CN111113660A - Sludge brick production facility of hydrolysis carbonization treatment - Google Patents
Sludge brick production facility of hydrolysis carbonization treatment Download PDFInfo
- Publication number
- CN111113660A CN111113660A CN201911245950.XA CN201911245950A CN111113660A CN 111113660 A CN111113660 A CN 111113660A CN 201911245950 A CN201911245950 A CN 201911245950A CN 111113660 A CN111113660 A CN 111113660A
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- Prior art keywords
- brick
- transmission
- assembly
- guide rail
- conveying
- Prior art date
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- 239000011449 brick Substances 0.000 title claims abstract description 196
- 239000010802 sludge Substances 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000003763 carbonization Methods 0.000 title claims abstract description 19
- 230000007062 hydrolysis Effects 0.000 title claims abstract description 17
- 238000006460 hydrolysis reaction Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 200
- 230000005540 biological transmission Effects 0.000 claims description 98
- 230000007480 spreading Effects 0.000 claims description 22
- 238000003892 spreading Methods 0.000 claims description 22
- 230000007723 transport mechanism Effects 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 11
- 239000012634 fragment Substances 0.000 claims description 11
- 230000003301 hydrolyzing effect Effects 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 24
- 230000008569 process Effects 0.000 abstract description 22
- 238000003825 pressing Methods 0.000 abstract description 5
- 238000012546 transfer Methods 0.000 description 20
- 239000002994 raw material Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000005571 horizontal transmission Effects 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010000 carbonizing Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000011464 hollow brick Substances 0.000 description 1
- 239000010842 industrial wastewater Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Abstract
The invention provides sludge brick production equipment for hydrolysis carbonization treatment, which is characterized in that a telescopic brick receiving mechanism is arranged on a rotary conveying mechanism, a folding mechanism and an unfolding mechanism are sequentially arranged on a conveying track of the brick receiving mechanism, the brick receiving mechanism bearing bricks is folded in the transverse and longitudinal directions through the folding mechanism to realize the joint arrangement of the bricks, then the bricks are clamped in batches through a clamping mechanism, a rotary stacking mechanism and a pushing and transferring mechanism are arranged in a matching manner to complete the layer-by-layer staggered stacking and transferring output of the bricks, the unloaded brick receiving mechanism is unfolded in the transverse and longitudinal directions through the unfolding mechanism to match with the next batch brick receiving process, the whole process of batch output of brick pressing, conveying and stacking is automatic, and the technical problems that the bricks cannot be transferred in batches, the automation degree is low, and the production efficiency is low in the prior art are solved.
Description
Technical Field
The invention relates to the field of brick making by using hydrolysis carbonization sludge, in particular to sludge brick production equipment for hydrolysis carbonization treatment.
Background
The urban sludge refers to solid waste generated in the treatment process of urban domestic sewage and industrial wastewater, how to solve a plurality of problems in the sludge resource utilization process, and finding a proper sludge resource utilization way is a problem to be solved urgently in the field of environmental protection at present.
The method for making bricks after hydrolyzing and carbonizing sludge is a method for recycling sludge, raw materials such as fly ash, slag, coal slag and the like are added into the sludge and uniformly mixed, then the mixed raw materials are sent into a forming machine through a conveying belt, a material receiving mechanism is placed at the bottom of a forming mold, a brick forming cavity and the material receiving mechanism which are arranged on the forming mold form a complete brick forming cavity, the raw materials are input into the cavity and are formed in a pressurizing mode, formed blanks are sequentially transferred and conveyed into a drying kiln for drying, then the blanks are sent into a roasting kiln for sintering, and sintered common bricks, porous bricks or hollow bricks are obtained after the blanks are taken out of the kiln.
However, the prior art has the following technical problems: the bricks obtained by pressing the forming die are arranged in an interval array and are transmitted and output one by the transmission mechanism, when the bricks are transported and stacked to a subsequent process, the bricks are manually arranged to obtain compactly arranged brick units, and then stacked to obtain batch transfer after the bricks are stacked, so that batch transfer of the bricks cannot be realized, and the manual arrangement and stacking mode consumes labor and time.
Disclosure of Invention
Aiming at the problems, the invention provides sludge brick production equipment for hydrolytic carbonization treatment, which is characterized in that telescopic brick receiving mechanisms are arranged on a rotary conveying mechanism in an array manner, a furling mechanism is sequentially arranged on a conveying track to enable bricks to be furled and arranged in a conveying process to obtain brick units which are arranged in a fitting manner, a clamping mechanism and a pushing and transferring mechanism are arranged at the tail end of the conveying in a matching manner, a rotating stacking mechanism linked with the conveying mechanism is arranged between the clamping mechanism and the rotating stacking mechanism, the clamping mechanism is matched with the rotating stacking mechanism to rotate intermittently and frequency to orderly complete layer-by-layer staggered stacking of the brick units, the pushing and transferring mechanism is used for transferring and outputting the brick piles in batches, meanwhile, an unloaded brick receiving mechanism is unfolded by an unfolding mechanism to be matched with the next brick receiving process, the full flow of pressing, conveying and arranging and stacking batch output is automated, and the conveying and stacking processes are linked and matched, the brick stacking and transporting device has the advantages of ingenious structural design, compact and quick brick production and stacking and transporting process and high production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a sludge brick production facility of carbonization that hydrolysises, includes feed mechanism, press forming mechanism, transmission device and fixture, the last a plurality of brick mechanisms that connect that are provided with of transmission device, this transmission device's first section and second section still respectively fixed mounting have draw in mechanism and expansion mechanism in, fixture department still is provided with to rotate and piles up mechanism and propelling movement transport mechanism, and press forming's fragment of brick bears the transmission by connecing brick mechanism, draws in the mechanism in the transmission process and is the laminating and arrange the back, by fixture batch centre gripping and pile up in rotating and pile up on the mechanism, again by propelling movement transport mechanism propelling movement and output.
Preferably, the transmission device comprises a chain wheel assembly rotatably erected on a first frame, a transmission chain is meshed with the chain wheel assembly, a plurality of transmission platforms are arranged on the transmission chain, the brick receiving mechanism is rotatably arranged on the transmission platforms, the brick receiving mechanism comprises a supporting plate assembly and a telescopic brick receiving assembly arranged on the supporting plate assembly, the supporting plate assembly comprises a rotating plate and a connecting rod connected with the bottom of the rotating plate, the connecting rod penetrates through the transmission platforms, and a steering gear is arranged at the bottom of the connecting rod.
Preferably, the telescopic brick connecting assembly comprises a plurality of brick connecting tables arranged in an array, the brick connecting tables are slidably connected through telescopic rods, the brick connecting tables are fixedly connected with the supporting plate assembly and located in the center, limiting blocks are arranged on the outer side faces of the brick connecting tables in the middle of the periphery, and the limiting blocks are connected with the furling mechanism and the unfolding mechanism in an abutting mode.
Preferably, the gathering mechanism comprises a transverse gathering guide rail assembly, a gathering steering rack and a longitudinal gathering guide rail assembly which are sequentially arranged along the transmission direction of the transmission mechanism, the transverse gathering guide rail assembly and the longitudinal gathering guide rail assembly respectively comprise two transverse gathering guide rails and longitudinal gathering guide rails which are bilaterally symmetrically arranged along the transmission direction of the transmission mechanism, the inner sides of the transverse gathering guide rails and the longitudinal gathering guide rails can be in abutting connection with the side parts of the brick receiving mechanism, and the gathering steering rack can be in meshed connection with the bottom of the brick receiving mechanism.
Preferably, the unfolding mechanism comprises a longitudinal unfolding guide rail assembly, an unfolding steering rack and a transverse unfolding guide rail assembly which are sequentially arranged along the transmission direction of the transmission mechanism, the longitudinal unfolding guide rail assembly and the transverse unfolding guide rail assembly respectively comprise two longitudinal unfolding guide rails and two transverse unfolding guide rails which are symmetrically arranged along the central axis of the transmission direction of the transmission mechanism, the outer sides of the longitudinal unfolding guide rails and the transverse unfolding guide rails can be connected with the side parts of the brick receiving mechanism in an abutting mode, and the unfolding steering rack can be connected with the bottom of the brick receiving mechanism in a meshing mode.
Preferably, the rotary stacking mechanism comprises a rotary table and a driving rotary assembly, the rotary table is arranged between the pushing transfer mechanism and the transmission mechanism, the rotary assembly rotates intermittently, and the stacking plates are pushed and transferred by the pushing transfer mechanism.
Preferably, the rotating assembly comprises a belt pulley set and a bevel gear set, one end of the belt pulley set is in transmission connection with the chain pulley set and is driven by the chain pulley set to rotate, the other end of the belt pulley set is in transmission connection with the bevel gear set and drives the bevel gear set to rotate, the bevel gear set comprises a first bevel gear fixedly connected with the bottom of the rotary table and a second bevel gear connected with the belt pulley set, and the second bevel gear is set to be a quarter tooth.
Preferably, the propelling movement transport mechanism includes belt transport subassembly and propelling movement subassembly, the propelling movement subassembly include telescopic cylinder and set up in the propelling movement board of subassembly top is transported to the belt, the propelling movement board can be driven and the propelling movement by this telescopic cylinder pile board to the revolving stage on, the conveying belt below of subassembly is transported to the belt is contradicted and is provided with the bearing plate, and this bearing plate set up in propelling movement subassembly below.
Preferably, the inner wall of the first frame is further horizontally provided with a transmission guide rail, and two ends of the transmission platform are slidably clamped on the transmission guide rail.
Preferably, the press forming mechanism comprises a second rack, a discharging assembly is arranged on the second rack in a longitudinal sliding mode and is arranged above the horizontal transmission section of the transmission mechanism, a liftable mold plate is correspondingly arranged below the discharging assembly, and the bottom of the mold plate and the top of the brick receiving mechanism can be arranged in an abutting mode.
The invention has the beneficial effects that:
(1) the invention arranges the telescopic brick receiving mechanisms on the rotary transmission mechanism in an array manner, arranges the furling mechanism on the transmission track in sequence to furl and arrange the bricks in the transmission process so as to obtain the brick units which are arranged in a fitting manner, arranges the clamping mechanism and the pushing and transferring mechanism at the tail end of the transmission in a matching manner, arranges the rotating and stacking mechanism linked with the transmission mechanism between the clamping mechanism and the pushing and transferring mechanism, orderly finishes the layer-by-layer staggered stacking of the brick units by the matching of the clamping mechanism and the rotating and stacking mechanism with discontinuous rotating frequency, transfers and outputs the brick piles in batches by the pushing and transferring mechanism, simultaneously expands the unloaded brick receiving mechanism by the expanding mechanism to match the next brick receiving process, has the automatic full processes of brick pressing, transmission and arrangement and batch output, is linked and matched with the transmission and stacking processes, has ingenious structural design, compact and rapid brick production and stacking and transferring processes, the production efficiency is high.
(2) According to the invention, the belt transfer component is arranged to transmit the stacking plates, the rotary table and the pushing component are arranged on two sides of the belt transfer component, the no-load stacking plates on the belt transfer component are pushed to the rotary table by the pushing component to contain bricks clamped by the clamping mechanism, after a certain amount of bricks are contained, the full-load stacking plates are pulled back to the belt transfer component by the pushing component to continue transmission and output, so that batch containing and transfer output of the bricks are realized, and the bearing plate is arranged to bear the weight of the bricks, so that the condition of brick collapse caused by instantaneous falling of the flexible structure of the transmission belt is compensated, and the stable transfer of the brick stack is realized;
(3) according to the brick stacking machine, the rotating assembly which is connected with the rotary table and driven to rotate by the transmission mechanism is arranged, and the quarter-cone teeth are arranged for transmission, so that the rotary table can be driven to rotate by 90 degrees when the rotating assembly rotates by one turn, and the clamping and transferring actions of the clamping mechanism are matched, so that the bricks can be rotated by 90 degrees and continuously discharged after a layer of bricks are fully arranged on the stacking plate, the bricks are stacked layer by layer in a staggered manner, the stability of the stacking of the bricks is good, and the bricks are not easy to collapse in the;
(4) the brick receiving mechanism is arranged into a telescopic structure which consists of a plurality of brick receiving tables arranged in an array and is connected with each other through a telescopic rod, the brick receiving tables can be separated from each other or attached to each other, a folding mechanism is arranged on a brick carrying transmission path of the brick receiving mechanism in a matched mode, the folding mechanism is driven to sequentially complete transverse folding, turning and longitudinal folding, bricks are attached and arranged, an unfolding mechanism is arranged on a no-load transmission path of the brick receiving mechanism, and the unfolding mechanism drives the bricks to sequentially complete longitudinal unfolding, turning and transverse unfolding, so that the brick receiving tables are arranged and reset at intervals, and finally the brick receiving mechanism can be respectively matched with a pressing forming mechanism to complete brick forming or matched with a clamping mechanism to complete batch transfer of the bricks in an attached and arranged state;
in conclusion, the brick making machine has the advantages that bricks can be automatically converted into mutually attached arrangement, can be rapidly clamped in batch and can be output by staggered stacking layer by layer, the whole production line is ingenious in structural design, the automatic production degree is high, and the like, and is particularly suitable for the field of brick making by hydrolyzing and carbonizing sludge.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;
FIG. 3 is a schematic structural view of the rotary stacking mechanism and the pushing and transferring mechanism of the present invention;
FIG. 4 is a partial top view of the rotating stacking mechanism and the push transfer mechanism of the present invention;
FIG. 5 is a top view of the working states of the rotating and stacking mechanism and the pushing and transferring mechanism of the present invention;
FIG. 6 is a schematic view of a split connection structure of the brick connecting mechanism and the transmission table according to the present invention;
FIG. 7 is a schematic top view of the transfer mechanism of the present invention;
FIG. 8 is an enlarged view of the structure at B in FIG. 7;
FIG. 9 is an enlarged view of the structure of FIG. 7 at C;
FIG. 10 is a schematic bottom view of the transfer mechanism of the present invention;
FIG. 11 is an enlarged view of the structure of FIG. 10 at D;
FIG. 12 is a schematic view of the mounting structure of the furling mechanism and the unfolding mechanism of the present invention;
fig. 13 is an enlarged schematic view of E in fig. 12.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Examples
As shown in fig. 1-3, a sludge brick production facility of hydrolysis carbonization, includes feed mechanism 1, press forming mechanism 2, transport mechanism 3 and fixture 4, be provided with a plurality of brick mechanisms 5 that connect on the transport mechanism 3, this transport mechanism 3's first section and second section still respectively fixed mounting have draw in mechanism 6 and deployment mechanism 7 in, fixture 4 department still is provided with to rotate and piles up mechanism 8 and propelling movement transport mechanism 9, and press forming's fragment of brick 10 bears the weight of the transmission by connecing brick mechanism 5, draws in the transmission process and is the laminating and arranges the back through draw in mechanism 6, is held and piles up on rotating and piling up mechanism 8 by fixture 4 in batches, again by propelling movement transport mechanism 9 propelling movement and output.
In this embodiment, through set up the telescopic on the transport mechanism 3 of gyration and connect brick mechanism 5 to set gradually in the mechanism 6 and the expansion mechanism 7 of drawing in on the transmission orbit that connects brick mechanism 5, the brick mechanism 5 that connects that bears the weight of fragment of brick 10 draws in order to realize laminating between the fragment of brick 10 through drawing in the mechanism 6 and arranging, again by fixture 4 with the batch centre gripping of fragment of brick 10, and cooperate and set up to rotate piling mechanism 8 and propelling movement transport mechanism 9 and accomplish the crisscross piling up of layer upon layer of fragment of brick 10 and shift output, unloaded brick mechanism 5 that connects carries out the horizontal vertical direction through expansion mechanism 7 again and expandes in order to cooperate the batch brick process of connecting, the suppression of fragment of brick 10, transmission and the automatic full process of piling up batch output.
Preferably, as shown in fig. 2, 3 and 6, the transmission mechanism 3 includes a sprocket assembly 34 rotatably erected on the first frame 33, the sprocket assembly 34 is engaged with the transmission chain 31, a plurality of transmission platforms 32 are fixed on the transmission chain 31, the brick receiving mechanism 5 is rotatably disposed on the transmission platforms 32, the brick receiving mechanism 5 includes a supporting plate assembly 51 and a telescopic brick receiving assembly 52 disposed on the supporting plate assembly 51, the supporting plate assembly 51 includes a rotating plate 511 and a connecting rod 512 connected to the bottom of the rotating plate 511, the connecting rod 512 penetrates through the transmission platform 32, and a steering gear 513 is disposed at the bottom of the connecting rod 512.
In this embodiment, the transmission chain 31 is driven by an external motor to rotate and drive the transmission platform 32 to move synchronously, the brick receiving mechanism 5 is arranged on the transmission platform 32 and driven by the transmission platform 32 to move synchronously, the connecting rod 512 at the bottom of the rotating plate 511 is arranged to penetrate through the transmission platform 32, and by arranging the steering gear 513 on the connecting rod 512, the steering gear 513 can be meshed and contacted with the folding steering rack 62 or the unfolding steering rack 72 during the transmission process of the brick receiving mechanism 5, so as to complete the 90-degree steering of the support plate assembly 51.
It should be noted that the number of teeth of the retracting steering rack 62 and the expanding steering rack 72 is one fourth of the total number of teeth of the steering gear 513, so that 90-degree steering of the supporting plate assembly 51 can be realized, and in addition, the guiding front ends of the transverse retracting guide rail 611, the longitudinal retracting guide rail 631, the transverse expanding guide rail 731 and the longitudinal expanding guide rail 711 are set to be curved structures, so that the brick receiving mechanism 5 which does not precisely steer 90 degrees can be guided to smoothly enter the straight part at the rear end of the curved structure and complete retracting and expanding.
Preferably, as shown in fig. 6, the telescopic brick receiving assembly 52 includes a plurality of brick receiving platforms 521 arranged in an array, the brick receiving platforms 521 are slidably connected through telescopic rods 522, the brick receiving platform 521 located at the central position is fixedly connected with the support plate assembly 51, the outer side surfaces of the brick receiving platforms 521 located at the middle part of the periphery are respectively provided with a limiting block 523, and the limiting blocks 523 can be connected with the folding mechanism 6 and the unfolding mechanism 7 in an abutting manner.
In this embodiment, the brick receiving mechanisms 5 are arranged to be a telescopic structure consisting of a plurality of brick receiving platforms 521 arranged in an array and connected with each other through telescopic rods 522, so that the brick receiving platforms 521 can be separated from each other or attached to each other, and thus the brick forming is completed by matching with the press forming mechanism 2 or the batch transfer in the brick attaching and arranging state is completed by matching with the transfer packaging mechanism 4;
it should be noted that, by fixedly connecting the central brick receiving station 521 to the support plate assembly 51, in the process of rotating the support plate assembly 51, the brick receiving station 521 can rotate synchronously, and by relatively fixing the central brick receiving station 521, after the telescopic brick receiving assembly 52 enters between the furling guide rail and the unfolding guide rail, the peripheral brick receiving stations 521 approach or move away from the central brick receiving station 521, so that the furling and unfolding of a plurality of brick receiving stations 521 are completed in a stable manner.
Preferably, as shown in fig. 7 to 9 and fig. 12 to 13, the folding mechanism 6 includes a transverse folding guide rail assembly 61, a folding steering rack 62, and a longitudinal folding guide rail assembly 63 sequentially arranged along the conveying direction of the conveying mechanism 3, the transverse folding guide rail assembly 61 and the longitudinal folding guide rail assembly 63 respectively include two transverse folding guide rails 611 and two longitudinal folding guide rails 631 symmetrically arranged left and right along the conveying direction of the conveying mechanism 3, inner sides of the transverse folding guide rails 611 and the longitudinal folding guide rails 631 may be connected with side portions of the brick receiving mechanism 5 in an abutting manner, and the folding steering rack 62 may be connected with a bottom portion of the brick receiving mechanism 5 in a meshing manner.
In this embodiment, the folding mechanism 6 is arranged on the brick carrying transmission path of the brick receiving mechanism 5, the brick receiving table 521 is provided with a limit block 523 which is in butt joint with the inner sides of the transverse folding guide rail 611 and the longitudinal folding guide rail 631, and the bottom of the support plate assembly is provided with the steering gear 513, so that the limit block 523 and the transverse folding guide rail 611 are in butt joint to complete transverse folding, the steering gear 513 is in meshing contact with the folding steering rack 62 to complete 90-degree steering of the brick receiving mechanism 5, and the limit block 523 and the longitudinal folding guide rail 631 are in butt joint to complete longitudinal folding, thereby completing the fitting arrangement of bricks;
it should be noted that the guiding front ends of the transverse furling guide rail 611 and the longitudinal furling guide rail 631 are set to be curved structures, the rear end of the curved structure is a straight part, and the distance between the opposite inner sides of the straight parts of the two transverse furling guide rails 611 is equal to the sum of the transverse length of the telescopic brick-receiving component 52 in furled state plus the length of the outer walls of the limiting blocks 523 on both sides; the distance between the straight parts of the two longitudinal furling guide rails 631 facing inwards is equal to the sum of the longitudinal length of the telescopic brick-connecting assembly 52 in furled state and the length of the outer walls of the limiting blocks 523 on both sides, the outer walls of the limiting blocks 523 can be abutted against the inner walls of the furling guide rails for limiting transmission, so that the telescopic brick-connecting assembly 52 in unfolded state can be limited and furled in the transverse and longitudinal directions respectively, and the outer wall of one side of the limiting block 523 departing from the brick-connecting table 521 is used as the outer wall.
Preferably, as shown in fig. 10 to 13, the spreading mechanism 7 includes a longitudinal spreading guide rail assembly 71, a spreading steering rack 72 and a transverse spreading guide rail assembly 73, which are sequentially arranged along the conveying direction of the conveying mechanism 3, the longitudinal spreading guide rail assembly 71 and the transverse spreading guide rail assembly 73 respectively include two longitudinal spreading guide rails 711 and two transverse spreading guide rails 731, which are symmetrically arranged along the central axis of the conveying direction of the conveying mechanism 3, the outer sides of the longitudinal spreading guide rails 711 and the transverse spreading guide rails 731 can be connected with the side portions of the brick receiving mechanism 5 in an abutting manner, and the spreading steering rack 72 can be connected with the bottom portion of the brick receiving mechanism 5 in an engaging manner.
In the embodiment, the unfolding mechanism 7 is arranged on the no-load transmission path of the brick connecting mechanism 5, and the outer sides of the transverse unfolding guide rail 731 and the longitudinal unfolding guide rail 711 can be in abutting connection with the limiting block 523, the limiting block 523 and the longitudinal unfolding guide rail 711 are abutted to complete longitudinal unfolding in the transmission process, the steering gear 513 and the unfolding steering rack 72 are engaged to complete 90-degree steering of the brick connecting mechanism 5, and the limiting block 523 and the transverse unfolding guide rail 731 are abutted to complete transverse unfolding, so that the brick connecting tables are arranged at intervals and reset;
it should be noted that the guiding front ends of the transverse expansion guide rails 731 and the longitudinal expansion guide rails 711 are set to be curved structures, the rear ends of the curved structures are straight parts, and the distance between the opposite outer sides of the straight parts of the two transverse expansion guide rails 731 is equal to the sum of the transverse length of the expansion brick-connecting component 52 in the expanded state and the length of the inner walls of the limiting blocks 523 on the two sides; the distance between the straight parts of the two longitudinal expansion guide rails 711 and the opposite outer sides is equal to the sum of the longitudinal length of the expansion brick receiving assembly 52 in the expansion state and the length of the inner walls of the limiting blocks 523 at the two sides, the inner walls of the limiting blocks 523 can be clamped on the outer walls of the expansion guide rails for limiting transmission, so that the expansion brick receiving assembly 52 in the folding state can be limited and expanded in the transverse and longitudinal directions respectively, and the inner wall of the limiting block 523 opposite to the brick receiving platform 521 is arranged at one side.
Preferably, as shown in fig. 3 to 5, the rotary stacking mechanism 8 includes a rotary table 81 disposed between the pushing and transferring mechanism 9 and the conveying mechanism 3, a rotating assembly 82 for driving the rotary table 81 to intermittently rotate, and a plurality of stacking plates 83 pushed and transferred by the pushing and transferring mechanism 9.
Preferably, the rotating assembly 82 includes a pulley set 821 and a bevel gear set 822, one end of the pulley set 821 is in transmission connection with the sprocket assembly 34 and is driven by the sprocket assembly 34 to rotate, the other end of the pulley set 821 is in transmission connection with the bevel gear set 822 and drives the bevel gear set 822 to rotate, the bevel gear set 822 includes a first bevel gear 8221 fixedly connected to the bottom of the rotating table 81 and a second bevel gear 8222 connected to the pulley set 821, and the second bevel gear 8222 is configured as a quarter-tooth.
Preferably, subassembly 91 and propelling movement subassembly 92 are transported including the belt to propelling movement transport mechanism 9, propelling movement subassembly 92 include telescopic cylinder 921 and set up in propelling movement board 922 of subassembly 91 top is transported to the belt, propelling movement board 922 can be driven and the propelling movement by this telescopic cylinder 921 on stacking board 83 to revolving stage 81, the transmission belt below conflict of subassembly 91 is transported to the belt is provided with bearing plate 90, and this bearing plate 90 set up in propelling movement subassembly 92 below.
In this embodiment, transport the subassembly 91 through setting up the belt and transmit and pile up the board 83, and set up revolving stage 81 between subassembly 91 and transmission device 3 is transported to the belt, and transport the subassembly 91 top and set up push plate 922 at the belt, empty load pile up the board 83 on the subassembly 91 and transmit to push plate 922 department, it removes to drive push plate 922 by telescopic cylinder 921, with this empty load pile up the board 83 propelling movement to the revolving stage in order to connect the fragment of brick 10 that the fixture centre gripping came greatly, connect a certain amount of fragment of brick after greatly, full-load pile up the board 83 and again pull back to the subassembly 91 by push component 92 and continue the transmission output, thereby realize that the batch of fragment of brick 10 connects greatly and shifts the output.
In this embodiment, by providing the rotating assembly 82 connected to the turntable 81 and driven by the transmission mechanism 3 to rotate synchronously, and by providing the quarter-cone transmission, each rotation of the rotating assembly 82 can drive the turntable 81 to rotate by a quarter turn, i.e., rotate by 90 °, and by matching with the clamping transfer action of the clamping mechanism 4, the stacking plate 83 can rotate by 90 ° to continue to discharge after being fully filled with a layer of bricks, so that the bricks 10 can be stacked layer by layer in a staggered manner, the stability of stacking the bricks is good, and the bricks are not easy to collapse in the transportation process.
It should be noted that, as shown in fig. 4, a guide groove is formed in the turntable 81, and the guide groove near one end of the belt transfer assembly 91 is in a shape of a Chinese character 'ba', so that the stacking plate 83 pushed by the user can be guided into the turntable 81 and clamped in the guide groove, the position of the stacking plate is limited, the stacking plate 83 is prevented from moving along with the rotation process of the turntable 81, and the operation stability of the device is improved; the bottom of the turntable 81 is provided with a rotating groove, and the rotating groove is clamped on a circular ring-shaped support at the bottom of the turntable to realize stable rotation.
It should be further noted that the pushing plate 922 is two symmetrically arranged pushing plates 9221, which are connected through a connecting rod 9222, in addition, one side of the two pushing plates 9221, which faces the direction in which the unloaded stacking plate 83 is conveyed, is also arranged in a splayed shape, which is beneficial for guiding the unloaded stacking plate 83 into the space between the two pushing plates, in the working process, as shown in fig. 5, after the pushing plate 922 pushes the stacking plate 83 to the turntable 81 at a designated position, the telescopic cylinder 921 drives the pushing plate 922 to retract by a distance, so as to provide a sufficient rotating space for the rotation of the stacking plate 83.
It should be noted that the height of the connecting rod 9222 is greater than the height of the stacking plates 83, so as to ensure that the stacking plates 83 can be smoothly transmitted between the two pushing plates 9221, and the connecting rod 9222 is arranged at one end of the pushing plate 9221 in the direction opposite to the direction in which the unloaded stacking plate 83 is transmitted, so as to ensure that the stacking plates 83 which are fully loaded with bricks and have increased height can be smoothly transmitted to the outside of the pushing plate 922 for further transmission and output.
In this embodiment, by providing the load-bearing plate 90, the weight of the bricks borne by the load-bearing plate 90 during the retraction of the fully loaded stacking plate 83 compensates for the instantaneous sagging of the conveyor belt, which may be caused by the flexible structure of the conveyor belt, and thus the collapse of the bricks, so that the stacking plate 83 with fully loaded bricks is smoothly transferred to the belt transfer assembly 91.
Preferably, the inner wall of the first frame 33 is further horizontally provided with a transmission guide rail 35, and both ends of the transmission table 32 are slidably clamped on the transmission guide rail 35.
In the embodiment, by arranging the transmission guide rail 35 on the inner wall of the first frame 33, as shown in fig. 9, the transmission guide rail 35 is arranged on the horizontal transmission section of the transmission mechanism 3, so that the two ends of the transmission platform 32 can be slidably clamped on the transmission guide rail 35 for transmission, the vibration of chain wheel transmission is compensated, and the transmission of bricks is more stable.
Preferably, the press forming mechanism 2 includes a second frame 21, a discharging assembly 22 is longitudinally slidably disposed on the second frame 21, the discharging assembly 22 is disposed above the horizontal transmission section of the transmission mechanism 3, a liftable mold plate 23 is correspondingly disposed below the discharging assembly 22, and the bottom of the mold plate 23 and the top of the brick receiving mechanism 5 can be abutted.
In this embodiment, the cavity formed on the mold plate 23 is the same as the size of the brick, and the transverse cross-sectional dimensions of the brick receiving platforms 521 on the brick receiving mechanism 5 are slightly larger than the corresponding dimensions of the cavity formed on the mold plate 23, so that a brick forming cavity with five sealed sides can be formed, and the raw material can be prevented from being extruded and leaking from the bottom when being pressed and formed in the cavity.
It should be noted that, since the brick receiving mechanism 5 and the mold plate 23 are pressed downward when performing the step of press molding the brick, as shown in fig. 2, the discharging assembly 22 is disposed above the horizontal conveying section of the conveying mechanism 3, and the conveying guide rail 35 is disposed on the horizontal conveying section, so as to support the conveying table 32, and further provide a supporting force for the brick receiving mechanism 5 on the conveying table 32.
It should be further noted that, as shown in fig. 2, two ends of the mold plate 23 are connected to a lifting cylinder, and the lifting cylinder controls the mold plate 23 to lift.
Working process
The brick receiving mechanism 5 is conveyed to the lower part of the mould plate 23 and is in contact connection with the bottom of the mould plate 23, the discharging assembly 22 moves downwards to be in contact connection with the top of the mould plate 23, the sludge subjected to hydrolysis carbonization treatment is fed by the feeding mechanism 1, then is output to the mould plate 23 by the discharging assembly 22 and is subjected to compression moulding, and the mould plate 23 moves upwards to be demoulded to obtain a plurality of bricks 10 which are arranged on the brick receiving platform 521 at intervals; in the process of conveying and folding, the brick receiving mechanism 5 bearing the bricks 10 is conveyed to the clamping mechanism 4 through the conveying mechanism 3, and is sequentially transversely folded, turned to 90 degrees and longitudinally folded through a transverse folding guide rail component 61, a folding steering rack 62 and a longitudinal folding guide rail component 63, and the bricks 10 arranged at intervals are turned into a fitting arrangement; the material is pushed and received, the empty stacking plates 83 are pushed to the rotary table 81 when being transmitted to the pushing plate 922 by the belt transferring assembly 91, the bricks 10 which are in fit arrangement are clamped in batches by the clamping mechanism 4 and are transferred to the stacking plates 83 at the rotary table 81, after every four batches of bricks 10 are clamped and transferred, the rotary assembly 82 drives the rotary table 81 to rotate 90 degrees to stack the next layer of bricks 10, and the stacking plates 83 for stacking a plurality of layers of bricks 10 are pulled back to the belt transferring assembly 91 by the pushing plate 922 and are continuously transmitted and output; and (4) conveying and unfolding, wherein in synchronization with the third step, after the unloaded and folded brick receiving mechanism 5 continuously conveys and overturns 180 degrees to the lower half section of the conveying mechanism 3, in the process of conveying to the end of the press forming mechanism 2 through the conveying mechanism 3, longitudinal unfolding, 90-degree turning and transverse unfolding are sequentially carried out by the longitudinal unfolding guide rail assembly 71, the unfolding steering rack 72 and the transverse unfolding guide rail assembly 73, and then the unloaded and folded brick receiving mechanism continuously conveys and overturns 180 degrees to the upper half section of the conveying mechanism 3.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a sludge brick production facility of hydrolytic carbonization, includes feed mechanism (1), press forming mechanism (2), transmission device (3) and fixture (4), its characterized in that, be provided with a plurality of brick mechanisms (5) that connect on transmission device (3), the first section and the second section of this transmission device (3) still respectively fixed mounting have draw in mechanism (6) and deployment mechanism (7), fixture (4) department still is provided with and rotates piling mechanism (8) and propelling movement transport mechanism (9), and press forming's fragment of brick (10) bears the weight of the transmission by connecing brick mechanism (5), draws in and is the laminating and arranges the back in the transmission process through draw in mechanism (6), is held in batches and is piled up on rotating piling mechanism (8) by fixture (4), again by propelling movement transport mechanism (9) propelling movement and output.
2. The apparatus for producing a hydrolysis carbonization sludge brick as claimed in claim 1, the transmission mechanism (3) comprises a chain wheel component (34) which is rotatably erected on a first frame (33), the chain wheel assembly (34) is connected with a transmission chain (31) in a meshing manner, a plurality of transmission platforms (32) are arranged on a fixed frame of the transmission chain (31), the brick receiving mechanism (5) is rotatably arranged on the transmission platforms (32), the brick connecting mechanism (5) comprises a supporting plate component (51) and a telescopic brick connecting component (52) arranged on the supporting plate component (51), the supporting plate assembly (51) comprises a rotating plate (511) and a connecting rod (512) connected with the bottom of the rotating plate (511), the connecting rod (512) penetrates through the transmission platform (32), and a steering gear (513) is arranged at the bottom of the connecting rod.
3. The sludge brick production equipment for hydrolysis carbonization treatment as claimed in claim 2, wherein the telescopic brick-receiving assembly (52) comprises a plurality of brick-receiving platforms (521) arranged in an array, the brick-receiving platforms (521) are slidably connected through telescopic rods (522), the brick-receiving platform (521) located at the center is fixedly connected with the supporting plate assembly (51), the outer side surfaces of the brick-receiving platforms (521) located at the middle of the periphery are respectively provided with a limiting block (523), and the limiting blocks (523) can be connected with the folding mechanism (6) and the unfolding mechanism (7) in an abutting mode.
4. The sludge brick production equipment for hydrolysis carbonization treatment as claimed in claim 1, wherein the gathering mechanism (6) comprises a transverse gathering guide rail assembly (61), a gathering steering rack (62) and a longitudinal gathering guide rail assembly (63) which are sequentially arranged along the conveying direction of the conveying mechanism (3), the transverse gathering guide rail assembly (61) and the longitudinal gathering guide rail assembly (63) respectively comprise two transverse gathering guide rails (611) and longitudinal gathering guide rails (631) which are bilaterally symmetrically arranged along the conveying direction of the conveying mechanism (3), the inner sides of the transverse gathering guide rails (611) and the longitudinal gathering guide rails (631) are in interference connection with the side portions of the brick receiving mechanism (5), and the gathering steering rack (62) is in meshing connection with the bottom of the brick receiving mechanism (5).
5. The sludge brick production equipment for hydrolysis carbonization treatment as claimed in claim 1, wherein the spreading mechanism (7) comprises a longitudinal spreading guide rail assembly (71), a spreading steering rack (72) and a transverse spreading guide rail assembly (73) which are sequentially arranged along the conveying direction of the conveying mechanism (3), the longitudinal spreading guide rail assembly (71) and the transverse spreading guide rail assembly (73) respectively comprise two longitudinal spreading guide rails (711) and transverse spreading guide rails (731) which are symmetrically arranged along the central axis of the conveying direction of the conveying mechanism (3), the outer sides of the longitudinal spreading guide rails (711) and the transverse spreading guide rails (731) can be connected with the side portions of the brick receiving mechanism (5) in an abutting mode, and the spreading steering rack (72) can be connected with the bottom portion of the brick receiving mechanism (5) in an engaging mode.
6. The sludge brick production equipment for hydrolysis carbonization treatment as claimed in claim 2, wherein the rotary stacking mechanism (8) comprises a rotary table (81) arranged between the pushing and transferring mechanism (9) and the conveying mechanism (3), a rotating assembly (82) for driving the rotary table (81) to rotate intermittently, and a plurality of stacking plates (83) pushed and transferred by the pushing and transferring mechanism (9).
7. The sludge brick production equipment for hydrolysis carbonization treatment as claimed in claim 6, wherein the rotating assembly (82) comprises a pulley set (821) and a bevel gear set (822), one end of the pulley set (821) is in transmission connection with the sprocket assembly (34) and is driven by the sprocket assembly (34) to rotate, the other end of the pulley set is in transmission connection with the bevel gear set (822) and drives the bevel gear set (822) to rotate, the bevel gear set (822) comprises a first bevel gear (8221) fixedly connected with the bottom of the rotary table (81) and a second bevel gear (8222) connected with the pulley set (821), and the second bevel gear (8222) is provided as a quarter-tooth.
8. The sludge brick production equipment of hydrolysis carbonization treatment as claimed in claim 6, wherein the pushing and transferring mechanism (9) comprises a belt transferring component (91) and a pushing component (92), the pushing component (92) comprises a telescopic cylinder (921) and a pushing plate (922) arranged above the belt transferring component (91), the pushing plate (922) can be driven by the telescopic cylinder (921) to push the stacking plate (83) to the rotary table (81), a bearing plate (90) is arranged below the conveying belt of the belt transferring component (91) in an abutting mode, and the bearing plate (90) is arranged below the pushing component (92).
9. The sludge brick production facility for hydrolysis carbonization treatment according to claim 2, wherein the inner wall of the first frame (33) is further horizontally provided with a transmission guide rail (35), and both ends of the transmission platform (32) are slidably clamped on the transmission guide rail (35).
10. The sludge brick production equipment for hydrolysis carbonization treatment according to claim 1, wherein the press forming mechanism (2) comprises a second frame (21), a discharging component (22) is arranged on the second frame (21) in a longitudinal sliding manner, the discharging component (22) is arranged above the horizontal conveying section of the conveying mechanism (3), a liftable mold plate (23) is correspondingly arranged below the discharging component (22), and the bottom of the mold plate (23) can be abutted against the top of the brick receiving mechanism (5).
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CN114940381A (en) * | 2021-07-26 | 2022-08-26 | 宜兴新威利成耐火材料有限公司 | Use method of aluminum silicon carbide brick manufacturing equipment |
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