CN109986692A - A brick making machine - Google Patents

A brick making machine Download PDF

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Publication number
CN109986692A
CN109986692A CN201910387268.8A CN201910387268A CN109986692A CN 109986692 A CN109986692 A CN 109986692A CN 201910387268 A CN201910387268 A CN 201910387268A CN 109986692 A CN109986692 A CN 109986692A
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CN
China
Prior art keywords
pallet
brick
plate
plate feeding
forming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910387268.8A
Other languages
Chinese (zh)
Inventor
傅志昌
李文生
王洪坡
黄俊杰
蒋朝聪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Quanzhou Haiglis Equipment Manufacturing Co Ltd
Original Assignee
Quanzhou Haiglis Equipment Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Quanzhou Haiglis Equipment Manufacturing Co Ltd filed Critical Quanzhou Haiglis Equipment Manufacturing Co Ltd
Priority to CN201910387268.8A priority Critical patent/CN109986692A/en
Publication of CN109986692A publication Critical patent/CN109986692A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/16Stacking of articles of particular shape
    • B65G57/20Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • B65G57/22Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
    • B65G57/24Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets
    • B65G57/245Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets with a stepwise downward movement of the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/06De-stacking from the bottom of the stack
    • B65G59/067De-stacking from the bottom of the stack articles being separated substantially perpendicularly to the axis of the stack

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The present invention provides a kind of brick-making shaping machine, including rack, the plate feeding device, vibration device and plate receiving device being linearly sequentially arranged are provided in the rack, and the rack is provided with molding machine in the position for the top for being located at the vibration device, and folded brick device is provided with immediately below the plate receiving device.It is sent by setting and pulls the movement that device was put into or pushed supporting plate instead of being accomplished manually, safety is relatively high, passes through setting plate receiving device and folded brick device realizes automatic stacking, production efficiency is relatively high, and compared with traditional stacking machine, structure is relatively simple, advantage of lower cost.Furthermore by the way that turntable is arranged on lifting platform, it can be achieved that the criss-cross stacking of brick, the brick stability of heap poststack are relatively preferable.

Description

一种制砖成型机A brick making machine

技术领域technical field

本发明涉及一种砖块生产设备,尤其是一种制砖成型机。The invention relates to a brick production equipment, in particular to a brick forming machine.

背景技术Background technique

制砖成型机通常包括从上向下依次设置的压头、模座和振动台,生产时需要将托板放入振动台以便成型的的砖块可以自然堆放在托板上,便于后续进行输送和养护,其中,放入托板以及将堆放有砖块的托板从振动台上取下的动作通常依靠人工来完成,存在工人被压头压伤的安全隐患。The brick making machine usually includes a pressing head, a die base and a vibrating table arranged in sequence from top to bottom. During production, the pallet needs to be put into the vibrating table so that the formed bricks can be naturally stacked on the pallet, which is convenient for subsequent transportation. and maintenance, in which the actions of placing the pallets and removing the pallets stacked with bricks from the vibrating table are usually done manually, and there is a potential safety hazard that workers are crushed by the indenter.

为了提高安全性,部分企业在制砖成型机旁设置与之配合的送扳机,利用送扳机将托板送到振动台上,同时将堆放有砖块的托板从振动台上推开,然而,被推离振动台的托板仍需要人工搬运并进行码垛,生产效率相对较低。目前,市场上也有用于代替人工完成上述搬运和码垛动作的码垛机,然后,这类码垛机结构较为复杂,导致成本相对较高。In order to improve safety, some enterprises set up a trigger feeder next to the brick making machine, use the trigger feeder to send the pallet to the vibrating table, and push the pallet stacked with bricks away from the vibrating table at the same time. , the pallets pushed away from the vibrating table still need to be manually handled and palletized, and the production efficiency is relatively low. At present, there are also palletizers on the market that are used to replace the manual handling and palletizing actions. However, the structure of such palletizers is relatively complex, resulting in relatively high costs.

有鉴于此,本申请人对制砖成型机的结构进行了深入的研究,遂有本案产生。In view of this, the applicant has carried out in-depth research on the structure of the brick making machine, and this case came into being.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种安全性相对较高、生产效率相对较高且成本相对较低的制砖成型机。The purpose of the present invention is to provide a brick making machine with relatively high safety, relatively high production efficiency and relatively low cost.

为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种制砖成型机,包括机架,所述机架上设置有呈直线依次布置的送板装置、振动装置和接板装置,且所述机架在位于所述振动装置的上方的位置设置有成型装置,所述接板装置的正下方设置有叠砖装置。A brick forming machine, comprising a frame on which a plate feeding device, a vibrating device and a plate receiving device arranged in a straight line are arranged in sequence, and the frame is arranged at a position above the vibrating device There is a forming device, and a brick stacking device is arranged directly below the plate connecting device.

作为本发明的一种改进,所述送板装置包括分别固定连接在所述机架上的送板轨道和托板放置台、安装在所述送板轨道上的送板车以及用于驱动所述送板车在所述送板轨道上行走的送板驱动组件,所述送板车上可拆卸固定连接有与所述送板轨道平行布置的推杆,所述推杆的厚度小于或等于托板的厚度,所述托板放置台位于所述送板车和所述振动装置之间,所述托板放置台通过支架设置有托板仓,所述托板仓的下端与所述托板放置台之间的间隙大于或等于托板的厚度且小于托板厚度的两倍。As an improvement of the present invention, the board feeding device includes a board feeding track and a pallet placing platform fixedly connected to the frame respectively, a board feeding car installed on the board feeding track, and a board feeding vehicle for driving the A plate feeding drive assembly for the plate feeding car to travel on the plate feeding track. A push rod arranged in parallel with the plate feeding track is detachably and fixedly connected to the plate feeding car, and the thickness of the push rod is less than or equal to that of the plate feeding track. The thickness of the pallet, the pallet placing table is located between the pallet feeding vehicle and the vibration device, the pallet placing table is provided with a pallet silo through a bracket, and the lower end of the pallet silo is connected to the pallet. The gap between the board placement tables is greater than or equal to the thickness of the pallet and less than twice the thickness of the pallet.

作为本发明的一种改进,所述推杆上设置有一个以上的滚轮,其中至少一个所述滚轮抵顶在所述托板放置台上。As an improvement of the present invention, the push rod is provided with more than one roller, wherein at least one of the rollers abuts on the pallet placement table.

作为本发明的一种改进,所述接板装置包括两个相向布置且分别与所述送板装置的送板方向平行的支撑杆和用于驱动两个所述支撑杆相向或相背移动的接板驱动组件,所述支撑杆上开设有通槽,两个所述支撑杆上的所述通槽的槽口相向布置,在初始状态下,两个所述支撑杆上的所述通槽的槽底之间的间距大于或等于托板的宽度或长度,两个所述支撑杆之间的间距小于托板的宽度或长度。As an improvement of the present invention, the plate connecting device includes two support rods arranged opposite to each other and parallel to the board feeding direction of the board feeding device, and a support rod for driving the two support rods to move toward or away from each other. In the connecting plate drive assembly, the support rods are provided with through grooves, the notches of the through grooves on the two support rods are arranged oppositely, and in the initial state, the through grooves on the two support rods The spacing between the bottoms of the grooves is greater than or equal to the width or length of the pallet, and the spacing between the two support rods is smaller than the width or length of the pallet.

作为本发明的一种改进,所述成型装置包括固定连接在所述机架上且与所述送板装置的送板方向平行的成型轨道、安装在所述成型轨道上的滑架和用于驱动所述滑架在所述成型轨道上行走的行走驱动组件,所述滑架的上部设置有压头,下部设置有位于所述压头正下方的模座,所述接板装置位于所述成型轨道的正上方。As an improvement of the present invention, the forming device includes a forming rail fixedly connected to the frame and parallel to the plate feeding direction of the plate feeding device, a carriage mounted on the forming rail, and a A traveling drive assembly that drives the carriage to travel on the forming track, the upper part of the carriage is provided with a press head, the lower part is provided with a die seat directly below the press head, and the connecting plate device is located on the Just above the molding track.

作为本发明的一种改进,所述滑架上设置有导柱,所述导柱的下端固定连接在所述模座上,所述压头滑动连接在所述导柱上。As an improvement of the present invention, a guide post is provided on the carriage, the lower end of the guide post is fixedly connected to the die base, and the press head is slidably connected to the guide post.

作为本发明的一种改进,所述叠砖装置包括升降台、竖直连接在所述升降台的台面上的中心杆、转动连接在所述中心杆上的转盘和用于驱动所述转盘转动的旋转驱动组件。As an improvement of the present invention, the brick stacking device includes a lift table, a center rod vertically connected to the table surface of the lift table, a turntable rotatably connected to the center rod, and a turntable for driving the turntable to rotate Rotary drive assembly.

作为本发明的一种改进,所述转盘上固定连接有与所述中心杆同轴布置的齿圈或链环,所述旋转驱动组件包括安装在所述升降台的台面上的旋转电机,所述旋转电机的输出轴上传动连接有与所述齿圈啮合的齿轮或者与所述链环配合的链轮。As an improvement of the present invention, a ring gear or a chain ring coaxially arranged with the central rod is fixedly connected to the turntable; A gear meshing with the ring gear or a sprocket matched with the chain ring is connected to the output shaft of the rotating electrical machine.

作为本发明的一种改进,所述转盘上还设置有多个以所述中心杆为中心匀布的支座,所述支座上转动连接有抵顶在所述转盘上的托轮。As an improvement of the present invention, the turntable is further provided with a plurality of supports evenly distributed with the center rod as the center, and the supports are rotatably connected with supporting wheels that abut on the turntable.

采用上述技术方案,本发明具有以下有益效果:Adopting the above-mentioned technical scheme, the present invention has the following beneficial effects:

1、通过设置送扳装置代替人工完成放入或推动托板的动作,安全性相对较高,通过设置接板装置和叠砖装置实现自动码垛,生产效率相对较高,且与传统的码垛机相比,结构较为简单,成本相对较低。1. The action of putting in or pushing the pallet is replaced by the setting of the pulling device instead of manually, and the safety is relatively high. By setting the plate connecting device and the stacking device to realize automatic stacking, the production efficiency is relatively high, and it is different from the traditional stacking device. Compared with the stacker, the structure is simpler and the cost is relatively low.

2、通过在升降台上设置转盘,可实现砖块纵横交错码垛,堆叠后的砖块稳定性相对较好。2. By setting a turntable on the lifting platform, the crisscross stacking of bricks can be realized, and the stability of the stacked bricks is relatively good.

3、本发明的制砖成型机可实现在一个托板上层叠多层砖块,在生产河道水工系列、墙体材料系列、景观挡墙系列等非双层布料产品时,可节省大量托板,且成型后即可码垛养护。3. The brick forming machine of the present invention can realize stacking multi-layer bricks on a pallet, and can save a lot of pallets when producing non-double-layer fabric products such as river hydraulic series, wall material series, landscape retaining wall series, etc. Plate, and can be palletized and maintained after forming.

4、本发明的制砖成型机具有较好的兼容功能,具有不同的使用方式,可让用户生产出更丰富的产品。4. The brick forming machine of the present invention has better compatibility functions, and has different usage modes, allowing users to produce more abundant products.

附图说明Description of drawings

图1为本发明制砖成型机的结构示意图;Fig. 1 is the structural representation of the brick making machine of the present invention;

图2为本发明制砖成型机另一视角的结构示意图;Fig. 2 is the structural schematic diagram of another angle of view of the brick forming machine of the present invention;

图3为图1中A处位置的局部放大图;Fig. 3 is a partial enlarged view of the position at A in Fig. 1;

图4为图1中B处位置的局部放大图。FIG. 4 is a partial enlarged view of the position B in FIG. 1 .

图中标示对应如下:The corresponding symbols in the figure are as follows:

10-机架; 20-送扳装置;10-rack; 20-puller device;

21-送扳轨道; 22-托板放置台;21- Send pull track; 22- Pallet placing table;

23-送板车; 24-送扳驱动组件;23-Pallet feeder; 24-Send drive assembly;

25-支架; 26-托板仓;25-bracket; 26-pallet bin;

27-推杆; 28-滚轮;27-Push rod; 28-Roller;

30-振动装置; 40-接板装置;30-vibration device; 40-plate device;

41-支撑杆; 42-接板驱动组件;41-support rod; 42-connection plate drive assembly;

50-成型装置; 51-成型轨道;50-forming device; 51-forming track;

52-滑架; 53-压头;52-slide; 53-indenter;

54-模座; 55-导柱;54-die seat; 55-guide post;

60-叠砖装置; 61-升降台;60-Brick stacking device; 61-Lifting platform;

62-中心杆; 63-转盘;62-center rod; 63-turntable;

64-旋转驱动组件; 65-链环;64-Rotary drive assembly; 65-Chain ring;

66-链轮; 67-支座;66-sprocket; 67-support;

68-托轮。68 - Roller.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明做进一步的说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

如图1-图4所示,本实施例提供的制砖成型机,包括机架10,机架10上设置有呈直线依次布置的送板装置20、振动装置30和接板装置40,且机架10在位于振动装置30的上方的位置设置有成型装置50,接板装置40的正下方设置有叠砖装置60。当然,本实施例提供的制砖成型机还包括有布料车等装置,这些装置的结构及其在制砖成型机上的连接结构都与常规的制砖成型机相同。As shown in FIG. 1-FIG. 4, the brick forming machine provided in this embodiment includes a frame 10, and the frame 10 is provided with a plate feeding device 20, a vibration device 30 and a plate connecting device 40 arranged in a straight line in sequence, and The frame 10 is provided with a forming device 50 at a position above the vibration device 30 , and a brick stacking device 60 is provided just below the plate connecting device 40 . Of course, the brick making machine provided in this embodiment also includes devices such as a distributing cart, and the structures of these devices and their connection structures on the brick making machine are the same as those of a conventional brick making machine.

送板装置20可以为现有的送板装置,如授权公告号为CN206088238U的中国发明专利公开的一种送板装置等,考虑到现有的送板装置通常不能实现连续送板,每次执行送板动作之前需要人工或通过机械手往送板装置中放入托板(该托板为制砖生产中常见的托板,用于放置成型后的砖块),本实施例采用了一种能够实现连续送板的送板装置20,该送板装置20包括分别固定连接在机架10上的送板轨道21和托板放置台22、安装在送板轨道21上的送板车23以及用于驱动送板车23在送板轨道21上行走的送板驱动组件24,其中,送板轨道21水平布置且与送板装置20、振动装置30和接板装置40依次布置所形成的直线平行。托板放置台22位于送板车23和振动装置30之间,且最好位于靠近振动装置30的位置处,这样有利于缩短送板行程;托板放置台22通过支架25设置有托板仓26,托板仓26的内腔上下通透(即上下方向都与托板仓26的外部连通),这样可以从上往下将托板放入托板仓26,而托板也可以从托板仓26的下端掉落,当然,支架25不能影响托板从托板仓26中掉落,其最好设置在托板放置台22和托板仓26的侧壁上。托板仓26的下端与托板放置台22之间的间隙大于或等于托板的厚度且小于托板厚度的两倍,这样可以确保只有一个托板会被下文将会提及的推杆27推送出去,而上一个托板则会被托板仓26所阻挡。送板车23与送板轨道21之间的具体连接结构与常规制砖生产中的送料车与对应轨道之间的连接结构相同,并非本实施例的重点,此处不再详述,送板车23上可拆卸固定连接(在本实施例中通过螺栓连接实现可拆卸固定连接)有与送板轨道21平行布置的推杆27,这样便于根据实际所需要的推送形成更换不同长度的推杆27。推杆27的厚度小于或等于托板的厚度,以确保依次只会将一个托板推出,此外,送板驱动组件24可以为常规的组件,如气缸组件或者电机和减速器组件等等,其与送板车23之间的具体传动连接结构也是常规的,如活塞杆传动、丝杆传动、齿轮齿条传动等。The plate feeding device 20 can be an existing plate feeding device, such as a plate feeding device disclosed in the Chinese invention patent with the authorization announcement number CN206088238U. Considering that the existing plate feeding device usually cannot achieve continuous plate feeding, each time the Before the plate feeding action, a pallet needs to be put into the plate feeding device manually or by a manipulator (the pallet is a common pallet in brick production, and is used to place the formed bricks). A board feeding device 20 for realizing continuous board feeding, the board feeding device 20 includes a board feeding track 21 and a pallet placing table 22 fixedly connected to the frame 10, a board feeding car 23 installed on the board feeding track 21, and a The plate feeding drive assembly 24 for driving the plate feeding car 23 to travel on the plate feeding track 21, wherein the plate feeding track 21 is arranged horizontally and parallel to the straight line formed by the sequential arrangement of the plate feeding device 20, the vibration device 30 and the plate receiving device 40 . The pallet placing table 22 is located between the pallet feeding car 23 and the vibrating device 30, and is preferably located close to the vibration device 30, which is beneficial to shorten the plate feeding stroke; the pallet placing table 22 is provided with a pallet silo through the bracket 25 26. The inner cavity of the pallet silo 26 is transparent up and down (that is, the upper and lower directions are connected with the outside of the pallet silo 26), so that the pallet can be put into the pallet silo 26 from top to bottom, and the pallet can also be removed from the pallet. The lower end of the board bin 26 is dropped. Of course, the bracket 25 cannot affect the falling of the pallet from the pallet bin 26 . The gap between the lower end of the pallet bin 26 and the pallet placing table 22 is greater than or equal to the thickness of the pallet and less than twice the thickness of the pallet, so as to ensure that only one pallet will be pushed by the push rod 27 mentioned below. Pushed out, and the previous pallet will be blocked by the pallet compartment 26 . The specific connection structure between the plate feeding car 23 and the plate feeding track 21 is the same as the connection structure between the feeding car and the corresponding rail in conventional brick making production, and is not the focus of this embodiment, and will not be described in detail here. The detachable fixed connection on the cart 23 (the detachable fixed connection is realized by bolt connection in this embodiment) has a push rod 27 arranged in parallel with the plate feeding track 21, so that it is convenient to form and replace push rods of different lengths according to the actual needs of the push. 27. The thickness of the push rod 27 is less than or equal to the thickness of the pallet to ensure that only one pallet is pushed out in turn. In addition, the plate feeding drive assembly 24 can be a conventional assembly, such as a cylinder assembly or a motor and a reducer assembly, etc. The specific transmission connection structure with the plate feeder 23 is also conventional, such as piston rod transmission, screw transmission, rack and pinion transmission, and the like.

优选的,在本实施例中,推杆27上设置有一个以上的滚轮28,其中至少一个滚轮27抵顶在托板放置台22上。这样,当推杆27相对于托板放置台22移动时,滚轮27可在托板放置台22上滚动,避免推杆27和托板放置台22之间产生滑动摩擦,同时确保当托板放置台22上存在砂土颗粒时推杆27也能够相对于托板放置台22顺畅滑动。Preferably, in this embodiment, the push rod 27 is provided with one or more rollers 28 , wherein at least one of the rollers 27 abuts against the pallet placement table 22 . In this way, when the push rod 27 moves relative to the pallet placing table 22, the rollers 27 can roll on the pallet placing table 22 to avoid sliding friction between the push rod 27 and the pallet placing table 22, while ensuring that when the pallet is placed Even when there are sand particles on the table 22 , the push rod 27 can slide smoothly relative to the pallet placing table 22 .

振动装置30与常规的制砖成型机所使用的振动台相同,并非本实施例的重点,此处不再详述,需要说明的是,当制砖成型机处于开模状态时,振动台的台面需要与托板放置台22的台面平齐,或者略低于托板放置台22的台面,以确保托板能够被推到振动台上,或者经振动台被推倒接板装置40上。The vibrating device 30 is the same as the vibrating table used by the conventional brick making machine, which is not the focus of this embodiment, and will not be described in detail here. It should be noted that when the brick making machine is in the mold-opening state, the The table top needs to be flush with the table top of the pallet placing table 22, or slightly lower than the table top of the pallet placing table 22, to ensure that the pallet can be pushed onto the vibrating table, or pushed down onto the plate connecting device 40 via the vibrating table.

接板装置40包括两个相向布置且分别与送板装置20的送板方向平行的支撑杆41和用于驱动两个支撑杆41相向或相背移动的接板驱动组件42,即支撑杆41与送板轨道21平行布置,两个支撑杆41分别位于机架10的两侧。两个支撑杆41上都开设有通槽,通槽长度方向的两端都与外部连通,且两个支撑杆41上的通槽的槽口相向布置,在初始状态下,两个支撑杆41上的通槽的槽底之间的间距大于或等于托板的宽度或长度,两个支撑杆41之间的间距小于托板的宽度或长度,同时通槽的槽宽大于托板的厚度,这样可以确保托板长度方向的两侧或者宽度方向的两侧可以穿入对应的通槽。需要说明的是,上述初始状态指的是两个支撑杆41相向运动至极限位置时的状态。此外,接板驱动组件42及其与支撑杆41之间的传动连接结构都可以为常规的结构,在本实施例中,接板驱动组件42为两组相向布置的气缸组件,两组气缸组件的活塞杆分别与两个支撑杆41一对一配合连接,这样,可利用两组气缸组件驱动两个支撑杆41相向或相背运动。优选的,为了提高支撑杆41的承载能力,在本实施例中,支撑杆41水平滑动连接在机架10上。The plate connecting device 40 includes two support rods 41 arranged opposite to each other and parallel to the plate feeding direction of the plate feeding device 20 and a plate connecting drive assembly 42 for driving the two support rods 41 to move toward each other or opposite, namely the support rod 41 Arranged in parallel with the board feeding track 21 , the two support rods 41 are located on both sides of the rack 10 respectively. Two support rods 41 are provided with through grooves, both ends of the through groove in the length direction are connected to the outside, and the slots of the through grooves on the two support rods 41 are arranged opposite to each other. In the initial state, the two support rods 41 The spacing between the bottoms of the through grooves is greater than or equal to the width or length of the pallet, the spacing between the two support rods 41 is smaller than the width or length of the pallet, and the width of the through groove is greater than the thickness of the pallet, In this way, it can be ensured that the two sides in the length direction or the two sides in the width direction of the pallet can pass through the corresponding through grooves. It should be noted that, the above-mentioned initial state refers to a state when the two support rods 41 move toward each other to a limit position. In addition, the connecting plate driving assembly 42 and the transmission connection structure between the connecting plate driving assembly 42 and the support rod 41 can be conventional structures. The piston rods are respectively connected with the two support rods 41 in a one-to-one manner, so that the two support rods 41 can be driven to move toward or away from each other by using two sets of cylinder assemblies. Preferably, in order to improve the bearing capacity of the support rod 41 , in this embodiment, the support rod 41 is horizontally slidably connected to the frame 10 .

成型装置50也可以采用现有的制砖成型机中所使用的成型装置,本实施例中所采用的成型装置50在常规的制砖成型机的基础上做了进一步的改机,具体的,本实施例中所采用的成型装置50包括固定连接在机架10上且与送板装置20的送板方向平行的成型轨道51、安装在成型轨道51上的滑架52和用于驱动滑架52在成型轨道51上行走的行走驱动组件(图中未示出),即成型轨道51与送板轨道21平行布置。与送板驱动组件24相同,行走驱动组件可以为常规的组件,如气缸组件或者电机和减速器组件等等,其与滑架52之间的具体传动连接结构也是常规的,如活塞杆传动(即会接将气缸的活塞杆与滑架52连接)、丝杆传动、齿轮齿条传动等。The molding device 50 can also adopt the molding device used in the existing brick molding machine. The molding device 50 used in this embodiment has been further modified on the basis of the conventional brick molding machine. Specifically, The forming device 50 used in this embodiment includes a forming rail 51 fixedly connected to the frame 10 and parallel to the plate feeding direction of the plate feeding device 20, a carriage 52 installed on the forming rail 51, and a carriage for driving the carriage 52 A traveling drive assembly (not shown in the figure) that travels on the forming rail 51 , that is, the forming rail 51 is arranged in parallel with the plate feeding rail 21 . The same as the plate feeding drive assembly 24, the travel drive assembly can be a conventional assembly, such as a cylinder assembly or a motor and a reducer assembly, etc., and the specific transmission connection structure between it and the carriage 52 is also conventional, such as a piston rod drive ( That is, the piston rod of the cylinder is connected to the carriage 52), screw drive, rack and pinion drive, etc.

滑架52的上部设置有压头53以及用于驱动压头53动作的油缸,下部设置有位于压头53正下方的模座54,油缸、压头53和模座54都为常规的制砖成型机上的零部件,此处不再详述。模座54主要用于安装砖块成型模具,当然,砖块成型模具也是常规的制砖成型模具,此处也不再详述。优选的,在本实施例中,滑架52上设置有四个导柱55,四个导柱55分别位于滑架52的四个边角处,各导柱55的上端分别与滑架52固定连接,下端分别固定连接在模座54上,压头53同时滑动连接在四个导柱55上,这样有助于提高压头53压料动作的精度。The upper part of the carriage 52 is provided with a press head 53 and an oil cylinder for driving the action of the press head 53, and the lower part is provided with a die base 54 located directly below the press head 53. The oil cylinder, the press head 53 and the die base 54 are all conventional brick making The parts on the forming machine will not be described in detail here. The mold base 54 is mainly used to install a brick forming mold. Of course, the brick forming mold is also a conventional brick forming mold, which will not be described in detail here. Preferably, in this embodiment, the carriage 52 is provided with four guide posts 55 , the four guide posts 55 are respectively located at four corners of the carriage 52 , and the upper ends of the guide posts 55 are respectively fixed to the carriage 52 The lower ends are respectively fixedly connected to the die base 54, and the indenter 53 is slidably connected to the four guide posts 55 at the same time, which helps to improve the precision of the pressing action of the indenter 53.

叠砖装置60包括升降台61、竖直连接在升降台61的台面上的中心杆62、转动连接在中心杆62上的转盘63和用于驱动转盘63转动的旋转驱动组件64,其中,升降台61放置与机架10旁,其可直接从市场上购买;中心杆62可以转动连接在升降台61的台面上,也可以固定连接在升降台61的台面上,只要其能够对转盘63形成支撑并作为转盘63的旋转中心即可。旋转驱动组件64及其与转盘63之间的传动连接结构可以为常规的结构,优选的,在本实施例中,转盘63上固定连接有与中心杆62同轴布置的齿圈或链环65(链环65的结构与常规的链条相同,仅仅是将其张紧成圆形),旋转驱动组件64包括安装在升降台61的台面上的旋转电机,旋转电机的输出轴上传动连接有与齿圈啮合的齿轮或者与链环65配合的链轮66。考虑到齿轮和齿圈磨损后需要整体更换,维护成本相对较高,最好采用链环65和链轮66的结构,不易磨损,且链环65磨损后只需更换损坏的链节,无需整体更换,维护成本相对较低,且调试方便,加工精度要求低。此外,转盘63上还设置有多个以中心杆62为中心匀布的支座67,支座67上转动连接有抵顶在转盘63上的托轮68,以提高转盘63的稳定性。The brick stacking device 60 includes a lift table 61, a central rod 62 vertically connected to the table top of the lift table 61, a turntable 63 rotatably connected to the central rod 62, and a rotary drive assembly 64 for driving the turntable 63 to rotate. The table 61 is placed next to the rack 10, which can be purchased directly from the market; the central rod 62 can be rotatably connected to the table top of the lifting table 61, or can be fixedly connected to the table top of the lifting table 61, as long as it can be formed on the turntable 63. It is sufficient to support and serve as the rotation center of the turntable 63 . The rotary drive assembly 64 and its drive connection structure with the turntable 63 can be conventional structures. Preferably, in this embodiment, the turntable 63 is fixedly connected with a ring gear or chain ring 65 arranged coaxially with the central rod 62 (The structure of the chain ring 65 is the same as that of a conventional chain, except that it is tensioned into a circle), the rotary drive assembly 64 includes a rotary motor installed on the table top of the lifting platform 61, and the output shaft of the rotary motor is connected with A gear that meshes with the ring gear or a sprocket 66 that cooperates with the chain ring 65 . Considering that the gear and ring gear need to be replaced as a whole after wear, the maintenance cost is relatively high, it is best to use the structure of the chain ring 65 and the chain wheel 66, which is not easy to wear, and after the chain ring 65 is worn, only the damaged chain link needs to be replaced, and the overall Replacement, the maintenance cost is relatively low, and the debugging is convenient, and the processing accuracy is low. In addition, the turntable 63 is also provided with a plurality of supports 67 evenly distributed with the center rod 62 as the center.

使用前,将整垛托板放入托板仓26,当然,位于最下方的托板会自然放置在托板放置台22上。本实施例提供的制砖成型机具有两种生产方式,第一种方式,送板装置20将托板推送到振动装置30上,成型装置50按与传统的制砖成型机相同的方式与振动装置30配合完成压料成型动作后,模座54直接带动砖块成型模具往上移动,使得脱模后的砖块自然堆放在托板上,之后送板装置20将另一托板推送到振动装置30上,同时利用该托板将堆放有砖块的托板推送到接板装置40中,使得堆放有砖块的托板的两侧分别穿入对应支撑杆41上的通槽,完成上述动作后,成型装置50和振动装置30进入下一个动作循环,同时,叠砖装置60的升降台61上升使得转盘63抵顶在托板上,然后两个支撑杆41相背运动,使得托板从对应通槽中脱出,接着升降台61下沉,同时转盘63转动90°,这样前一次叠放的砖块会与后一次叠放的砖块垂直布置,稳定性较高,叠放预定层数的砖块后,用叉车将整垛砖块运走;第二种方式,送板装置20将托板直接推送到接板装置40中,待送板装置20复位后,成型装置50按与传统的制砖成型机相同的方式与振动装置30配合执行压料成型动作,同时,叠砖装置60的升降台61上升使得转盘63抵顶在托板上,然后两个支撑杆41相背运动,使得托板从对应通槽中脱出,压料成型动作完成后,滑架52移动到叠砖装置60上方,模座54带动砖块成型模具往上移动,使得脱模后的砖块自然堆放在托板上,即在接板装置40的位置处脱模,脱模后转盘63转动90°,成型装置50和振动装置30进入下一个动作循环,而送扳装置20不再动作,使得下一次成型的砖块自然叠放在上一次成型的砖块上,且前后两次成型的砖块相互垂直布置,叠放预定层数的砖块后,用叉车将整垛砖块运走,再通过送扳装置20重新执行送扳动作,以此循环。Before use, put the whole stack of pallets into pallet bin 26 , of course, the pallet at the bottom will naturally be placed on pallet placement table 22 . The brick forming machine provided in this embodiment has two production methods. In the first method, the plate feeding device 20 pushes the pallet to the vibration device 30, and the forming device 50 is vibrated in the same way as the traditional brick forming machine. After the device 30 cooperates to complete the pressing and forming action, the die base 54 directly drives the brick forming die to move upward, so that the demolded bricks are naturally stacked on the pallet, and then the plate feeding device 20 pushes the other pallet to the vibration. On the device 30, at the same time, the pallets stacked with bricks are pushed into the connecting plate device 40 by using the pallets, so that both sides of the pallets stacked with bricks are respectively penetrated into the through grooves on the corresponding support rods 41 to complete the above-mentioned After the action, the forming device 50 and the vibrating device 30 enter the next action cycle. At the same time, the lifting platform 61 of the brick stacking device 60 rises so that the turntable 63 abuts on the pallet, and then the two support rods 41 move opposite to each other, so that the pallet It comes out of the corresponding through groove, and then the lifting platform 61 sinks down, and the turntable 63 rotates 90°, so that the bricks stacked in the previous time will be vertically arranged with the bricks stacked in the next time, and the stability is high, and the predetermined layer is stacked. After counting the bricks, the whole stack of bricks is transported away by a forklift; in the second method, the plate feeding device 20 directly pushes the pallet into the plate receiving device 40, and after the plate feeding device 20 is reset, the forming device 50 presses the same The traditional brick forming machine cooperates with the vibration device 30 to perform the pressing and forming action in the same way. At the same time, the lifting table 61 of the brick stacking device 60 rises so that the turntable 63 abuts on the pallet, and then the two support rods 41 move opposite to each other. , so that the support plate comes out of the corresponding through groove. After the pressing and forming action is completed, the sliding frame 52 moves to the top of the stacking device 60, and the mold base 54 drives the brick forming mold to move up, so that the demolded bricks are naturally stacked. On the pallet, that is, at the position of the plate connecting device 40, the mold is demolded. After demolding, the turntable 63 rotates 90°, the forming device 50 and the vibrating device 30 enter the next action cycle, and the pulling device 20 does not move any more, so that the lower The bricks formed in one time are naturally stacked on the bricks formed in the previous time, and the bricks formed twice before and after are arranged vertically to each other. The wrench-feeding action is re-executed by the wrench-feeding device 20, and the cycle is repeated.

上面结合附图对本发明做了详细的说明,但是本发明的实施方式并不仅限于上述实施方式,本领域技术人员根据现有技术可以对本发明做出各种变形,如将上述实施例中的气缸变更为液压缸等,这些都属于本发明的保护范围。The present invention has been described in detail above in conjunction with the accompanying drawings, but the embodiments of the present invention are not limited to the above-mentioned embodiments, and those skilled in the art can make various modifications to the present invention according to the prior art, such as the cylinder in the above-mentioned embodiment. Changes to hydraulic cylinders etc. belong to the protection scope of the present invention.

Claims (9)

1.一种制砖成型机,包括机架,其特征在于,所述机架上设置有呈直线依次布置的送板装置、振动装置和接板装置,且所述机架在位于所述振动装置的上方的位置设置有成型装置,所述接板装置的正下方设置有叠砖装置。1. A brick forming machine comprising a frame, characterized in that, the frame is provided with a plate feeding device, a vibration device and a plate receiving device arranged in a straight line in turn, and the frame is located in the vibration device. A forming device is arranged above the device, and a brick stacking device is arranged directly below the plate connecting device. 2.如权利要求1所述的制砖成型机,其特征在于,所述送板装置包括分别固定连接在所述机架上的送板轨道和托板放置台、安装在所述送板轨道上的送板车以及用于驱动所述送板车在所述送板轨道上行走的送板驱动组件,所述送板车上可拆卸固定连接有与所述送板轨道平行布置的推杆,所述推杆的厚度小于或等于托板的厚度,所述托板放置台位于所述送板车和所述振动装置之间,所述托板放置台通过支架设置有托板仓,所述托板仓的下端与所述托板放置台之间的间隙大于或等于托板的厚度且小于托板厚度的两倍。2 . The brick making machine according to claim 1 , wherein the board feeding device comprises a board feeding rail and a pallet placing platform fixedly connected to the frame, respectively, and installed on the board feeding rail. 3 . and a plate feeding drive assembly for driving the plate feeding car to walk on the plate feeding track, the plate feeding car is detachably and fixedly connected with a push rod arranged in parallel with the plate feeding track , the thickness of the push rod is less than or equal to the thickness of the pallet, the pallet placement platform is located between the pallet feeder and the vibration device, and the pallet placement platform is provided with a pallet bin through the bracket, so The gap between the lower end of the pallet bin and the pallet placement platform is greater than or equal to the thickness of the pallet and less than twice the thickness of the pallet. 3.如权利要求2所述的制砖成型机,其特征在于,所述推杆上设置有一个以上的滚轮,其中至少一个所述滚轮抵顶在所述托板放置台上。3 . The brick making machine according to claim 2 , wherein more than one roller is provided on the push rod, and at least one of the rollers abuts on the pallet placing table. 4 . 4.如权利要求1所述的制砖成型机,其特征在于,所述接板装置包括两个相向布置且分别与所述送板装置的送板方向平行的支撑杆和用于驱动两个所述支撑杆相向或相背移动的接板驱动组件,所述支撑杆上开设有通槽,两个所述支撑杆上的所述通槽的槽口相向布置,在初始状态下,两个所述支撑杆上的所述通槽的槽底之间的间距大于或等于托板的宽度或长度,两个所述支撑杆之间的间距小于托板的宽度或长度。4. The brick making machine according to claim 1, wherein the plate connecting device comprises two supporting rods arranged opposite to each other and parallel to the plate feeding direction of the plate feeding device and two supporting rods for driving two plates. The connecting plate drive assembly in which the support rods move toward or away from each other, the support rods are provided with through grooves, and the notches of the through grooves on the two support rods are arranged opposite to each other. In the initial state, the two The spacing between the bottoms of the through grooves on the support rods is greater than or equal to the width or length of the support plate, and the spacing between the two support rods is smaller than the width or length of the support board. 5.如权利要求1所述的制砖成型机,其特征在于,所述成型装置包括固定连接在所述机架上且与所述送板装置的送板方向平行的成型轨道、安装在所述成型轨道上的滑架和用于驱动所述滑架在所述成型轨道上行走的行走驱动组件,所述滑架的上部设置有压头,下部设置有位于所述压头正下方的模座,所述接板装置位于所述成型轨道的正上方。5. The brick forming machine according to claim 1, characterized in that, the forming device comprises a forming rail fixedly connected to the frame and parallel to the plate feeding direction of the plate feeding device, installed on the The carriage on the forming track and the traveling drive assembly for driving the carriage to walk on the forming track, the upper part of the carriage is provided with a press head, and the lower part is provided with a mold directly below the press head seat, the connecting plate device is located just above the forming track. 6.如权利要求5所述的制砖成型机,其特征在于,所述滑架上设置有导柱,所述导柱的下端固定连接在所述模座上,所述压头滑动连接在所述导柱上。6 . The brick making machine according to claim 5 , wherein a guide post is provided on the sliding frame, the lower end of the guide post is fixedly connected to the die base, and the pressure head is slidably connected to the die base. 7 . on the guide post. 7.如权利要求1-6中任一权利要求所述的制砖成型机,其特征在于,所述叠砖装置包括升降台、竖直连接在所述升降台的台面上的中心杆、转动连接在所述中心杆上的转盘和用于驱动所述转盘转动的旋转驱动组件。7. The brick forming machine according to any one of claims 1 to 6, wherein the brick stacking device comprises a lifting platform, a central rod vertically connected to the table top of the lifting platform, a rotating A turntable connected to the central rod and a rotary drive assembly for driving the turntable to rotate. 8.如权利要求7所述的制砖成型机,其特征在于,所述转盘上固定连接有与所述中心杆同轴布置的齿圈或链环,所述旋转驱动组件包括安装在所述升降台的台面上的旋转电机,所述旋转电机的输出轴上传动连接有与所述齿圈啮合的齿轮或者与所述链环配合的链轮。8 . The brick making machine according to claim 7 , wherein a ring gear or a chain ring coaxially arranged with the central rod is fixedly connected to the turntable, and the rotary drive assembly comprises a The rotary motor on the table surface of the lifting platform, the output shaft of the rotary motor is connected with a gear meshed with the ring gear or a sprocket matched with the chain ring. 9.如权利要求7所述的制砖成型机,其特征在于,所述转盘上还设置有多个以所述中心杆为中心匀布的支座,所述支座上转动连接有抵顶在所述转盘上的托轮。9 . The brick making machine according to claim 7 , wherein the turntable is further provided with a plurality of supports evenly distributed with the center rod as the center, and the supports are rotatably connected with abutments. 10 . rollers on the turntable.
CN201910387268.8A 2019-05-10 2019-05-10 A brick making machine Pending CN109986692A (en)

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CN111113661A (en) * 2019-12-07 2020-05-08 浙江合泽环境科技有限公司 Environment-friendly sludge brick making production line
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CN110744679A (en) * 2019-11-05 2020-02-04 安徽阜阳富龙建筑材料有限责任公司 Forming equipment for porous pressed bricks
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CN114986685B (en) * 2021-07-30 2023-07-18 宜兴新威利成耐火材料有限公司 Finishing process for producing magnesia-alumina spinel bricks

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