CN211728241U

CN211728241U - Base body forming device

Info

Publication number: CN211728241U
Application number: CN202020124227.8U
Authority: CN
Inventors: 宋海军; 宋海滨; 陈长春; 卢文勇; 卢文涛
Original assignee: Weihai Shanding Precision Machinery Co ltd
Current assignee: Weihai Shanding Precision Machinery Co ltd
Priority date: 2020-01-19
Filing date: 2020-01-19
Publication date: 2020-10-23
Anticipated expiration: 2030-01-19

Abstract

The utility model relates to a base member forming device, including workstation and controller, the workstation comprises workstation frame and table surface, be equipped with first base plate hoisting device on the workstation, connect base plate hoisting device, second base plate hoisting device, first base plate horizontal migration device, connect base plate horizontal transfer device, second base plate horizontal transfer device, work piece preforming device, preforming work piece transfer device, under the controller effect, realize the material loading through first base plate hoisting device, connect base plate hoisting device, second base plate hoisting device, and transfer the base plate to corresponding position and laminate in proper order under the effect of work piece preforming device through first base plate horizontal migration device, connect base plate horizontal transfer device, second base plate horizontal transfer device, transfer the work piece transfer device through preforming at last, the utility model provides a high efficiency, the utility model provides a, High accuracy, full-automatic base member forming device.

Description

Base body forming device

Technical Field

The utility model relates to an equipment technical field especially relates to a base member forming device.

Background

In the manufacturing process of the molded product, a plurality of assembly processes are usually required, and these assembly processes are mostly completed manually, for example, when the plastic part is hot-pressed to a workpiece (such as a housing) of an electronic product, the plastic part is first placed at a specific position of the workpiece, and then the plastic part is hot-pressed onto the workpiece by a hot-pressing device; for example, when three substrates are sequentially bonded up and down and hot-pressed, it is necessary to manually place the intermediate substrate on the bottom substrate, place the upper substrate on the intermediate substrate, and finally hot-press the substrates by a hot-press apparatus.

Above-mentioned manual operation mode, whole production process needs the manual work to carry many times, and production efficiency is lower and consume the manpower more. In addition, in the assembly process, the workpieces need to be accurately aligned, and the manual operation is prone to the defect of misalignment, so that the product yield is reduced.

Disclosure of Invention

The utility model aims at solving the defects existing in the prior art, providing a high-efficiency, high-precision and full-automatic base body forming device.

The utility model discloses can reach through following measure.

A base body forming device comprises a workbench and a controller, wherein the workbench comprises a workbench frame and a workbench surface, and a first substrate lifting device, a connecting substrate lifting device, a second substrate lifting device, a first substrate horizontal moving device, a connecting substrate horizontal transferring device, a second substrate horizontal transferring device, a workpiece preforming device and a preformed workpiece transferring device are arranged on the workbench;

the first substrate lifting device comprises a first bottom plate, a first lifting plate, a first top plate, a first vertical driving mechanism and a first guide shaft; the first base plate is fixedly connected with the working table top, a first base plate opening is formed in the first base plate, the first lifting plate is located above the first base plate, a first base plate is placed on the first lifting plate, four corners of the first lifting plate are respectively provided with a first guide through hole, a first bearing is arranged in the first guide through hole, the first top plate is located above the first lifting plate, a first top plate opening for the first base plate to penetrate through is formed in the first top plate, the first guide shaft penetrates out of the first bearing, the lower end of the first guide shaft is fixedly connected with the first base plate, the upper end of the first guide shaft is fixedly connected with the first top plate, the first vertical driving mechanism is located below the first base plate opening and connected with the controller, and the first vertical driving mechanism drives the first lifting plate to move up and down along the first guide shaft;

the second substrate lifting device comprises a second bottom plate, a second lifting plate, a second top plate, a second vertical driving mechanism and a second guide shaft; the second base plate is fixedly connected with the working table top, a second base plate opening is formed in the second base plate, the second lifting plate is located above the second base plate, a second base plate is placed on the second lifting plate, second guide through holes are formed in four corners of the second lifting plate respectively, a second bearing is arranged in each second guide through hole, the second top plate is located above the second lifting plate, a second top plate opening through which the second base plate penetrates is formed in the second top plate, the second guide shaft penetrates out of each second bearing, the lower end of the second guide shaft is fixedly connected with the second base plate, the upper end of the second guide shaft is fixedly connected with the second top plate, the second vertical driving mechanism is located below the second base plate opening and connected with the controller, and the second vertical driving mechanism drives the second lifting plate to move up and down along the second guide shaft;

the connecting substrate lifting device comprises a third bottom plate, a third lifting plate, a third top plate, a third vertical driving mechanism and a third guide shaft; the third bottom plate is fixedly connected with the working table top, a third bottom plate opening is formed in the third bottom plate, a third lifting plate is located above the third bottom plate, a connecting substrate is placed on the third lifting plate, third guide through holes are formed in four corners of the third lifting plate respectively, a third bearing is arranged in each third guide through hole, a third top plate is located above the third lifting plate, a third top plate opening through which the connecting substrate passes is formed in the third top plate, a third guide shaft penetrates out of each third bearing, the lower end of each third guide shaft is fixedly connected with the third bottom plate, the upper end of each third guide shaft is fixedly connected with the third top plate, a third vertical driving mechanism is located below the third bottom plate opening and connected with the controller, and the third vertical driving mechanism drives the third lifting plate to move up and down along the third guide shaft;

the first substrate horizontal transfer device comprises a first sucker, a first sucker fixing plate, a first vertical support, a first horizontal guide rail supporting plate, a first horizontal driving mechanism, a first vertical cylinder, a first cylinder fixing plate and a first sliding block; the lower end of the first vertical support is fixedly connected with the working table top, the upper end of the first vertical support is fixedly connected with a first horizontal guide rail supporting plate, a first horizontal guide rail is fixed on the first horizontal guide rail supporting plate, a piston rod of a first vertical cylinder is fixedly connected with a first suction disc fixing plate, one end of the first suction disc fixing plate is fixedly connected with a first suction disc, the first vertical cylinder is fixed on one side of the first cylinder fixing plate, the other side of the first cylinder fixing plate is fixedly connected with a first sliding block, the first suction disc adsorbs a first substrate, a first horizontal driving mechanism drives the first sliding block to move along the first horizontal guide rail, and the first horizontal driving mechanism and the first vertical cylinder are respectively connected with a controller;

the second substrate horizontal transfer device comprises a second sucker, a second sucker fixing plate, a second vertical bracket, a second horizontal guide rail supporting plate, a second horizontal driving mechanism, a second vertical cylinder, a second cylinder fixing plate and a second sliding block; the lower end of the second vertical support is fixedly connected with the working table top, the upper end of the second vertical support is fixedly connected with a second horizontal guide rail supporting plate, a second horizontal guide rail is fixed on the second horizontal guide rail supporting plate, a piston rod of a second vertical cylinder is fixedly connected with a second sucker fixing plate, one end of the second sucker fixing plate is fixedly connected with a second sucker, the second vertical cylinder is fixed on one side of the second cylinder fixing plate, the other side of the second cylinder fixing plate is fixedly connected with a second sliding block, the second sucker adsorbs a second substrate, a second horizontal driving mechanism drives the second sliding block to move along the second horizontal guide rail, and the second horizontal driving mechanism and the second vertical cylinder are respectively connected with a controller;

the connecting substrate horizontal transfer device comprises a third sucker, a third sucker fixing plate, a third vertical bracket, a third horizontal guide rail supporting plate, a third horizontal driving mechanism, a third vertical cylinder, a third cylinder fixing plate and a third sliding block; the lower end of a third vertical support is fixedly connected with the working table top, the upper end of the third vertical support is fixedly connected with a third horizontal guide rail supporting plate, a third horizontal guide rail is fixed on the third horizontal guide rail supporting plate, a piston rod of a third vertical cylinder is fixedly connected with a third sucker fixing plate, one end of the third sucker fixing plate is fixedly connected with a third sucker, the third vertical cylinder is fixed on one side of the third cylinder fixing plate, the other side of the third cylinder fixing plate is fixedly connected with a third slider, the third sucker is connected with the base plate in an adsorption manner, a third horizontal driving mechanism drives the third slider to move along the third horizontal guide rail, and the third horizontal driving mechanism and the third vertical cylinder are respectively connected with a controller;

the first substrate horizontal transfer device is positioned on one side above the first substrate lifting device, the connection substrate horizontal transfer device is positioned on one side above the connection substrate lifting device, and the second substrate horizontal transfer device is positioned on one side above the second substrate lifting device;

the workpiece preforming device comprises a first lower pressing plate, a fifth sliding block, a fifth horizontal guide rail and a fourth horizontal driving mechanism; the fifth horizontal guide rail is arranged on the working table, the first lower pressing plate is fixedly connected with the fifth sliding block, the fourth horizontal driving mechanism is connected with the controller, the fourth horizontal driving mechanism drives the fifth sliding block to slide along the fifth horizontal guide rail, and the first substrate, the connecting substrate and the second substrate are respectively placed on the first lower pressing plate under the action of the first substrate horizontal transfer device, the connecting substrate horizontal transfer device and the second substrate horizontal transfer device so as to form a preformed workpiece;

the preforming workpiece transferring device comprises a fifth sucking disc, a fifth sucking disc fixing plate, a seventh vertical cylinder, a seventh cylinder fixing plate, a sixth sliding block, a sixth horizontal guide rail, a fourth horizontal guide rail supporting plate, a fourth vertical support and a fifth horizontal driving mechanism; the lower end of a fourth vertical support is fixedly connected with the working table surface, the upper end of the fourth vertical support is fixedly connected with a fourth horizontal guide rail supporting plate, a sixth horizontal guide rail is fixed on the fourth horizontal guide rail supporting plate, a piston rod of a seventh vertical cylinder is fixedly connected with a fifth sucker fixing plate, one end of the fifth sucker fixing plate is fixedly connected with a fifth sucker, the seventh vertical cylinder is fixed on one side of the seventh cylinder fixing plate, the other side of the seventh cylinder fixing plate is fixedly connected with a sixth sliding block, the fifth sucker adsorbs a preformed workpiece, a fifth horizontal driving mechanism drives the sixth sliding block to move along the sixth horizontal guide rail, and the fifth horizontal driving mechanism and the seventh vertical cylinder are respectively connected with a controller.

The first vertical driving mechanism, the second vertical driving mechanism and the third vertical driving mechanism of the utility model are respectively a first linear speed reducer, a second linear speed reducer and a third linear speed reducer, and the jacking shafts of the first linear speed reducer, the second linear speed reducer and the third linear speed reducer respectively pass through the first bottom plate opening, the second bottom plate opening and the third bottom plate opening to move up and down to drive the lifting plate to move up and down; the first linear speed reducer, the second linear speed reducer, third linear speed reducer one side is equipped with first sensor support frame respectively, the second sensor support frame, the third sensor support frame, first sensor support frame, the second sensor support frame, the third sensor support frame respectively with table surface fixed connection, first sensor support frame, the second sensor support frame, be equipped with the fourth photoelectric sensor on the third sensor support frame respectively, the fifth photoelectric sensor, the sixth photoelectric sensor, the fourth photoelectric sensor, the fifth photoelectric sensor, the sixth photoelectric sensor is connected with the controller respectively, the sensor is used for detecting the jacking axle elevating height of linear speed reducer.

The first horizontal driving mechanism, the second horizontal driving mechanism and the third horizontal driving mechanism of the utility model are respectively a first horizontal cylinder, a second horizontal cylinder and a third horizontal cylinder, the first horizontal cylinder, the second horizontal cylinder and the third horizontal cylinder are respectively fixed on a first horizontal guide rail support plate, a second horizontal guide rail support plate and a third horizontal guide rail support plate, the piston rods of the first horizontal cylinder, the second horizontal cylinder and the third horizontal cylinder are respectively fixedly connected with a first cylinder fixing plate, a second cylinder fixing plate and a third cylinder fixing plate, and the piston rod of the horizontal cylinder moves horizontally to drive the first sucker, the second sucker and the third sucker to move horizontally along the guide rail; the first horizontal guide rail supporting plate is provided with at least one first photoelectric sensor, the second horizontal guide rail supporting plate is provided with at least one second photoelectric sensor, the third horizontal guide rail supporting plate is provided with at least one third photoelectric sensor, the first photoelectric sensor, the second photoelectric sensor and the third photoelectric sensor are respectively connected with the controller, and the position of the sucker moving on the horizontal guide rail is detected through the sensors.

The fourth horizontal driving mechanism of the utility model comprises a first servo motor, a first tensioning synchronous wheel, a first synchronous belt pressing plate and a first synchronous belt fixing plate, wherein the first servo motor is positioned at the left side of a fifth horizontal guide rail and is fixedly connected with the workbench; the fifth horizontal driving mechanism comprises a second servo motor, a second tensioning synchronous wheel, a second synchronous belt pressing plate and a second synchronous belt fixing plate, the second servo motor is located on the right side of the sixth horizontal guide rail and fixedly connected with a fourth horizontal guide rail supporting plate, the left side of the sixth horizontal guide rail and the right side are respectively provided with the second tensioning synchronous wheel, a motor shaft of the second servo motor is connected with the second tensioning synchronous wheel located on the right side, a second tensioning synchronous belt is wound on the second tensioning synchronous wheel and penetrates through the second synchronous belt fixing plate and the second synchronous belt pressing plate, the second synchronous belt fixing plate is fixedly connected with a seventh cylinder fixing plate, the second tensioning synchronous wheel rotates along with the motor shaft to drive the second tensioning synchronous belt to move, and the second tensioning synchronous belt drives a sixth sliding block to slide along the sixth horizontal guide rail.

The utility model discloses a table surface on be fixed with a plurality of first bull's eye joint, first cam bearing and first frock locating piece, first bull's eye joint and the lower terminal surface sliding contact of first bottom plate, the left side of first bottom plate, the right side respectively with first cam bearing sliding contact, the left side of first bottom plate, the right side, the rear side is respectively through first frock locating piece spacing, table surface is equipped with a plurality of second bull's eye joint, second cam bearing and second frock locating piece, second bull's eye joint and the lower terminal surface sliding contact of second bottom plate, the left side of second bottom plate, the right side respectively with second cam bearing sliding contact, the left side of second bottom plate, the right side, the rear side is respectively through second frock locating piece spacing, table surface is equipped with a plurality of third bull's eye joint, third cam bearing and third frock locating piece, third bull's eye joint and the lower terminal surface sliding contact of third bottom plate, the left side and the right side of the third bottom plate are respectively in sliding contact with a third cam bearing, the left side, the right side and the rear side of the third bottom plate are respectively limited by a third tool positioning block, and the substrate lifting device can be horizontally transferred onto a working table top and fixed by the tool positioning block through the matching of the bull eye joint and the cam bearing; a first positioning sleeve is arranged on the first bottom plate and is positioned below the front side of the first bottom plate, a first positioning vertical cylinder is arranged below the first positioning sleeve and is fixedly connected with the workbench, a first positioning pin is fixedly connected onto a piston rod of the first positioning vertical cylinder, the piston rod of the first positioning vertical cylinder jacks up to drive the first positioning pin to be inserted into the first positioning sleeve, a second positioning sleeve is arranged on the second bottom plate and is positioned below the front side of the second bottom plate, a second positioning vertical cylinder is arranged below the second positioning sleeve and is fixedly connected with the workbench, a second positioning pin is fixedly connected onto a piston rod of the second positioning vertical cylinder, the piston rod of the second positioning vertical cylinder jacks up to drive the second positioning pin to be inserted into the second positioning sleeve, a third positioning sleeve is arranged on the third bottom plate and is positioned below the front side of the third bottom plate, a third positioning vertical cylinder is arranged below the third positioning sleeve and fixedly connected with the workbench, a third positioning pin is fixedly connected to a piston rod of the third positioning vertical cylinder, the piston rod of the third positioning vertical cylinder jacks up to drive the third positioning pin to be inserted into the third positioning sleeve, the first positioning vertical cylinder, the second positioning vertical cylinder and the third positioning vertical cylinder are respectively connected with the controller, the bottom plate is fixed behind the workbench surface, and the piston rod jacking positioning pin of the vertical cylinder is inserted into the positioning sleeve to play a role in assisting the bottom plate to be fixed on the workbench surface.

The lower end face of the first lifting plate is fixedly connected with at least one first limiting column, the lower end face of the second lifting plate is fixedly connected with at least one second limiting column, and the lower end face of the third lifting plate is fixedly connected with at least one third limiting column, so that the lifting plate has a certain distance with the bottom plate under the action of the limiting columns when moving downwards, and the lifting shaft of the linear speed reducer is convenient to jack up the lifting plate; the first lifting plate is at least provided with two first positioning through holes, a first positioning shaft is inserted into each first positioning through hole, the lower end of each first positioning shaft is fixedly connected with the first bottom plate, the upper end of each first positioning shaft penetrates through the opening of the first top plate, and the first positioning shafts are used for positioning the first base plate; the second lifting plate is at least provided with two second positioning through holes, second positioning shafts are inserted into the second positioning through holes, the lower ends of the second positioning shafts are fixedly connected with the second bottom plate, the upper ends of the second positioning shafts penetrate through the opening of the second top plate, and the second positioning shafts are used for positioning the second substrate; the third lifting plate is at least provided with two third positioning through holes, third positioning shafts are inserted into the third positioning through holes, the lower ends of the third positioning shafts are fixedly connected with the third bottom plate, the upper ends of the third positioning shafts penetrate through the opening of the third top plate, and the third positioning shafts are used for positioning the connecting base plate; the first lifting plate is at least provided with a first accurate positioning through hole, a first accurate positioning shaft is inserted into the first accurate positioning through hole, a first substrate through hole for the first accurate positioning shaft to penetrate out is formed in the first substrate, the lower end of the first accurate positioning shaft is fixedly connected with the first bottom plate, the upper end of the first accurate positioning shaft penetrates out from the opening of the first top plate, and the first accurate positioning shaft is arranged for accurately positioning the first substrate; the second lifting plate is at least provided with a second accurate positioning through hole, a second accurate positioning shaft is inserted into the second accurate positioning through hole, a second substrate through hole for the second accurate positioning shaft to penetrate out is formed in the second substrate, the lower end of the second accurate positioning shaft is fixedly connected with the second bottom plate, the upper end of the second accurate positioning shaft penetrates out of the opening of the second top plate, and the second accurate positioning shaft is arranged for accurately positioning the second substrate; at least, be equipped with a third accurate positioning hole on the third promotes the board, the accurate positioning hole interpolation of third has the accurate location axle of third, is equipped with the connection substrate through-hole that supplies the accurate location axle of third to wear out on the connection substrate, and the accurate location axle lower extreme of third and third bottom plate fixed connection wear out from the third roof opening in the upper end, set up the accurate location axle of third and be used for being connected the accurate location of base plate.

The worktable of the utility model is fixedly connected with a first vertical supporting column, a second vertical supporting column, a third vertical supporting column and a fourth vertical supporting column, wherein the first vertical supporting column is positioned at the right side of the first substrate lifting device, the second vertical supporting column is positioned between the first substrate lifting device and the connecting substrate lifting device, the third vertical supporting column is positioned between the connecting substrate lifting device and the second substrate lifting device, and the fourth vertical supporting column is positioned at the left side of the second substrate lifting device; the first vertical supporting column is provided with a first transmitting sensor, the second vertical supporting column is provided with a first receiving sensor and a second transmitting sensor, the third vertical supporting column is provided with a second receiving sensor and a third transmitting sensor, the fourth vertical supporting column is provided with a third receiving sensor, the first transmitting sensor, the first receiving sensor, the second transmitting sensor, the second receiving sensor, the third transmitting sensor and the third receiving sensor are respectively connected with the controller, and the transmitting sensor and the receiving sensors are matched to detect the substrate at the opening of the top plate.

The horizontal transfer device for the connection substrate further comprises a fourth sucker, a fourth sucker fixing plate, a fourth vertical cylinder, a fourth cylinder fixing plate, a fourth slider and a first horizontal connecting plate, wherein the fourth cylinder fixing plate is fixedly connected with the third cylinder fixing plate through the first horizontal connecting plate, a piston rod of the fourth vertical cylinder is fixedly connected with the fourth sucker fixing plate, one end of the fourth sucker fixing plate is fixedly connected with the fourth sucker, the fourth vertical cylinder is fixedly connected with one side of the fourth cylinder fixing plate, the other side of the fourth cylinder fixing plate is fixedly connected with the fourth slider, and a third horizontal driving mechanism drives the fourth slider and the third slider to synchronously move along a third horizontal guide rail; the preforming workpiece transferring device further comprises a sixth sucker, a sixth sucker fixing plate, an eighth vertical cylinder, an eighth cylinder fixing plate, a seventh slider and a second horizontal connecting plate, wherein the eighth cylinder fixing plate is fixedly connected with the seventh cylinder fixing plate through the second horizontal connecting plate, a piston rod of the eighth vertical cylinder is fixedly connected with the sixth sucker fixing plate, one end of the sixth sucker fixing plate is fixedly connected with the sixth sucker, the eighth vertical cylinder is fixedly connected with one side of the eighth cylinder fixing plate, the other side of the eighth cylinder fixing plate is fixedly connected with the seventh slider, the sixth sucker adsorbs and heats a formed workpiece on the lower pressing plate, and a fifth horizontal driving mechanism drives the seventh slider and the sixth slider to synchronously move along a sixth horizontal guide rail; the fourth vertical cylinder and the eighth vertical cylinder are respectively connected with the controller.

Table surface on fixedly connected with hot plate, connecting substrate horizontal transfer device is located hot plate top one side, the third sucking disc adsorbs connecting substrate and slides along third horizontal guide and place connecting substrate on the hot plate, the connecting substrate that the fourth sucking disc adsorbs on the hot plate slides along third horizontal guide.

The workpiece preforming device of the utility model further comprises a fifth cylinder fixing plate, a fifth vertical cylinder, a first upper pressing plate, a sixth cylinder fixing plate, a sixth vertical cylinder and a second upper pressing plate, the lower end of the fifth cylinder fixing plate is fixed on the working table surface, the fifth cylinder fixing plate is positioned on one side of a fifth horizontal guide rail, the fifth cylinder fixing plate is fixedly connected with the fifth vertical cylinder, a piston rod of the fifth vertical cylinder is fixedly connected with the first upper pressing plate, and the piston rod of the fifth vertical cylinder moves up and down to drive the first upper pressing plate to be contacted with or separated from the first lower pressing plate so as to form a preformed workpiece; the lower end of a sixth air cylinder fixing plate is fixed on the working table surface, the sixth air cylinder fixing plate is positioned on one side of a fifth air cylinder fixing plate, a sixth vertical air cylinder is fixedly connected with the sixth air cylinder fixing plate, a piston rod of the sixth vertical air cylinder is fixedly connected with a second upper pressing plate, and the piston rod of the sixth vertical air cylinder moves up and down to drive the second upper pressing plate to be in contact with or separated from the first lower pressing plate so as to form a preforming workpiece; the first lower pressing plate is fixedly connected with at least one fifth accurate positioning shaft, and the first substrate through hole, the connecting substrate through hole and the second substrate through hole penetrate through the fifth accurate positioning shaft so as to realize accurate positioning of the preformed workpiece; a sliding rail connecting plate is arranged below the first lower pressing plate, a fifth sliding block is fixedly connected with the sliding rail connecting plate, at least one fifth accurate positioning through hole is formed in the first lower pressing plate, a fifth accurate positioning shaft penetrates through the fifth accurate positioning through hole, the lower end of the fifth accurate positioning shaft is fixed on the sliding rail connecting plate, piston rod through holes are formed in four corners of the sliding rail connecting plate, a ninth vertical cylinder is arranged below the piston rod through hole and fixedly connected with the workbench, a piston rod of the ninth vertical cylinder moves upwards to jack the first lower pressing plate, so that the first lower pressing plate moves upwards along the fifth accurate positioning shaft, and when a fifth sucking disc adsorbs a preformed workpiece, the piston rod of the ninth vertical cylinder jacks the first lower pressing plate upwards to help the fifth sucking disc to smoothly adsorb the preformed workpiece; and the fifth vertical cylinder, the sixth vertical cylinder and the ninth vertical cylinder are respectively connected with the controller.

The utility model has the advantages that: the connection substrate and the second substrate can be sequentially and automatically and accurately placed on the first substrate through the cooperation of the substrate lifting device, the horizontal transfer device and the workpiece pre-forming device, and the pre-formed workpiece is conveyed to the workpiece forming hot press through the pre-formed workpiece transfer device to be pressurized and heated, so that a formed workpiece can be formed, full-automatic carrying, attaching and pressurized heating of the substrates are realized in the whole process, manual operation is not needed, and the labor cost is saved; the multiple devices can accurately control the moving stroke of the substrate by using the matching of the air cylinders, the servo motors and the sensors, so that the operation efficiency of the equipment is higher; through setting up base plate hoisting device, horizontal transfer device's position to use the location axle to fix a position the base plate among a plurality of devices, make the sucking disc can accurate absorption base plate and place in proper order, the fashioned precision of work piece is higher.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic view of the overall structure of the first substrate lifting device, the second substrate lifting device, and the third substrate lifting device.

Fig. 3 is a front view of the overall structure of the first substrate lifting device, the second substrate lifting device, and the third substrate lifting device.

Fig. 4 is a schematic view of a first substrate structure (viewed from the bottom up).

Fig. 5 is a schematic view of the overall structure of the first substrate horizontal transfer device.

Fig. 6 is a schematic view of the entire structure of the connecting substrate horizontal transfer device.

Fig. 7 is a plan view of the connection substrate horizontal transfer device.

Fig. 8 is a schematic view of the entire structure of the second substrate horizontal transfer device.

FIG. 9 is a schematic view of the entire structure of the preheating device for a connection substrate.

Fig. 10 is a schematic view of the overall structure of the workpiece preforming device.

Fig. 11 is a front view of the overall structure of the workpiece preforming device.

Fig. 12 is a schematic view of the overall structure of the preform workpiece transfer device.

The symbols in the drawings illustrate that:

the device comprises a first substrate lifting device-1, a first bottom plate-101, a first lifting plate-102, a first top plate-103, a first substrate-104, a first linear speed reducer-105, a first limiting column-106, a first bearing-107, a first transmitting sensor-108, a first receiving sensor-109, a first guide shaft-110, a first positioning shaft-111, a first cam bearing-112, a first tool positioning block-113, a first bull eye joint-114, a first accurate positioning shaft-115, a first positioning vertical cylinder-116, a first positioning pin-117, a first positioning sleeve-118 and a first sensor supporting frame-119; the device comprises a second substrate lifting device-2, a second bottom plate-201, a second lifting plate-202, a second top plate-203, a second substrate-204, a second linear speed reducer-205, a second limiting column-206, a second bearing-207, a second transmitting sensor-208, a second receiving sensor-209, a second guide shaft-210, a second positioning shaft-211, a second cam bearing-212, a second tool positioning block-213, a second bull eye joint-214, a second accurate positioning shaft-215, a second positioning vertical cylinder-216, a second positioning pin-217, a second positioning sleeve-218 and a second sensor support frame-219; the connecting base plate lifting device-3, the third bottom plate-301, the third lifting plate-302, the third top plate-303, the connecting base plate-304, the third linear speed reducer-305, the third limiting column-306, the third bearing-307, the third transmitting sensor-308, the third receiving sensor-309, the third guide shaft-310, the third positioning shaft-311, the third cam bearing-312, the third tooling positioning block-313, the third bull eye joint-314, the third accurate positioning shaft-315, the third positioning vertical cylinder-316, the third positioning pin-317, the third positioning sleeve-318 and the third sensor support frame-319; the device comprises a first substrate horizontal transfer device-4, a first sucker-401, a first sucker fixing plate-402, a first vertical cylinder-403, a first cylinder fixing plate-404, a first slider-405, a first horizontal guide rail-406, a first horizontal guide rail supporting plate-407, a first vertical support-408, a first photoelectric sensor-409 and a first horizontal cylinder-410; a second substrate horizontal transfer device-5, a second suction cup-501, a second suction cup fixing plate-502, a second vertical cylinder-503, a second cylinder fixing plate-504, a second slide block-505, a second horizontal guide rail-506, a second horizontal guide rail supporting plate-507, a second vertical bracket-508, a second photoelectric sensor-509 and a second horizontal cylinder-510; a connecting substrate horizontal transfer device-6, a third sucker-601, a third sucker fixing plate-602, a third vertical cylinder-603, a third cylinder fixing plate-604, a third slider-605, a third horizontal guide rail-606, a third horizontal guide rail supporting plate-607, a third vertical support-608, a third photoelectric sensor-609, a third horizontal cylinder-610, a fourth sucker-611, a fourth sucker fixing plate-612, a fourth vertical cylinder-613, a fourth cylinder fixing plate-614, a fourth slider-615, a fourth horizontal guide rail-616, a first horizontal connecting plate-617 and a detection probe-618; connecting a substrate preheating device-7, a heating plate-701 and a fourth accurate positioning shaft-702; the device comprises a workpiece preforming device-8, a first lower pressing plate-801, a fifth sliding block-802, a fifth horizontal guide rail-803, a first servo motor-804, a fifth cylinder fixing plate-805, a fifth vertical cylinder-806, a first upper pressing plate-807, a sixth cylinder fixing plate-808, a sixth vertical cylinder-809, a second upper pressing plate-810, a fifth accurate positioning shaft-811, a ninth vertical cylinder-812, a sliding rail connecting plate-813, a bearing fixing plate-814, a first tensioning synchronous wheel-815 and a first synchronous belt pressing plate-816; the pre-forming workpiece conveying device comprises a pre-forming workpiece conveying device-9, a fifth suction cup-901, a fifth suction cup fixing plate-902, a seventh vertical air cylinder-903, a seventh air cylinder fixing plate-904, a sixth sliding block-905, a sixth horizontal guide rail-906, a fourth horizontal guide rail supporting plate-907, a fourth vertical support-908, a second servo motor-909, a second tensioning synchronous wheel-910, a second synchronous belt pressing plate-911, a sixth suction cup-912, a sixth suction cup fixing plate-913, an eighth vertical air cylinder-914, an eighth air cylinder fixing plate-915, a seventh sliding block-916, a seventh horizontal guide rail-917 and a second horizontal connecting plate-918; a first vertical supporting column-10, a second vertical supporting column-11, a third vertical supporting column-12 and a fourth vertical supporting column-13; a first table-board-14 and a second table-board-15.

Detailed Description

The present invention will be further described with reference to the accompanying drawings.

As shown in fig. 1, a base body forming device includes a workbench, a PLC controller, a first substrate lifting device 1, a connection substrate lifting device 3, a second substrate lifting device 2, a first substrate horizontal moving device 4, a connection substrate horizontal transfer device 6, a second substrate horizontal transfer device 5, a connection substrate preheating device 7, a workpiece preforming device 8, and a preforming workpiece transfer device 9, wherein the workbench includes a workbench frame and a workbench top, the workbench top includes a first workbench top 14 and a second workbench top 15, and the second workbench top 15 is higher than the first workbench top 14.

As shown in fig. 2, 3 and 4, the first substrate lifting apparatus 1 includes a first bottom plate 101, a first lifting plate 102, a first top plate 103, a first substrate 104, a first linear reducer 105, a first positioning column 106, a first bearing 107, a first transmitting sensor 108 (not shown), a first receiving sensor 109 (not shown), a first guide shaft 110, a first positioning shaft 111, a first cam bearing 112, a first tool positioning block 113, a first bull's eye joint 114, a first precise positioning shaft 115, a first positioning vertical cylinder 116, a first positioning pin 117, a first positioning sleeve 118 and a first sensor support 119; the first bottom plate 101 is fixedly connected with the first table top 14, a first bottom plate opening is formed in the first bottom plate 101, the first bottom plate opening is U-shaped, the first lifting plate 102 is located right above the first bottom plate 101, the first base plate 104 is placed on the first lifting plate 102, glue is carried on the upper end face of the first base plate, four corners of the first lifting plate 102 are respectively provided with a first guide through hole, a first bearing 107 is arranged in the first guide through hole, the first top plate 103 is located right above the first lifting plate 102, a first top plate opening for the first base plate 104 to pass through is formed in the first top plate 103, the first guide shaft 110 penetrates out through the first bearing 107, the lower end of the first guide shaft 110 is fixedly connected with the first bottom plate 101, the upper end of the first guide shaft is fixedly connected with the first top plate 103, the first linear speed reducer is located below the first bottom plate opening, the first linear speed reducer 105 is fixedly connected with the working table, and a jacking shaft of the first linear speed reducer 105 penetrates through the first bottom plate opening to move up and down to drive. In this embodiment, when the jacking shaft of the first linear speed reducer moves downwards to the position of the lowest point, the top end of the jacking shaft is between the first bottom plate and the first lifting plate. First sensor support frame 119 is equipped with on first linear reducer 105 one side, and first sensor support frame 119 is connected with first mesa 14 fixed connection, is equipped with fourth photoelectric sensor (not shown in the figure) on first sensor support frame 119, and the sensor is used for detecting the jacking axle elevating height of linear reducer. The vertical driving mechanism used in this embodiment is a linear speed reducer, but is not limited thereto, and may be implemented in various manners such as cylinder driving.

In this embodiment, the connection manner of the working table and the first substrate lifting device is that a plurality of first eye joints 114, first cam bearings 112 and first tool positioning blocks 113 are fixed on the first table top 14, the first eye joints 114 are in sliding contact with the lower end surface of the first base plate, a row of first cam bearings 112 are respectively arranged on the left side and the right side of the first base plate and are in sliding contact with the first base plate, the left side, the right side and the rear side of the first base plate are respectively limited by the inverted L-shaped first tool positioning blocks 113, each inverted L-shaped first tool positioning block comprises an upper positioning block and a lower positioning block, the upper positioning block is vertically connected with the lower positioning block, the lower end of the lower positioning block is fixedly connected with the working table top, the lower end surface of the upper positioning block is in close contact with the upper end surface of the first base plate, and the first substrate lifting device can horizontally transfer the substrate lifting device onto the working table top through the cooperation of the eye joints and the cam bearings, the first tool positioning blocks on the right side and the rear side are limited. A first locating sleeve through hole penetrates through the front side of the first base plate, a first locating sleeve 118 is fixedly sleeved inside the first base plate, a first locating vertical cylinder 116 is arranged below the first locating sleeve 118, the first locating vertical cylinder 116 is fixedly connected with the workbench, a first locating pin 117 is fixedly connected onto a piston rod of the first locating vertical cylinder 116, and after the first base plate lifting device is placed on the first table top, the piston rod of the first locating vertical cylinder jacks up to drive the first locating pin to be inserted into the first locating sleeve, so that the effect of fixing the first base plate lifting device on the first table top is achieved in an auxiliary mode. Because of the jacking axle top of first linear speed reducer establishes between first bottom plate and first lifting plate, sets up first bottom plate opening and be the U-shaped, be convenient for can translate first base plate hoisting device on the first mesa.

In this embodiment, two first limiting columns 106 are fixedly connected to the lower end surfaces of the left side and the right side of the first lifting plate 102, respectively, so that when the first lifting plate moves downwards, a certain distance is kept between the first limiting columns and the first bottom plate, so that the first lifting plate does not contact with the jacking shaft when falling, impact on the jacking shaft is avoided, and the jacking shaft of the first linear speed reducer can jack up the lifting plate again.

In this embodiment, four first positioning through holes are formed in the first lifting plate, a first positioning shaft 111 is inserted into the first positioning through holes, the lower end of the first positioning shaft 111 is fixedly connected with the first bottom plate 101, the upper end of the first positioning shaft 111 penetrates through the opening of the first top plate, the top end of the first positioning shaft is higher than the upper end surface of the first top plate, and the first positioning shaft 111 is slidably connected with the first lifting plate 102 and is provided for positioning the first substrate.

In this embodiment, two first precise positioning through holes are further formed in the first lifting plate 102, a first precise positioning shaft 115 is inserted into the first precise positioning through holes, a first substrate through hole for the first precise positioning shaft to penetrate out is formed in the first substrate 104, the lower end of the first precise positioning shaft 115 is fixedly connected with the first bottom plate, the upper end of the first precise positioning shaft 115 penetrates out from the first top plate opening, the top end of the first precise positioning shaft is higher than the upper end face of the first top plate, so that the first substrate can be precisely positioned when penetrating out from the first top plate opening, and the first precise positioning shaft is arranged for precisely positioning the first substrate.

The second substrate lifting device 2 includes a second bottom plate 201, a second lifting plate 202, a second top plate 203, a second substrate 204, a second linear speed reducer 205, a second limit column 206, a second bearing 207, a second transmitting sensor 208 (not shown), a second receiving sensor 209 (not shown), a second guide shaft 210, a second positioning shaft 211, a second cam bearing 212, a second tool positioning block 213, a second bull's eye joint 214, a second precise positioning shaft 215, a second positioning vertical cylinder 216, a second positioning pin 217, a second positioning sleeve 218 (not shown), and a second sensor support 219; the second bottom plate 201 is fixedly connected with the first table top 14, a second bottom plate opening is formed in the second bottom plate 201, the second bottom plate opening is U-shaped, the second lifting plate 202 is located right above the second bottom plate 201, the second base plate 204 is placed on the second lifting plate 202, glue is carried on the lower end face of the second base plate, four corners of the second lifting plate 202 are respectively provided with a second guide through hole, a second bearing 207 is arranged in the second guide through hole, the second top plate 203 is located right above the second lifting plate 202, a second top plate opening for the second base plate 204 to pass through is formed in the second top plate 203, the second guide shaft 210 penetrates through the second bearing 207, the lower end of the second guide shaft 210 is fixedly connected with the second bottom plate 201, the upper end of the second guide shaft is fixedly connected with the second top plate 203, the second linear speed reducer is located below the second bottom plate opening, the second linear speed reducer 205 is fixedly connected with the working table, and the jacking shaft of the second linear speed reducer 205 penetrates through the second bottom plate opening to move up and down to. In this embodiment, when the lift shaft of the second linear speed reducer moves down to the lowest point, the top end of the lift shaft is between the second bottom plate and the second lift plate. A second sensor support frame 219 is arranged on one side of the second linear speed reducer 205, the second sensor support frame 219 is fixedly connected with the first table top 14, and a fifth photoelectric sensor (not shown in the figure) is arranged on the second sensor support frame 219 and used for detecting the lifting height of the jacking shaft of the linear speed reducer. The vertical driving mechanism used in this embodiment is a linear speed reducer, but is not limited thereto, and may be implemented in various manners such as cylinder driving.

In this embodiment, the connection mode of the worktable and the second substrate lifting device is that a plurality of second eye joints 214, second cam bearings 212 and second tool positioning blocks 213 are fixed on the first table top 14, the second eye joints 214 are in sliding contact with the lower end surface of the second base plate, a row of second cam bearings 212 are respectively arranged on the left side and the right side of the second base plate and are in sliding contact with the second base plate, the left side, the right side and the rear side of the second base plate are respectively clamped with the inverted L-shaped second tool positioning blocks 213, each inverted L-shaped second tool positioning block comprises an upper positioning block and a lower positioning block, the upper positioning block and the lower positioning block are vertically connected, the lower end of the lower positioning block is fixedly connected with the first table top, the lower end surface of the upper positioning block is in close contact with the upper end surface of the second base plate, and the second substrate lifting device can horizontally transfer the substrate lifting device onto the worktable through the cooperation of the eye joints and the cam bearings, and the second, And the second tool positioning blocks on the right side and the rear side are limited. A second positioning sleeve through hole penetrates through the front side of the second base plate, a second positioning sleeve 218 is fixedly sleeved inside the second base plate, a second positioning vertical cylinder 216 is arranged below the second positioning sleeve 218, the second positioning vertical cylinder 216 is fixedly connected with the workbench, a second positioning pin 217 is fixedly connected to a piston rod of the second positioning vertical cylinder 216, and after the second substrate lifting device is placed on the first table top, the piston rod of the second positioning vertical cylinder jacks up to drive the second positioning pin to be inserted into the second positioning sleeve, so that the effect of assisting the second substrate lifting device to be fixed on the first table top is achieved. Because of the jacking axle top of second linear speed reducer establishes between second bottom plate and second promotion board, sets up the second bottom plate opening and be the U-shaped, be convenient for can translate second base plate hoisting device on the first mesa.

In this embodiment, the lower end surfaces of the left side and the right side of the second lifting plate 202 are respectively and fixedly connected with two second limiting posts 106, so that when the second lifting plate moves downwards, a certain distance is formed between the second limiting posts and the second bottom plate, so that the first lifting plate does not contact with the jacking shaft when falling, the impact on the jacking shaft is avoided, and the jacking shaft of the second linear speed reducer can jack the lifting plate again.

In this embodiment, four second positioning through holes are formed in the second lifting plate, a second positioning shaft 211 is inserted into the second positioning through holes, the lower end of the second positioning shaft 211 is fixedly connected with the second bottom plate 201, the upper end of the second positioning shaft 211 penetrates through the opening of the second top plate, the top end of the second positioning shaft is higher than the upper end surface of the second top plate, the second positioning shaft 211 is slidably connected with the second lifting plate 202, and the second positioning shaft is used for positioning the second substrate.

In this embodiment, two second precise positioning through holes are further formed in the second lifting plate 202, a second precise positioning shaft 215 is inserted into the second precise positioning through hole, a second substrate through hole for the second precise positioning shaft to penetrate out is formed in the second substrate 204, the lower end of the second precise positioning shaft 215 is fixedly connected with the second bottom plate, the upper end of the second precise positioning shaft 215 penetrates out from the opening of the second top plate, the top end of the second precise positioning shaft is higher than the upper end face of the second top plate, so that the second substrate can be precisely positioned when penetrating out from the opening of the second top plate, and the second precise positioning shaft is arranged for precisely positioning the second substrate.

The connection substrate lifting device 3 includes a third bottom plate 301, a third lifting plate 302, a third top plate 303, a connection substrate 304, a third linear speed reducer 305, a third limit column 306, a third bearing 307, a third transmitting sensor 308 (not shown), a third receiving sensor 309 (not shown), a third guide shaft 310, a third positioning shaft 311, a third cam bearing 312, a third tool positioning block 313, a third bull's eye joint 314, a third precise positioning shaft 315, a third positioning vertical cylinder 316, a third positioning pin 317, a third positioning sleeve 318 (not shown), and a third sensor support 319; the third bottom plate 301 is fixedly connected with the first table 14, a third bottom plate opening is arranged on the third bottom plate 301, the third bottom plate opening is U-shaped, the third lifting plate 302 is positioned right above the third bottom plate 301, the connection substrate 304 is placed on the third lifting plate 302, in this embodiment, the connection substrate is an iron sheet, four corners of the third lifting plate 302 are respectively provided with a third guide through hole, a third bearing 307 is arranged in the third guide through hole, the third top plate 303 is positioned right above the third lifting plate 302, a third top plate opening for the third substrate 304 to pass through is arranged on the third top plate 303, the third guide shaft 310 penetrates through the third bearing 307, the lower end of the third guide shaft 310 is fixedly connected with the third bottom plate 301, the upper end of the third guide shaft is fixedly connected with the third top plate 303, the third linear speed reducer is positioned below the third bottom plate opening, the third linear speed reducer 305 is fixedly connected with the working table, a jacking shaft of the third linear speed reducer 305 passes through the third bottom plate opening to move up and down to drive the third lifting plate to move . In this embodiment, when the lift shaft of the third linear speed reducer moves down to the lowest point, the top end of the lift shaft is between the third bottom plate and the third lift plate. A third sensor support frame 319 is arranged on one side of the third linear speed reducer 305, the third sensor support frame 319 is fixedly connected with the first table top 14, and a sixth photoelectric sensor (not shown in the figure) is arranged on the third sensor support frame 319 and used for detecting the lifting height of the jacking shaft of the linear speed reducer. The vertical driving mechanism used in this embodiment is a linear speed reducer, but is not limited thereto, and may be implemented in various manners such as cylinder driving.

In this embodiment, the connection mode of the worktable and the substrate lifting device is that a plurality of third bull's eye joints 314, third cam bearings 312 and third tool positioning blocks 313 are fixed on the first tabletop 14, the third bull's eye joints 314 are in sliding contact with the lower end surface of the third bottom plate, a row of third cam bearings 312 are respectively arranged on the left side and the right side of the third bottom plate and are in sliding contact with the third bottom plate, the left side, the right side and the rear side of the third bottom plate are respectively limited by the inverted-L-shaped third tool positioning block 313, the inverted-L-shaped third tool positioning block comprises an upper positioning block and a lower positioning block, the upper positioning block and the lower positioning block are vertically connected, the lower end of the lower positioning block is fixedly connected with the first tabletop, the lower end surface of the upper positioning block is in close contact with the upper end surface of the third bottom plate, and the substrate lifting device can horizontally move the substrate lifting device onto the first tabletop through the cooperation of the bull's eye joints and, And the third tool positioning blocks on the right side and the rear side are limited. A third positioning sleeve through hole penetrates through the front side of the third bottom plate, a third positioning sleeve 318 is fixedly sleeved inside the third bottom plate, a third positioning vertical cylinder 316 is arranged below the third positioning sleeve 318, the third positioning vertical cylinder 316 is fixedly connected with the workbench, a third positioning pin 317 is fixedly connected onto a piston rod of the third positioning vertical cylinder 316, and when the connecting substrate lifting device is placed on the first table top, the piston rod of the third positioning vertical cylinder jacks up to drive the third positioning pin to be inserted into the third positioning sleeve, so that the effect of assisting the connecting substrate lifting device to be fixed on the first table top is achieved. Because of the jacking axle top of third linear speed reducer establishes between third bottom plate and third promotion board, sets up the third bottom plate opening and be the U-shaped, be convenient for can translate the first mesa with connecting substrate hoisting device.

In this embodiment, two third limiting posts 306 are fixedly connected to the lower end surfaces of the left side and the right side of the third lifting plate 302, so that a certain distance is formed between the third limiting posts and the third bottom plate when the third lifting plate moves downwards, so that the third lifting plate does not contact with the jacking shaft when falling, impact on the jacking shaft is avoided, and the jacking shaft of the third linear speed reducer can jack the lifting plate again.

In this embodiment, four third positioning through holes are formed in the third lifting plate, a third positioning shaft 311 is inserted into the third positioning through holes, a lower end of the third positioning shaft 311 is fixedly connected with the third bottom plate 301, an upper end of the third positioning shaft 311 penetrates through the opening of the third top plate, a top end of the third positioning shaft is higher than an upper end surface of the third top plate, the third positioning shaft 311 is slidably connected with the third lifting plate 302, and the third positioning shaft is configured to position the connection substrate.

In this embodiment, two third precise positioning through holes are further formed in the third lifting plate 302, a third precise positioning shaft 315 is inserted into the third precise positioning through hole, a connecting substrate through hole for the third precise positioning shaft to pass through is formed in the third substrate 304, the lower end of the third precise positioning shaft 315 is fixedly connected with the third bottom plate, the upper end of the third precise positioning shaft 315 passes through the opening of the third top plate, the top end of the third precise positioning shaft is higher than the upper end surface of the third top plate, so that the connecting substrate can be precisely positioned when passing through the opening of the third top plate, and the third precise positioning shaft is arranged to precisely position the third substrate.

In this embodiment, the first linear speed reducer, the second linear speed reducer, the third linear speed reducer, the first positioning vertical cylinder, the second positioning vertical cylinder, the third positioning vertical cylinder, the first sensor support frame, the second sensor support frame, and the third sensor support frame are all disposed below the lower end face of the first table.

The first substrate lifting device, the connecting substrate lifting device and the second substrate lifting device are sequentially arranged on the first table top from right to left.

In this embodiment, a first vertical supporting column 10, a second vertical supporting column 11, a third vertical supporting column 12, and a fourth vertical supporting column 13 are fixedly connected to the first table top, the first vertical supporting column 10 is located at the right side of the first substrate lifting device, the second vertical supporting column 11 is located between the first substrate lifting device and the connection substrate lifting device, the third vertical supporting column 12 is located between the connection substrate lifting device and the second substrate lifting device, and the fourth vertical supporting column 13 is located at the left side of the second substrate lifting device; the upper end of the left end face of the first vertical supporting column 11 is provided with a first transmitting sensor 108, the upper end of the right end face of the second vertical supporting column is provided with a first receiving sensor 109, the upper end of the left end face of the second vertical supporting column is provided with a second transmitting sensor 208, the upper end of the right end face of the third vertical supporting column is provided with a second receiving sensor 209, the upper end of the left end face of the third vertical supporting column is provided with a third transmitting sensor 308, the upper end of the right end face of the fourth vertical supporting column is provided with a third receiving sensor 309, the transmitting sensor and the receiving sensor are matched for detecting a substrate at the opening of the top plate, when the sensor detects that no substrate is at the opening of the top plate, an operator places the substrate on the lifting plate, the operator can place the substrate on the lifting plate from the opening of the top plate at the upper part and can also move downwards through, the substrate lifting device with the substrate is replaced.

As shown in fig. 5, the first substrate horizontal transfer device 4 includes a first suction cup 401, a first suction cup fixing plate 402, a first vertical cylinder 403, a first cylinder fixing plate 404, a first slider 405, a first horizontal rail 406, a first horizontal rail support plate 407, a first vertical support 408, a first photoelectric sensor 409, and a first horizontal cylinder 410; the lower end of the first vertical support 408 is fixedly connected with the second table top 15, the upper end is fixedly connected with the first horizontal guide rail support plate 407, and the first horizontal guide rail support plate 407 is fixedly connected with the plurality of first vertical supports to achieve a better supporting effect. A first horizontal guide rail 406 is fixed on the first horizontal guide rail support plate 407, a piston rod of a first vertical cylinder 403 is fixedly connected with a first suction disc fixing plate 402, one end of the first suction disc fixing plate 402 is fixedly connected with a first suction disc 401, the first vertical cylinder 403 is fixed on one side of the first cylinder fixing plate 402, the other side of the first cylinder fixing plate 402 is fixedly connected with a first slider 405, and the first suction disc 401 adsorbs a first substrate and moves along the first horizontal guide rail through the first slider under the action of the first horizontal cylinder; the first horizontal cylinder 410 is fixed on the first horizontal rail support plate 407, and in this embodiment, the first horizontal cylinder is a rodless cylinder, a piston of the first horizontal cylinder 410 is fixedly connected to the first cylinder fixing plate 404, and the piston of the horizontal cylinder moves horizontally to drive the first suction cup to move horizontally along the rail. Three first photoelectric sensors are arranged on the first horizontal guide rail support plate 407, are distributed on the first horizontal guide rail support plate at equal intervals, and detect the position of the sucker moving on the horizontal guide rail through the sensors. The first substrate horizontal transfer device is located on one side above the first substrate lifting device, the first sucker can move right above the first jacking plate, the first sucker can move downwards under the action of the first vertical cylinder and can just absorb the first substrate, the first sucker is a vacuum sucker in the embodiment, the horizontal driving device is a cylinder, and a motor-driven mode can be used.

As shown in fig. 8, the second substrate horizontal transfer device 5 includes a second suction cup 501, a second suction cup fixing plate 502, a second vertical cylinder 503, a second cylinder fixing plate 504, a second slider 505, a second horizontal rail 506, a second horizontal rail support plate 507, a second vertical support 508, a second photoelectric sensor 509, and a second horizontal cylinder 510; the lower end of the second vertical support 508 is fixedly connected with the second table-board 15, the upper end is fixedly connected with the second horizontal guide rail support plate 507, and the second horizontal guide rail support plate 507 is fixedly connected with the plurality of second vertical supports to play a better supporting role. A second horizontal guide rail 506 is fixed on the second horizontal guide rail support plate 507, a piston rod of a second vertical cylinder 503 is fixedly connected with a second sucker fixing plate 502, one end of the second sucker fixing plate 502 is fixedly connected with a second sucker 501, the second vertical cylinder 503 is fixed on one side of the second cylinder fixing plate 502, the other side of the second cylinder fixing plate 502 is fixedly connected with a second slider 505, the second sucker 501 adsorbs a second substrate and moves along the second horizontal guide rail through the second slider under the action of the second horizontal cylinder; the second horizontal cylinder 510 is fixed on the second horizontal guide rail support plate 507, in this embodiment, the second horizontal cylinder is a rodless cylinder, a piston of the second horizontal cylinder 510 is fixedly connected with the second cylinder fixing plate 504, and the piston of the horizontal cylinder moves horizontally to drive the second suction cup to move horizontally along the guide rail. And three second photoelectric sensors are arranged on the second horizontal guide rail supporting plate 507 and are distributed on the second horizontal guide rail supporting plate at equal intervals, and the position of the sucker moving on the horizontal guide rail is detected through the sensors. The second substrate horizontal transfer device is located on one side above the second substrate lifting device, the second sucker can move right above the second jacking plate, the second sucker can move downwards under the action of the second vertical cylinder to just adsorb the second substrate, the second sucker is a vacuum sucker in the embodiment, the horizontal driving device is a cylinder, and a motor can be used for driving the horizontal driving device.

As shown in fig. 6 and 7, the connection substrate horizontal transfer device 6 includes a third suction cup 601, a third suction cup fixing plate 602, a third vertical cylinder 603, a third cylinder fixing plate 604, a third slider 605, a third horizontal rail 606, a third horizontal rail support plate 607, a third vertical support 608, a third photosensor 609, a third horizontal cylinder 610, a fourth suction cup 611, a fourth suction cup fixing plate 612, a fourth vertical cylinder 613, a fourth cylinder fixing plate 614, a fourth slider 615, a fourth horizontal rail 616, a first horizontal connection plate 617, and a detection probe 618; the lower end of the third vertical support 608 is fixedly connected with the second table 15, the upper end is fixedly connected with the third horizontal guide rail support plate 607, and the third horizontal guide rail support plate 607 is fixedly connected with the plurality of third vertical supports to achieve a better supporting effect. A third horizontal guide rail 606 is fixed on a third horizontal guide rail support plate 607, a piston rod of a third vertical cylinder 603 is fixedly connected with a third sucker fixing plate 602, one end of the third sucker fixing plate 602 is fixedly connected with a third sucker 601, the third vertical cylinder 603 is fixed on one side of the third cylinder fixing plate 602, the other side of the third cylinder fixing plate 602 is fixedly connected with a third slider 605, a fourth cylinder fixing plate 614 is fixedly connected with the third cylinder fixing plate 604 through a first horizontal connecting plate 617, a piston rod of a fourth vertical cylinder 613 is fixedly connected with a fourth sucker fixing plate 612, one end of the fourth sucker fixing plate is fixedly connected with a fourth sucker, the fourth vertical cylinder is fixedly connected with one side of the fourth cylinder fixing plate, the other side of the fourth cylinder fixing plate is fixedly connected with a fourth slider, the third sucker 601 is connected with a substrate in an adsorption manner and moves along the third horizontal guide rail through the third slider under the action of the third horizontal cylinder, the third horizontal cylinder 610 is fixed on the third horizontal rail support plate 607, a piston rod of the third horizontal cylinder 610 is fixedly connected with the fourth cylinder fixing plate 614 in this embodiment, and the piston rod of the horizontal cylinder moves horizontally to drive the third suction cup and the fourth suction cup to move horizontally and synchronously along the rail. A third photoelectric sensor 609 is arranged on the third horizontal cylinder, and the position of the sucker moving on the horizontal guide rail is detected by the sensor. The fourth sucker is used for adsorbing a connecting base plate on the heating plate, and the fourth sucker and the third sucker synchronously move along a third horizontal guide rail through a fourth sliding block and a third sliding block respectively under the action of a third horizontal cylinder. The fourth chuck has a test probe 618 for testing the heating plate with a connection substrate. Because of connecting base plate horizontal transfer device 6 through first horizontal connecting plate fixed connection two cylinder fixed plates, the third horizontal cylinder need promote two cylinder fixed plates and drive the sucking disc and transfer, with horizontal guide rail parallel arrangement two, including third horizontal guide 606 and fourth horizontal guide 616, set up two sliders and remove along two guide rails respectively on one side of third cylinder fixed plate and fourth cylinder fixed plate equally.

The connecting substrate horizontal transfer device 6 is located on one side above the connecting substrate lifting device, the third sucker 601 can move to the position right above the third jacking plate, the third sucker can move downwards under the action of the third vertical cylinder to just adsorb the connecting substrate, the fourth sucker 611 can move to the position right above the heating plate of the connecting substrate preheating device, in the embodiment, the third sucker is a vacuum sucker, the fourth sucker is a magnet sucker, the horizontal driving device is an air cylinder, and the horizontal driving device can also be driven by a motor.

In this embodiment, the first vertical supporting column 10 is fixedly connected to the first horizontal rail supporting plate, the third vertical supporting column 12 is fixedly connected to the second horizontal rail supporting plate, and the fourth vertical supporting column 13 is fixedly connected to the third horizontal rail supporting plate, so as to support the first horizontal rail supporting plate, the second horizontal rail supporting plate, and the third horizontal rail supporting plate.

As shown in fig. 9, the connection substrate preheating device 7 includes a heating plate 701 and a fourth precise positioning shaft 702, the heating plate 701 is fixed on the second table top, the connection substrate horizontal transfer device is located on one side above the heating plate, the third top plate, the distance between the heating plates is the same as that of the third suction cup and the fourth suction cup, the heating plate, the linear distance of the first lower pressing plate is the same as that of the third top plate and the heating plate, the third suction cup can adsorb the connection substrate at the opening of the third top plate, the fourth suction cup adsorbs the connection substrate heated on the heating plate, when the third suction cup places the connection substrate on the heating plate, the fourth suction cup places the heated connection substrate on the first lower pressing plate. Fixedly connected with fourth accurate location axle on the hot plate, the connection base plate through-hole passes fourth accurate location axle 702 to the realization will be connected the accurate placing of base plate on the hot plate. The third sucker adsorbs the connecting substrate at the opening of the third top plate and slides along the third horizontal guide rail to place the connecting substrate on the heating plate, the connecting substrate is heated, and the connecting substrate adsorbed and heated by the fourth sucker is transferred to the first lower pressing plate of the workpiece preforming device.

As shown in fig. 10 and 11, the workpiece preforming apparatus 8 includes a first lower pressing plate 801, a fifth slider 802, a fifth horizontal guide 803, a first servo motor 804, a fifth cylinder fixing plate 805, a fifth vertical cylinder 806, a first upper pressing plate 807, a sixth cylinder fixing plate 808, a sixth vertical cylinder 809, a second upper pressing plate 810, a fifth precise positioning shaft 811, a ninth vertical cylinder 812, a sliding rail connecting plate 813, a bearing fixing plate 814, a first tensioning synchronizing wheel 815, and a first synchronizing belt pressing plate 816; the fifth horizontal guide rail 803 is arranged on the second table top, two fifth horizontal guide rails are arranged on the second table top, the second table top is provided with an opening between the two fifth horizontal guide rails, a bearing fixing plate 814 is arranged below the first lower pressing plate 801, a sliding rail connecting plate 813 is fixedly connected below the bearing fixing plate 814, and the sliding rail connecting plate is fixedly connected with four corners of the bearing fixing plate through guide pillars and can also be fixed through other modes such as screws. The fifth slider 802 is fixedly connected with the sliding rail connecting plate 813, the fifth slider is also provided with two guide rails which are matched with each other for movement, three fifth accurate positioning through holes are formed in the first lower pressing plate 801, the fifth accurate positioning shaft 811 penetrates through the fifth accurate positioning through holes, the lower end of the fifth accurate positioning shaft 811 is fixed on the bearing fixing plate 814, the lower end of the fifth accurate positioning shaft is cylindrical, the upper end of the fifth accurate positioning shaft is conical, piston rod through holes are formed in four corners of the sliding rail connecting plate 813 and the bearing fixing plate 814, four ninth vertical cylinders are arranged below the piston rod through holes and fixedly connected with the workbench, a piston rod of the ninth vertical cylinder 812 can move upwards to jack up the first lower pressing plate, and the first lower pressing plate can move upwards along the fifth accurate positioning shaft.

The first lower pressing plate 801 slides along the fifth horizontal guiding rail 803 via the fifth sliding block 802 under the action of the first servo motor, the fourth horizontal driving mechanism in this embodiment comprises the first servo motor 804, the first tensioning synchronous wheel 815, the first synchronous belt pressing plate 816, a first synchronous belt fixing plate (not shown in the figure), a first tensioning synchronous wheel 815 is respectively arranged on the left side and the right side of the fifth horizontal guide rail 803, the first servo motor 804 is positioned on the left side of the fifth horizontal guide rail, a motor shaft of the first servo motor is connected with a through hole in the middle of the first tensioning synchronous wheel positioned on the left side, a first tensioning synchronous belt is wound on the first tensioning synchronous wheel and penetrates through the space between the first tensioning synchronous belt fixing plate and the first synchronous belt pressing plate, the first synchronous belt fixing plate is fixedly connected with the first lower pressing plate, the first tensioning synchronous wheel drives the first tensioning synchronous belt to move along with the rotation of the motor shaft, and the first tensioning synchronous belt drives the fifth sliding block to slide along the fifth horizontal guide rail. In the embodiment, the first servo motor, the first tensioning synchronous wheel and the ninth vertical air cylinder are arranged below the lower end face of the working table, the first synchronous belt fixing plate and the first synchronous belt pressing plate are also arranged below the second table and are connected with the first lower pressing plate through an opening in the second table, and the first lower pressing plate can be driven to slide by adopting air cylinders and the like.

The lower end of a fifth cylinder fixing plate 805 is fixed on the second table top, the fifth cylinder fixing plate 805 is located on one side of a fifth horizontal guide rail, the fifth cylinder fixing plate 805 is fixedly connected with a fifth vertical cylinder 806, a piston rod of the fifth vertical cylinder 806 is fixedly connected with a first upper pressing plate 807, and the piston rod of the fifth vertical cylinder 806 moves up and down to drive the first upper pressing plate to be in contact with or separated from the first lower pressing plate; the lower end of a sixth air cylinder fixing plate 808 is fixed on the second table top, the sixth air cylinder fixing plate 808 is located on one side of a fifth air cylinder fixing plate 805, a sixth vertical air cylinder 809 is fixedly connected with the sixth air cylinder fixing plate 808, a piston rod of the sixth vertical air cylinder is fixedly connected with a second upper press plate 810, and the piston rod of the sixth vertical air cylinder moves up and down to drive the second upper press plate to be in contact with or separated from the first lower press plate. In this embodiment, the initial position of the first lower pressing plate is located on one side below the first horizontal rail supporting plate, the fifth vertical cylinder is located on one side of the third horizontal rail supporting plate, and the sixth vertical cylinder is located on one side of the second horizontal rail supporting plate.

When the first sucking disc adsorbs a first substrate to reach the position right above the first lower pressing plate, and under the action of the first vertical air cylinder, the through hole of the first substrate penetrates through the fifth accurate positioning shaft and is placed on the first lower pressing plate, the first servo motor drives the first lower pressing plate to move along the fifth horizontal guide rail, meanwhile, the fourth sucking disc adsorbs the heated connecting substrate to move towards the direction of the first lower pressing plate, when the first lower pressing plate moves to the position right below the fourth sucking disc, the through hole of the connecting substrate penetrates through the fifth accurate positioning shaft under the action of the fourth vertical air cylinder, the fourth sucking disc places the heated connecting substrate on the first lower pressing plate, the connecting substrate is placed right above the first substrate, at the moment, the fifth vertical air cylinder drives the first upper pressing plate to press downwards, the connecting substrate is contacted with the first substrate due to the heating of the connecting substrate, the glue on the upper end surface of the first substrate enables the connecting substrate to be primarily fixedly connected with the first substrate, the first upper pressing plate moves upwards, the first lower pressing plate continues to move along the fifth horizontal guide rail, meanwhile, the second sucker adsorbs the second substrate to move towards the direction of the first lower pressing plate, when the first lower pressing plate reaches the position under the second sucker, under the action of the second vertical cylinder, the through hole of the second substrate penetrates through the fifth accurate positioning shaft and is placed on the first lower pressing plate, the sixth vertical cylinder drives the second upper pressing plate to press downwards, the second substrate is in contact with the connecting substrate, and the glue on the lower end face of the second substrate enables the connecting substrate to be fixedly connected with the second substrate preliminarily to form a pre-formed workpiece. The first substrate through hole, the connecting substrate through hole and the second substrate through hole penetrate through the fifth accurate positioning shaft so as to realize accurate positioning of the preformed workpiece. After forming the preformed workpiece, the first lower platen is returned to the initial position along the guide rail. In this embodiment, the fifth precise positioning shaft is used, and the shape of the first upper pressing plate and the second upper pressing plate is set, so that it is required to ensure that when the first lower pressing plate moves below the first upper pressing plate and the second upper pressing plate, the first upper pressing plate and the second upper pressing plate can be in close contact with the first lower pressing plate, or to ensure that the top end of the fifth precise positioning shaft is not higher than the upper end surface of the second substrate.

As shown in fig. 12, the preform workpiece transfer device 9 includes a fifth suction cup 901, a fifth suction cup fixing plate 902, a seventh vertical cylinder 903 (not shown), a seventh cylinder fixing plate 904, a sixth slider 905, a sixth horizontal rail 906, a fourth horizontal rail support plate 907, a fourth vertical support 908, a second servo motor 909, a second tensioning synchronizing wheel 910, a second synchronizing belt pressing plate 911, a sixth suction cup 912, a sixth suction cup fixing plate 913, an eighth vertical cylinder 914 (not shown), an eighth cylinder fixing plate 915, a seventh slide block 916, a seventh horizontal rail 917, and a second horizontal connection plate 918 (not shown); the lower end of a fourth vertical bracket 908 is fixedly connected with the second table top, the upper end is fixedly connected with a fourth horizontal guide rail support plate 907, a sixth horizontal guide rail 906 is fixed on the fourth horizontal guide rail support plate 907, the piston rod of a seventh vertical cylinder 903 is fixedly connected with a fifth sucker fixing plate 902, one end of the fifth sucker fixing plate 902 is fixedly connected with a fifth sucker 901, the fifth sucker is a magnet sucker, a seventh vertical cylinder 903 is fixed on one side of the seventh cylinder fixing plate 904, the other side of the seventh cylinder fixing plate 904 is fixedly connected with a sixth slider 905, an eighth cylinder fixing plate 915 is fixedly connected with the seventh cylinder fixing plate 904 through a second horizontal connecting plate 918, the piston rod of an eighth vertical cylinder 914 is fixedly connected with a sixth sucker fixing plate 913, one end of the sixth sucker fixing plate 913 is fixedly connected with a sixth sucker 912, the sixth sucker is a magnet sucker, the eighth vertical cylinder 914 is fixedly connected with one side of an eighth cylinder fixing plate 915, the other side of the eighth cylinder fixing plate 915 is fixedly connected with the seventh slider 916. The distance between the fifth sucking disc and the sixth sucking disc is equal to the distance between the first lower pressing plate and the heating lower pressing plate, so that the sixth sucking disc adsorbs a formed workpiece while the fifth sucking disc adsorbs the preformed workpiece, the fifth sucking disc and the sixth sucking disc slide along the guide rail, and when the preformed workpiece is placed on the heating lower pressing plate by the fifth sucking disc, the formed workpiece is transferred to the formed workpiece placing area by the sixth sucking disc. When the fifth suction cup 901 sucks the preformed workpiece on the first lower pressing plate, the piston rod of the ninth vertical cylinder jacks up the first lower pressing plate to help the fifth suction cup to smoothly suck the preformed workpiece.

A second servo motor 909 is fixed on the right side of the fourth horizontal guide rail support plate, a second tensioning synchronous wheel 910 is respectively arranged on the right side and the middle position of the sixth horizontal guide rail, the second servo motor 909 is positioned on the right side of the sixth horizontal guide rail and is fixedly connected with the fourth horizontal guide rail support plate, a motor shaft of the second servo motor is connected with a central through hole of the second tensioning synchronous wheel positioned on the right side, a second tensioning synchronous belt is wound on the second tensioning synchronous wheel 910 and penetrates through a second synchronous belt fixing plate and a second synchronous belt pressing plate, the second synchronous belt fixing plate is fixedly connected with an eighth cylinder fixing plate, the second tensioning synchronous wheel drives the second tensioning synchronous belt to move along with the rotation of the motor shaft, the second tensioning synchronous belt drives a sixth sliding block and a seventh sliding block to slide along the sixth horizontal guide rail, and the sixth sucking disc and the fifth sucking disc are respectively driven by the seventh sliding block, And the sixth sliding block synchronously moves along the sixth horizontal guide rail. Because the pre-formed workpiece transfer device 9 is fixedly connected with the two cylinder fixing plates through the second horizontal connecting plate 918, the two cylinder fixing plates are driven by the second servo motor to move conveniently, the two horizontal guide rails are arranged in parallel, and the two horizontal guide rails comprise a sixth horizontal guide rail 906 and a seventh horizontal guide rail 917, and two sliding blocks are respectively arranged on one side of the seventh cylinder fixing plate and one side of the eighth cylinder fixing plate to move along the two guide rails.

The hot press is placed on one side of the workbench and consists of a heating lower pressing plate, a heating upper pressing plate and a vertical hydraulic cylinder, a piston rod of the vertical hydraulic cylinder is fixedly connected with the heating upper pressing plate, the piston rod of the vertical hydraulic cylinder moves up and down to drive the heating upper pressing plate to be in contact with or separated from the heating lower pressing plate, and a preformed workpiece is pressurized and heated. The hot press is a prior art, and the specific structure and connection relationship are not described in detail herein. In this embodiment, a plurality of fourth vertical supports are fixedly connected to the hot press machine, and are used for supporting a fourth horizontal guide rail supporting plate, and the fourth horizontal guide rail supporting plate is located on one side above the heating lower pressing plate, so that the preformed workpiece is conveniently adsorbed and transferred onto the heating lower pressing plate.

In this embodiment, the first horizontal guide rail, the second horizontal guide rail, the third horizontal guide rail and the sixth horizontal guide rail are arranged in parallel, and the fifth horizontal guide rail is arranged perpendicular to the first horizontal guide rail. The sixth horizontal guide rail support frame is arranged on one side of the initial position of the first lower pressing plate in the embodiment, so that the fifth suction cups can suck the preformed workpiece on the first lower pressing plate when the first lower pressing plate returns to the initial position.

The lower extreme of the accurate location axle that uses in this embodiment is cylindrical, and the upper end is conical structure, and this structure is convenient for the sucking disc can adsorb base plate and accurate location.

In this embodiment, the first linear reducer, the second linear reducer, the third linear reducer, the first transmitting sensor, the first receiving sensor, the second transmitting sensor, the second receiving sensor, the third transmitting sensor, the third receiving sensor, the first positioning vertical cylinder, the second positioning vertical cylinder, the third positioning vertical cylinder, the first photoelectric sensor, the second photoelectric sensor, the third photoelectric sensor, the fourth photoelectric sensor, the fifth photoelectric sensor, the sixth photoelectric sensor, the first vertical cylinder, the second vertical cylinder, the third vertical cylinder, the fourth vertical cylinder, the fifth vertical cylinder, the sixth vertical cylinder, the seventh vertical cylinder, the eighth vertical cylinder, the ninth vertical cylinder, the first horizontal cylinder, the second horizontal cylinder, the third horizontal cylinder, the detection probe, the heating plate, the first servo motor, and the second servo motor are all connected with the PLC controller, the photoelectric sensor transmits the received signal to the PLC controller, and the PLC controller sends an instruction to control the driving of each driving mechanism so as to realize the mutual matching among the devices.

When the utility model is used, the first base plate, the second base plate and the connecting base plate are respectively placed on the first lifting plate, the second lifting plate and the third lifting plate through the first top plate opening, the second top plate opening and the third top plate opening, the first base plate, the second base plate and the connecting base plate realize positioning through the positioning shaft and the accurate positioning shaft, the upper end surface of the first base plate is provided with glue, and the lower end surface of the second base plate is provided with glue; the first substrate lifting device, the connecting substrate lifting device and the second substrate lifting device are placed on the workbench in a translation mode from right to left under the action of the bull eye joint and the cam bearing, and the three substrate lifting devices are fixed on the first table top under the action of the tool positioning block and the vertical air cylinders below the three substrate lifting devices.

After the power supply is started, the PLC controls the driving mechanism, and the first vertical driving mechanism, the second vertical driving mechanism and the third vertical driving mechanism drive the first lifting plate, the second lifting plate and the third lifting plate to move upwards along the guide shaft to drive the first base plate, the second base plate and the connecting base plate to move upwards and respectively pass through the first top plate opening, the second top plate opening and the third top plate opening; the first sucker moves right above the opening of the first top plate under the action of the first horizontal driving mechanism, the piston rod of the first vertical cylinder extends out to enable the first sucker to move downwards to adsorb the first substrate, the piston rod of the first vertical cylinder contracts upwards, the first sucker adsorbs the first substrate and moves upwards, the first horizontal driving mechanism drives the first sucker to move through the first sliding block and the first horizontal guide rail, when the first suction disc reaches the position right above the first lower pressing plate, a piston rod of the first vertical air cylinder extends out, the first suction disc moves downwards to release the first base plate, the first base plate is placed on the first lower pressing plate, the first suction disc moves towards the direction of the first top plate along the first horizontal guide rail, the motion process and the path of the first suction disc are detected by the first photoelectric sensor and are transmitted to the PLC, and the PLC sends an instruction to drive the first horizontal driving mechanism and the first vertical air cylinder to move according to the result transmitted by the photoelectric sensor; in the motion process of the first sucker, the second sucker does the same motion, adsorbs a second substrate and moves along a second horizontal guide rail, and the motion process and the path of the second sucker are detected by a second photoelectric sensor and are transmitted to the PLC; in the motion process of first sucking disc, the same motion is done to the third sucking disc, behind the third sucking disc absorption connecting substrate, place connecting substrate earlier on the hot plate, the hot plate circular telegram heats connecting substrate, in the time of third sucking disc absorption connecting substrate, the connecting substrate after the fourth sucking disc absorption heating moves along third horizontal guide, the third sucking disc, the motion process and the route of fourth sucking disc detect and send PLC controller to through third photoelectric sensor.

After a first substrate is placed on the first lower pressing plate by the first sucker, the first lower pressing plate horizontally moves along a fifth horizontal guide rail under the action of a fourth horizontal driving mechanism, the moving direction is vertical to the moving path of the first sucker, the second sucker and the third sucker, the fourth sucker adsorbs the heated connecting substrate to reach the position right above the first lower pressing plate, the fourth sucker moves downwards under the action of a fourth vertical cylinder to place the connecting substrate right above the first substrate, the third sucker places the connecting substrate on a heating plate, the third sucker and the fourth sucker move towards the direction of a third top plate along the third horizontal guide rail, a piston rod of a fifth vertical cylinder moves downwards to drive the first upper pressing plate to move downwards, the heated connecting substrate and the first substrate with glue on the upper end surface are pre-fixed under the action of pressure, and then the piston rod of the fifth vertical cylinder moves upwards, the first lower press plate continues to move along the fifth horizontal guide rail, the second sucker adsorbs a second substrate to reach the position right above the first lower press plate, the second sucker moves downwards under the action of a second vertical cylinder, the second substrate is placed right above the connecting substrate, the second sucker moves towards the direction of a second top plate along the second horizontal guide rail, at the moment, a piston rod of a sixth vertical cylinder moves downwards to drive the second upper press plate to move downwards, the heated connecting substrate and the second substrate with glue on the lower end surface are pre-fixed under the action of pressure, the piston rod of the sixth vertical cylinder moves upwards, at the moment, the second substrate, the connecting substrate and the first substrate are preformed, the first lower press plate returns to the initial position of the first lower press plate along the fifth horizontal guide rail, and in the process, the first sucker, the second sucker and the third sucker return to the positions of the first top plate, the second top plate and the third top plate according to a set route, the substrate is re-attracted and the same motion is repeated.

After the first lower pressing plate returns to the initial position, the fifth sucking disc moves to a position right above the first lower pressing plate, the fifth sucking disc moves downwards to adsorb the preformed workpiece under the action of the seventh vertical air cylinder, when the fifth sucking disc adsorbs the preformed workpiece, the ninth vertical air cylinder piston rod located below the first lower pressing plate moves upwards to push the first lower pressing plate to move upwards along the fifth precise positioning shaft, so that the fifth sucking disc can adsorb the preformed workpiece, and after the fifth sucking disc adsorbs the preformed workpiece, the ninth vertical air cylinder piston rod moves downwards to return to the initial position. When the fifth sucker is positioned right above the first lower pressing plate, the piston rod of the seventh vertical cylinder drives the fifth sucker to move downwards to adsorb the preformed workpiece, the sixth sucker is positioned right above the heating lower pressing plate, the piston rod of the eighth vertical cylinder drives the sixth sucker to move downwards to adsorb the formed workpiece on the heating lower pressing plate, the piston rods of the seventh vertical cylinder and the eighth vertical cylinder move upwards, the fifth sucker and the sixth sucker move along the sixth horizontal guide rail, the fifth sucker reaches right above the heating lower pressing plate, the preformed workpiece is placed on the heating lower pressing plate, the sixth sucker places the formed workpiece in the formed workpiece placing area, the fifth sucker and the sixth sucker move back for a small distance along the guide rail under the action of the second servo motor so as to facilitate the heating upper pressing plate to move downwards, the preformed workpiece is fixed under the action of pressure and heating to form the workpiece, the heating upper pressing plate moves upwards under the action of the vertical hydraulic cylinder after the workpiece is formed, the fifth sucking disc and the sixth sucking disc reciprocate in the same motion. The whole motion process is controlled by a PLC controller.

The above description is only a process of forming the first substrate, the second substrate and the connection substrate, in this process, each device repeatedly makes the same movement under the control of the controller, and an optimal and most time-saving movement mode is calculated by the controller, when the first emitting sensor and the first receiving sensor detect that there is no first substrate at the opening of the first top plate, the motor shaft of the first linear speed reducer moves downwards, the first lifting plate moves downwards under the action of gravity and the motor shaft, an operator replaces a plurality of first substrates from the opening of the first top plate to the first lifting plate, or horizontally moves out the first substrate lifting device under the action of a bull eye joint and a cam bearing, replaces the first substrate lifting device provided with the first substrates, and the operation of the second substrate and the connection substrate is the same as that of the first substrate.

Claims

1. The utility model provides a base member forming device, includes workstation and controller, and the workstation comprises workstation frame and table surface, its characterized in that: the workbench is provided with a first substrate lifting device, a connecting substrate lifting device, a second substrate lifting device, a first substrate horizontal moving device, a connecting substrate horizontal transferring device, a second substrate horizontal transferring device, a workpiece preforming device and a preformed workpiece transferring device;

the first substrate horizontal transfer device comprises a first sucker, a first sucker fixing plate, a first vertical support, a first horizontal guide rail supporting plate, a first horizontal driving mechanism, a first vertical cylinder, a first cylinder fixing plate and a first sliding block; the lower end of the first vertical support is fixedly connected with the working table top, the upper end of the first vertical support is fixedly connected with a first horizontal guide rail supporting plate, a first horizontal guide rail is fixed on the first horizontal guide rail supporting plate, a piston rod of a first vertical cylinder is fixedly connected with a first suction disc fixing plate, one end of the first suction disc fixing plate is fixedly connected with a first suction disc, the first vertical cylinder is fixed on one side of the first cylinder fixing plate, the other side of the first cylinder fixing plate is fixedly connected with a first sliding block, a first horizontal driving mechanism drives the first sliding block to move along the first horizontal guide rail, and the first horizontal driving mechanism and the first vertical cylinder are respectively connected with a controller;

the second substrate horizontal transfer device comprises a second sucker, a second sucker fixing plate, a second vertical bracket, a second horizontal guide rail supporting plate, a second horizontal driving mechanism, a second vertical cylinder, a second cylinder fixing plate and a second sliding block; the lower end of the second vertical support is fixedly connected with the working table top, the upper end of the second vertical support is fixedly connected with a second horizontal guide rail supporting plate, a second horizontal guide rail is fixed on the second horizontal guide rail supporting plate, a piston rod of a second vertical cylinder is fixedly connected with a second sucker fixing plate, one end of the second sucker fixing plate is fixedly connected with a second sucker, the second vertical cylinder is fixed on one side of the second cylinder fixing plate, the other side of the second cylinder fixing plate is fixedly connected with a second sliding block, a second horizontal driving mechanism drives the second sliding block to move along the second horizontal guide rail, and the second horizontal driving mechanism and the second vertical cylinder are respectively connected with a controller;

the connecting substrate horizontal transfer device comprises a third sucker, a third sucker fixing plate, a third vertical bracket, a third horizontal guide rail supporting plate, a third horizontal driving mechanism, a third vertical cylinder, a third cylinder fixing plate and a third sliding block; the lower end of a third vertical support is fixedly connected with the working table top, the upper end of the third vertical support is fixedly connected with a third horizontal guide rail supporting plate, a third horizontal guide rail is fixed on the third horizontal guide rail supporting plate, a piston rod of a third vertical cylinder is fixedly connected with a third sucker fixing plate, one end of the third sucker fixing plate is fixedly connected with a third sucker, the third vertical cylinder is fixed on one side of the third cylinder fixing plate, the other side of the third cylinder fixing plate is fixedly connected with a third slider, a third horizontal driving mechanism drives the third slider to move along the third horizontal guide rail, and the third horizontal driving mechanism and the third vertical cylinder are respectively connected with a controller;

the workpiece preforming device comprises a first lower pressing plate, a fifth sliding block, a fifth horizontal guide rail and a fourth horizontal driving mechanism; the fifth horizontal guide rail is arranged on the working table surface, the first lower pressing plate is fixedly connected with the fifth sliding block, the fourth horizontal driving mechanism is connected with the controller, and the fourth horizontal driving mechanism drives the fifth sliding block to slide along the fifth horizontal guide rail;

the preforming workpiece transferring device comprises a fifth sucking disc, a fifth sucking disc fixing plate, a seventh vertical cylinder, a seventh cylinder fixing plate, a sixth sliding block, a sixth horizontal guide rail, a fourth horizontal guide rail supporting plate, a fourth vertical support and a fifth horizontal driving mechanism; the lower end of a fourth vertical support is fixedly connected with the working table surface, the upper end of the fourth vertical support is fixedly connected with a fourth horizontal guide rail supporting plate, a sixth horizontal guide rail is fixed on the fourth horizontal guide rail supporting plate, a piston rod of a seventh vertical cylinder is fixedly connected with a fifth sucker fixing plate, one end of the fifth sucker fixing plate is fixedly connected with a fifth sucker, the seventh vertical cylinder is fixed on one side of the seventh cylinder fixing plate, the other side of the seventh cylinder fixing plate is fixedly connected with a sixth sliding block, a fifth horizontal driving mechanism drives the sixth sliding block to move along the sixth horizontal guide rail, and the fifth horizontal driving mechanism and the seventh vertical cylinder are respectively connected with a controller.

2. A substrate forming apparatus according to claim 1, wherein: the first vertical driving mechanism, the second vertical driving mechanism and the third vertical driving mechanism are respectively a first linear speed reducer, a second linear speed reducer and a third linear speed reducer, and jacking shafts of the first linear speed reducer, the second linear speed reducer and the third linear speed reducer respectively penetrate through a first bottom plate opening, a second bottom plate opening and a third bottom plate opening to move up and down to drive the lifting plate to move up and down; first linear speed reducer, second linear speed reducer, third linear speed reducer one side are equipped with first sensor support frame, second sensor support frame, third sensor support frame respectively, first sensor support frame, second sensor support frame, third sensor support frame respectively with table surface fixed connection, be equipped with fourth photoelectric sensor, fifth photoelectric sensor, sixth photoelectric sensor on first sensor support frame, second sensor support frame, the third sensor support frame respectively, fourth photoelectric sensor, fifth photoelectric sensor, sixth photoelectric sensor are connected with the controller respectively.

3. A substrate forming apparatus according to claim 1, wherein: the first horizontal driving mechanism, the second horizontal driving mechanism and the third horizontal driving mechanism are respectively a first horizontal cylinder, a second horizontal cylinder and a third horizontal cylinder, the first horizontal cylinder, the second horizontal cylinder and the third horizontal cylinder are respectively fixed on a first horizontal guide rail support plate, a second horizontal guide rail support plate and a third horizontal guide rail support plate, and piston rods of the first horizontal cylinder, the second horizontal cylinder and the third horizontal cylinder are respectively fixedly connected with a first cylinder fixing plate, a second cylinder fixing plate and a third cylinder fixing plate; the first horizontal guide rail supporting plate is provided with at least one first photoelectric sensor, the second horizontal guide rail supporting plate is provided with at least one second photoelectric sensor, the third horizontal guide rail supporting plate is provided with at least one third photoelectric sensor, and the first photoelectric sensor, the second photoelectric sensor and the third photoelectric sensor are respectively connected with the controller.

4. A substrate forming apparatus according to claim 1, wherein: the fourth horizontal driving mechanism comprises a first servo motor, a first tensioning synchronous wheel, a first synchronous belt pressing plate and a first synchronous belt fixing plate, the first servo motor is positioned on the left side of the fifth horizontal guide rail and fixedly connected with the workbench, the left side and the right side of the fifth horizontal guide rail are respectively provided with the first tensioning synchronous wheel, a motor shaft of the first servo motor is connected with the first tensioning synchronous wheel positioned on the left side, a first tensioning synchronous belt is wound on the first tensioning synchronous wheel, the first tensioning synchronous belt penetrates through the space between the first synchronous belt fixing plate and the first synchronous belt pressing plate, and the first synchronous belt fixing plate is fixedly connected with the first lower pressing plate; fifth horizontal drive mechanism includes second servo motor, second tensioning synchronizing wheel, second hold-in range clamp plate, second hold-in range fixed plate, second servo motor is located sixth horizontal guide's right side and with fourth horizontal guide backup pad fixed connection, sixth horizontal guide's left side, the right side is equipped with second tensioning synchronizing wheel respectively, second servo motor's motor shaft is connected with the second tensioning synchronizing wheel that is located the right side, twine second tensioning synchronizing belt on the second tensioning synchronizing wheel, second tensioning synchronizing belt passes between second hold-in range fixed plate and the second hold-in range clamp plate, second hold-in range fixed plate and seventh cylinder fixed plate fixed connection.

5. A substrate forming apparatus according to claim 1, wherein: a plurality of first bull-eye joints, first cam bearings and first tool positioning blocks are fixed on the working table top, the first bull-eye joints are in sliding contact with the lower end face of the first base plate, the left side and the right side of the first base plate are in sliding contact with the first cam bearings respectively, the left side, the right side and the rear side of the first base plate are limited by the first tool positioning blocks respectively, a plurality of second bull-eye joints, second cam bearings and second tool positioning blocks are arranged on the working table top, the second bull-eye joints are in sliding contact with the lower end face of the second base plate, the left side and the right side of the second base plate are in sliding contact with the second cam bearings respectively, the left side, the right side and the rear side of the second base plate are limited by the second tool positioning blocks respectively, a plurality of third bull-eye joints, third cam bearings and third tool positioning blocks are arranged on the working table top, the third bull-eye joints are in sliding contact with the lower end, the left side and the right side of the third bottom plate are respectively in sliding contact with the third cam bearing, and the left side, the right side and the rear side of the third bottom plate are respectively limited by a third tool positioning block; the first bottom plate is provided with a first positioning sleeve, the first positioning sleeve is positioned below the front side of the first bottom plate, a first positioning vertical cylinder is arranged below the first positioning sleeve, the first positioning vertical cylinder is fixedly connected with the workbench, a first positioning pin is fixedly connected onto a piston rod of the first positioning vertical cylinder, the piston rod of the first positioning vertical cylinder is jacked to drive the first positioning pin to be inserted into the first positioning sleeve, the second bottom plate is provided with a second positioning sleeve, the second positioning sleeve is positioned below the front side of the second bottom plate, a second positioning vertical cylinder is arranged below the second positioning sleeve, the second positioning vertical cylinder is fixedly connected with the workbench, a second positioning pin is fixedly connected onto a piston rod of the second positioning vertical cylinder, the piston rod of the second positioning vertical cylinder is jacked to drive the second positioning pin to be inserted into the second positioning sleeve, the third bottom plate is provided with a third positioning sleeve, and the third positioning sleeve is positioned below the front side of the third bottom plate, a third positioning vertical cylinder is arranged below the third positioning sleeve and fixedly connected with the workbench, a third positioning pin is fixedly connected to a piston rod of the third positioning vertical cylinder, the piston rod of the third positioning vertical cylinder jacks up to drive the third positioning pin to be inserted into the third positioning sleeve, and the first positioning vertical cylinder, the second positioning vertical cylinder and the third positioning vertical cylinder are respectively connected with the controller.

6. A substrate forming apparatus according to claim 1 or 5, wherein: the lower end face of the first lifting plate is fixedly connected with at least one first limiting column, the lower end face of the second lifting plate is fixedly connected with at least one second limiting column, and the lower end face of the third lifting plate is fixedly connected with at least one third limiting column; the first lifting plate is at least provided with two first positioning through holes, a first positioning shaft is inserted into each first positioning through hole, the lower end of each first positioning shaft is fixedly connected with the first bottom plate, and the upper end of each first positioning shaft penetrates through the opening of the first top plate; the second lifting plate is at least provided with two second positioning through holes, a second positioning shaft is inserted into the second positioning through holes, the lower end of the second positioning shaft is fixedly connected with the second bottom plate, and the upper end of the second positioning shaft penetrates through the opening of the second top plate; the third lifting plate is at least provided with two third positioning through holes, third positioning shafts are inserted into the third positioning through holes, the lower ends of the third positioning shafts are fixedly connected with the third bottom plate, and the upper ends of the third positioning shafts penetrate through the opening of the third top plate; the first lifting plate is at least provided with a first accurate positioning through hole, a first accurate positioning shaft is inserted into the first accurate positioning through hole, a first substrate through hole for the first accurate positioning shaft to penetrate out is formed in the first substrate, the lower end of the first accurate positioning shaft is fixedly connected with the first bottom plate, and the upper end of the first accurate positioning shaft penetrates out from the opening of the first top plate; the second lifting plate is at least provided with a second accurate positioning through hole, a second accurate positioning shaft is inserted into the second accurate positioning through hole, a second substrate through hole for the second accurate positioning shaft to penetrate out is formed in the second substrate, the lower end of the second accurate positioning shaft is fixedly connected with the second bottom plate, and the upper end of the second accurate positioning shaft penetrates out from the opening of the second top plate; the third lifting plate is at least provided with a third accurate positioning through hole, a third accurate positioning shaft is inserted into the third accurate positioning through hole, a connecting substrate through hole for the third accurate positioning shaft to penetrate out is formed in the connecting substrate, the lower end of the third accurate positioning shaft is fixedly connected with a third bottom plate, and the upper end of the third accurate positioning shaft penetrates out from an opening of a third top plate.

7. A substrate forming apparatus according to claim 1, wherein: the worktable is fixedly connected with a first vertical supporting column, a second vertical supporting column, a third vertical supporting column and a fourth vertical supporting column, the first vertical supporting column is positioned on the right side of the first substrate lifting device, the second vertical supporting column is positioned between the first substrate lifting device and the connecting substrate lifting device, the third vertical supporting column is positioned between the connecting substrate lifting device and the second substrate lifting device, and the fourth vertical supporting column is positioned on the left side of the second substrate lifting device; the first vertical supporting column is provided with a first transmitting sensor, the second vertical supporting column is provided with a first receiving sensor and a second transmitting sensor, the third vertical supporting column is provided with a second receiving sensor and a third transmitting sensor, the fourth vertical supporting column is provided with a third receiving sensor, and the first transmitting sensor, the first receiving sensor, the second transmitting sensor, the second receiving sensor, the third transmitting sensor and the third receiving sensor are respectively connected with the controller.

8. A substrate forming apparatus according to claim 1, wherein: the connecting substrate horizontal transfer device further comprises a fourth sucker, a fourth sucker fixing plate, a fourth vertical cylinder, a fourth cylinder fixing plate, a fourth slider and a first horizontal connecting plate, wherein the fourth cylinder fixing plate is fixedly connected with the third cylinder fixing plate through the first horizontal connecting plate, a piston rod of the fourth vertical cylinder is fixedly connected with the fourth sucker fixing plate, one end of the fourth sucker fixing plate is fixedly connected with the fourth sucker, the fourth vertical cylinder is fixedly connected with one side of the fourth cylinder fixing plate, the other side of the fourth cylinder fixing plate is fixedly connected with the fourth slider, and a third horizontal driving mechanism drives the fourth slider and the third slider to synchronously move along a third horizontal guide rail; the preforming workpiece transferring device further comprises a sixth sucker, a sixth sucker fixing plate, an eighth vertical cylinder, an eighth cylinder fixing plate, a seventh slider and a second horizontal connecting plate, wherein the eighth cylinder fixing plate is fixedly connected with the seventh cylinder fixing plate through the second horizontal connecting plate, a piston rod of the eighth vertical cylinder is fixedly connected with the sixth sucker fixing plate, one end of the sixth sucker fixing plate is fixedly connected with the sixth sucker, the eighth vertical cylinder is fixedly connected with one side of the eighth cylinder fixing plate, the other side of the eighth cylinder fixing plate is fixedly connected with the seventh slider, and a fifth horizontal driving mechanism drives the seventh slider and the sixth slider to synchronously move along a sixth horizontal guide rail; the fourth vertical cylinder and the eighth vertical cylinder are respectively connected with the controller.

9. A substrate forming apparatus in accordance with claim 8, wherein: the heating plate is fixedly connected to the working table surface, and the connecting substrate horizontal transfer device is located on one side above the heating plate.

10. A substrate forming apparatus according to claim 1, wherein: the workpiece preforming device further comprises a fifth air cylinder fixing plate, a fifth vertical air cylinder, a first upper pressing plate, a sixth air cylinder fixing plate, a sixth vertical air cylinder and a second upper pressing plate; the lower end of a fifth air cylinder fixing plate is fixed on the working table surface, the fifth air cylinder fixing plate is positioned on one side of a fifth horizontal guide rail, the fifth air cylinder fixing plate is fixedly connected with a fifth vertical air cylinder, a piston rod of the fifth vertical air cylinder is fixedly connected with a first upper pressing plate, and the piston rod of the fifth vertical air cylinder moves up and down to drive the first upper pressing plate to be contacted with or separated from a first lower pressing plate; the lower end of a sixth air cylinder fixing plate is fixed on the working table surface, the sixth air cylinder fixing plate is positioned on one side of a fifth air cylinder fixing plate, a sixth vertical air cylinder is fixedly connected with the sixth air cylinder fixing plate, a piston rod of the sixth vertical air cylinder is fixedly connected with a second upper pressing plate, and the piston rod of the sixth vertical air cylinder moves up and down to drive the second upper pressing plate to be contacted with or separated from the first lower pressing plate; the first lower pressing plate is fixedly connected with at least one fifth accurate positioning shaft, and the first substrate through hole, the connecting substrate through hole and the second substrate through hole penetrate through the fifth accurate positioning shaft; a sliding rail connecting plate is arranged below the first lower pressing plate, a fifth sliding block is fixedly connected with the sliding rail connecting plate, at least one fifth accurate positioning through hole is formed in the first lower pressing plate, a fifth accurate positioning shaft penetrates through the fifth accurate positioning through hole, the lower end of the fifth accurate positioning shaft is fixed on the sliding rail connecting plate, piston rod through holes are formed in four corners of the sliding rail connecting plate, a ninth vertical cylinder is arranged below the piston rod through hole and fixedly connected with the workbench, and a piston rod of the ninth vertical cylinder moves upwards to jack the first lower pressing plate; and the fifth vertical cylinder, the sixth vertical cylinder and the ninth vertical cylinder are respectively connected with the controller.