CN114537957A - Automatic loading system for spindle room - Google Patents
Automatic loading system for spindle room Download PDFInfo
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- CN114537957A CN114537957A CN202210314738.XA CN202210314738A CN114537957A CN 114537957 A CN114537957 A CN 114537957A CN 202210314738 A CN202210314738 A CN 202210314738A CN 114537957 A CN114537957 A CN 114537957A
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- 241000252254 Catostomidae Species 0.000 claims 1
- 239000000463 material Substances 0.000 description 9
- 229910000746 Structural steel Inorganic materials 0.000 description 4
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- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000005192 partition Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/06—Storage devices mechanical with means for presenting articles for removal at predetermined position or level
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/10—Storage devices mechanical with relatively movable racks to facilitate insertion or removal of articles
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- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses an automatic loading system for a spindle room, and relates to the technical field of spindle rooms. The ground rail device comprises a transverse guide rail piece, the transverse guide rail piece is arranged on the outer side of the end parts of a plurality of main spindle frames in a spindle room, longitudinal guide rail pieces vertically distributed with the transverse guide rail piece are arranged on two sides of the main spindle frames, the movable platform moves horizontally along the transverse guide rail piece through a guide wheel and a first driving mechanism, and platform guide rail pieces which are parallel to the longitudinal guide rail pieces, have the same structure and are horizontal are fixed on two sides of the top of the movable platform. The invention can carry out orderly automatic loading on all the main spindle frames in the spindle room by designing a novel loading system, has high automation degree, high loading efficiency and high safety, and reduces the cost of manual loading.
Description
Technical Field
The invention belongs to the technical field of spindle rooms, and particularly relates to an automatic loading system for a spindle room.
Background
Aiming at a spindle house of a tire factory, a plurality of spindle frames with longer length are arranged in the spindle house side by side, a plurality of spindle central shafts on the spindle frames are arranged, the adjacent distance is smaller, and therefore the number of spindles needing to be loaded is large and the spindles are not easy to load.
At present, an automatic device or system is not used for loading the spindles, manual loading is mostly adopted, the spindles are large in number, the weight is relatively large, loading efficiency is low, time and labor are consumed, meanwhile, the high position of the spindle rack is not favorable for loading of workers, and safety is not enough.
Disclosure of Invention
The invention aims to provide an automatic loading system for a spindle room, which can be used for orderly and automatically loading all main spindle frames in the spindle room by designing a novel loading system, has high automation degree, high loading efficiency and high safety, and reduces the cost of manual loading.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to an automatic loading system for a spindle room, which comprises a ground rail device and a loading device, wherein the loading device comprises a moving platform, a group of auxiliary frames, a locking hook piece, a mechanical arm and a mechanical gripper, wherein the auxiliary frames, the locking hook piece, the mechanical arm and the mechanical gripper are oppositely arranged;
the ground rail device comprises transverse guide rail parts, the transverse guide rail parts are arranged on the outer sides of the end parts of a plurality of main spindle supports in the spindle room, and longitudinal guide rail parts which are vertically distributed with the transverse guide rail parts are arranged on two sides of the main spindle supports;
the movable platform translates along the transverse guide rail part through a guide wheel and a first driving mechanism, and platform guide rail parts which are parallel to the longitudinal guide rail part, have the same structure and are horizontal are fixed on both sides of the top of the movable platform;
the auxiliary frame comprises a main frame and a pushing frame, and the main frame respectively translates along a platform guide rail part through a wheel body and a second driving mechanism;
the main frame is characterized in that a plurality of vertical beams are fixed on the front side of the main frame, a plurality of groups of support rods are fixed on the front side of the vertical beams through a plurality of front side plates, the horizontal pushing frame is arranged on the front side of the main frame, a plurality of guide sleeves are fixed on the horizontal pushing frame, a plurality of material pushing cylinders and outer guide rods are fixed in the main frame through transverse plates, the guide sleeves are connected with the outer guide rods in a sliding manner, and the output ends of the material pushing cylinders are fixed with the horizontal pushing frame;
the mechanical arm is fixed to the top of the moving platform, a loading area is arranged on the top of the moving platform, the mechanical arm and the loading area are respectively located on the front side and the rear side between the auxiliary frames, and the mechanical hand grip is fixed to the output end of the mechanical arm;
the locking hook piece comprises a group of U-shaped seats and a plurality of U-shaped blocks;
a plurality of mounting seats are fixed on the top of the main spindle frame side by side at even intervals, and a plurality of U-shaped blocks are respectively fixed at two ends of the top of the mounting seats;
the U-shaped seat is fixed at the top of the main frame, a locking cylinder is rotationally connected with the inner rear side of the U-shaped seat, an L-shaped hook body matched with the U-shaped block is fixed at the output end of the locking cylinder, a pad wheel is fixed on the inner front side of the U-shaped seat, an unfilled groove is formed in the bottom of the L-shaped hook body, the back side of the unfilled groove is of a chute structure, and the pad wheel rolls along the bottom surface of the unfilled groove.
Further, the transverse guide rail part comprises a group of guide rails and a rack, the rack is located in the middle of the group of guide rails, the structural characteristics of the longitudinal guide rail part are consistent with those of the transverse guide rail part, the guide rails and the rack are fixed on the ground of the spindle room through I-steel, and the guide rails and the rack on the longitudinal guide rail part are fixed on the ground of the spindle room through the heightening beam.
Further, the first driving mechanism comprises a motor and a speed reducer which are connected with each other, the motor and the speed reducer are fixed on one side of the moving platform, a gear meshed with the rack on the transverse guide rail piece is fixed at the output end of the speed reducer, and a protective cover is arranged on the outer side of the motor and the outer side of the speed reducer.
Further, the second driving mechanism is fixed on one side of the main frame, the structural characteristics of the second driving mechanism are consistent with those of the first driving mechanism, and a gear on the second driving mechanism is meshed with a rack on the platform guide rail part or the longitudinal guide rail part.
Further, the mechanical gripper comprises a base plate, a linkage plate and a plurality of clamping jaws;
a gripper cylinder is fixed on one surface of the base plate, a bottom plate is fixed on the other surface of the base plate through a plurality of guide rods, the linkage plate is arranged between the bottom plate and the base plate and slides along the guide rods, the output end of the gripper cylinder is fixed with the linkage plate, a plurality of jaws are uniformly fixed on the peripheral side surface of the bottom plate, and the adjusting ends of the jaws are connected with the outer side of the linkage plate through connecting rods;
an installation plate is vertically fixed on the outer side of the base plate and is fixed at the output end of the mechanical arm;
a centering pin rod is fixed on one surface of the linkage plate, which is far away from the gripper cylinder, a through hole is formed in the axis of the bottom plate, and the centering pin rod penetrates through the through hole;
the base plate is kept away from bottom plate one surface and is fixed with solid fixed ring through a set of erection column, gu fixed ring outside interval is even be fixed with a plurality of vacuum chuck.
Furthermore, the horizontal pushing frame comprises a plurality of cross beams arranged side by side, the support rods are arranged on the lower portions of the cross beams, the connecting ends of the upper guide sleeve and the pushing cylinder of the horizontal pushing frame are fixed to the tops of the cross beams, angle irons are fixed to the positions, located between the support rods, of the tops of the cross beams, centering holes are formed in the angle irons, a plurality of reinforcing plates are fixed between every two adjacent cross beams, and reinforcing ribs are arranged between the reinforcing plates and the cross beams.
Furthermore, first photoelectric transmitters are arranged on two sides of the main spindle frame and in parallel with the mounting seat, a first photoelectric receiver matched with the first photoelectric receiver is fixed on one surface of the main frame close to the horizontal pushing frame, a second photoelectric transmitter is arranged at one end of the main spindle frame close to the transverse guide rail, and a second photoelectric receiver matched with the second photoelectric transmitter is fixed on one surface of the movable platform close to the main spindle frame.
Further, still include the PLC controller, arm, second photoelectric receiver, first actuating mechanism, second actuating mechanism, locking cylinder, the air feed end that pushes away material cylinder, tongs cylinder and vacuum chuck all with PLC controller electric connection.
Further, the side face is fixed with the open outer casing of front side around the body frame, the body frame internal fixation has cable coiler and air supply, the locking cylinder all is connected with the air supply with pushing away the material cylinder, air supply control end, second actuating mechanism, first photoelectric receiver, second photoelectric receiver, locking cylinder controller and the wire that pushes away on the material cylinder controller are fixed as an organic whole and set up on the cable coiler through the line clamp, longitudinal rail spare one side is kept away from to the transverse rail spare is equipped with the tow chain, tow chain one end is fixed with moving platform.
Furthermore, a height difference is formed between a rotating point of the locking air cylinder and a wheel axis point of the cushion wheel, and the height difference is consistent with the distance between the bottom surface of the notch and the axis of the air cylinder.
The invention has the following beneficial effects:
1. the invention can carry out orderly automatic loading on all the main spindle frames in the spindle room by designing a novel loading system, has high automation degree, high loading efficiency and high safety, and reduces the cost of manual loading.
2. The novel locking hook piece is designed, so that the structure is simple, the locking hook piece can be used for positioning and locking between the auxiliary frame and the main spindle frame, and the problem that the auxiliary spindle frame can topple due to reverse thrust generated in the process that the spindles are transferred from the auxiliary spindle frame to the central shaft of the main spindle frame is solved.
3. According to the invention, the novel mechanical gripper is designed, the spindles can be gripped by the jaws, the mechanical gripper and the spindles can be centered by the synchronously telescopic centering pin rod, stable and accurate gripping of the spindles is facilitated, and the vacuum chuck is arranged at the other end of the mechanical gripper, so that a plastic partition plate between the spindles can be sucked and removed, and normal gripping of the spindles is not influenced.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of a loading device according to the present invention;
FIG. 2 is a top view of the overall structure of the present invention;
FIG. 3 is a schematic diagram of a mobile platform;
FIG. 4 is a schematic structural view of the auxiliary frame;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a structural front view of the auxiliary frame;
FIG. 7 is a schematic structural view of a latch hook member;
FIG. 8 is a schematic view of the latch hook member after one end has been disengaged;
FIG. 9 is a schematic diagram of a mechanical gripper;
FIG. 10 is a cross-sectional view of the construction of the mechanical gripper;
in the drawings, the components represented by the respective reference numerals are listed below:
1-loading device, 2-moving platform, 3-auxiliary frame, 4-locking hook member, 5-mechanical arm, 6-mechanical gripper, 7-transverse guide rail member, 8-main spindle frame, 9-longitudinal guide rail member, 201-guide wheel, 202-first driving mechanism, 203-platform guide rail member, 204-loading area, 205-shield, 301-main frame, 302-horizontal pushing frame, 303-wheel body, 304-second driving mechanism, 305-supporting rod, 306-outer guide rod, 307-guide sleeve, 308-transverse plate, 309-pushing cylinder, 310-vertical beam, 311-front side plate, 312-transverse beam, 313-angle iron, 314-centering hole, 315-reinforcing plate, 316-reinforcing rib, 317-outer protective shell, 401-U-shaped seat, 402-U-shaped block, 403-locking cylinder, 404-L-shaped hook body, 405-backing wheel, 406-notch, 601-base plate, 602-linkage plate, 603-jaw, 604-gripper cylinder, 605-guide rod, 606-bottom plate, 607-connecting rod, 608-mounting plate, 609-centering pin rod, 610-through hole, 611-mounting column, 612-fixing ring, 613-vacuum chuck, 701-guide rail, 702-rack and 801-mounting seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention is an automatic loading system for a spindle room, including a ground rail device and a loading device 1, where the loading device 1 includes a moving platform 2, a set of auxiliary frames 3 oppositely disposed, a locking hook 4, a mechanical arm 5 and a mechanical gripper 6;
the ground rail device comprises transverse guide rail members 7, the transverse guide rail members 7 are arranged on the outer sides of the end parts of a plurality of main spindle supports 8 in the spindle room, and longitudinal guide rail members 9 which are vertically distributed with the transverse guide rail members 7 are arranged on two sides of each of the main spindle supports 8;
the movable platform 2 translates along the transverse guide rail part 7 through a guide wheel 201 and a first driving mechanism 202, and platform guide rail parts 203 which are parallel to the longitudinal guide rail part 9, have the same structure and are horizontal are fixed on both sides of the top of the movable platform 2;
the auxiliary frame 3 comprises a main frame 301 and a pushing frame 302, wherein the main frame 301 translates through a wheel body 303 and a second driving mechanism 304 respectively through a platform guide member 203;
a plurality of vertical beams 310 are fixed on the front side of the main frame 301, a plurality of groups of support rods 305 are fixed on the front side of the vertical beams 310 through a plurality of front side plates 311, the horizontal pushing frame 302 is arranged on the front side of the main frame 301, a plurality of guide sleeves 307 are fixed on the horizontal pushing frame 302, a plurality of pushing cylinders 309 and outer guide rods 306 are fixed in the main frame 301 through transverse plates 308, the guide sleeves 307 are connected with the outer guide rods 306 in a sliding manner, and the output ends of the pushing cylinders 309 are fixed with the horizontal pushing frame 302;
the mechanical arm 5 is fixed at the top of the movable platform 2, the top of the movable platform 2 is provided with a loading area 204, the mechanical arm 5 and the loading area 204 are respectively positioned at the front side and the rear side between the group of auxiliary frames 3, and the mechanical hand 6 is fixed at the output end of the mechanical arm 5;
the latch hook piece 4 comprises a group of U-shaped seats 401 and a plurality of U-shaped blocks 402;
a plurality of mounting seats 801 are fixed on the top of the main spindle frame 8 side by side at even intervals, and a plurality of U-shaped blocks 402 are respectively fixed at two ends of the top of the mounting seats 801;
the U-shaped seat 401 is fixed on the top of the main frame 301, the locking cylinder 403 is rotatably connected to the inner rear side of the U-shaped seat 401, the L-shaped hook body 404 matched with the U-shaped block 402 is fixed at the output end of the locking cylinder 403, the pad wheel 405 is fixed on the inner front side of the U-shaped seat 401, the notch 406 is arranged at the bottom of the L-shaped hook body 404, the rear side of the notch 406 is of a chute structure, and the pad wheel 405 rolls along the bottom surface of the notch 406.
As shown in fig. 2, the transverse rail member 7 includes a set of rails 701 and a rack 702, the rack 702 is located in the middle of the set of rails 701, the structural features of the longitudinal rail member 9 are consistent with those of the transverse rail member 7, the rails 701 and the rack 702 are fixed on the ground of the spindle room through i-steel, and the rails 701 and the rack 702 on the longitudinal rail member 9 are fixed on the ground of the spindle room through an overhead beam.
As shown in fig. 1 and 3, the first driving mechanism 202 includes a motor and a reducer connected to each other, the motor and the reducer are fixed to one side of the movable platform 2, a gear engaged with the rack 702 on the transverse rail member 7 is fixed to an output end of the reducer, and a shield 205 is disposed outside the motor and the reducer.
The second drive mechanism 304 is fixed to one side of the main frame 301, the structural features of the second drive mechanism 304 are identical to those of the first drive mechanism 202, and the gear of the second drive mechanism 304 is engaged with the rack 702 of the platform rail member 203 or the longitudinal rail member 9.
As shown in fig. 9-10, the mechanical gripper 6 includes a base plate 601, a linkage plate 602, and a plurality of jaws 603;
a gripper cylinder 604 is fixed on one surface of the base plate 601, a bottom plate 606 is fixed on the other surface of the base plate 601 through a plurality of guide rods 605, a linkage plate 602 is arranged between the bottom plate 606 and the base plate 601 and slides along the plurality of guide rods 605, the output end of the gripper cylinder 604 is fixed with the linkage plate 602, a plurality of jaws 603 are uniformly fixed on the peripheral side surface of the bottom plate 606, and the adjusting ends of the jaws 603 are connected with the outer side of the linkage plate 602 through connecting rods 607;
a mounting plate 608 is vertically fixed on the outer side of the substrate 601, and the mounting plate 608 is fixed at the output end of the mechanical arm 5;
a centering pin 609 is fixed on the surface of the linkage plate 602 away from the gripper cylinder 604, a through hole 610 is formed in the axis of the bottom plate 606, and the centering pin 609 penetrates through the through hole 610;
a fixing ring 612 is fixed on a surface of the substrate 601 away from the bottom plate 606 through a set of mounting posts 611, and a plurality of vacuum chucks 613 are fixed on the outer side of the fixing ring 612 at uniform intervals.
As shown in fig. 4-6, the horizontal pushing frame 302 includes a plurality of beams 312 arranged side by side, the supporting rods 305 are located at the lower portions of the beams 312, the connecting ends of the guide sleeves 307 and the pushing cylinders 309 on the horizontal pushing frame 302 are fixed at the tops of the beams 312, an angle iron 313 is fixed at the top of each beam 312 and between a group of the supporting rods 305, the angle iron 313 is provided with a centering hole 314, a plurality of reinforcing plates 315 are fixed between two adjacent beams 312, and reinforcing ribs 316 are arranged between the reinforcing plates 315 and the beams 312.
First photoelectric transmitters are arranged on two sides of the main spindle frame 8 and in parallel with the mounting base 801, a first photoelectric receiver matched with the first photoelectric receiver is fixed on one surface, close to the horizontal pushing frame 302, of the main frame 301, a second photoelectric transmitter is arranged at one end, close to the transverse guide rail member 7, of the main spindle frame 8, and a second photoelectric receiver matched with the second photoelectric transmitter is fixed on one surface, close to the main spindle frame 8, of the moving platform 2.
The device further comprises a PLC controller, and the gas supply ends of the mechanical arm 5, the second photoelectric receiver, the first driving mechanism 202, the second driving mechanism 304, the locking cylinder 403, the material pushing cylinder 309, the hand grip cylinder 604 and the vacuum chuck 613 are all electrically connected with the PLC controller.
Wherein, the side face all around of body frame 301 is fixed with the open outer clamshell 317 of front side, body frame 301 internal fixation has cable coiler and air supply, locking cylinder 403 and the cylinder 309 that pushes away material all are connected with the air supply, air supply control end, second actuating mechanism 304, first photoelectric receiver, second photoelectric receiver, wire on locking cylinder 403 controller and the cylinder 309 controller that pushes away is fixed as an organic whole and is set up on the cable coiler through the wire clamp, transverse guide spare 7 is kept away from 9 one sides of longitudinal guide spare and is equipped with the tow chain, tow chain one end is fixed with moving platform 2.
As shown in the figure, a height difference is formed between the rotating point of the locking air cylinder 403 and the axis point of the pad wheel 405, and the height difference is consistent with the distance between the bottom surface of the notch 406 and the axis line of the air cylinder.
The auxiliary frame 3 can load 36 spindles, the spindles are distributed in six layers and six rows, the layer height and the row distance respectively correspond to the corresponding size of a central shaft on the main spindle frame 8, each spindle is supported by a group of supporting rods 305, a small height difference exists between the spindle and the center of the main spindle frame 8, namely after the auxiliary frame 3 supports the spindles, the center is slightly lower than the height of the central shaft of the main spindle frame 8, and the effect is to improve the center fault tolerance rate of spindle installation.
The working principle of the invention is as follows:
the first step is as follows: selecting a main spindle frame 8 to be loaded, and driving the integral loading device 1 to move to the end part of the main spindle frame 8 through a first driving mechanism 202 and a guide wheel 201 (the position of the integral loading device is accurately determined through the matching of a second photoelectric receiver and a second photoelectric emitter);
the second step is that: the spindles (trays after the spindles are placed on the loading area 204) on the loading area 204 are grabbed through the matching of the mechanical arm 5 and the mechanical gripper 6, the spindles are transferred to each group of supporting rods 305 on the auxiliary frame 3, and the auxiliary frame 3 is completely loaded and cut in the same way;
the third step: the auxiliary frame 3 carrying the spindles is driven by the second driving mechanism 304 to translate along the platform guide rail part 203, and continues to move along the longitudinal guide rail part 9 on one side of the main spindle frame 8 after being separated from the moving platform 2 to move to a loading area (the position of the loading area is accurately determined by the cooperation of the first photoelectric receiver and the first photoelectric emitter);
the fourth step: at the moment, the U-shaped seat 401 on the auxiliary frame 3 is opposite to the mounting seat 801 on the main spindle frame 8, the locking cylinder 403 is controlled to contract at the moment, the notch 406 on the L-shaped hook body 404 slides along the cushion wheel 405, the inclined state is changed into the horizontal state, and the end part of the L-shaped hook body 404 is clamped in the U-shaped block 402 on the mounting seat 801 to perform positioning locking between the auxiliary frame 3 and the main spindle frame 8;
the fifth step: the pushing cylinder 309 pushes the horizontal pushing frame 302 to slide outwards along the outer guide rod 306, all spindles on the auxiliary frame 3 are pushed to the central shaft on the main spindle frame 8 integrally at the moment, and the centering hole 314 on the angle iron 313 provides a passing space for the central shaft on the main spindle frame 8;
and a sixth step: after the spindles are completely guided onto the main spindle frame 8, the pushing cylinder 309 drives the horizontal pushing frame 302 to reset, and the second driving mechanism 304 and the wheel body 303 drive the auxiliary frame 3 to reset onto the moving platform 2;
the seventh step: performing the same cycle operation according to the operations of the second step to the sixth step, and performing the ordered loading operation on the two sides of the main spindle rack 8 by using the two auxiliary racks 3;
eighth step: after the sub-main spindle rack 8 is loaded, the next main spindle rack 8 is replaced through the cooperation of the first driving mechanism 202 and the guide wheel 201, and the main spindle rack 8 is loaded according to the operation from the second step to the seventh step.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The utility model provides an automatic loading system is used in spindle room which characterized in that: the device comprises a ground rail device and a loading device (1), wherein the loading device (1) comprises a moving platform (2), a group of auxiliary frames (3) which are oppositely arranged, a locking hook member (4), a mechanical arm (5) and a mechanical gripper (6);
the ground rail device comprises transverse guide rail parts (7), the transverse guide rail parts (7) are arranged on the outer sides of the end parts of a plurality of main spindle supports (8) in the spindle room, and longitudinal guide rail parts (9) which are vertically distributed with the transverse guide rail parts (7) are arranged on two sides of the main spindle supports (8);
the moving platform (2) translates along the transverse guide rail piece (7) through a guide wheel (201) and a first driving mechanism (202), and platform guide rail pieces (203) which are parallel to the longitudinal guide rail piece (9), have the same structure and are horizontal are fixed on the two sides of the top of the moving platform (2);
the auxiliary frame (3) comprises a main frame (301) and a pushing frame (302), wherein the main frame (301) respectively translates through a wheel body (303) and a second driving mechanism (304) to form a platform guide rail piece (203);
a plurality of vertical beams (310) are fixed on the front side of the main frame (301), a plurality of groups of support rods (305) are fixed on the front side of each vertical beam (310) through a plurality of front side plates (311), the horizontal pushing frame (302) is arranged on the front side of the main frame (301), a plurality of guide sleeves (307) are fixed on the horizontal pushing frame (302), a plurality of pushing cylinders (309) and outer guide rods (306) are fixed in the main frame (301) through transverse plates (308), the guide sleeves (307) are connected with the outer guide rods (306) in a sliding mode, and the output ends of the pushing cylinders (309) are fixed with the horizontal pushing frame (302);
the mechanical arm (5) is fixed to the top of the moving platform (2), a loading area (204) is arranged on the top of the moving platform (2), the mechanical arm (5) and the loading area (204) are respectively located on the front side and the rear side between the auxiliary frames (3), and the mechanical gripper (6) is fixed to the output end of the mechanical arm (5);
the latch hook piece (4) comprises a group of U-shaped seats (401) and a plurality of U-shaped blocks (402);
a plurality of mounting seats (801) are fixed on the top of the main spindle rack (8) side by side at even intervals, and a plurality of U-shaped blocks (402) are respectively fixed at two ends of the top of the mounting seats (801);
u-shaped seat (401) are fixed at body frame (301) top, the rear side rotation is connected with locking cylinder (403) in U-shaped seat (401), locking cylinder (403) output is fixed with L shape coupler body (404) with U type piece (402) complex, the front side is fixed with backing wheel (405) in U-shaped seat (401), L shape coupler body (404) bottom is equipped with scarce groove (406), lack groove (406) rear side is the chute structure, backing wheel (405) rolls along scarce groove (406) bottom surface.
2. The automatic loading system for the spindle room is characterized in that the transverse guide rail member (7) comprises a group of guide rails (701) and a rack (702), the rack (702) is positioned in the middle of the group of guide rails (701), the structural characteristics of the longitudinal guide rail member (9) are consistent with the structural characteristics of the transverse guide rail member (7), the guide rails (701) and the rack (702) are fixed on the ground of the spindle room through I-steel, and the guide rails (701) and the rack (702) on the longitudinal guide rail member (9) are fixed on the ground of the spindle room through a lifting beam.
3. The automatic loading system for spindle rooms as claimed in claim 2, wherein said first driving mechanism (202) comprises a motor and a reducer connected with each other, said motor and reducer are fixed on one side of the moving platform (2), a gear engaged with a rack (702) on the transverse rail member (7) is fixed at the output end of said reducer, and a shield (205) is arranged outside said motor and reducer.
4. The automatic loading system for spindle room as claimed in claim 3, wherein said second driving mechanism (304) is fixed on one side of the main frame (301), the structural feature of said second driving mechanism (304) is identical to that of the first driving mechanism (202), and the gear of said second driving mechanism (304) is engaged with the rack (702) of the platform rail member (203) or the longitudinal rail member (9).
5. The automatic loading system for spindle room as claimed in claim 1, wherein said mechanical gripper (6) comprises a base plate (601), a linkage plate (602) and a plurality of jaws (603);
a hand grip cylinder (604) is fixed on one surface of the base plate (601), a bottom plate (606) is fixed on the other surface of the base plate (601) through a plurality of guide rods (605), the linkage plate (602) is arranged between the bottom plate (606) and the base plate (601) and slides along the plurality of guide rods (605), the output end of the hand grip cylinder (604) is fixed with the linkage plate (602), a plurality of jaws (603) are uniformly fixed on the peripheral side surface of the bottom plate (606), and the adjusting ends of the jaws (603) are connected with the outer side of the linkage plate (602) through connecting rods (607);
an installation plate (608) is vertically fixed on the outer side of the base plate (601), and the installation plate (608) is fixed at the output end of the mechanical arm (5);
a centering pin rod (609) is fixed on one surface of the linkage plate (602) far away from the gripper cylinder (604), a through hole (610) is formed in the axis of the bottom plate (606), and the centering pin rod (609) penetrates through the through hole (610);
a fixing ring (612) is fixed on one surface, far away from the bottom plate (606), of the substrate (601) through a group of mounting columns (611), and a plurality of vacuum suckers (613) are uniformly fixed on the outer side of the fixing ring (612) at intervals.
6. The automatic loading system for the spindle room as claimed in claim 1, wherein the horizontal pushing frame (302) comprises a plurality of cross beams (312) arranged side by side, the support rods (305) are located at the lower portions of the cross beams (312), the connecting ends of the guide sleeves (307) and the pushing cylinders (309) on the horizontal pushing frame (302) are fixed at the tops of the cross beams (312), angle irons (313) are fixed at the tops of the cross beams (312) and between a group of the support rods (305), centering holes (314) are formed in the angle irons (313), a plurality of reinforcing plates (315) are fixed between two adjacent cross beams (312), and reinforcing ribs (316) are arranged between the reinforcing plates (315) and the cross beams (312).
7. The automatic loading system for the spindle room as claimed in claim 5, wherein a first photoelectric emitter is disposed on each side of the main spindle frame (8) and parallel to the mounting base (801), a first photoelectric receiver engaged with the first photoelectric receiver is fixed on a surface of the main frame (301) close to the horizontal pushing frame (302), a second photoelectric emitter is disposed on an end of the main spindle frame (8) close to the transverse guide member (7), and a second photoelectric receiver engaged with the second photoelectric emitter is fixed on a surface of the movable platform (2) close to the main spindle frame (8).
8. The automatic loading system for the spindle room as claimed in claim 7, further comprising a PLC controller, wherein the air supply ends of the mechanical arm (5), the second photoelectric receiver, the first driving mechanism (202), the second driving mechanism (304), the locking cylinder (403), the pushing cylinder (309), the gripper cylinder (604) and the vacuum chuck (613) are electrically connected with the PLC controller.
9. The automatic loading system for the spindle room as claimed in claim 8, wherein an outer protective casing (317) with an open front side is fixed to the circumferential side of the main frame (301), a cable retractor and an air source are fixed to the main frame (301), the locking cylinder (403) and the pushing cylinder (309) are both connected to the air source, a wire on the air source control end, the second driving mechanism (304), the first photoelectric receiver, the second photoelectric receiver, the locking cylinder (403) controller and the pushing cylinder (309) controller is fixed to be integrated and arranged on the cable retractor through a wire clamp, a drag chain is arranged on one side of the transverse guide member (7) away from the longitudinal guide member (9), and one end of the drag chain is fixed to the moving platform (2).
10. The automatic loading system for spindle room as claimed in claim 1, wherein a height difference is provided between a rotation point of said lock cylinder (403) and an axial center point of said pad wheel (405), said height difference corresponding to a distance between a bottom surface of said notch (406) and an axial line of said cylinder.
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| CN202210314738.XA CN114537957B (en) | 2022-03-29 | 2022-03-29 | Automatic loading system for spindle room |
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| CN202210314738.XA CN114537957B (en) | 2022-03-29 | 2022-03-29 | Automatic loading system for spindle room |
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Address after: 214406 No. 82, Daliujia village, Beizhu village, XuXiake Town, Jiangyin City, Wuxi City, Jiangsu Province Applicant after: Hewei Intelligent Equipment (Jiangsu) Co.,Ltd. Address before: 214406 No. 82, Daliujia village, Beizhu village, XuXiake Town, Jiangyin City, Wuxi City, Jiangsu Province Applicant before: JIANGYIN HEWEI RUBBER MACHINERY Co.,Ltd. |
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