CN114603942A - 一种竹涤丙纶运动面料的生产方法 - Google Patents
一种竹涤丙纶运动面料的生产方法 Download PDFInfo
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Abstract
本发明公开了一种竹涤丙纶运动面料的生产方法，面料包括主体层和抗菌层，主体层包括经纱和纬纱，经纱由竹纤维、涤纶纤维、丙纶纤维混纺制成，纬纱由棉纤维、竹纤维、芳纶纤维混纺制成，在经纱中，竹纤维所占质量比为30‑40%，丙纶纤维质量占比为20‑30%，涤纶纤维质量占比不超过30%，当经纱中的材料不够时向其中加入蚕丝；在纬纱中，棉纤维所占质量比为60%，竹纤维所占质量比为20‑30%，芳纶纤维所占质量比为5‑10%，当纬纱中的材料不够时向其中加入蚕丝；抗菌层设置在主体层的两侧。为了提高防水层的防水和透气效果，将棉纤维的密度设置小于竹纤维的密度。本发明具有以下技术效果：面料导湿性强，运动出汗后汗水直接排出，单向导湿，保暖，贴身，透气好。
Description
技术领域
本发明属于面料生产领域，具体涉及一种竹涤丙纶运动面料的生产方法。
背景技术
运动是生活中必不可少的，因此运动服饰得到的广泛的推广。目前已有竹纤维纯纺产品和各种混纺产品，竹纤维市场发展迅速，世界纤维产业形成了一定的规模，相关竹纤维产业也日益完善。但由于竹原纤维与其它纤维相比，粗、硬，纤维短，平常多用于袜子、毛巾等领域，其应用形式、风格都比较单一，很难应用于机织面料中，限制了其应用。
目前现在的布料的透气性差，影响面料的吸湿排汗性能，而竹纤维的加入的配比以及面料制作的方式和面料的结构未能够实现竹纤维在运动面料中很好的应用。
发明内容
鉴于上述技术问题，本发明提供了一种竹涤丙纶运动面料的生产方法，旨在能够解决现有技术中的问题。
为解决上述技术问题，本发明的技术方案如下：
一种竹涤丙纶运动面料的生产方法，其特征在于：所述面料包括主体层和抗菌层，所述主体层包括经纱和纬纱，所述经纱由竹纤维、涤纶纤维、丙纶纤维混纺制成，所述纬纱由棉纤维、竹纤维、芳纶纤维混纺制成，
在所述经纱中，所述竹纤维所占质量比为30-40%，所述丙纶纤维质量占比为20-30%，所述涤纶纤维质量占比不超过30%，当经纱中的材料不够时向其中加入蚕丝；
在所述纬纱中，所述棉纤维所占质量比为60%，所述竹纤维所占质量比为20-30%，所述芳纶纤维所占质量比为5-10%，当纬纱中的材料不够时向其中加入蚕丝；
所述抗菌层设置在主体层的两侧。
进一步地，所述抗菌层由棉纤维、氨纶纤维、抗菌剂组成，所述抗菌剂为成条状的竹纤维，所述竹纤维经过混合有抗菌液的色浆进行原液着色，所述棉纤维与氨纶纤维交叉设置，10%质量的所述抗菌剂与90%质量的所述棉纤维加捻形成抗菌棉纤维，所述抗菌棉纤维和所述氨纶纤维织造形成抗菌层。
进一步地，所述抗菌棉纤维和所述氨纶纤维编织成平纹组织，在所述平纹组织之间，设置有通过棉纤维织造而成的宽度1cm的斜纹组织，所述平纹组织与斜纹组织交叉排列，在所述斜纹组织上按斜纹的方向加工出透气孔，所述透气孔设置在斜纹组织与平纹组织连接处附近。
进一步地，所述色浆包括占色浆总质量40-50%的表面改性颜料、占色浆总质量10%的分散剂、占色浆总质量5-10%的乙二醇、占色浆总质量10%的抗菌药液，占色浆总质量20-35%的水，色浆制备步骤包括：
将上述色浆中的物料进行研磨，加入除抗菌药液外的其他物料，加水混合调匀，静置12h；
将上述溶液进行脱泡处理，在1-5℃之间，静置6h；
在低温下过滤，温度控制在1-5℃之间，
在温度1-5℃之间，加入抗菌药液，控制温度为室温，混合，脱泡处理，最终形成色浆。
进一步地，优选的，表面改性颜料占色浆总质量40%、分散剂占色浆总质量10%、乙二醇占色浆总质量10%、抗菌药液占色浆总质量10%，水占色浆总质量30%，色浆制备步骤包括：
将上述色浆中的物料进行研磨，加入除抗菌药液外的其他物料，加水混合调匀，静置12h；
将上述溶液进行脱泡处理，在2-3℃之间，静置6h；
在低温下过滤，温度控制在2-3℃之间，
在温度2-3℃之间，加入抗菌药液，控制温度为室温，混合，脱泡处理，最终形成色浆。
进一步地，所述面料还包括防水层，所述防水层设置在外侧面抗菌层的外侧，所述防水层包括棉纤维和竹纤维，所述棉纤维上经过喷洒处理，涂覆有TPU液体相，所述TPU液体相间隔喷洒，在棉纤维和竹纤维交叉编织接触的地方不喷洒TPU液体相，最后将棉纤维和竹纤维织造形成防水层。
进一步地，为了提高防水层的防水和透气效果，将棉纤维的密度设置小于竹纤维的密度。
本发明具有以下技术效果：
面料导湿性强，运动出汗后汗水直接排出，单向导湿，保暖，贴身，透气好。
具体实施方式
下面对本发明的具体实施方式进一步阐述，但可以理解的是本发明的保护范围不仅仅只是下面的实施例。
本发明公开了一种竹涤丙纶运动面料的生产方法，在一个实施例中，所述运动面料包括主体层和抗菌层，所述主体层包括经纱和纬纱。
本实施例中的所述经纱由竹纤维、涤纶纤维、丙纶纤维混纺制成，所述纬纱由棉纤维、竹纤维、芳纶纤维混纺制成。
在所述经纱中，所述竹纤维所占质量比为30-40%，所述丙纶纤维质量占比为20-30%，所述涤纶纤维质量占比不超过30%。由于对涤纶纤维的含量有限制，因此当经纱中的材料不够时（未满100%）向其中加入蚕丝，本发明是为了增强竹纤维面料的导湿、导汗、保暖、透气和贴身的效果，因此需要对涤纶纤维的含量进行控制，经过实验室的结论可知，当涤纶纤维的含量较高时，会影响到竹纤维和丙纶纤维配合时的上述效果，而又必须要加入部分涤纶纤维，以借助涤纶纤维的特性，增加面料的功能，在研发中可以得出的是需将涤纶纤维的含量控制在不超过30%，如果有不足，不足的部分通过蚕丝补入，不仅能够较好的实现上述效果，而且增强了舒适度。
与经纱类似的原因，在所述纬纱中，所述棉纤维所占质量比为60%，所述竹纤维所占质量比为20-30%，所述芳纶纤维所占质量比为5-10%，当纬纱中的材料不够时（未满100%）向其中加入蚕丝。
所述抗菌层设置在主体层的两侧，在每一侧抗菌层可根据需要设置多层。在本实施例中，蚕丝的加入不仅使面料在接触皮肤时能够更加的舒适，而且不会出汗时造成面料孔隙件的堵塞，或者说和其他面料相比，比较难以堵塞孔隙，这进一步的保证了面料的透气性。
本实施例对抗菌层进行独有的设计，所述抗菌层由棉纤维、氨纶纤维、抗菌剂组成，所述抗菌剂为成条状的竹纤维，所述竹纤维经过混合有抗菌液的色浆进行原液着色，所述棉纤维与氨纶纤维交叉设置，10%质量的所述抗菌剂（呈条状的竹纤维）与90%质量的所述棉纤维加捻形成抗菌棉纤维，所述抗菌棉纤维和所述氨纶纤维织造形成抗菌层。本发明的抗菌层采用了原液着色的方法，将药液加入到了纤维中，然后再加捻，能够起到较好的抗菌效果，抗菌效果明显，抗菌持续时间比传统的方式延长三年左右，而且不会带来影响透气的不利因素。
所述抗菌棉纤维和所述氨纶纤维编织成平纹组织，在所述平纹组织之间，设置有通过棉纤维织造而成的宽度1cm的斜纹组织，所述平纹组织与斜纹组织交叉排列，在所述斜纹组织上按斜纹的方向加工出透气孔，所述透气孔设置在斜纹组织与平纹组织连接处附近。提高了抗菌的效果，同时进一步保证了面料的透气性。
进一步地，另一个实施例，在上述实施例的面料中加入防水层，所述防水层设置在外侧面抗菌层的外侧，所述防水层包括棉纤维和竹纤维，所述棉纤维上经过喷洒处理，涂覆有TPU液体相，所述TPU液体相间隔喷洒，喷洒方式可通过控制器控制机器实现，在棉纤维和竹纤维交叉编织接触的地方不喷洒TPU液体相，最后将棉纤维和竹纤维织造形成防水层。为了提高防水层的防水和透气效果，将棉纤维的密度设置小于竹纤维的密度。
所述色浆包括占色浆总质量40-50%的表面改性颜料、占色浆总质量10%的分散剂、占色浆总质量5-10%的乙二醇、占色浆总质量10%的抗菌药液，占色浆总质量20-35%的水，色浆制备步骤包括：
将上述色浆中的物料进行研磨，加入除抗菌药液外的其他物料，加水混合调匀，静置12h；
将上述溶液进行脱泡处理，在1-5℃之间，静置6h；
在低温下过滤，温度控制在1-5℃之间，
在温度1-5℃之间，加入抗菌药液，控制温度为室温，混合，脱泡处理，最终形成色浆。
有上述色浆制备的方法可以得知，本发明中的色浆的制备需要在低温下进行，无论是脱泡、过滤还是混合均需要在低温下进行，这是为了保证后续的原液着色后的竹纤维在与棉纤维加捻后形成的最终面料具有较长时间的抗菌效果。如果在高温下制备，抗菌时间则会较大的削减。
色浆制备实施例1
表面改性颜料占色浆总质量40%、分散剂占色浆总质量10%、乙二醇占色浆总质量10%、抗菌药液占色浆总质量10%，水占色浆总质量30%，色浆制备步骤包括：
将上述色浆中的物料进行研磨，加入除抗菌药液外的其他物料，加水混合调匀，静置12h；
将上述溶液进行脱泡处理，在2-3℃之间，静置6h；
在低温下过滤，温度控制在2-3℃之间，
在温度2-3℃之间，加入抗菌药液，控制温度为室温，混合，脱泡处理，最终形成色浆。
色浆制备实施例2
表面改性颜料占色浆总质量40%、分散剂占色浆总质量10%、乙二醇占色浆总质量10%、抗菌药液占色浆总质量10%，水占色浆总质量30%，色浆制备步骤包括：
将上述色浆中的物料进行研磨，加入除抗菌药液外的其他物料，加水混合调匀，静置12h；
将上述溶液进行脱泡处理，在1-2℃之间，静置6h；
在低温下过滤，温度控制在1-2℃之间，
在温度1-2℃之间，加入抗菌药液，控制温度为室温，混合，脱泡处理，最终形成色浆。
色浆制备实施例3
表面改性颜料占色浆总质量50%、分散剂占色浆总质量10%、乙二醇占色浆总质量10%、抗菌药液占色浆总质量10%，水占色浆总质量20%，色浆制备步骤包括：
将上述色浆中的物料进行研磨，加入除抗菌药液外的其他物料，加水混合调匀，静置12h；
将上述溶液进行脱泡处理，在4-5℃之间，静置6h；
在低温下过滤，温度控制在4-5℃之间，
在温度4-5℃之间，加入抗菌药液，控制温度为室温，混合，脱泡处理，最终形成色浆。
表面改性颜料占比高时，可适当的升高温度。
本发明具有以下技术效果：
面料导湿性强，运动出汗后汗水直接排出，单向导湿，保暖，贴身，透气好。
在本发明的描述中，需要理解的是，术语“中心”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“周向”等指示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
在本发明中，除非另有明确的规定和限定，术语“设置”、“安装”、“相连”、“连接”、“固定”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸连接；可以是机械连接；可以是直接相连，也可以通过中间媒介间接相连。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
此外，术语“第一”、“第二”等仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
Claims (7)
1.一种竹涤丙纶运动面料的生产方法，其特征在于：所述面料包括主体层和抗菌层，所述主体层包括经纱和纬纱，所述经纱由竹纤维、涤纶纤维、丙纶纤维混纺制成，所述纬纱由棉纤维、竹纤维、芳纶纤维混纺制成，
在所述经纱中，所述竹纤维所占质量比为30-40%，所述丙纶纤维质量占比为20-30%，所述涤纶纤维质量占比不超过30%，当经纱中的材料不够时向其中加入蚕丝；
在所述纬纱中，所述棉纤维所占质量比为60%，所述竹纤维所占质量比为20-30%，所述芳纶纤维所占质量比为5-10%，当纬纱中的材料不够时向其中加入蚕丝；
所述抗菌层设置在主体层的两侧。
2.如权利要求1所述的一种竹涤丙纶运动面料的生产方法，其特征在于：所述抗菌层由棉纤维、氨纶纤维、抗菌剂组成，所述抗菌剂为成条状的竹纤维，所述竹纤维经过混合有抗菌液的色浆进行原液着色，所述棉纤维与氨纶纤维交叉设置，10%质量的所述抗菌剂与90%质量的所述棉纤维加捻形成抗菌棉纤维，所述抗菌棉纤维和所述氨纶纤维织造形成抗菌层。
3.如权利要求2所述的一种竹涤丙纶运动面料的生产方法，其特征在于：所述抗菌棉纤维和所述氨纶纤维编织成平纹组织，在所述平纹组织之间，设置有通过棉纤维织造而成的宽度1cm的斜纹组织，所述平纹组织与斜纹组织交叉排列，在所述斜纹组织上按斜纹的方向加工出透气孔，所述透气孔设置在斜纹组织与平纹组织连接处附近。
4.如权利要求2所述的一种竹涤丙纶运动面料的生产方法，其特征在于：
所述色浆包括占色浆总质量40-50%的表面改性颜料、占色浆总质量10%的分散剂、占色浆总质量5-10%的乙二醇、占色浆总质量10%的抗菌药液，占色浆总质量20-35%的水，色浆制备步骤包括：
将上述色浆中的物料进行研磨，加入除抗菌药液外的其他物料，加水混合调匀，静置12h；
将上述溶液进行脱泡处理，在1-5℃之间，静置6h；
在低温下过滤，温度控制在1-5℃之间，
在温度1-5℃之间，加入抗菌药液，控制温度为室温，混合，脱泡处理，最终形成色浆。
5.如权利要求4所述的一种竹涤丙纶运动面料的生产方法，其特征在于：
优选的，表面改性颜料占色浆总质量40%、分散剂占色浆总质量10%、乙二醇占色浆总质量10%、抗菌药液占色浆总质量10%，水占色浆总质量30%，色浆制备步骤包括：
将上述色浆中的物料进行研磨，加入除抗菌药液外的其他物料，加水混合调匀，静置12h；
将上述溶液进行脱泡处理，在2-3℃之间，静置6h；
在低温下过滤，温度控制在2-3℃之间，
在温度2-3℃之间，加入抗菌药液，控制温度为室温，混合，脱泡处理，最终形成色浆。
6.如权利要求1所述的一种竹涤丙纶运动面料的生产方法，其特征在于：所述面料还包括防水层，所述防水层设置在外侧面抗菌层的外侧，所述防水层包括棉纤维和竹纤维，所述棉纤维上经过喷洒处理，涂覆有TPU液体相，所述TPU液体相间隔喷洒，在棉纤维和竹纤维交叉编织接触的地方不喷洒TPU液体相，最后将棉纤维和竹纤维织造形成防水层。
7.如权利要求5所述的一种竹涤丙纶运动面料的生产方法，其特征在于：为了提高防水层的防水和透气效果，将棉纤维的密度设置小于竹纤维的密度。
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