CN114621046B - 离子液体催化制备高纯度双环戊二烯的方法 - Google Patents

离子液体催化制备高纯度双环戊二烯的方法 Download PDF

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CN114621046B
CN114621046B CN202210351099.4A CN202210351099A CN114621046B CN 114621046 B CN114621046 B CN 114621046B CN 202210351099 A CN202210351099 A CN 202210351099A CN 114621046 B CN114621046 B CN 114621046B
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崔广军
高军亮
李辉阳
张文文
李玉超
郭计儒
林凡伟
黄昊飞
左村村
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Zibo Luhuahongjin New Material Group Co ltd
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Abstract

本发明属于化工技术领域,具体涉及一种离子液体催化制备高纯度双环戊二烯的方法。以双环戊二烯粗品作为原料,以离子液体作为催化剂和稀释剂,进行催化解聚反应、精馏得到环戊二烯;再将环戊二烯聚合得到双环戊二烯。本发明的离子液体催化剂/稀释剂采用酸性基团作为离子液体的阴离子结构,为其催化DCPD解聚提供催化作用,酸性基团能够产生活性H+,而H+对C‑C键的断裂至关重要,它可以进攻DCPD碳环上的桥键碳,从而导致C‑C键的断裂,为提高双环戊二烯裂解转化率及选择性提供重要保障,提高了双环戊二烯产品的收率。

Description

离子液体催化制备高纯度双环戊二烯的方法
技术领域
本发明属于化工技术领域,具体涉及一种离子液体催化制备高纯度双环戊二烯的方法。
背景技术
双环戊二烯(DCPD)是重要的精细化工原料,主要来源于石油裂解制乙烯的副产物C5馏分,主要途径为C5馏分中的环戊二烯(CPD)经聚合后分离得到。由于聚合过程中存在着副反应,得到的粗双环戊二烯产品纯度为80%左右,通常用于生产树脂或代替部分苯酐生产不饱和聚酯,附加值不高;而超高纯度(大于99%)的双环可用于生产反应注射成型工程塑料聚双环戊二烯(PDCPD),其产品可替代某些金属和工程塑料,广泛用于土木、建筑、车辆、船舶及机械方面,价值大大提高。
目前工业上主要以粗双环戊二烯为原料,通过解聚-再二聚法来获得高纯度(纯度>95%)双环戊二烯,而在优化的条件下可获得超高纯度的双环戊二烯(纯度>99%)。如中国专利CN102060649A公开一种制备高纯度双环戊二烯的方法,采用高温载体,双环戊二烯在其中解聚,但多聚物在其中聚集,容易结焦,在工业应用中装置无法长时间运行。美国专利US5321177A公开一种高纯度双环戊二烯生产过程,采用管式反应器解聚双环戊二烯,这种方式双环戊二烯裂解较完全,但同时杂质(其它二聚体)裂解,产品中含少量异戊二烯(IP)影响环戊二烯产品的纯度,与环戊二烯难以分离,故难以获得高纯度双环戊二烯。为了解决此类问题,中国专利CN105585415A开展了裂解C5馏分分离中反应精馏技术的开发研究,采用二个反应精馏塔将反应与精馏相结合,通过调节反应精馏塔的操作参数控制反应方向及反应深度,来提高产品双环戊二烯的纯度和收率。但由于CPD易发生聚合反应,且CPD二聚与IP和CPD的共聚速率差距不大,其反应深度很难控制,为保证双环戊二烯的纯度,会有较多的未聚合的IP和CPD从塔顶排出循环,影响收率且极大地增加了能耗。
中国专利CN103664472A公开一种制备高纯度双环戊二烯的方法,以粗双环戊二烯为原料,在解聚过程中加入稀释剂,双环戊二烯与稀释剂按0.5-5的比例混合后进入解聚精馏塔;在常压下,解聚温度为160℃-200℃,回流比为0.5-5,解聚时间为1-3h。塔顶获得高纯度的环戊二烯(CPD),环戊二烯再经一管式反应器,反应温度为40-120℃,反应压力为0.1-1.5MPa,停留时间为4-10h,最终获得纯度99%以上的双环戊二烯。所述稀释剂为乙烯裂解装置副产C9-C10组分或芳烃重整装置副产C9-C10组分。该专利工业流程较为复杂,且反应过程中伴有高压反应,对设备的要求过高,且伴随有危险隐患。
中国专利CN112679307A公开一种以粗双环戊二烯为原料制备高纯度双环戊二烯的方法,步骤包括:①粗双环戊二烯原料进入固定床反应器进行选择加氢反应,催化剂为Pt和Pb改性的Pd系催化剂;②加氢后的物料送入解聚反应精馏塔,解聚生成环戊二烯,③环戊二烯经一段聚合反应器、二段聚合反应器和三段聚合反应器聚合得双环戊二烯。但该专利中Pt金属催化剂制备花费较大,并且催化加氢过程中存在一定的危险性,操作困难。
现有脱除环戊二烯中杂质的技术中还存在着明显的缺陷,解聚温度较高,无法同时满足产品双环戊二烯的高纯度和高收率,不利于工业化生产。
发明内容
本发明的目的在于提供一种离子液体催化制备高纯度双环戊二烯的方法,有效降低了结焦程度,并提高了解聚反应速率及选择性,提高了双环戊二烯产品的收率。
本发明解决其技术问题所采取的技术方案是:
本发明所述的离子液体催化制备高纯度双环戊二烯的方法:以双环戊二烯粗品作为原料,以离子液体作为催化剂和稀释剂,进行催化解聚反应、精馏得到环戊二烯;再将环戊二烯聚合得到双环戊二烯。
其中:
离子液体的结构式如下:
其中:R1为-CH3或-H,R2为-BF4 -、-PF6 -、-PO4 3-、-SO3 -或-H,R3为-BF4 -、-PF6 -、-PO4 3-、-SO3 -或-H,R4为-CH3或-H,R5为-CH3或-H,且R2与R3不能同时为-H;n为7-15。
优选地,R1为-CH3,R2为-SO3 -或-H,R3为-SO3 -或-H;R4为-CH3或-H,R5为-CH3或-H,且R2与R3不能同时为-H;n为7、9或11。
所述的离子液体与双环戊二烯粗品的质量比为1:10-1:0.1。
所述的催化解聚反应温度为145-148℃。
所述的聚合的温度为0-150℃。
所述的双环戊二烯粗品中双环戊二烯的含量为80-85wt.%。
本发明的催化解聚反应及聚合均在常压下进行。
所述的离子液体的制备方法为将咪唑溴盐与苯类化合物置于微波反应器中反应,经萃取、减压蒸馏、重结晶,得到离子液体。
咪唑溴盐与苯类化合物的摩尔比为1:1-1.1。
所述的咪唑溴盐为[C12mim][Br]、[C10mim][Br]或[C14mim][Br];苯类化合物为苯磺酸钠或二甲基苯磺酸钠。
反应温度为100-105℃,反应时间为10-15min,微波反应器的功率为400-410W。
所述的离子液体的制备方法具体过程如下:
将咪唑溴盐与苯类化合物按照1:1-1.1的摩尔比例混合倒入250mL单口烧瓶中,再加入50-60mL蒸馏水,将烧瓶置于带有冷凝回流装置的微波反应器中,设定微波反应器的功率为400-410W,反应温度为100-105℃,反应时间为10-15min,反应结束后得到黄色透明粘稠液体(粗产品)。
待所得粗产品冷却至室温后,将其倒入分液漏斗中。量取30-40mL正戊烷,分成3次对粗产品进行萃取分离,待萃取结束后收集下层液体,重复上述操作3次。将萃取后所得产物在70-75℃条件下进行减压蒸馏,得到白色固体。然后采用环已烷/乙酸乙酯(体积比为2:1)混合溶剂对目标产品进行重结晶提纯3次,得到白色粉末状产物,最后将其于50-55℃条件下真空干燥4-5h后即得到纯度较高的离子液体。
本发明的有益效果如下:
本发明的离子液体催化剂/稀释剂采用酸性基团作为离子液体的阴离子结构,为其催化DCPD解聚提供催化作用,酸性基团能够产生活性H+,而H+对C-C键的断裂至关重要,它可以进攻DCPD碳环上的桥键碳,从而导致C-C键的断裂。并且离子液体中阴阳离子半径和体积差异大,互相的结构不对称性大,削弱了阴阳离子间的库仑力,导致离子结构失衡使熔点降低,阴阳离子结合得到室温离子液体,离子液体催化剂/稀释剂为提高双环戊二烯裂解转化率及选择性提供重要保障,提高了双环戊二烯产品的收率。
本发明制备高纯度双环戊二烯,采用离子液体催化剂和稀释剂,拥有热稳定性较高、化学稳定性优良、可忽略不计的蒸汽压、不易挥发、溶解性良好,在催化反应中作为有机溶剂的替代品,使反应过程反应条件趋于温和、绿色无污染。
具体实施方式
以下结合实施例对本发明做进一步描述。
实施例1-8
离子液体催化制备高纯度双环戊二烯的方法:以1500g含量为83wt.%的双环戊二烯粗品作为原料,以离子液体作为催化剂和稀释剂,进行催化解聚反应、精馏得到环戊二烯;再将环戊二烯聚合得到双环戊二烯。
其中实施例1-4中的离子液体的结构式如下:
其制备方法为:
将[C12mim][Br]与苯磺酸钠按照1:1的摩尔比例混合倒入250mL单口烧瓶中,再加入55mL蒸馏水,将烧瓶置于带有冷凝回流装置的微波反应器中,设定微波反应器的功率为405W,反应温度为105℃,反应时间为10min,反应结束后得到黄色透明粘稠液体(粗产品)。
待所得粗产品冷却至室温后,将其倒入分液漏斗中。量取35mL正戊烷,分成3次对粗产品进行萃取分离,待萃取结束后收集下层液体,重复上述操作3次。将萃取后所得产物在75℃条件下进行减压蒸馏,得到白色固体。然后采用环已烷/乙酸乙酯(体积比为2:1)混合溶剂对目标产品进行重结晶提纯3次,得到白色粉末状产物,最后将其于50℃条件下真空干燥5h后即得到上述结构的离子液体。
实施例5-8中的离子液体的结构式如下:
其制备方法为:
将[C12mim][Br]与二甲基苯磺酸钠按照1:1的摩尔比例混合倒入250mL单口烧瓶中,再加入50mL蒸馏水,将烧瓶置于带有冷凝回流装置的微波反应器中,设定微波反应器的功率为4000W,反应温度为100℃,反应时间为15min,反应结束后得到黄色透明粘稠液体(粗产品)。
待所得粗产品冷却至室温后,将其倒入分液漏斗中。量取40mL正戊烷,分成3次对粗产品进行萃取分离,待萃取结束后收集下层液体,重复上述操作3次。将萃取后所得产物在70℃条件下进行减压蒸馏,得到白色固体。然后采用环已烷/乙酸乙酯(体积比为2:1)混合溶剂对目标产品进行重结晶提纯3次,得到白色粉末状产物,最后将其于55℃条件下真空干燥4h后即得到上述结构的离子液体。
实施例1-8中离子液体与双环戊二烯粗品的质量比、催化解聚反应温度、聚合的温度、产品收率及纯度如表1。
表1实施例1-8中操作条件及产品收率及纯度数据
对比例1
催化解聚过程中不添加离子液体催化剂,其余条件同实施例1;得到双环戊二烯产品的产品纯度为88.6%,产品收率80.4%。
对比例2
催化解聚过程中不添加离子液体催化剂,其余条件同实施例6;得到双环戊二烯产品的产品纯度为87.8%,产品收率81.9%。

Claims (6)

1.一种离子液体催化制备高纯度双环戊二烯的方法,其特征在于:以双环戊二烯粗品作为原料,以离子液体作为催化剂和稀释剂,进行催化解聚反应、精馏得到环戊二烯;再将环戊二烯聚合得到双环戊二烯;
离子液体的结构式如下:
或/>
催化解聚反应温度为145-148℃。
2.根据权利要求1所述的离子液体催化制备高纯度双环戊二烯的方法,其特征在于:离子液体与双环戊二烯粗品的质量比为1:10-1:0.1。
3.根据权利要求1所述的离子液体催化制备高纯度双环戊二烯的方法,其特征在于:聚合的温度为0-150℃。
4.根据权利要求1所述的离子液体催化制备高纯度双环戊二烯的方法,其特征在于:离子液体的制备方法为将咪唑溴盐与苯类化合物置于微波反应器中反应,经萃取、减压蒸馏、重结晶,得到离子液体;所述的咪唑溴盐为[C12mim][Br];苯类化合物为苯磺酸钠或3,5-二甲基苯磺酸钠。
5.根据权利要求4所述的离子液体催化制备高纯度双环戊二烯的方法,其特征在于:咪唑溴盐与苯类化合物的摩尔比为1:1-1.1。
6.根据权利要求4所述的离子液体催化制备高纯度双环戊二烯的方法,其特征在于:反应温度为100-105℃,反应时间为10-15min,微波反应器的功率为400-410W。
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KR20160071038A (ko) * 2014-12-11 2016-06-21 국방과학연구소 이온성 액체 촉매를 이용한 트리시클로펜타디엔 제조방법

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