轴座2的中间设置有运载辊202,其中一个运载轴座2的侧壁上设置有运载电机201,运载电机201的输出端穿过运载轴座2和其中一个运载辊202固定连接,两个运载辊202之间通过运载皮带203连接,所述基台板1的上方设置有挑梁导轨3,挑梁导轨3的两个端头和基台板1的侧壁固定连接,所述挑梁导轨3上套装有升降台4,且挑梁导轨3的顶端固定安装有搭载板块5,所述基台板1的一侧设置有延伸台6,且延伸台6的一侧设置有研磨组件7,所述研磨组件7的下方设置有出料组件8。Referring to Figures 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and 11, a finishing system for producing magnesia-aluminum spinel bricks includes a
所述升降台4的两端设置有和挑梁导轨3相匹配的穿插圆孔,所述搭载板块5的顶端设置有平面轴座501,且搭载板块5的底端设置有扭力转盘502,扭力转盘502的顶端设置有穿插在平面轴座501内侧的圆杆,所述升降台4和扭力转盘502之间设置有连接导杆11,连接导杆11的两个端头设置有金属球,且升降台4和扭力转盘502的侧壁上设置有与连接导杆11两端金属球相匹配的球腔,且升降台4和扭力转盘502侧壁上的球腔处在偏离升降台4和扭力转盘502圆心的位置,升降台4的底端设置有碾碎片401,所述基台板1的顶端固定安装有若干个内置框架10,内置框架10的中间设置有内置圆辊1001,内置圆辊1001贴合运载皮带203的内侧壁,扭力转盘502在旋转的过程中会带动升降台4沿着挑梁导轨3升降,进而此时的碾碎片401会和运载皮带203碾碎块状物料,内置圆辊1001拖住运载皮带203,防止运载皮带203被碾碎片401冲击的时候向内侧弯曲。The two ends of the
所述平面轴座501的顶端设置有第一锥齿轮503,第一锥齿轮503和扭力转盘502顶端的圆杆固定连接,所述搭载板块5的顶端设置有支架板505,支架板505的一侧设置有第二锥齿轮504,第二锥齿轮504和第一锥齿轮503相互啮合,第二锥齿轮504上设置有从支架板505中穿过的圆杆,且第二锥齿轮504端头圆杆上固定安装有碾压滚轮14,另一个所述运载辊202的端头固定安装有滚轮组13,滚轮组13和碾压滚轮14之间通过碾碎皮带16连接,运载辊202在旋转的同时也会通过滚轮组13驱动碾碎皮带16和碾压滚轮14运转,碾压滚轮14在运转的过程中也在带动锥齿轮组运转,此时的扭力转盘502也在跟随锥齿轮组旋转。The top of the
所述延伸台6的上方设置有筛选框12,筛选框12的底端设置有穿插台1204,延伸台6上设置有和穿插台1204相匹配的滑行槽,穿插台1204和延伸台6滑动连接,所述筛选框12的一侧设置有出料通道1201,且出料通道1201的底端设置有网孔板1202,所述延伸台6的底端设置有下垂挑梁601,下垂挑梁601的侧壁上设置有复位弹簧602,复位弹簧602的端头和筛选框12的侧壁固定连接,运载皮带203上压碎的硬块物料紧接着落入到筛选框12的内侧,筛选框12会在延伸台6上的线槽里来会穿插,筛选框12通过复位弹簧602复位移动。The top of the extension table 6 is provided with a
所述延伸台6的一侧设置有锁定轴座15,锁定轴座15和建筑物固定连接,锁定轴座15的一侧设置有抖动滚轮1501,抖动滚轮1501和滚轮组13之间通过抖动皮带17连接,所述抖动滚轮1501的侧壁上设置有抵触球1502,且筛选框12上设置有和抵触球1502相匹配的三角块1203,此时的滚轮组13也在驱动抖动滚轮1501旋转,抖动滚轮1501侧壁上的抵触球1502会挤压三角块1203,晃动的筛选框12会把撕裂的固体颗粒从出料通道1201和网孔板1202抖落出来,且网孔板1202还具有缓冲物料的效果。One side of the extension table 6 is provided with a locking
所述研磨组件7包括侧壁通道701,侧壁通道701和延伸台6的侧壁固定连接,侧壁通道701的上方设置有吊装基台702,吊装基台702和建筑物固定连接,所述吊装基台702的侧壁上设置有中心齿轮703,且中心齿轮703两侧的吊装基台702上设置有两个同步齿盘704,中心齿轮703分别与两个同步齿盘704相互啮合,且中心齿轮703安装在步进电机705的输出端上,步进电机705和吊装基台702的侧壁固定连接,步进电机705通过中心齿轮703驱动两个同步齿盘704同时旋转,且同步齿盘704的旋转方向相同。The grinding
所述同步齿盘704的一侧均设置有伸缩管706,且伸缩管706的底端穿插有伸缩杆707,伸缩管706和伸缩杆707的端头均设置有曲折弯杆709,其中两个曲折弯杆709和同步齿盘704的侧壁旋转连接,另两个曲折弯杆709的端头设置有弯折钣金710,伸缩管706和伸缩杆707的外侧设置有阻力弹簧708,曲折弯杆709上设置有和阻力弹簧708两端相连接的圆形翻边,弯折钣金710的底端设置有研磨板块711,研磨板块711的底端设置有研磨的线槽,出料通道1201中落下来的固体物料会到侧壁通道701上,同步齿盘704侧壁上的伸缩管706和伸缩杆706的组合件也在一起运转,伸缩管706和伸缩杆707底端的弯折钣金710的在没有侧壁通道701阻挡的状态下沿着圆环形的轨迹运转,弯折钣金710和研磨板711块触碰到侧壁通道的时候沿直线轨迹运行,研磨板块711底端的研磨线槽会把小颗粒状的物料研磨并推送下去,实现了便捷研磨的效果。A
所述出料组件8包括搅拌盒体801,搅拌盒体801的顶端设置有横板803,所述横板803的底端设置有三个搅拌齿盘805,三个搅拌齿盘805相互啮合,且三个所述搅拌齿盘805的底端设置有搅拌轮806,其中一个搅拌齿盘805安装在伺服电机804的输出端上,伺服电机804和横板803的顶面固定安装,所述搅拌盒体801的一侧设置有矩形通道807,且矩形通道807的下方设置有下料组件9,紧接着物料会进入到搅拌盒801体内,伺服电机804驱动三个搅拌齿盘805旋转,相邻的两个搅拌齿盘805旋转方向相反,进而三个搅拌轮806会相互扭转搅拌,然后手动添加液体物料。The discharging
所述搅拌盒体801的另一侧设置有架桥板802,架桥板802的侧壁上设置有推送液压机808,推送液压机808的输出端设置有输出杆809,输出杆809从搅拌盒体801的侧壁中穿过,输出杆809的端头设置有推送台815,推送台815的侧壁上设置有两个加长杆816,加长杆816的端头设置有和矩形通道807截面相匹配的推送片817,所述输出杆809上还固定安装有承重桥810,承重桥810上设置有加强筋811,所述承重桥810的端头设置有端头板812,端头板812的顶端设置有斩切气缸813,斩切气缸813的输出端设置有斩切刀814,推送液压机808带动输出杆809、推送台815和两个推送片817往前推送,推送片817从矩形通道807冲出去的时候物料会被挤压后形成矩形的块状,然后斩切气缸813带动斩切刀814落下来切断,斩切气缸813通过承重桥810和输出杆809同步,切断的方块状砖块会被下料组件9运送出来,实现了自动成型和自动出料的效果。The other side of the
一种镁铝尖晶石砖生产用整理系统的整理工艺,包括以下步骤:A finishing process of a finishing system for the production of magnesia-aluminum spinel bricks, comprising the following steps:
S1.把待处理的块状物料放到运载皮带203上,运载电机201通过两个运载辊202驱动运载皮带203运转给料,运载辊202也会通过滚轮组13驱动碾碎皮带16和碾压滚轮14运转,碾压滚轮14在运转的过程中也在带动锥齿轮组运转,此时的扭力转盘502也在跟随锥齿轮组旋转,扭力转盘502通过连接导杆11带动升降台4沿着挑梁导轨3上下滑行,碾碎片401会朝向运载皮带203往复冲击,内置圆辊1001拖住运载皮带203,防止运载皮带203被碾碎片401冲击的时候向内侧弯曲;S1. Put the block material to be processed on the
S2.运载皮带203上压碎的硬块物料紧接着落入到筛选框12的内侧,此时的滚轮组13也在驱动抖动滚轮1501旋转,抖动滚轮1501侧壁上的抵触球1502会挤压三角块1203,筛选框12会在延伸台6上的线槽里来会穿插,筛选框12通过复位弹簧602复位移动,晃动的筛选框12会把撕裂的固体颗粒从出料通道1201和网孔板1202抖落出来,且网孔板1202还具有缓冲物料的效果;S2. The crushed hard material on the
S3.出料通道1201中落下来的固体物料会到侧壁通道701上,进而步进电机705通过中心齿轮703驱动两个同步齿盘704同时旋转,且同步齿盘704的旋转方向相同,同步齿盘704侧壁上的伸缩管706和伸缩杆707的组合件也在一起运转,伸缩管706和伸缩杆707底端的弯折钣金710的在没有侧壁通道701阻挡的状态下沿着圆环形的轨迹运转,弯折钣金710和研磨板块711触碰到侧壁通道701的时候沿直线轨迹运行,研磨板块711底端的研磨线槽会把小颗粒状的物料研磨并推送下去;S3. The solid material falling from the
S4.紧接着物料会进入到搅拌盒体801内,伺服电机804驱动三个搅拌齿盘805旋转,相邻的两个搅拌齿盘805旋转方向相反,进而三个搅拌轮806会相互扭转搅拌,手动添加液体物料之后,然后推送液压机808带动输出杆809、推送台815和两个推送片817往前推送,推送片817从矩形通道807冲出去的时候物料会被挤压后形成矩形的块状,然后斩切气缸813带动斩切刀814落下来切断,斩切气缸813通过承重桥810和输出杆809同步,切断的方块状砖块会被下料组件9运送出来。S4. Immediately after the material will enter the
最后,扭力转盘502在旋转的过程中会带动升降台4沿着挑梁导轨3升降,进而此时的碾碎片401会和运载皮带203碾碎块状物料,内置圆辊1001拖住运载皮带203,防止运载皮带203被碾碎片401冲击的时候向内侧弯曲,运载辊202在旋转的同时也会通过滚轮组13驱动碾碎皮带16和碾压滚轮14运转,碾压滚轮14在运转的过程中也在带动锥齿轮组运转,此时的扭力转盘502也在跟随锥齿轮组旋转,运载皮带203上压碎的硬块物料紧接着落入到筛选框12的内侧,筛选框12会在延伸台6上的线槽里来会穿插,筛选框12通过复位弹簧602复位移动,此时的滚轮组13也在驱动抖动滚轮16旋转,抖动滚轮16侧壁上的抵触球1502会挤压三角块1203,晃动的筛选框12会把撕裂的固体颗粒从出料通道1201和网孔板1202抖落出来,且网孔板1202还具有缓冲物料的效果,步进电机705通过中心齿轮703驱动两个同步齿盘704同时旋转,且同步齿盘704的旋转方向相同,出料通道1201中落下来的固体物料会到侧壁通道701上,同步齿盘704侧壁上的伸缩管706和伸缩杆706的组合件也在一起运转,伸缩管706和伸缩杆707底端的弯折钣金710的在没有侧壁通道701阻挡的状态下沿着圆环形的轨迹运转,弯折钣金710和研磨板711块触碰到侧壁通道的时候沿直线轨迹运行,研磨板块711底端的研磨线槽会把小颗粒状的物料研磨并推送下去,实现了便捷研磨的效果,紧接着物料会进入到搅拌盒801体内,伺服电机804驱动三个搅拌齿盘805旋转,相邻的两个搅拌齿盘805旋转方向相反,进而三个搅拌轮806会相互扭转搅拌,然后手动添加液体物料,推送液压机808带动输出杆809、推送台815和两个推送片817往前推送,推送片817从矩形通道807冲出去的时候物料会被挤压后形成矩形的块状,然后斩切气缸813带动斩切刀814落下来切断,斩切气缸813通过承重桥810和输出杆809同步,切断的方块状砖块会被下料组件9运送出来,实现了自动成型和自动出料的效果。Finally, during the rotation of the
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作出任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明的技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still It belongs to the scope of the technical solution of the present invention.
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