CN114571775A - Full-automatic hot press - Google Patents
Full-automatic hot press Download PDFInfo
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- CN114571775A CN114571775A CN202210483461.3A CN202210483461A CN114571775A CN 114571775 A CN114571775 A CN 114571775A CN 202210483461 A CN202210483461 A CN 202210483461A CN 114571775 A CN114571775 A CN 114571775A
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- hot
- core
- pressing
- winding core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/28—Presses specially adapted for particular purposes for forming shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The utility model provides a full-automatic hot-press, includes the workstation, has set gradually along the moving direction who rolls up the core on the workstation: a feeding and conveying device; the feeding and transferring device is used for transferring the winding cores to the material translation device; the material translation device is used for transferring the winding core to one side close to the material taking and placing device and transferring the winding core to one side far away from the material taking and placing device; the material taking and placing device is used for placing the winding cores in the hot-pressing area of the at least one winding core hot-pressing device and placing the winding cores on the material translation device; the winding core hot-pressing device is used for hot-pressing the winding core; the blanking transfer device is used for transferring the winding cores which are positioned on the material translation device and subjected to hot pressing to the blanking conveying device; unloading conveyor. The automatic feeding, hot pressing and discharging device can automatically feed, hot press and discharge the winding core, and hot press the winding core, so that the winding core is firm and firm, and the subsequent production operation is facilitated; meanwhile, the hot pressing efficiency and the production yield are improved, and the cost is reduced.
Description
Technical Field
The invention relates to the technical field of hot pressing of winding cores, in particular to a full-automatic hot press.
Background
With the development of times, the application range of the roll core battery is wider and wider. Wherein, roll up the core and regard as battery main function structure, have important influence to the performance parameter of battery, and after roll up the core and roll up the completion, because pole piece and diaphragm paper structure are more loose, consequently, still need carry out hot pressing plastic to roll up the core to ensure durable firm, prevent to cause the influence to the production technology of follow-up battery.
Disclosure of Invention
In view of the above, the technical problems to be solved by the present invention are: the full-automatic hot press can automatically feed, hot press and discharge a roll core, and carry out hot pressing on the roll core, so that the roll core is firm and firm, and the subsequent production operation is convenient; meanwhile, the hot pressing efficiency and the production yield are improved, and the cost is reduced.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the utility model provides a full-automatic hot-press, includes the workstation, the moving direction along rolling up the core has set gradually on the workstation:
the feeding and conveying device is used for conveying the winding cores to be hot-pressed;
the feeding and transferring device is used for transferring the winding cores positioned on the feeding and conveying device to the material translation device;
the material translation device is used for transferring the winding core to be hot-pressed to one side close to the material taking and placing device and transferring the winding core after hot pressing to one side far away from the material taking and placing device;
the material taking and placing device is used for placing the winding cores to be hot-pressed on the material translation device in a hot-pressing area of at least one winding core hot-pressing device and placing the hot-pressed winding cores on the material translation device;
the winding core hot-pressing device is used for hot-pressing the winding core;
the blanking transfer device is used for transferring the winding core which is positioned on the material translation device after hot pressing to the blanking conveying device;
and the blanking conveying device is used for conveying the hot-pressed winding core to the next procedure.
Preferably, the feeding and transferring device comprises a first transferring mechanism fixedly connected with the workbench, an action end of the first transferring mechanism is fixedly connected with a first pneumatic rotary table, and an action end of the first pneumatic rotary table is fixedly connected with at least one first suction disc.
Preferably, the first transfer mechanism is fixedly connected with the workbench through a fixed seat, the action end of the first pneumatic turntable is fixedly connected with a first elastic mounting seat, and at least one first sucker is fixedly mounted on the first elastic mounting seat;
a first proximity sensor matched with the first suction disc is arranged on the first elastic mounting seat and used for detecting whether the first suction disc sucks the winding core;
the number of the first proximity sensors corresponds to the number and the positions of the first suction discs one by one.
Preferably, the material translation device comprises a feeding side and a material returning side, wherein the feeding side is used for moving the core to be hot-pressed in the direction close to the material taking and placing device, and the material returning side is used for moving the core after hot pressing in the direction far away from the material taking and placing device; wherein the content of the first and second substances,
the structure of feed side with material returned side is the same, all includes:
the rodless cylinder comprises a guide rail and a cylinder sliding block arranged on the guide rail in a sliding manner, and a suction plate is fixedly arranged on the cylinder sliding block;
and the suction plate is used for adsorbing and fixing the roll cores.
Preferably, the material taking and placing device comprises a second transfer mechanism fixedly connected with the workbench, an action end of the second transfer mechanism is fixedly connected with a second pneumatic rotary table, and an action end of the second pneumatic rotary table is fixedly connected with at least one second sucker.
Preferably, the action end of the second pneumatic turntable is fixedly connected with a second elastic mounting seat, and at least one second sucker is fixedly mounted on the second elastic mounting seat;
a second proximity sensor matched with the second sucking disc is arranged on the second elastic mounting seat and used for detecting whether the second sucking disc sucks the winding core;
the number of the second proximity sensors corresponds to the number and positions of the second suckers one by one.
Preferably, the winding core hot-pressing device comprises a hot-pressing rack, and the hot-pressing rack comprises a top plate, a bottom plate and a plurality of hot-pressing supporting shafts fixedly arranged between the top plate and the bottom plate;
a power mechanism is fixedly mounted on the top plate, a driving end of the power mechanism downwards penetrates through the top plate to be detachably connected with the dynamic hot-pressing mechanism, and the dynamic hot-pressing mechanism is arranged along the outer walls of the plurality of hot-pressing supporting shafts in a sliding mode;
move the below of hot pressing mechanism and be provided with static hot pressing mechanism, static hot pressing mechanism with the structure that moves hot pressing mechanism is the same and the relative setting of heating direction, static hot pressing mechanism with move and form the heating region between the hot pressing mechanism, heat simultaneously to rolling up the core.
Preferably, the blanking transfer device comprises
The blanking support shaft is fixedly provided with a linear module, and the action end of the linear module is fixedly connected with the sliding table cylinder;
the action end of the sliding table cylinder is fixedly connected with one side of the right-angle connecting seat to drive the right-angle connecting seat to move up and down;
a downward rotary table cylinder is fixedly mounted on the other side of the right-angle connecting seat, and the action end of the rotary table cylinder is fixedly connected with a third elastic mounting seat;
at least one third sucker is fixedly arranged on the third elastic mounting seat;
a third proximity sensor matched with the third sucker is arranged on the third elastic mounting seat and used for detecting whether the third sucker sucks the winding core or not;
the number of the third proximity sensors corresponds to the number and positions of the third suckers one by one.
Preferably, the workbench is also provided with a photographing and code scanning device which comprises a photographing positioning end and a code scanning identification end; wherein the content of the first and second substances,
the photographing positioning end comprises a CCD camera fixedly connected with the workbench through a camera support, the CCD camera is vertically arranged above the feeding conveying device, and the CCD camera is electrically connected with a signal input end of the feeding transfer device;
sweep sign indicating number discernment end include through adjustable frame with workstation fixed connection sweep a sign indicating number rifle, sweep a sign indicating number rifle slant set up in material loading conveyor's top, it is connected with the control system electricity to sweep a sign indicating number rifle.
Preferably, still be provided with defective products temporary storage device on the workstation, defective products temporary storage device include with workstation fixed connection's slide rail, the slide rail is located material loading conveyor with between the unloading conveyor, fixed mounting has the box of keeping in on the slide rail.
After the technical scheme is adopted, the invention has the beneficial effects that:
according to the invention, the working table is arranged, and the feeding conveying devices are sequentially arranged on the working table along the moving direction of the winding cores, so that the winding cores to be hot-pressed can be fed and conveyed; the feeding and transferring device can transfer the winding cores conveyed by the feeding and conveying device to the material translation device; the material translation device can transfer the core to be hot-pressed to one side close to the material taking and placing device and transfer the core after hot pressing to one side far away from the material taking and placing device; the roll core positioned on the material translation device can be placed in a hot pressing area of the roll core hot pressing device through the taking and placing device, and the roll core after hot pressing is placed on the material translation device. The feeding conveying device, the feeding transfer device, the material translation device and the taking and placing device are matched with each other for use, the original mode that manual feeding is carried out on a roll core can be replaced, the working efficiency is improved, and the labor intensity is reduced. The plurality of winding core hot-pressing devices respectively carry out hot pressing on the winding cores, so that the hot-pressing efficiency is improved, the winding cores are firm, and the subsequent production operation is facilitated; and meanwhile, the hot-pressed roll core is taken out by the material taking and placing device, placed on the material translation device, translated, moved to the blanking transfer device, transferred to the blanking conveying device by the blanking transfer device, and conveyed to the next process by the blanking conveying device. Get blowing device, material translation device, unloading transfer device, unloading conveyor and use mutually supporting, can replace original adoption manual work to roll up the mode that the core carries out the unloading, improved work efficiency and reduced intensity of labour.
According to the invention, the feeding and transferring device comprises a first transferring mechanism, the action end of the first transferring mechanism is fixedly connected with a first pneumatic rotary table, the action end of the first pneumatic rotary table is fixedly connected with a first sucking disc, the first transferring mechanism sucks a roll core through the first sucking disc to transfer the roll core, and meanwhile, the position adjustment in the roll core transferring process is realized through the first pneumatic rotary table, so that the roll core orientation is unified, and the operating requirements of subsequent devices and processes on the roll core are met. Wherein, the action end and the first elastic mounting seat fixed connection of first pneumatic revolving stage, fixed mounting has first sucking disc on the first elastic mounting seat, and the setting of first elastic mounting seat has realized absorbing through first sucking disc when rolling up the core, has the cushioning effect to rolling up the core, prevents to roll up the core and causes the damage, simultaneously, is provided with first proximity sensor, can absorb first sucking disc and roll up the core and detect, has improved the result of use.
According to the invention, the material translation device comprises the feeding side and the material returning side, the feeding side can move the winding core to be hot-pressed towards the direction close to the material taking and placing device, the material returning side can move the winding core after hot pressing towards the direction far away from the material taking and placing device, and the two-way movement of the winding core is realized through the matching use of the feeding side and the material returning side, so that the structure is simple, the occupied space is small, and the operation is convenient.
In the invention, the material taking and placing device comprises a second transfer mechanism, the action end of the second transfer mechanism is fixedly connected with a second pneumatic rotary table, and the action end of the second pneumatic rotary table is fixedly connected with a second sucker. Second transfer mechanism absorbs roll core through the second sucking disc, realizes transferring and taking to roll up a core to roll up core hot press unit, simultaneously, realizes transferring the position adjustment of in-process to roll core through the pneumatic revolving stage of second, satisfies to roll up the core and follow the demand that roll core hot press unit got and put. Wherein, the pneumatic revolving stage of second and second elastic mounting seat fixed connection, fixed mounting has the second sucking disc on the second elastic mounting seat, and the setting of second elastic mounting seat has realized absorbing through the second sucking disc and has rolled up when rolling up the core, has the cushioning effect to rolling up the core, prevents to roll up the core and cause the damage, simultaneously, is provided with the second proximity sensor, can absorb to the second sucking disc and roll up the core and detect, has improved the result of use.
According to the invention, the roll core hot-pressing device comprises a dynamic hot-pressing mechanism and a static hot-pressing mechanism, the static hot-pressing mechanism and the dynamic hot-pressing mechanism are identical in structure and are oppositely arranged in the heating direction, a heating area is formed between the static hot-pressing mechanism and the dynamic hot-pressing mechanism, the roll cores are simultaneously heated, the dynamic hot-pressing mechanism can move downwards under the driving of the power mechanism and is matched with the static hot-pressing mechanism, and two sides of the roll cores are simultaneously hot-pressed, so that the purpose of hot-pressing and shaping is achieved, the roll cores are firm and firm, the hot-pressing time is shortened, and the hot-pressing efficiency is improved.
The invention is also provided with a photographing and code scanning device which comprises a CCD camera and a code scanning gun, wherein the CCD camera can confirm the position of the winding core, and the confirmed position data is transmitted to the feeding moving device, so that the feeding moving device can conveniently absorb the winding core on the feeding conveying device; the code scanning gun can scan the bar code on the winding core, read the bar code information of the current winding core and bind each parameter.
In the invention, the defective product temporary storage device is also arranged, so that the defective product can be temporarily stored after being absorbed by the feeding and conveying device, the defective product is prevented from flowing to the next process, and the yield is improved.
In conclusion, the automatic feeding, hot pressing and discharging device can automatically feed, hot press and discharge the winding core, and hot press the winding core, so that the winding core is firm and firm, and the subsequent production operation is facilitated; meanwhile, the hot pressing efficiency and the production yield are improved, and the cost is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 in another orientation;
fig. 3 is a schematic structural view of the loading and transferring device according to the embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a material translation device in an embodiment of the present invention;
FIG. 5 is a bottom view of FIG. 4;
FIG. 6 is a schematic structural diagram of a material taking and placing device according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a core hot-pressing apparatus according to an embodiment of the present invention;
FIG. 8 is an exploded view of the hydrostatic heat pressure mechanism of FIG. 7;
fig. 9 is a schematic structural view of a blanking transfer device according to an embodiment of the present invention;
FIG. 10 is an enlarged view of portion A of FIG. 2;
in the figure:
1. a work table; 11. a winding core; 12. a defective product temporary storage device; 121. a slide rail; 122. a temporary storage box; 123. a slide rail mounting seat;
2. a feeding and conveying device;
3. a feeding and transferring device; 31. a first transfer mechanism; 32. a first pneumatic turntable; 33. a first suction cup; 34. a fixed seat; 35. a first elastic mounting seat; 36. a first proximity sensor; 361. a first detection board;
4. a material translation device; 41. a feeding side; 42. a material returning side; 43. a rodless cylinder; 431. a guide rail; 432. a cylinder slider; 44. sucking a plate;
5. a material taking and placing device; 51. a second transfer mechanism; 52. a second pneumatic turntable; 53. a second suction cup; 54. a second elastic mounting seat; 55. a second proximity sensor; 551. a second detection board;
6. a roll core hot-pressing device; 61. a hot-pressing frame; 611. a top plate; 612. a base plate; 613. carrying out hot pressing on the supporting shaft; 62. a power mechanism; 63. a dynamic hot pressing mechanism; 64. a static hot-pressing mechanism; 641. a connecting plate; 642. a linear bearing; 643. a heat insulation plate; 644. heating plates; 645. a heating assembly;
7. a discharging and transferring device; 71. a blanking supporting shaft; 72. a linear module; 73. a sliding table cylinder; 74. a right-angle connecting seat; 75. a turntable cylinder; 76. a third elastic mounting seat; 77. a third suction cup; 78. a third proximity sensor; 781. a third detection board;
8. a blanking conveying device;
9. a photographing and code scanning device; 91. a photographing positioning end; 911. a camera support; 912. a CCD camera; 913. an auxiliary light; 92. scanning a code identification end; 921. an adjustable frame; 922. sweep a yard rifle.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
As shown in fig. 1 and 2, the present invention includes a workbench 1, and a feeding conveyor 2, a feeding and transferring device 3, a material translation device 4, a material taking and placing device 5, at least one core hot press device 6, a discharging and transferring device 7, and a discharging conveyor 8 are sequentially disposed on the workbench 1 along a moving direction of a core 11.
The feeding and conveying device 2 is used for conveying the winding cores 11 to be hot-pressed;
and the blanking conveying device 8 is used for conveying the hot-pressed winding core 11 to the next process.
In the present invention, the feeding conveyor 2 and the discharging conveyor 8 may be conveyor belts, but are not limited to conveyor belts, and it is only necessary to move the winding cores 11 to the feeding and transferring device 3 and transfer the winding cores 11 to the discharging conveyor 8.
In the present invention, the feeding and transferring device 3 is used for transferring the winding cores 11 positioned on the feeding and conveying device 2 to the material translation device 4.
As shown in fig. 3, the feeding and transferring device 3 includes a first transferring mechanism 31 fixedly connected to the table 1, an operating end of the first transferring mechanism 31 is fixedly connected to a first pneumatic turntable 32, and an operating end of the first pneumatic turntable 32 is fixedly connected to at least one first suction cup 33.
Preferably, the first transfer mechanism 31 is fixedly connected to the table 1 through a fixing base 34, the operating end of the first pneumatic turntable 32 is fixedly connected to a first elastic mounting base 35, and at least one first suction cup 33 is fixedly mounted on the first elastic mounting base 35.
The first elastic mounting seat 35 is provided with a first proximity sensor 36 used in cooperation with the first suction disc 33, and used for detecting whether the first suction disc 33 sucks the winding core.
The number of the first proximity sensors 36 corresponds to the number and positions of the first suction pads 33.
The setting of first elastic mounting seat 35 has realized absorbing through first sucking disc 33 and has rolled up when rolling up core 11, has the cushioning effect to rolling up core 11, prevents to roll up core 11 and cause the damage, simultaneously, is provided with first proximity sensor 36, uses with the cooperation of first pick-up plate 361 on first sucking disc 33, can absorb first sucking disc 33 and roll up core 11 and detect, has improved the result of use.
In the invention, the material translation device 4 is used for transferring the winding core 11 to be hot-pressed to a side close to the material taking and placing device 5 and transferring the winding core 11 after hot pressing to a side far away from the material taking and placing device 5.
As shown in fig. 4 and 5, the material translation device 4 includes a feeding side 41 for moving the winding core 11 to be hot-pressed in a direction close to the material taking and placing device 5, and a material returning side 42 for moving the winding core 11 after hot-pressing in a direction away from the material taking and placing device 5.
Wherein, the structure of feeding side 41 is the same with material returned side 42, all includes:
the rodless cylinder 43 comprises a guide rail 431 and a cylinder slide block 432 arranged on the guide rail 431 in a sliding manner, and the suction plate 44 is fixedly arranged on the cylinder slide block 432.
In the invention, the material taking and placing device 5 is used for placing the core 11 to be hot-pressed on the material translation device 4 in the hot pressing area of at least one core hot pressing device 6, and placing the core 11 after hot pressing on the material translation device 4.
As shown in fig. 6, the material taking and placing device 5 includes a second transfer mechanism 51 fixedly connected to the table 1, an operating end of the second transfer mechanism 51 is fixedly connected to a second pneumatic turntable 52, and an operating end of the second pneumatic turntable 52 is fixedly connected to at least one second suction cup 53.
Preferably, the actuating end of the second pneumatic turntable 52 is fixedly connected to the second elastic mounting seat 54, and at least one second suction cup 53 is fixedly mounted on the second elastic mounting seat 54.
The second elastic mounting seat 54 is provided with a second proximity sensor 55 used in cooperation with the second suction cup 53, and used for detecting whether the second suction cup 53 sucks the winding core 11.
The number of the second proximity sensors 55 corresponds to the number and positions of the second suction pads 53 one by one.
Second elastic mounting seat 54's setting has realized absorbing through second sucking disc 53 and has rolled up when rolling up core 11, has the cushioning effect to rolling up core 11, prevents to roll up core 11 and cause the damage, simultaneously, is provided with second proximity sensor 55, uses with the cooperation of second pick-up plate 551 of fixed mounting on second sucking disc 53, can absorb second sucking disc 53 and roll up core 11 and detect, has improved the result of use.
In the invention, the winding core hot-pressing device 6 is used for hot-pressing the winding core 11; the quantity of the roll core hot pressing devices 6 is multiple, the roll core hot pressing devices are arranged outside the material taking and placing device 5, the material taking and placing operation of the roll core hot pressing devices 6 is achieved through one material taking and placing device 5, and the working efficiency is improved. Preferably, the number of core hot-pressing devices 6 is 8.
In the present invention, the first transfer mechanism 31 and the second transfer mechanism 51 are four-axis robot arms.
As shown in fig. 7 and 8, the winding core hot-pressing apparatus 6 includes a hot-pressing frame 61, and the hot-pressing frame 61 includes a top plate 611, a bottom plate 612, and a plurality of hot-pressing support shafts 613 fixedly installed between the top plate 611 and the bottom plate 612.
The top plate 611 is fixedly provided with a power mechanism 62, a driving end of the power mechanism 62 passes through the top plate 611 downwards to be detachably connected with the dynamic heat pressing mechanism 63, and the dynamic heat pressing mechanism 63 is arranged along the outer wall of the plurality of hot pressing supporting shafts 613 in a sliding manner.
The power mechanism 62 is a servo electric cylinder, and can accurately control the moving distance of the dynamic hot-pressing mechanism 63.
A static heat pressure mechanism 64 is arranged below the dynamic heat pressure mechanism 63, the static heat pressure mechanism 64 and the dynamic heat pressure mechanism 63 have the same structure and are oppositely arranged in the heating direction, and a heating area is formed between the static heat pressure mechanism 64 and the dynamic heat pressure mechanism 63 to simultaneously heat the winding core 11.
The dynamic hot-pressing mechanism 63 can move downwards under the driving of the power mechanism 62, is matched with the static hot-pressing mechanism 64, and performs hot pressing on two sides of the winding core 11 at the same time, so that the purpose of hot-pressing shaping is achieved, the winding core 11 is guaranteed to be firm, the hot-pressing time is shortened, and the hot-pressing efficiency is improved.
Wherein, quiet hot pressing mechanism 64 is the same with the structure of dynamic hot pressing mechanism 63, all includes:
the connecting plate 641 is fixedly provided with a plurality of linear bearings 642, and the linear bearings 642 are matched with the hot-press supporting shafts 613 to realize the reciprocating movement of the connecting plate 641;
a heat insulation plate 643 fixedly installed on the connection plate 641;
a heating plate 644 fixedly installed on the heat insulation plate 643, and a heating unit 645 is provided inside the heating plate 644.
The heating assembly 645 can be one or a combination of heating wires, heating sheets and heating pipes, and can be replaced according to the thickness of the heating plate 644 and the actual application scenario. The heating elements 645 are uniformly arranged inside the heating plate 644, and thus, the temperature equalization of the regions on the heating plate 644 is ensured.
In the invention, the blanking transfer device 7 is used for transferring the winding cores 11 which are positioned on the material translation device 4 after hot pressing to the blanking conveying device 8.
As shown in fig. 9, the blanking transfer device 7 includes:
at least one unloading back shaft 71, the fixed linear module 72 that installs on unloading back shaft 71, the action end and the slip table cylinder 73 fixed connection of linear module 72.
The action end of the sliding table air cylinder 73 is fixedly connected with one side of the right-angle connecting seat 74, and drives the right-angle connecting seat 74 to move up and down.
A downward turntable cylinder 75 is fixedly mounted on the other side of the right-angle connecting seat 74, and the action end of the turntable cylinder 75 is fixedly connected with a third elastic mounting seat 76.
At least one third suction cup 77 is fixedly arranged on the third elastic mounting seat 76; slip table cylinder 73 drives revolving stage cylinder 75 rectilinear movement through right angle connecting seat 74, simultaneously, drives right angle connecting seat 74 through revolving stage cylinder 75 and reciprocates, and then drives third sucking disc 77 and remove, realizes absorbing core 11 from material withdrawal side 42 of material translation device 4 to place on unloading conveyor 8.
A third proximity sensor 78 matched with the third suction cup 77 is arranged on the third elastic mounting seat 76 and used for detecting whether the third suction cup 77 sucks the winding core;
the number of the third proximity sensors 78 corresponds to the number and positions of the third suction pads 77.
The setting of third elastic mounting seat 76 has realized absorbing through third sucking disc 77 and has rolled up when core 11, has the cushioning effect to rolling up core 11, prevents to roll up core 11 and cause the damage, simultaneously, is provided with third proximity sensor 78, uses with the cooperation of third pick-up plate 781 fixed mounting on third sucking disc 77, can absorb third sucking disc 77 and roll up core 11 and detect, has improved the result of use.
As shown in fig. 10, in the present invention, the table 1 is further provided with a photographing and code scanning device 9, which includes a photographing positioning terminal 91 and a code scanning identification terminal 92.
The photographing positioning end 91 comprises a CCD camera 912 fixedly connected with the workbench 1 through a camera support 911, the CCD camera 912 is vertically arranged above the feeding conveying device 2, and the CCD camera 912 is electrically connected with the signal input end of the feeding conveying device 3.
The CCD camera 912 has the advantages of high acquisition rate and wide field of view, and is generally applied to a high-speed scanning high-precision detection system, in the present invention, the CCD camera 912 can confirm the position of the winding core 11, and the confirmed position data is transmitted to the feeding and transferring device 3, so that the feeding and transferring device 3 can conveniently suck the winding core 11 on the feeding and conveying device 2.
Sweep sign indicating number discernment end 92 and include sweeping sign indicating number rifle 922 through adjustable frame 921 and workstation 1 fixed connection, sweep a sign indicating number rifle 922 slant and set up in material loading conveyor 2's top, sweep a sign indicating number rifle 922 and be connected with the control system electricity.
Sweep sign indicating number rifle 922 and can scan the bar code on rolling up core 11, read the bar code information of rolling up core 11 at present, and carry out each parameter and bind.
Still be provided with defective products temporary storage device 12 on workstation 1, defective products temporary storage device 12 includes slide rail 121 with workstation 1 fixed connection, and slide rail 121 is located between material loading conveyor 2 and the unloading conveyor 8, and slide rail 121 passes through slide rail mount pad 123 and workstation 1 fixed connection, and fixed mounting has temporary storage box 122 on the slide rail 121.
The setting of defective products temporary storage device 12 can absorb the back with defective products through material loading conveyor 3 and keep in, prevents to flow to next process, has improved the yields.
When the invention is used, a winding core 11 to be hot-pressed is moved towards a feeding and transferring device 3 through a feeding and conveying device 2, in the moving process, a bar code on the winding core 11 is scanned by a code scanning gun 922, the winding core 11 is photographed by a CCD camera 912, the position is confirmed and is transmitted to a first transferring mechanism 31, the first transferring mechanism 31 drives a first suction cup 33 to suck the winding core 11 and then is movably placed on a feeding side 41 of a material translation device 4, the winding core 11 is driven to move towards a second transferring mechanism 51 through the feeding side 41, the second transferring mechanism 51 drives a second suction cup 53 to suck the winding core 11 to move towards one winding core hot-pressing device 6 and place the winding core 11 on a heating plate 644 of a static hot-pressing mechanism 64, the dynamic hot-pressing mechanism 63 is driven to move downwards through a power mechanism 62 to realize the hot pressing of the winding core 11, and one winding core hot-pressing device 6 carries out the hot pressing of the winding core 11, the second transfer mechanism 51 drives the second suction cup 53 to suck other winding cores 11 to move to the next winding core hot-pressing device 6, so that the respective hot pressing of the winding cores 11 is realized.
After the hot pressing is finished, the second transfer mechanism 51 drives the second sucker 53 to suck the winding core 11 to move towards the material translation device 4, the winding core 11 is placed on the material returning side 42 of the material translation device 4, the winding core 11 is driven to move towards the third sucker 77 through the material returning side 42, the sliding table air cylinder 73 drives the third sucker 77 to move downwards, the winding core 11 is sucked and moved upwards, the winding core 11 after the hot pressing is placed on the blanking conveying device 8 through the linear module 72 for translation, and the winding core 11 is conveyed to the next process.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic hot press, includes the workstation, its characterized in that, the removal direction of following the book core on the workstation has set gradually:
the feeding and conveying device is used for conveying the winding cores to be hot-pressed;
the feeding and conveying device is used for conveying the winding cores positioned on the feeding and conveying device to the material translation device;
the material translation device is used for transferring the winding core to be hot-pressed to one side close to the material taking and placing device and transferring the winding core after hot pressing to one side far away from the material taking and placing device;
the material taking and placing device is used for placing the winding cores to be hot-pressed on the material translation device in a hot-pressing area of at least one winding core hot-pressing device and placing the hot-pressed winding cores on the material translation device;
the winding core hot-pressing device is used for hot-pressing the winding core;
the blanking transfer device is used for transferring the winding core which is positioned on the material translation device after hot pressing to the blanking conveying device;
and the blanking conveying device is used for conveying the hot-pressed winding core to the next procedure.
2. The fully automatic hot press of claim 1, wherein the feeding and transferring device comprises a first transferring mechanism fixedly connected with the worktable, an action end of the first transferring mechanism is fixedly connected with a first pneumatic turntable, and an action end of the first pneumatic turntable is fixedly connected with at least one first suction disc.
3. The full-automatic hot press according to claim 2, wherein the first transfer mechanism is fixedly connected with the workbench through a fixed seat, the action end of the first pneumatic turntable is fixedly connected with a first elastic mounting seat, and at least one first sucker is fixedly mounted on the first elastic mounting seat;
a first proximity sensor matched with the first suction disc is arranged on the first elastic mounting seat and used for detecting whether the first suction disc sucks the winding core;
the number of the first proximity sensors corresponds to the number and the positions of the first suction discs one by one.
4. The full-automatic hot press according to claim 1, wherein the material translation device comprises a feeding side for moving the core to be hot-pressed in a direction close to the material taking and placing device, and a material returning side for moving the core after hot-pressing in a direction away from the material taking and placing device; wherein the content of the first and second substances,
the structure of feed side with material returned side is the same, all includes:
the rodless cylinder comprises a guide rail and a cylinder sliding block arranged on the guide rail in a sliding manner, and a suction plate is fixedly arranged on the cylinder sliding block;
and the suction plate is used for adsorbing and fixing the roll cores.
5. The fully automatic hot press of claim 1, wherein the material taking and placing device comprises a second transfer mechanism fixedly connected with the workbench, an action end of the second transfer mechanism is fixedly connected with a second pneumatic turntable, and an action end of the second pneumatic turntable is fixedly connected with at least one second suction cup.
6. The fully automatic hot press of claim 5, wherein the actuating end of the second pneumatic turret is fixedly connected to a second resilient mounting base, and at least one second suction cup is fixedly mounted on the second resilient mounting base;
a second proximity sensor matched with the second sucking disc is arranged on the second elastic mounting seat and used for detecting whether the second sucking disc sucks the winding core;
the number of the second proximity sensors corresponds to the number and positions of the second suckers one by one.
7. The full-automatic hot press of claim 1, wherein the core hot pressing device comprises a hot press frame, and the hot press frame comprises a top plate, a bottom plate and a plurality of hot press support shafts fixedly arranged between the top plate and the bottom plate;
a power mechanism is fixedly mounted on the top plate, a driving end of the power mechanism downwards penetrates through the top plate to be detachably connected with the dynamic hot-pressing mechanism, and the dynamic hot-pressing mechanism is arranged along the outer walls of the plurality of hot-pressing supporting shafts in a sliding mode;
move the below of hot pressing mechanism and be provided with static hot pressing mechanism, static hot pressing mechanism with the structure that moves hot pressing mechanism is the same and the relative setting of heating direction, static hot pressing mechanism with move and form the heating region between the hot pressing mechanism, heat simultaneously to rolling up the core.
8. The full automatic heat press of claim 1, wherein said blanking transfer means comprises
The blanking support shaft is fixedly provided with a linear module, and the action end of the linear module is fixedly connected with the sliding table cylinder;
the action end of the sliding table cylinder is fixedly connected with one side of the right-angle connecting seat to drive the right-angle connecting seat to move up and down;
a downward turntable cylinder is fixedly mounted on the other side of the right-angle connecting seat, and the action end of the turntable cylinder is fixedly connected with a third elastic mounting seat;
at least one third sucker is fixedly arranged on the third elastic mounting seat;
a third proximity sensor matched with the third sucker is arranged on the third elastic mounting seat and used for detecting whether the third sucker sucks the winding core or not;
the number of the third proximity sensors corresponds to the number and positions of the third suckers one by one.
9. The full-automatic hot press according to claim 1, wherein the workbench is further provided with a photographing and code scanning device, which comprises a photographing positioning end and a code scanning identification end; wherein the content of the first and second substances,
the photographing positioning end comprises a CCD camera fixedly connected with the workbench through a camera support, the CCD camera is vertically arranged above the feeding conveying device, and the CCD camera is electrically connected with a signal input end of the feeding transfer device;
sweep sign indicating number discernment end include through adjustable frame with workstation fixed connection sweep a sign indicating number rifle, sweep a sign indicating number rifle slant set up in material loading conveyor's top, it is connected with the control system electricity to sweep a sign indicating number rifle.
10. The full-automatic hot press according to claim 1, wherein a defective product temporary storage device is further arranged on the workbench, the defective product temporary storage device comprises a slide rail fixedly connected with the workbench, the slide rail is located between the feeding conveying device and the discharging conveying device, and a temporary storage box is fixedly mounted on the slide rail.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210483461.3A CN114571775A (en) | 2022-05-06 | 2022-05-06 | Full-automatic hot press |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210483461.3A CN114571775A (en) | 2022-05-06 | 2022-05-06 | Full-automatic hot press |
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| CN202210483461.3A Pending CN114571775A (en) | 2022-05-06 | 2022-05-06 | Full-automatic hot press |
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Application publication date: 20220603 |