CN105923219A - Automatic cheese packaging system and method - Google Patents
Automatic cheese packaging system and method Download PDFInfo
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- CN105923219A CN105923219A CN201610464130.XA CN201610464130A CN105923219A CN 105923219 A CN105923219 A CN 105923219A CN 201610464130 A CN201610464130 A CN 201610464130A CN 105923219 A CN105923219 A CN 105923219A
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- cheese
- pallet
- control device
- board
- electrically connected
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an automatic cheese packaging system and method. The system comprises an automatic packaging system machine, a control device, a scanning device, a first conveying device, a cheese erecting device, a second conveying device, a first counting sensor, a yarn grasping manipulator, trays, a tray manipulator, a tray electronic scale, a seal-cutting machine, a heat shrinkage machine, an ink-jet printer, a stacking device and an automatic winding machine. By adoption of the above parts, cheese can be subjected to scanning, conveying, erecting, counting, seal-cutting and heat shrinkage packaging, thereby forming a packaged cheese product, and then ink-jet printing, stacking and automatic winding are performed. By adoption of the system provided by the invention, the labor intensity of operating personnel can be reduced, the working efficiency can be improved, and the labor consumption can be lowered.
Description
Technical field
The present invention relates to field of textile machinery, particularly relate to a kind of cheese automatic packaging system and automatic packaging method thereof.
Background technology
At field of textiles, for controlling production cost, improving production efficiency, the weight according to " order demand " of trying one's best in process of production of the cheese used by Cotton Colored Woven Fabric carries out producing shipment with number principle.And the pendulum yarn before cheese is packed at present enters pallet, shipment weight and number control, labeling, system information record, piling, manually operates completely external packing after piling by manually carrying out operation, during need a large amount of artificial frequent operation, there is uncertainty, operating personnel's working strength is made mistakes greatly and easily.
Summary of the invention
Based on this, it is necessary to provide the labour intensity of a kind of operating personnel of reduction, improve operating efficiency and artificial cheese automatic packaging system can be saved.
A kind of cheese automatic packaging system, including:
Board；
Control device；
Scanning means, described control device is electrically connected at described scanning means, and described scanning means is located on described board for the production information obtaining and recording cheese；
First conveying device, described control device is electrically connected at described first conveying device, and described first conveying device is located on described board for carrying described cheese；
Cheese upender, described control device is electrically connected at described cheese upender, and described cheese upender is located on described board and is adjusted to upright state for by the described cheese that described first conveying device is sent here；
Second conveying device, described control device is electrically connected at described second conveying device, and described second conveying device is located on described board for the described cheese receiving and carrying upright state；
First sensor for countering, described control device is electrically connected at described first sensor for countering, and described first sensor for countering is located on described board the quantity of the described cheese with statistics upright state；
Yarn grabbing manipulator, described control device is electrically connected at described yarn grabbing manipulator, and described yarn grabbing manipulator is located on described board for capturing the described cheese of upright state and described cheese can be driven to move；
Pallet, described pallet is for placing the described cheese sent here from described yarn grabbing manipulator；
Pallet manipulator, described control device is electrically connected at described pallet manipulator, and described pallet manipulator is located on described board for capturing described pallet and described pallet can be driven to move；
Pallet electronic scale, described control device is electrically connected at described pallet electronic scale, and described pallet electronic scale is located on described board for calculating and record described pallet and the gross weight of described cheese in described pallet；
Cut envelope machine, described control device be electrically connected at described in cut envelope machine, described in cut envelope machine and be located on described board and cut envelope for described pallet；
Thermal contraction machine, described control device is electrically connected at described thermal contraction machine, and described thermal contraction machine is located on described board for described pallet and described cheese carry out heat shrinkable package, forms cheese package；
Ink jet numbering machine, described control device is electrically connected at described ink jet numbering machine, and described ink jet numbering machine is located on described board and carries out message identification for described cheese package；
Palletizing apparatus, described control device is electrically connected at described palletizing apparatus, and described palletizing apparatus is located on described board for cheese package described in piling；
Automatic wrapping machine, described control device is electrically connected at described automatic wrapping machine, and described automatic wrapping machine is located on described board for twining film packaging outside carrying out cheese package described after piling.
Wherein in an embodiment, also include segmenting sensor；
Described control device is electrically connected at described segmenting sensor, and described segmenting sensor is located on described board operation or the stopping controlling described first conveying device for the signal being received described first sensor for countering by described control device.
Wherein in an embodiment, also include down yarn sensor；
Described control device is electrically connected at described yarn sensor, and described yarn sensor is located on described board for detecting whether described cheese enters upright state.
Wherein in an embodiment, also include the second sensor for countering；
Described control device is electrically connected at described second sensor for countering, and described second sensor for countering is located on described board the quantity for adding up the described cheese entered in described first conveying device.
Wherein in an embodiment, also include screening scale device and LOAD CELLS；
Described control device is electrically connected at described screening scale device, and described screening scale device is located on described board for the weight calculating single described cheese；
Described control device is electrically connected at described LOAD CELLS, and it is single that described LOAD CELLS is located on described board the quantity of described cheese for controlling to flow through described screening scale device.
Wherein in an embodiment, also include part flow arrangement and single thread packing machine；
Described part flow arrangement has the first shunting conveyer belt and the second shunting conveyer belt, described first shunting conveyer belt is connected between described first conveying device and described cheese upender, and described first shunting conveyer belt is for being delivered to the described cheese in described first conveying device at described cheese upender；
Described second shunting conveyer belt is connected between described first conveying device and described single thread packing machine, and described second shunting conveyer belt is for being delivered to the described cheese in described first conveying device at described single thread packing machine；Described single thread packing machine is for packing described cheese.
Wherein in an embodiment, described first conveying device has conveyer belt.
Wherein in an embodiment, described second conveying device has conveyer belt.
Wherein in an embodiment, the conveying direction of described first conveying device is vertical with the conveying direction of described second conveying device, and described cheese upender is between described first conveying device and described second conveying device.
Another object of the present invention also resides in a kind of cheese automatic packaging method of offer.
A kind of cheese automatic packaging method, comprises the steps:
Scanning means obtains and records the production information of cheese；
Described cheese is delivered at cheese upender by the first conveying device；
Control the device described cheese upender of control and described cheese is adjusted to upright state, and the described cheese of upright state is delivered in the second conveying device；
Described control device controls the described cheese of described second conveying device conveying upright state at yarn grabbing manipulator, the quantity of the described cheese of the first sensor for countering statistics upright state simultaneously；
Described control device controls pallet manipulator and captures described pallet and moved on pallet electronic scale by described pallet；
Described control device controls described yarn grabbing manipulator and captures the described cheese of upright state and moved to described pallet by described cheese, and the quantity of the cheese that described yarn grabbing manipulator captures is the count number that described first sensor for countering is preset；
Described pallet electronic scale is for calculating and record the gross weight of described pallet and the described cheese in described pallet；
Described control device controls to cut envelope machine and described pallet is cut envelope, and described control device controls thermal contraction machine and described pallet and described cheese carry out heat shrinkable package, forms cheese package；
Described control device controls ink jet numbering machine and described cheese package is carried out message identification；
Described control device controls the palletizing apparatus piling to described cheese package；
Described control device controls to twine outside cheese package described after piling is carried out by described automatic wrapping machine film packaging.
The cheese automatic packaging system of the present invention solves the operation operation of manually-operated high labour intensity, improves the utilization rate of auxiliary package machine, improves the efficiency of whole streamline.After coordinating special manipulator fixture, the loading and unloading of the cheese in the range of certain barrel dliameter can be realized and pack piling shipment, the increasingly automated level of displacement overturning and automatically top tray, use efficient and convenient, be capable of working continuously in high volume production, while improving production efficiency, it is greatly saved cost of labor.
The cheese automatic packaging method that the present invention relates to has a following beneficial effect:
1, the upper yarn of current cheese packaging, shipment weight and number control, labeling, system record, a large amount of manual operations of piling that the winder packaging production line technological process mechanized production system that the present invention relates to solves in existing technological process, greatly reduce the labour intensity of operating personnel；
2, the winder packaging production line technological process mechanized production system that the present invention relates to achieves separate men from machines can realize uninterrupted batch production, substantially increases the flexibility of operating efficiency and human users.
3, the winder packaging production line technological process automatic production method that the present invention relates to, less input in original flow process for hardware device, and software function is powerful, and method of operating is easy, has saved manpower and time cost.
Accompanying drawing explanation
Fig. 1 is one embodiment of the invention cheese automatic packaging system schematic diagram；
Fig. 2 is the tray positioning mechanism schematic diagram of cheese automatic packaging system shown in Fig. 1.
Description of reference numerals
10, cheese automatic packaging system；100, skip car；200, scanning means；300, the first conveying device；310, linear conveyer belt；320, U-shaped conveyer belt；400, segmenting sensor；500, screening scale device；600, LOAD CELLS；700, cheese upender；800, fall yarn sensor；900, part flow arrangement；910, the first shunting conveyer belt；920, the second shunting conveyer belt；1000, single thread packing machine；1100, the second conveying device；1200, the first sensor for countering；1300, the second sensor for countering；1400, yarn grabbing sensor；1500, pallet；1600, pallet manipulator；1700, pallet electronic scale；1800, envelope machine is cut；1900, thermal contraction machine；2000, ink jet numbering machine；2100, palletizing apparatus；2110, gripper components；2120, slide rail；2130, movable block；2140, piling platen；2200, automatic wrapping machine；2300, fluent bridge；2400, storage car；2510, roller bearing；2520, roller bearing drives element；2530, location-plate；2531, registration arm；2540, Locating driver element；2550, limiting plate；20, cheese；30, cheese package.
Detailed description of the invention
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.Accompanying drawing gives presently preferred embodiments of the present invention.But, the present invention can realize in many different forms, however it is not limited to embodiment described herein.On the contrary, providing the purpose of these embodiments is to make the understanding to the disclosure more thorough comprehensively.
It should be noted that be referred to as " being fixed on " another element when element, it can be directly on another element or can also there is element placed in the middle.When an element is considered as " connection " another element, and it can be directly to another element or may be simultaneously present centering elements.
Unless otherwise defined, all of technology used herein is identical with the implication that the those skilled in the art belonging to the present invention are generally understood that with scientific terminology.The term used the most in the description of the invention is intended merely to describe the purpose of specific embodiment, it is not intended that in limiting the present invention.Term as used herein "and/or" includes the arbitrary and all of combination of one or more relevant Listed Items.
Shown in Figure 1, the present embodiment relate to a kind of cheese automatic packaging system 10.This cheese automatic packaging system 10 includes board (not shown), control device, skip car 100, scanning means 200, first conveying device 300, segmenting sensor 400, screening scale device 500, LOAD CELLS 600, cheese upender 700, yarn sensor 800, part flow arrangement 900, single thread packing machine 1000, second conveying device 1100, first sensor for countering 1200, second sensor for countering 1300, yarn grabbing manipulator, pallet 1500, pallet manipulator 1600, pallet electronic scale 1700, cut envelope machine 1800, thermal contraction machine 1900, ink jet numbering machine 2000, palletizing apparatus 2100 and automatic wrapping machine 2200.Control device and can use PLC.Scanning means 200 can use scanner.
Controlling device and be electrically connected at scanning means 200, scanning means 200 is located on board for the production information obtaining and recording cheese 20.
Controlling device and be electrically connected at the first conveying device 300, the first conveying device 300 is located on board for conveying cheese 20.First conveying device 300 has linear conveyer belt 310.First conveying device 300 has multiple linear conveyer belt 310, and the first conveying device 300 also has multiple U-shaped conveyer belt 320.Linear conveyer belt 310 is alternately arranged with U-shaped conveyer belt 320 and the first is connected, and linear conveyer belt 310 and U-shaped conveyer belt 320 constitute S-shaped.
Skip car 100 is located at the first pay-off, and skip car 100 is used for putting cheese 20, has saved the action of artificial frequently feeding.
In the present embodiment, linear conveyer belt 310 and the U-shaped conveyer belt 320 both sides on its direct of travel are equipped with the first backplate, and the purpose of the first backplate is to prevent dropping of cheese 20.
Controlling device and be electrically connected at the second sensor for countering 1300, the second sensor for countering 1300 is located on board the quantity for adding up the cheese 20 entered in the first conveying device 300.Second sensor for countering 1300 is arranged on the inwall of the first backplate, and is positioned at the lower section of the first backplate.
Controlling device and be electrically connected at segmenting sensor 400, segmenting sensor 400 is located on board operation or the stopping controlling the first conveying device 300 for the signal being received described first sensor for countering 1200 by described control device.Segmenting sensor 400 receives the signal of the first sensor for countering 1200 by controlling device device, and when the first sensor for countering 1200 counting reaches predetermined number, segmenting sensor 400 controls the out of service of the first conveying device 300；When the first sensor for countering 1200 meter digital reaches predetermined number, segmenting sensor 400 controls continuing to run with of the first conveying device 300.
Control device and be electrically connected at screening scale device 500.Screening scale device 500 is located on board for the weight calculating single cheese 20.Control device and be electrically connected at LOAD CELLS 600.It is single that LOAD CELLS 600 is located on board the quantity of cheese 20 for controlling to flow through screening scale device 500.
Part flow arrangement 900 has the first shunting conveyer belt 910 and the second shunting conveyer belt 920.First shunting conveyer belt 910 is connected between the first conveying device 300 and cheese 20 upender 700.First shunting conveyer belt 910 is for being delivered to the cheese 20 in the first conveying device 300 at cheese 20 upender 700.
Second shunting conveyer belt 920 is connected between the first conveying device 300 and single thread packing machine 1000.Second shunting conveyer belt 920 is for being delivered to the cheese 20 in the first conveying device 300 at single thread packing machine 1000；Single thread packing machine 1000 is for packing cheese 20.First conveying device 300 has conveyer belt.
Controlling device and be electrically connected at cheese upender 700, cheese upender 700 is located on board and is adjusted to upright state for by cheese 20.
Controlling device and be electrically connected at down yarn sensor 800, yarn sensor 800 is located on board for whether detection cheese 20 enters upright state.
Controlling device and be electrically connected at the second conveying device 1100, the second conveying device 1100 is located on board for the cheese 20 receiving and carrying upright state.The conveying direction of the first conveying device 300 is vertical with the conveying direction of the second conveying device 1100, and cheese upender 700 is between the first conveying device 300 and the second conveying device 1100.In the present embodiment, second conveying device 1100 both sides on its direct of travel are equipped with the second backplate, and the purpose of the second backplate is to prevent dropping of cheese 20.Second conveying device 1100 has conveyer belt.
Second conveying device 1100 can be with way moving.One end of second conveying device 1100 is toward yarn grabbing manipulator, and the other end is towards storage car 2400.Cheese 20 after single thread packing machine 1000 is packed enters the second conveying device 1100, and the second conveying device 1100 moves towards storage car 2400 direction, with by cheese 20 rewinding after packaging.
Controlling device and be electrically connected at the first sensor for countering 1200, the first sensor for countering 1200 is located on board the quantity of the cheese 20 with statistics upright state.First sensor for countering 1200 is arranged on the madial wall of the second backplate, and is positioned at the lower section of the second backplate.
Controlling device and be electrically connected at yarn grabbing manipulator, yarn grabbing manipulator is located on board for capturing the cheese 20 of upright state and cheese 20 can be driven to move.
In the present embodiment, also having yarn grabbing sensor 1400, control device and be electrically connected at yarn grabbing sensor 1400, yarn grabbing sensor 1400 is used for detecting whether yarn grabbing manipulator grabs cheese 20.
Pallet 1500 is for placing the cheese 20 sent here from yarn grabbing manipulator.
Controlling device and be electrically connected at pallet manipulator 1600, pallet manipulator 1600 is located on board for capturing pallet 1500 and pallet 1500 can be driven to move.
Shown in Figure 2, in the present embodiment, for pallet location and accurately cheese can be placed in the correspondence position of pallet for the ease of yarn grabbing manipulator, be provided with tray positioning mechanism.Tray positioning mechanism includes board (board can share), conveyer, positioner and stopping means with the transmission system of cheese.
Conveyer is located on board for placement tray 1500 and can delivery tray 1500；Conveyer has roller bearing 2510 and roller bearing drives element 2520, the quantity of described roller bearing 2510 is multiple, multiple roller bearings 2510 order is located on described board, the upper end composition of multiple described roller bearings 2510 is same as placing the transmission plane of described pallet, and described roller bearing drives element 2520 to be connected to described roller bearing 2510 for driving described roller bearing 2510 to roll.
Described positioner has location-plate 2530 and Locating driver element 2540, described conveyer is equipped with described location-plate 2530 along the both sides of its direction of transfer, described Locating driver element 2540 is connected to described location-plate 2530, and described Locating driver element 2540 in opposite directions or reversely mobile can position the described pallet on described transmission device by described location-plate 2530.
Described location-plate 2530 all protrude registration arm 2531 along two ends before and after described conveyer direction of transfer, described location-plate 2530 and described registration arm 2531 form U-shape.The quantity of described Locating driver element 2540 is consistent with the quantity of described location-plate 2530, multiple described Locating driver elements 2540 with multiple described location-plate 2530 one_to_one corresponding.
Described stopping means has at least one pair of limiting plate 2550, limiting plate 2550 described in one pair of which lays respectively at the both sides of described conveyer direction of transfer, the limit channels for passing through is formed for described pallet between two described limiting plates 2550, along described conveyer direction of advance, described limit channels gradually narrows.
The tray positioning mechanism that the present embodiment relates to, for placement tray and can transmit described pallet by conveyer；After pallet is placed on conveyer, the location-plate 2530 of positioner can be pushed in opposite directions from the both sides of pallet, with by location tray, it is to avoid pallet can not accurately position because putting randomness, it is to avoid affects material grasping and the blowing of manipulator.Tray positioning mechanism and pallet manipulator 1600 can form pallet feed mechanism.The pallet feed mechanism that the present embodiment relates to, by being provided with tray positioning mechanism, it is possible to make pallet to be accurately positioned, pallet can be placed on conveyer by manipulator according to the path arranged, location is realized again, in order to the accurate feeding of follow-up cheese by positioner.The feeding of cheese is realized by another manipulator, and this another manipulator, according to the path feeding specified, needs the precise positioning of pallet, and cheese just can be made to enter corresponding position.
Controlling device and be electrically connected at pallet electronic scale 1700, pallet electronic scale 1700 is located on board for calculating also recoding tray 1500 and the gross weight of cheese 20 in pallet 1500.
Control device to be electrically connected at and cuts envelope machine 1800, cut envelope machine 1800 and be located on board and cut envelope for pallet 1500.Cut envelope machine 1800 to use and the most existing cut envelope machine.Cut envelope machine 1800 and be provided with two plastic film cylinders for discharging upper and lower two-layer plastic film upper and lower, upper and lower two-layer plastic film by earnestly sealing connection, pallet enters between two-layer plastic film, parcel can be realized by upper and lower two-layer plastic film, cut envelope machine and the plastic film of two-layer up and down of pallet afterbody is cut off connection and the sealing that can realize upper and lower two-layer plastic film, cut envelope machine and again envelope is cut in the both sides of both sides plastic film, can realize in the plastic film that pallet is sealed in upper and lower both sides.
Controlling device and be electrically connected at thermal contraction machine 1900, thermal contraction machine 1900 is located on board for the plastic film outside pallet 1500 and cheese 20 carries out heat shrinkable package, forms cheese package 30.
Controlling device and be electrically connected at ink jet numbering machine 2000, ink jet numbering machine 2000 is located on board and carries out message identification for cheese package 30.
Controlling device and be electrically connected at palletizing apparatus 2100, palletizing apparatus 2100 is located on board for the piling to cheese package 30.
In the present embodiment, palletizing apparatus 2100 includes frame, gripper components 2110 and slide unit.Gripper components 2110 is palletizing mechanical arm.Frame is for being arranged on the side of ink jet numbering machine 2000, slide unit is located in frame and slide unit can be relative to housing slide, gripper components 2110 is arranged on slide unit, and gripper components 2110 is for capturing cheese 20 and can be moved by cheese 20 to predeterminated position and carry out piling at ink jet numbering machine 2000.
Further, carriage has slide rail 2120, movable block 2130 and slip driver part, slide rail 2120 is arranged in frame, movable block 2130 is slidably connected to slide rail 2120, gripper components 2110 is located on movable block 2130, and slip driver part is arranged in frame and is connected to movable block 2130 for driving movable block 2130 move and drive gripper components 2110 to move.
The cheese automatic docking device 2100 that the present embodiment relates to, by gripper components 2110 and the cooperation of slide unit, the cheese 20 after packaging can be automatically caught by grabbing device, and by gripper components 2110, the cheese 20 after above-mentioned packaging can be placed into the first predeterminated position, after the first predeterminated position goods is full, slide unit can drive gripper components 2110 to move, and next packaged cheese 20 is placed into the second predeterminated position, the like.The cheese automatic docking device 2100 that the present invention relates to, saves the time, saves manpower, and piling efficiency is high.
Palletizing apparatus 2100 also includes piling platen 2140, and piling platen 2140 is close to slide rail 2120.The quantity of piling platen 2140 is multiple, and multiple piling platens 2140 are distributed in the periphery of slide rail 2120.The piling platen 2140 cheese package 30 after placing packaging.
Controlling device and be electrically connected at automatic wrapping machine 2200, automatic wrapping machine 2200 is located on board for twining film packaging outside carrying out cheese package after piling 30.
In the present embodiment, it is also possible to being provided with fluent bridge 2300, fluent bridge 2300 is elongated, and fluent bridge 2300 has transmitting function.One end of fluent bridge 2300 is positioned at skip car 100, the other end is positioned at cheese 20 storage, vacant skip car 100 can be transmitted back at cheese 20 storage by the first conveying device 300 by fluent bridge 2300, has saved and has manually been pushed back by vacant skip car 100, saves manpower.
The cheese automatic packaging system 10 that the present embodiment relates to, when packing for cheese 20, relates to a kind of cheese automatic packaging method.A kind of cheese automatic packaging method, comprises the steps:
Scanning means 200 obtains and records the production information of cheese 20.
Cheese 20 is delivered at cheese upender 700 by the first conveying device 300.
Control device control cheese upender 700 and cheese 20 is adjusted to upright state, and the cheese 20 of upright state is delivered in the second conveying device 1100.
When cheese 20 has only to individually pack, cheese 20 is delivered at single thread packing machine 1000 through the second shunting conveyer belt 920 of part flow arrangement 900；Single thread packing machine 1000 is for packing cheese 20.Cheese 20 after packaging enters in the second conveying device 1100, and enters in storage car 2400.
When cheese 20 has only to pack together with pallet 1500, cheese 20 is delivered at cheese upender 700 through the first shunting conveyer belt 910 of part flow arrangement 900.
Control device control cheese upender 700 and cheese 20 is adjusted to upright state.
Controlling device to control the second conveying device 1100 and carry at cheese 20 to the yarn grabbing manipulator of upright state, the first sensor for countering 1200 adds up the quantity of cheese 20 of upright state simultaneously.
Control device control pallet manipulator 1600 capture pallet 1500 and moved on pallet electronic scale 1700 by pallet 1500.
Controlling device control the cheese 20 of yarn grabbing manipulator crawl upright state and moved to pallet 1500 by cheese 20, the quantity of the cheese 20 that yarn grabbing manipulator captures is the count number that the first sensor for countering 1200 is preset.
The gross weight of the pallet electronic scale 1700 cheese 20 in calculating recoding tray 1500 and pallet 1500.
Control device controls to cut envelope machine 1800 and pallet 1500 is cut envelope, controls device control thermal contraction machine 1900 and pallet 1500 and cheese 20 carry out heat shrinkable package, form cheese package 30.
Control device control ink jet numbering machine 2000 and cheese package 30 is carried out message identification.
Control device to control palletizing mechanical arm and capture cheese package 30, and cheese package 30 is moved to piling platen 2140, carry out piling.
Control device and control to twine outside cheese package after piling 30 is carried out by automatic wrapping machine 2200 film packaging.
The cheese automatic packaging system 10 of the present embodiment solves the operation operation of manually-operated high labour intensity, improves the utilization rate of auxiliary package machine, improves the efficiency of whole streamline.After coordinating special manipulator fixture, the loading and unloading of the cheese 20 in the range of certain barrel dliameter can be realized and pack piling shipment, the increasingly automated level of displacement overturning and automatically top tray 1500, use efficient and convenient, be capable of working continuously in high volume production, while improving production efficiency, it is greatly saved cost of labor.
The cheese automatic packaging method that the present embodiment relates to has a following beneficial effect:
1, the upper yarn of current cheese 20 packaging, shipment weight and number control, labeling, system record, a large amount of manual operations of piling that the winder packaging production line technological process mechanized production system that the present invention relates to solves in existing technological process, greatly reduce the labour intensity of operating personnel；
2, the winder packaging production line technological process mechanized production system that the present invention relates to achieves separate men from machines can realize uninterrupted batch production, substantially increases the flexibility of operating efficiency and human users.
3, the winder packaging production line technological process automatic production method that the present invention relates to, less input in original flow process for hardware device, and software function is powerful, and method of operating is easy, has saved manpower and time cost.
Each technical characteristic of embodiment described above can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, all it is considered to be the scope that this specification is recorded.
Embodiment described above only have expressed the several embodiments of the present invention, and it describes more concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that, for the person of ordinary skill of the art, without departing from the inventive concept of the premise, it is also possible to make some deformation and improvement, these broadly fall into protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a cheese automatic packaging system, it is characterised in that including:
Board；
Control device；
Scanning means, described control device is electrically connected at described scanning means, and described scanning means is located at institute
State on board for the production information obtaining and recording cheese；
First conveying device, described control device is electrically connected at described first conveying device, described first defeated
Device is sent to be located on described board for carrying described cheese；
Cheese upender, described control device is electrically connected at described cheese upender, described cylinder
Sub-yarn upender is located on described board to be adjusted for the described cheese described first conveying device sent here
It is made into upright state；
Second conveying device, described control device is electrically connected at described second conveying device, described second defeated
Device is sent to be located on described board for the described cheese receiving and carrying upright state；
First sensor for countering, described control device is electrically connected at described first sensor for countering, and described
One sensor for countering is located on described board the quantity of the described cheese with statistics upright state；
Yarn grabbing manipulator, described control device is electrically connected at described yarn grabbing manipulator, described yarn grabbing manipulator
It is located on described board for capturing the described cheese of upright state and described cheese can be driven to move
Dynamic；
Pallet, described pallet is for placing the described cheese sent here from described yarn grabbing manipulator；
Pallet manipulator, described control device is electrically connected at described pallet manipulator, described pallet manipulator
It is located on described board for capturing described pallet and described pallet can be driven to move；
Pallet electronic scale, described control device is electrically connected at described pallet electronic scale, described pallet electronic scale
It is located on described board for calculating and record described pallet and the gross weight of described cheese in described pallet
Amount；
Cut envelope machine, described control device be electrically connected at described in cut envelope machine, described in cut envelope machine and be located at described board
On cut envelope for described pallet；
Thermal contraction machine, described control device is electrically connected at described thermal contraction machine, and described thermal contraction machine is located at institute
Stating for described pallet and described cheese being carried out heat shrinkable package on board, forming cheese packaging
Product；
Ink jet numbering machine, described control device is electrically connected at described ink jet numbering machine, and described ink jet numbering machine is located at described board
On carry out message identification for described cheese package；
Palletizing apparatus, described control device is electrically connected at described palletizing apparatus, and described palletizing apparatus is located at institute
State on board for cheese package described in piling；And
Automatic wrapping machine, described control device is electrically connected at described automatic wrapping machine, described automatic wrapping machine
It is located on described board for twining film packaging outside cheese package described after piling is carried out.
Cheese automatic packaging system the most according to claim 1, it is characterised in that also include segmentation
Sensor；
Described control device is electrically connected at described segmenting sensor, and described segmenting sensor is located at described board
On control described first defeated for the signal being received described first sensor for countering by described control device
Send operation or the stopping of device.
Cheese automatic packaging system the most according to claim 1, it is characterised in that also include down yarn
Sensor；
Described control device is electrically connected at described yarn sensor, and described yarn sensor is located at described board
On for detect described cheese whether enter upright state.
4. according to the cheese automatic packaging system described in claim 1-3 any one, it is characterised in that
Also include the second sensor for countering；
Described control device is electrically connected at described second sensor for countering, and described second sensor for countering is located at
For adding up the quantity of the described cheese entered in described first conveying device on described board.
5. according to the cheese automatic packaging system described in claim 1-3 any one, it is characterised in that
Also include screening scale device and LOAD CELLS；
Described control device is electrically connected at described screening scale device, and described screening scale device is located at described board
On for calculate single described cheese weight；
Described control device is electrically connected at described LOAD CELLS, and described LOAD CELLS is located at described board
On be single for the quantity of described cheese controlling to flow through described screening scale device.
Cheese automatic packaging system the most according to claim 5, it is characterised in that also include shunting
Device and single thread packing machine；
Described part flow arrangement has the first shunting conveyer belt and the second shunting conveyer belt, and described first shunting passes
Sending band to be connected between described first conveying device and described cheese upender, described first shunting passes
Send band for being delivered at described cheese upender by the described cheese in described first conveying device；
Described second shunting conveyer belt is connected between described first conveying device and described single thread packing machine,
Described second shunting conveyer belt is for being delivered to described single thread by the described cheese in described first conveying device
At packing machine；Described single thread packing machine is for packing described cheese.
7. according to the cheese automatic packaging system described in claim 1-3 any one, it is characterised in that
Described first conveying device has conveyer belt.
Cheese automatic packaging system the most according to claim 7, it is characterised in that described second defeated
Device is sent to have conveyer belt.
Cheese automatic packaging system the most according to claim 7, it is characterised in that described first defeated
The conveying direction sending device is vertical with the conveying direction of described second conveying device, and dress erect by described cheese
Setting between described first conveying device and described second conveying device.
10. a cheese automatic packaging method, it is characterised in that comprise the steps:
Scanning means obtains and records the production information of cheese；
Described cheese is delivered at cheese upender by the first conveying device；
Control the device described cheese upender of control and described cheese is adjusted to upright state, and will be perpendicular
The described cheese of vertical state is delivered in the second conveying device；
Described control device controls the described cheese of described second conveying device conveying upright state to grabbing machine
At tool hand, the quantity of the described cheese of the first sensor for countering statistics upright state simultaneously；
Described control device controls pallet manipulator and captures described pallet and described pallet is moved to pallet electronics
On scale；
Described control device controls described yarn grabbing manipulator and captures the described cheese of upright state and by described cylinder
Sub-yarn moves to described pallet, and the quantity of the cheese that described yarn grabbing manipulator captures is described first counting
The count number that sensor is preset；
Described pallet electronic scale is for calculating and record the total of described pallet and the described cheese in described pallet
Weight；
Described control device controls to cut envelope machine and described pallet is cut envelope, and described control device controls thermal contraction
Machine carries out heat shrinkable package to described pallet and described cheese, forms cheese package；
Described control device controls ink jet numbering machine and described cheese package is carried out message identification；
Described control device controls the palletizing apparatus piling to described cheese package；
Described control device controls to twine film outside cheese package described after piling is carried out by described automatic wrapping machine
Packaging.
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| CN201610464130.XA CN105923219B (en) | 2016-06-22 | 2016-06-22 | Cheese automatic packaging system and its automatic packaging method |
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| CN110921022A (en) * | 2019-12-19 | 2020-03-27 | 厦门祺安达自动化设备有限公司 | Edible fungus stick packaging method |
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