CN114800833A - Magnesium aluminate spinel brick production facility that degree of automation is high - Google Patents
Magnesium aluminate spinel brick production facility that degree of automation is high Download PDFInfo
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- CN114800833A CN114800833A CN202210400622.8A CN202210400622A CN114800833A CN 114800833 A CN114800833 A CN 114800833A CN 202210400622 A CN202210400622 A CN 202210400622A CN 114800833 A CN114800833 A CN 114800833A
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- carrying
- plate
- platform
- grinding
- roller
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- 239000011449 brick Substances 0.000 title claims abstract description 36
- 229910052596 spinel Inorganic materials 0.000 title claims abstract description 30
- 239000011029 spinel Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- -1 Magnesium aluminate Chemical class 0.000 title claims description 27
- 229910052749 magnesium Inorganic materials 0.000 title claims description 27
- 239000011777 magnesium Substances 0.000 title claims description 27
- 238000000227 grinding Methods 0.000 claims abstract description 68
- 238000007599 discharging Methods 0.000 claims abstract description 25
- 238000003756 stirring Methods 0.000 claims description 57
- 238000012216 screening Methods 0.000 claims description 35
- 230000001360 synchronised effect Effects 0.000 claims description 32
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 238000005096 rolling process Methods 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 239000012634 fragment Substances 0.000 claims description 3
- 229910001051 Magnalium Inorganic materials 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 28
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 239000004575 stone Substances 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 18
- 230000000694 effects Effects 0.000 description 11
- 238000005452 bending Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- 230000003139 buffering effect Effects 0.000 description 5
- 239000011344 liquid material Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000011343 solid material Substances 0.000 description 5
- 238000010009 beating Methods 0.000 description 4
- 238000007730 finishing process Methods 0.000 description 4
- 239000008187 granular material Substances 0.000 description 4
- 210000003127 knee Anatomy 0.000 description 4
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/14—Stamping mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Crushing And Grinding (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses magnesium-aluminum spinel brick production equipment with high automation degree, which belongs to the field of stone brick processing, and comprises a base plate, wherein the base plate is fixedly connected with a building, four carrying shaft seats are arranged at the top end of the base plate, each two carrying shaft seats form a group, a carrying roller is arranged in the middle of each group of carrying shaft seats, a carrying motor is arranged on the side wall of one carrying shaft seat, the two carrying rollers are connected through a carrying belt, an outrigger guide rail is arranged above the base plate, two end heads of the outrigger guide rail are fixedly connected with the side wall of the base plate, a lifting table is sleeved on the outrigger guide rail, a carrying plate block is fixedly arranged at the top end of the outrigger guide rail, an extension table is arranged at one side of the base plate, a grinding assembly is arranged at one side of the extension table, and a discharging assembly is arranged below the grinding assembly. When the lifting platform is lifted along the cantilever beam guide rail, the block materials on the carrying belt can be crushed.
Description
Technical Field
The invention relates to the field of processing of magnesium aluminate spinel bricks, in particular to magnesium aluminate spinel brick production equipment with high automation degree and a finishing process.
Background
The magnesium-aluminum spinel brick has good thermal shock stability, high-temperature mechanical strength, high refractoriness under load, good slag resistance, high-temperature performance and thermal stability, compact tissue structure, high refractoriness under load, good wear resistance, excellent erosion resistance, thermal shock resistance, stripping resistance and the like, and is mainly used in hot work equipment such as colored smelting, high-temperature areas of lime kilns, glass heat accumulation type, furnace tops of reverberatory furnaces, transition belts of large cement rotary kilns, various lime rotary kiln sleeve kiln burning zones, steelmaking electric furnaces and the like; magnesium aluminate spinel brick is firing the forming process, need to shape the material that pulverizes, and magnesium aluminate spinel brick production facility in the past needs a lot of square shape mould boxes, and this kind of forming means is troublesome, and forming device's structure is complicated difficult for the maintenance.
Disclosure of Invention
The invention aims to provide magnesium aluminate spinel brick production equipment with high automation degree and a finishing process aiming at the defects of the prior art.
In order to solve the above problems, the present invention provides the following technical solutions: a magnesium aluminate spinel brick production device comprises a base plate which is fixedly connected with a building, and the top end of the base plate is provided with four carrying shaft seats, every two carrying shaft seats form a group, the middle of each group of carrying shaft seats is provided with a carrying roller, one of the carrying shaft seats is provided with a carrying motor on the side wall, the output end of the carrying motor passes through the carrying shaft seat to be fixedly connected with one of the carrying rollers, the two carrying rollers are connected through a carrying belt, an outrigger guide rail is arranged above the base platform plate, two ends of the outrigger guide rail are fixedly connected with the side wall of the base platform plate, a lifting platform is sleeved on the outrigger guide rail, and the top end of the outrigger guide rail is fixedly provided with a carrying plate, one side of the base bedplate is provided with an extension platform, and one side of the extension table is provided with a grinding assembly, and a discharging assembly is arranged below the grinding assembly.
The improved lifting platform is characterized in that penetrating round holes matched with the cantilever beam guide rails are formed in the two ends of the lifting platform, a plane shaft seat is arranged at the top end of the carrying plate, a torsion rotary table is arranged at the bottom end of the carrying plate, round rods penetrating into the plane shaft seat are arranged at the top end of the torsion rotary table, a connecting guide rod is arranged between the lifting platform and the torsion rotary table, metal balls are arranged at two ends of the connecting guide rod, ball cavities matched with the metal balls at the two ends of the connecting guide rod are formed in the side walls of the lifting platform and the torsion rotary table, the ball cavities in the side walls of the lifting platform and the torsion rotary table are located at positions deviated from the circle centers of the lifting platform and the torsion rotary table, crushing pieces are arranged at the bottom end of the lifting platform, a plurality of built-in frames are fixedly mounted at the top end of the base plate, built-in round rollers are arranged in the middles of the built-in frames, and the built-in round rollers are attached to the inner side walls of the carrying belt.
The top of plane axle bed is provided with first bevel gear, the round bar fixed connection on first bevel gear and torsion carousel top, the top of carrying on the plate is provided with the mounting panel, and one side of mounting panel is provided with the second bevel gear, and second bevel gear and first bevel gear intermeshing are provided with the round bar that passes from the mounting panel on the second bevel gear, and fixed mounting has the gyro wheel that rolls on the second bevel gear end round bar, another the end fixed mounting of delivery roller has the roller train, and the roller train is connected through grinding the belt with rolling between the gyro wheel.
The top of extending the platform is provided with the screening frame, and the bottom of screening frame is provided with the interlude platform, extends the bench and is provided with and interlude platform assorted sliding groove, interlude platform and extension platform sliding connection, one side of screening frame is provided with discharging channel, and discharging channel's bottom is provided with the mesh board, the bottom of extending the platform is provided with flagging outrigger, is provided with reset spring on the lateral wall of flagging outrigger, reset spring's end and the lateral wall fixed connection of screening frame.
One side of the extension table is provided with a locking shaft seat, the locking shaft seat is fixedly connected with a building, one side of the locking shaft seat is provided with a shaking roller, the shaking roller is connected with a roller group through a shaking belt, a collision ball is arranged on the side wall of the shaking roller, and a triangular block matched with the collision ball is arranged on the screening frame.
Grinding unit includes the lateral wall passageway, the lateral wall passageway and the lateral wall fixed connection who extends the platform, and the top of lateral wall passageway is provided with the hoist and mount base station, hoist and mount base station and building fixed connection, be provided with sun gear on the lateral wall of hoist and mount base station, and be provided with two synchronous fluted discs on the hoist and mount base station of sun gear both sides, sun gear respectively with two synchronous fluted discs intermeshing, and sun gear installs on step motor's output, step motor and the lateral wall fixed connection who hoists the base station.
One side of synchronous fluted disc all is provided with flexible pipe, and the bottom interlude of flexible pipe has the telescopic link, and the end of flexible pipe and telescopic link all is provided with tortuous knee, wherein the lateral wall swivelling joint of two tortuous knee and synchronous fluted disc, and the end of two tortuous knee is provided with the panel beating of buckling in addition, and the outside of flexible pipe and telescopic link is provided with the resistance spring, is provided with the circular turn-ups that is connected with the resistance spring both ends on the tortuous knee, and the bottom of the panel beating of buckling is provided with the grinding plate, and the bottom of grinding plate is provided with the wire casing of grinding.
The ejection of compact subassembly is provided with the diaphragm including the stirring box body, the top of stirring box body, the bottom of diaphragm is provided with three stirring fluted disc, three stirring fluted disc intermeshing, and three the bottom of stirring fluted disc is provided with the stirring wheel, and one of them stirring fluted disc is installed on servo motor's output, the top surface fixed mounting of servo motor and diaphragm, one side of stirring box body is provided with the rectangle passageway, and the below of rectangle passageway is provided with the unloading subassembly.
The other side of the stirring box body is provided with a bridge plate, the side wall of the bridge plate is provided with a pushing hydraulic machine, the output end of the pushing hydraulic machine is provided with an output rod, the output rod penetrates through the side wall of the stirring box body, the end of the output rod is provided with a pushing platform, the side wall of the pushing platform is provided with two extension rods, the ends of the extension rods are provided with pushing pieces matched with the cross section of the rectangular channel, a bearing bridge is further fixedly mounted on the output rod, reinforcing ribs are arranged on the bearing bridge, the end of the bearing bridge is provided with an end plate, the top end of the end plate is provided with a cutting cylinder, and the output end of the cutting cylinder is provided with a cutting knife.
A finishing process of magnesium aluminate spinel brick production equipment comprises the following steps:
s1, putting a to-be-processed block material on a carrying belt, driving the carrying belt to operate and feed through two carrying rollers by a carrying motor, driving a grinding belt and a rolling roller to operate through a roller set, driving a bevel gear set to operate during the operation of the rolling roller, driving a torsion turntable to rotate along the bevel gear set at the moment, driving a lifting platform to slide up and down along a cantilever beam guide rail through a connecting guide rod by the torsion turntable, enabling a grinding sheet to impact towards the carrying belt in a reciprocating mode, dragging the carrying belt by a built-in round roller, and preventing the carrying belt from being bent inwards when being impacted by the grinding sheet;
s2, hard block materials crushed on the carrying belt fall into the inner side of the screening frame, the roller group drives the shaking roller to rotate, the collision balls on the side wall of the shaking roller can extrude the triangular blocks, the screening frame can penetrate through the wire grooves on the extension table, the screening frame moves in a reset mode through the reset spring, the shaken screening frame can shake the torn solid particles out of the discharging channel and the mesh plate, and the mesh plate has the effect of buffering the materials;
s3, solid materials falling from the discharging channel can fall onto the side wall channel, the stepping motor drives the two synchronous fluted discs to rotate simultaneously through the central gear, the rotating directions of the synchronous fluted discs are the same, the combined parts of the telescopic pipes and the telescopic rods on the side walls of the synchronous fluted discs also operate together, the bent metal plates at the bottom ends of the telescopic pipes and the telescopic rods operate along a circular track under the condition that the side wall channel does not block, the bent metal plates and the grinding plate block operate along a linear track when touching the side wall channel, and the grinding wire grooves at the bottom ends of the grinding plate blocks can grind and push small granular materials down;
s4, the material can enter into the stirring box body immediately, the three stirring fluted disc of servo motor drive is rotatory, two adjacent stirring fluted disc direction of rotation are opposite, and then three stirring wheel can twist reverse the stirring each other, after the manual liquid material that adds, then the propelling movement hydraulic press drives the output rod, propelling movement platform and two propelling movement pieces propelling movement forward, the material can form the block form of rectangle after being extruded when the propelling movement piece is gone out from the rectangular channel, then the chopping cylinder drives the stripping comb and falls to cut off, the chopping cylinder passes through the bearing bridge and the output rod is synchronous, the block form fragment of brick that cuts off can be transported out by the unloading subassembly.
The invention has the beneficial effects that:
one, put the cubic material of pending on the carrying belt, the carrying motor passes through two carrying roller drive carrying belt operation feeds, the carrying roller also can pass through roller train drive grinding belt and rolling roller operation, rolling roller also drives the running of bevel gear group at the in-process of running, the torsion carousel of this moment is also following bevel gear group and is rotating, the torsion carousel drives the elevating platform through connecting the guide arm and slides from top to bottom along the outrigger guide rail, grinding piece can be towards carrying belt reciprocating impact, built-in round roller drags carrying belt, prevent that carrying belt is by the bending of inboard when grinding piece impact.
Its two, the hard piece material of crushing falls into the inboard of screening frame immediately on the delivery belt, and the roller train at this moment also is rotatory at drive shake gyro wheel, and the three hornblocks of conflict ball on the shake gyro wheel lateral wall can extrude, and the screening frame can alternate in extending the bench wire casing, and the screening frame removes through reset spring resets, and the screening frame that rocks can shake torn solid particle and shake out from discharging channel and mesh board, and the mesh board still has the effect of buffering material.
Thirdly, the solid material that falls down among the discharging channel can arrive on the lateral wall passageway, and then step motor passes through two synchronous fluted discs of sun gear drive and rotates simultaneously, and the direction of rotation of synchronous fluted disc is the same, the sub-assembly of flexible pipe and telescopic link on the synchronous fluted disc lateral wall also operates together, the operation along the annular orbit of circle under the state that does not have the lateral wall passageway to stop of the panel beating of the bending of flexible pipe and telescopic link bottom, the operation along the straight line orbit when the lateral wall passageway is touched with the grinding plate to the panel beating of bending, the grinding wire casing of grinding plate bottom can grind the material of tiny particle form and push down, the effect of convenient grinding has been realized.
The utility model discloses a material, including servo motor, push bench, servo motor, three stirring fluted disc, and two adjacent stirring fluted disc rotation direction are opposite, and then three stirring wheel can twist reverse the stirring each other, after the manual liquid material that adds, then the propelling movement hydraulic press drives the output pole, propelling movement platform and the propelling movement of two propelling movement pieces forward, the material can be by the cubic of formation rectangle after the extrusion when the propelling movement piece is washed away from rectangular channel, then the cutting cylinder drives the stripping comb and falls to cut off, the cutting cylinder passes through bearing bridge and output pole synchronous, the cubic fragment of brick that cuts off can be transported out by the unloading subassembly, automatic molding and automatic discharging's effect has been realized.
Drawings
Fig. 1 is a schematic diagram of a front view of magnesium aluminate spinel brick production equipment.
Fig. 2 is a schematic diagram of a side view of magnesium aluminate spinel brick production equipment.
FIG. 3 is a schematic sectional view of a magnesium aluminate spinel brick production facility.
Fig. 4 is a schematic view of a second perspective of a magnesium aluminate spinel brick manufacturing facility.
Fig. 5 is a schematic view of a drooping cantilever beam of the magnesium aluminate spinel brick production equipment.
Fig. 6 is a schematic view of a plate carried by magnesium aluminate spinel brick production equipment.
Fig. 7 is a schematic view of a grinding assembly of a magnesium aluminate spinel brick production facility.
Fig. 8 is a schematic view of a grinding assembly of a magnesium aluminate spinel brick manufacturing facility from a second perspective.
FIG. 9 is a schematic view of a discharge assembly of a magnesium aluminate spinel brick production facility.
Fig. 10 is a schematic view of a discharge assembly of a magnesium aluminate spinel brick manufacturing facility from a second perspective.
FIG. 11 is a schematic sectional view of a discharging assembly of a magnesium aluminate spinel brick production facility.
Description of reference numerals:
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, the magnesium aluminate spinel brick production equipment comprises a base plate 1, the base plate 1 is fixedly connected with a building, four carrying shaft seats 2 are arranged at the top end of the base plate 1, every two carrying shaft seats 2 form a group, a carrying roller 202 is arranged in the middle of each group of carrying shaft seats 2, a carrying motor 201 is arranged on the side wall of one carrying shaft seat 2, the output end of the carrying motor 201 penetrates through the carrying shaft seats 2 to be fixedly connected with one carrying roller 202, the two carrying rollers 202 are connected through a carrying belt 203, a cantilever beam guide rail 3 is arranged above the base plate 1, two ends of the cantilever beam guide rail 3 are fixedly connected with the side wall of the base plate 1, a lifting platform 4 is sleeved on the cantilever beam guide rail 3, and a carrying plate block 5 is fixedly arranged at the top end of the cantilever beam guide rail 3, an extension table 6 is arranged on one side of the base plate 1, a grinding assembly 7 is arranged on one side of the extension table 6, and a discharging assembly 8 is arranged below the grinding assembly 7.
The two ends of the lifting table 4 are provided with penetrating round holes matched with the cantilever beam guide rails 3, the top end of the carrying plate 5 is provided with a plane shaft seat 501, the bottom end of the carrying plate 5 is provided with a torsion turntable 502, the top end of the torsion turntable 502 is provided with a round rod penetrating the inner side of the plane shaft seat 501, a connecting guide rod 11 is arranged between the lifting table 4 and the torsion turntable 502, two ends of the connecting guide rod 11 are provided with metal balls, the side walls of the lifting table 4 and the torsion turntable 502 are provided with ball cavities matched with the metal balls at the two ends of the connecting guide rod 11, the ball cavities on the side walls of the lifting table 4 and the torsion turntable 502 are at positions deviated from the circle centers of the lifting table 4 and the torsion turntable 502, the bottom end of the lifting table 4 is provided with grinding pieces 401, the top end of the base 1 is fixedly provided with a plurality of built-in frames 10, and the middle of the built-in-frames 10 is provided with built-in round rollers 1001, the built-in round roller 1001 is attached to the inner side wall of the carrier belt 203, the torque rotary disc 502 drives the lifting platform 4 to lift along the cantilever beam guide rail 3 in the rotating process, the grinding piece 401 and the carrier belt 203 grind the block materials at the moment, and the built-in round roller 1001 drags the carrier belt 203 to prevent the carrier belt 203 from bending inwards when being impacted by the grinding piece 401.
The top end of the plane shaft seat 501 is provided with a first bevel gear 503, the first bevel gear 503 is fixedly connected with a round rod at the top end of the torsion turntable 502, a support plate 505 is arranged at the top end of the carrying plate 5, a second bevel gear 504 is arranged at one side of the support plate 505, the second bevel gear 504 and the first bevel gear 503 are meshed with each other, a round rod penetrating through the support plate 505 is arranged on the second bevel gear 504, and a rolling roller 14 is fixedly installed on a round rod at the end of the second bevel gear 504, a roller group 13 is fixedly installed at the end of the other carrying roller 202, the roller group 13 is connected with the rolling roller 14 through a grinding belt 16, the carrying roller 202 can drive the grinding belt 16 and the rolling roller 14 to operate through the roller group 13 while rotating, the rolling roller 14 also drives the bevel gear group to operate during the operation process, and the torsion turntable 502 also rotates along with the bevel gear group at the moment.
Extend the top of platform 6 and be provided with screening frame 12, the bottom of screening frame 12 is provided with interlude platform 1204, extend and be provided with on the platform 6 and alternate a 1204 assorted taxing groove, alternate a 1204 and extend a 6 sliding connection, one side of screening frame 12 is provided with discharging channel 1201, and discharging channel 1201's bottom is provided with mesh plate 1202, the bottom of extending platform 6 is provided with flagging outrigger 601, is provided with reset spring 602 on flagging outrigger 601's the lateral wall, reset spring 602's the end and the lateral wall fixed connection of screening frame 12, the hard block material of crushing on the carrying belt 203 falls into the inboard of screening frame 12 immediately, and screening frame 12 can alternate in the wire casing on extending platform 6, and screening frame 12 resets through reset spring 602 and removes.
One side of extension platform 6 is provided with locking axle bed 15, locking axle bed 15 and building fixed connection, and one side of locking axle bed 15 is provided with shake gyro wheel 1501, connects through shaking belt 17 between shake gyro wheel 1501 and the roller train 13, be provided with conflict ball 1502 on the lateral wall of shake gyro wheel 1501, and be provided with on the screen frame 12 with conflict ball 1502 assorted triangle 1203, roller train 13 at this moment also is rotatory at drive shake gyro wheel 1501, conflict ball 1502 on the lateral wall of shake gyro wheel 1501 can extrude triangle 1203, the screen frame 12 that rocks can shake torn solid particle and shake out from discharging channel 1201 and mesh board 1202, and mesh board 1202 still has the effect of buffering material.
The grinding assembly 7 comprises a side wall channel 701, the side wall channel 701 is fixedly connected with a side wall of the extension table 6, a hoisting base table 702 is arranged above the side wall channel 701 and is fixedly connected with a building, a central gear 703 is arranged on the side wall of the hoisting base table 702, two synchronous fluted discs 704 are arranged on the hoisting base tables 702 on two sides of the central gear 703, the central gear 703 is meshed with the two synchronous fluted discs 704 respectively, the central gear 703 is arranged at an output end of a stepping motor 705, the stepping motor 705 is fixedly connected with the side wall of the hoisting base table 702, the stepping motor 705 drives the two synchronous fluted discs 704 to rotate simultaneously through the central gear 703, and the rotation directions of the synchronous fluted discs 704 are the same.
One side of the synchronous fluted disc 704 is provided with a telescopic pipe 706, the bottom end of the telescopic pipe 706 is inserted with a telescopic rod 707, the ends of the telescopic pipe 706 and the telescopic rod 707 are provided with zigzag bending rods 709, wherein two zigzag bending rods 709 are rotatably connected with the side walls of the synchronous fluted disc 704, the ends of the other zigzag bending rods 709 are provided with bent metal plates 710, the outer sides of the telescopic pipe 706 and the telescopic rod 707 are provided with resistance springs 708, the zigzag bending rods 709 are provided with circular flanges connected with the two ends of the resistance springs 708, the bottom end of the bent metal plates 710 is provided with a grinding plate 711, the bottom end of the grinding plate 711 is provided with a grinding wire groove, solid materials falling from the discharging channel 1201 can enter the side wall channel 701, the telescopic pipe 706 and the telescopic rod 707 on the side walls of the synchronous fluted disc 704 operate together, the telescopic pipe 706 and the bent metal plates 710 at the bottom end of the telescopic rod operate along a circular track without the blockage of the side wall channel 701, the bent metal plate 710 and the grinding plate 711 run along a linear track when touching the side wall channel, and the grinding line groove at the bottom end of the grinding plate 711 can grind and push down small granular materials, so that the effect of convenient grinding is realized.
The discharging assembly 8 comprises a stirring box body 801, a transverse plate 803 is arranged at the top end of the stirring box body 801, three stirring fluted discs 805 are arranged at the bottom end of the transverse plate 803, the three stirring fluted discs 805 are meshed with each other, stirring wheels 806 are arranged at the bottom end of the three stirring fluted discs 805, one stirring fluted disc 805 is installed at the output end of a servo motor 804, the servo motor 804 and the transverse plate 803 are fixedly installed on the top surfaces of the transverse plate 803, a rectangular channel 807 is arranged on one side of the stirring box body 801, a discharging assembly 9 is arranged below the rectangular channel 807, materials can enter the stirring box body 801 immediately, the servo motor 804 drives the three stirring fluted discs 805 to rotate, the rotating directions of the two adjacent stirring fluted discs 805 are opposite, the three stirring wheels 806 can twist and stir each other, and then liquid materials are added manually.
The other side of the stirring box body 801 is provided with a bridging plate 802, the side wall of the bridging plate 802 is provided with a pushing hydraulic machine 808, the output end of the pushing hydraulic machine 808 is provided with an output rod 809, the output rod 809 penetrates through the side wall of the stirring box body 801, the end of the output rod 809 is provided with a pushing platform 815, the side wall of the pushing platform 815 is provided with two extension rods 816, the end of each extension rod 816 is provided with a pushing piece 817 matched with the cross section of the rectangular channel 807, the output rod 809 is also fixedly provided with a bearing bridge 810, the bearing bridge 810 is provided with a reinforcing rib 811, the end of the bearing bridge 810 is provided with an end plate 812, the top end of the end plate 813 is provided with a cutting cylinder 814, the output end of the cutting cylinder 813 is provided with a cutting knife 814, the pushing hydraulic machine 808 drives the output rod 809, the pushing platform 815 and the two pushing pieces 817 to push forwards, when the pushing pieces 817 are punched out from the rectangular channel 807, the material can be extruded to form a rectangular block, then the cutting cylinder 813 drives the cutting knife 814 to fall off and cut off, the cutting cylinder 813 is synchronous through the bearing bridge 810 and the output rod 809, and the cut square bricks can be conveyed out by the blanking assembly 9, so that the effects of automatic forming and automatic discharging are realized.
A finishing process of magnesium aluminate spinel brick production equipment comprises the following steps:
s1, putting block materials to be processed on a carrier belt 203, driving the carrier belt 203 to run and feed by a carrier motor 201 through two carrier rollers 202, driving a grinding belt 16 and a grinding roller 14 to run by the carrier rollers 202 through a roller group 13, driving the grinding roller 14 to run in a running process, driving a bevel gear group to run by the grinding roller 14, driving a torsion turntable 502 to rotate along the bevel gear group, driving a lifting platform 4 to slide up and down along a cantilever beam guide rail 3 by the torsion turntable 502 through a connecting guide rod 11, enabling a grinding sheet 401 to impact towards the carrier belt 203 in a reciprocating manner, dragging the carrier belt 203 by a built-in round roller 1001, and preventing the carrier belt 203 from being bent inwards when being impacted by the grinding sheet 401;
s2, the crushed hard block materials on the carrier belt 203 fall into the inner side of the screening frame 12, the roller group 13 drives the shaking roller 1501 to rotate, the collision balls 1502 on the side wall of the shaking roller 1501 can extrude the triangular block 1203, the screening frame 12 can penetrate through the wire grooves in the extension table 6, the screening frame 12 resets and moves through the reset spring 602, the torn solid particles can be shaken out of the discharging channel 1201 and the mesh plate 1202 by the shaken screening frame 12, and the mesh plate 1202 has the effect of buffering the materials;
s3, solid materials falling from the discharging channel 1201 reach the side wall channel 701, the stepping motor 705 drives the two synchronous fluted discs 704 to rotate simultaneously through the central gear 703, the rotating directions of the synchronous fluted discs 704 are the same, the combined parts of the telescopic pipes 706 and the telescopic rods 707 on the side walls of the synchronous fluted discs 704 operate together, the telescopic pipes 706 and the bent metal plates 710 at the bottom ends of the telescopic rods 707 operate along a circular track under the condition that the side wall channel 701 does not block, the bent metal plates 710 and the grinding plate 711 operate along a linear track when touching the side wall channel 701, and the grinding line groove at the bottom end of the grinding plate 711 can grind and push down small granular materials;
s4, materials enter the stirring box body 801, the servo motor 804 drives the three stirring fluted discs 805 to rotate, the rotation directions of the two adjacent stirring fluted discs 805 are opposite, the three stirring wheels 806 can twist and stir with each other, after liquid materials are added manually, the pushing hydraulic machine 808 drives the output rod 809, the pushing table 815 and the two pushing pieces 817 to push forwards, the materials are extruded to form a rectangular block shape when the pushing pieces 817 are flushed out of the rectangular channel 807, the cutting cylinder 813 drives the cutting knife 814 to fall down for cutting, the cutting cylinder 813 synchronizes with the output rod 809 through the bearing bridge 810, and the cut block-shaped bricks are conveyed out by the blanking assembly 9.
Finally, the torsion turntable 502 drives the lifting platform 4 to lift along the outrigger guide rail 3 in the rotating process, so that the grinding sheet 401 and the carrier belt 203 grind the block-shaped materials, the carrier belt 203 is dragged by the built-in round roller 1001 to prevent the carrier belt 203 from bending inwards when being impacted by the grinding sheet 401, the carrier roller 202 drives the grinding belt 16 and the grinding roller 14 to operate through the roller set 13 while rotating, the grinding roller 14 also drives the bevel gear set to operate in the operating process, the torsion turntable 502 also rotates along with the bevel gear set at the time, the hard block materials crushed on the carrier belt 203 fall into the inner side of the screening frame 12 immediately, the screening frame 12 penetrates through the wire groove on the extension platform 6, the screening frame 12 moves in a resetting manner through the resetting spring 602, the roller set 13 also drives the shaking roller 16 to rotate at the time, the collision ball 1502 on the side wall of the shaking roller 16 presses the triangular block 1203, the swaying screening frame 12 can shake out torn solid particles from the discharge channel 1201 and the mesh plate 1202, the mesh plate 1202 also has the effect of buffering materials, the stepping motor 705 drives the two synchronous fluted discs 704 to rotate simultaneously through the central gear 703, the rotating directions of the synchronous fluted discs 704 are the same, the solid materials falling from the discharge channel 1201 can fall onto the side wall channel 701, the assembly of the telescopic pipe 706 and the telescopic rod 706 on the side wall of the synchronous fluted disc 704 can also run together, the telescopic pipe 706 and the bent metal plate 710 at the bottom end of the telescopic rod 707 run along a circular track under the state without the blockage of the side wall channel 701, the bent metal plate 710 and the grinding plate 711 run along a linear track when touching the side wall channel, the grinding wire groove at the bottom end of the grinding plate 711 can grind and push down small granular materials, the effect of convenient grinding is realized, and the materials can enter the stirring box 801, the servo motor 804 drives the three stirring fluted discs 805 to rotate, the rotation directions of the two adjacent stirring fluted discs 805 are opposite, the three stirring wheels 806 can twist and stir each other, then liquid materials are added manually, the pushing hydraulic machine 808 drives the output rod 809, the pushing table 815 and the two pushing pieces 817 are pushed forwards, when the pushing pieces 817 are pushed out from the rectangular channel 807, the materials can be extruded to form a rectangular block shape, then the cutting cylinder 813 drives the cutting knife 814 to fall down and cut off, the cutting cylinder 813 is synchronous with the output rod 809 through the bearing bridge 810, the cut block-shaped brick blocks can be conveyed out by the blanking assembly 9, and the effects of automatic forming and automatic discharging are achieved.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (6)
1. The utility model provides a magnalium spinel brick production facility that degree of automation is high which characterized in that: the lifting platform comprises a base platform plate (1), wherein the base platform plate (1) is fixedly connected with a building, the top end of the base platform plate (1) is provided with four carrying shaft seats (2), every two carrying shaft seats (2) form a group, the middle of each group of carrying shaft seats (2) is provided with a carrying roller (202), the side wall of one carrying shaft seat (2) is provided with a carrying motor (201), the output end of the carrying motor (201) penetrates through the carrying shaft seats (2) to be fixedly connected with one carrying roller (202), the two carrying rollers (202) are connected through a carrying belt (203), a cantilever guide rail (3) is arranged above the base platform plate (1), two ends of the cantilever guide rail (3) are fixedly connected with the side wall of the base platform plate (1), a lifting platform (4) is sleeved on the cantilever guide rail (3), and the top end of the cantilever guide rail (3) is fixedly provided with a carrying plate block (5), an extension table (6) is arranged on one side of the base plate (1), a grinding assembly (7) is arranged on one side of the extension table (6), and a discharging assembly (8) is arranged below the grinding assembly (7);
the two ends of the lifting platform (4) are provided with penetrating round holes matched with the cantilever beam guide rail (3), the top end of the carrying plate (5) is provided with a plane shaft seat (501), the bottom end of the carrying plate (5) is provided with a torsion turntable (502), the top end of the torsion turntable (502) is provided with a round rod penetrating into the inner side of the plane shaft seat (501), a connecting guide rod (11) is arranged between the lifting platform (4) and the torsion turntable (502), two ends of the connecting guide rod (11) are provided with metal balls, the side walls of the lifting platform (4) and the torsion turntable (502) are provided with ball cavities matched with the metal balls at the two ends of the connecting guide rod (11), the ball cavities on the side walls of the lifting platform (4) and the torsion turntable (502) are positioned at positions deviated from the circle centers of the lifting platform (4) and the torsion turntable (502), and the bottom end of the lifting platform (4) is provided with a fragment grinding piece (401), the top end of the base plate (1) is fixedly provided with a plurality of built-in frames (10), a built-in round roller (1001) is arranged in the middle of each built-in frame (10), and the built-in round rollers (1001) are attached to the inner side wall of the carrier belt (203);
a first bevel gear (503) is arranged at the top end of the plane shaft seat (501), the first bevel gear (503) is fixedly connected with a round rod at the top end of the torsion rotating disc (502), a support plate (505) is arranged at the top end of the carrying plate (5), a second bevel gear (504) is arranged on one side of the support plate (505), the second bevel gear (504) is meshed with the first bevel gear (503), a round rod penetrating through the support plate (505) is arranged on the second bevel gear (504), a rolling roller (14) is fixedly arranged on the round rod at the end of the second bevel gear (504), a roller set (13) is fixedly arranged at the end of the other carrying roller (202), and the roller set (13) is connected with the rolling roller (14) through a grinding belt (16);
the utility model discloses a screening machine, including extension platform (6), pass through platform (1204) and extension platform (6), the top of extending platform (6) is provided with screening frame (12), and the bottom of screening frame (12) is provided with and passes through and insert platform (1204) assorted sliding groove on extension platform (6), pass through and insert platform (1204) and extend platform (6) sliding connection, one side of screening frame (12) is provided with discharging channel (1201), and discharging channel's (1201) bottom is provided with mesh plate (1202), the bottom of extending platform (6) is provided with flagging outrigger (601), is provided with reset spring (602) on the lateral wall of flagging outrigger (601), the end of reset spring (602) and the lateral wall fixed connection of screening frame (12).
2. The high-automation magnesium aluminate spinel brick production equipment of claim 1, wherein: one side of extending platform (6) is provided with locking axle bed (15), locking axle bed (15) and building fixed connection, and one side of locking axle bed (15) is provided with shake gyro wheel (1501), connects through shake belt (17) between shake gyro wheel (1501) and the gyro wheel group (13), be provided with conflict ball (1502) on the lateral wall of shake gyro wheel (1501), and be provided with on screening frame (12) with conflict ball (1502) assorted triangle block (1203).
3. The high-automation magnesium aluminate spinel brick production equipment of claim 1, wherein: grinding assembly (7) includes lateral wall passageway (701), lateral wall passageway (701) and the lateral wall fixed connection of extension platform (6), and the top of lateral wall passageway (701) is provided with hoist and mount base station (702), hoist and mount base station (702) and building fixed connection, be provided with sun gear (703) on the lateral wall of hoist and mount base station (702), and be provided with two synchronous fluted discs (704) on hoist and mount base station (702) of sun gear (703) both sides, sun gear (703) respectively with two synchronous fluted discs (704) intermeshing, and sun gear (703) install on the output of step motor (705), the lateral wall fixed connection of step motor (705) and hoist and mount base station (702).
4. The high-automation magnesium aluminate spinel brick production equipment of claim 3, wherein: one side of the synchronous fluted disc (704) is provided with a telescopic pipe (706), the bottom end of the telescopic pipe (706) is inserted with a telescopic rod (707), the ends of the telescopic pipe (706) and the telescopic rod (707) are provided with bent rods (709), wherein the two bent rods (709) are rotatably connected with the side wall of the synchronous fluted disc (704), the ends of the other two bent rods (709) are provided with bent metal plates (710), the outer sides of the telescopic pipe (706) and the telescopic rod (707) are provided with resistance springs (708), the bent rods (709) are provided with circular flanges connected with two ends of the resistance springs (708), the bottom end of the bent metal plate (710) is provided with a grinding plate block (711), and the bottom end of the grinding plate block (711) is provided with a grinding wire groove.
5. The high-automation magnesium aluminate spinel brick production equipment of claim 4, wherein: ejection of compact subassembly (8) is provided with diaphragm (803) including stirring box body (801), the top of stirring box body (801), the bottom of diaphragm (803) is provided with three stirring fluted disc (805), three stirring fluted disc (805) intermeshing, and three the bottom of stirring fluted disc (805) is provided with stirring wheel (806), and one of them stirring fluted disc (805) is installed on the output of servo motor (804), the top surface fixed mounting of servo motor (804) and diaphragm (803), one side of stirring box body (801) is provided with rectangular channel (807), and the below of rectangular channel (807) is provided with unloading subassembly (9).
6. The high-automation magnesium aluminate spinel brick production equipment of claim 5, wherein: the other side of the stirring box body (801) is provided with a bridging plate (802), the side wall of the bridging plate (802) is provided with a pushing hydraulic machine (808), the output end of the pushing hydraulic machine (808) is provided with an output rod (809), the output rod (809) penetrates through the side wall of the stirring box body (801), the end of the output rod (809) is provided with a pushing table (815), the side wall of the pushing table (815) is provided with two extension bars (816), the end of each extension bar (816) is provided with a pushing sheet (817) matched with the section of the rectangular channel (807), the output rod (809) is also fixedly provided with a bearing bridge (810), the bearing bridge (810) is provided with a reinforcing rib (811), the end of the bearing bridge (810) is provided with an end plate (812), the top end of the end plate (812) is provided with a chopping cylinder (813), and the output end of the chopping cylinder (813) is provided with a chopping knife (814).
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| CN202210400622.8A CN114800833B (en) | 2021-07-30 | 2021-07-30 | Automatic degree is high magnesium aluminium spinel brick production facility |
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| CN202110867996.6A CN113618894B (en) | 2021-07-30 | 2021-07-30 | Finishing system is used in production of magnesium aluminate spinel brick |
| CN202210400622.8A CN114800833B (en) | 2021-07-30 | 2021-07-30 | Automatic degree is high magnesium aluminium spinel brick production facility |
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| CN202110867996.6A Division CN113618894B (en) | 2021-07-30 | 2021-07-30 | Finishing system is used in production of magnesium aluminate spinel brick |
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| CN202210400618.1A Active CN114986685B (en) | 2021-07-30 | 2021-07-30 | Finishing process for producing magnesia-alumina spinel bricks |
| CN202110867996.6A Active CN113618894B (en) | 2021-07-30 | 2021-07-30 | Finishing system is used in production of magnesium aluminate spinel brick |
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| CN115070585B (en) * | 2022-07-26 | 2024-03-12 | 湖南天盛新材料科技有限公司 | Magnetic ring cleaning and polishing device |
| CN116352522B (en) * | 2023-05-31 | 2023-08-04 | 江苏汉峰数控科技有限公司 | Grinding machine tool with metal powder collecting function |
| CN117428915B (en) * | 2023-11-17 | 2024-03-29 | 兴化市钓鱼祥盛建材厂 | Automatic concrete brick production system |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114986685B (en) | 2023-07-18 |
| CN113618894A (en) | 2021-11-09 |
| CN114986685A (en) | 2022-09-02 |
| CN113618894B (en) | 2022-06-24 |
| CN114800833B (en) | 2023-07-18 |
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