CN114517568A - 防水耐刮板材 - Google Patents
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Abstract
一种防水耐刮板材;所述的防水耐刮板材主要是包括了至少一种热塑性材料、天然材料以及碳酸钙。其中,藉由所述天然材料的加入可使得所述板材的密度降低至1700g/cm3,且其弹性模量(MOE=Modulus of Elastic)不但不会因为所述天然材料的加入而降低,其挠折模量(MOR=Modulus of Rupture)也达到了高于22的程度。
Description
技术领域
本发明涉及复合地板技术领域,特别是一种具有防水以及耐刮特性的板材。
背景技术
现有的复合地板通常主要是由聚氯乙烯(PVC)为原始材料来加以制成。尔后,则是在以聚氯乙烯所制成基板的一侧加添彩膜层以及耐磨层复合而成。以这种挤出程序制成的板材基板中,其主要的材料包括了聚氯乙烯以及碳酸钙。而在基板中添加碳酸钙的主要原因在于:提高塑料制品尺寸的稳定性:碳酸钙的添加,在塑料制品之中起到一种骨架作用,对塑料制品尺寸的稳定有很大作用。提高塑料制品的硬度和刚性:在塑料中,特别是软质聚氯乙烯中,硬度随碳酸钙配入量的逐渐增大,伸长率随硬度增加而降低。粒子细,吸油值大的碳酸钙,硬度的增长率大。反之,粒子粗吸油值小的碳酸钙,塑料的硬度增长率小。在软质聚氯乙烯中,以重质碳酸钙的硬度增长率为最小,沉淀碳酸钙(轻质)则其次。改善塑料加工性能:碳酸钙的添加可以改变塑料的流变性能。碳酸钙粉体,在添加中往往数量比较大,这样就有助于它和其他组分的混合,也有助于塑料的加工成形。碳酸钙的添加,特别是经过表面处理过的碳酸钙添加之后,不但可以提高制品的硬度,还可以提高制品的表面光泽和表面平整性。碳酸钙的添加,可以减少塑料制品的收缩率、线膨胀系数、蠕变性能,为加工成形创造了条件。提高塑料制品的耐热性:在一般塑料制品中添加碳酸钙,耐热性能皆有提高例如:在聚丙烯中,添加40%左右碳酸钙,耐热性提高200C左右。在填充比≤20%时,耐热温度提高8~130C。降低塑料制品成本:普通的轻质碳酸钙、重质碳酸钙其价格都远远低于塑料价格,碳酸钙的添加会使塑料制品的成本降低。
以上的实例说明了一件事,那就是在上述的复合(地)板材实施例中,所讨论的重点基本上都是放在碳酸钙的添加以及添加碳酸钙后的板材的特性变化。制成后,先不论其基板的材料是如何的选择,其在在的都会在其基板的一侧贴附一层彩膜,然后,再于所述的彩膜自由面贴附一层透明的耐磨层,由此来形成最基本的三层复合式(地)板材。然而,由于前述的贴附制程工艺涉及了挤出成型、热压以及油漆(耐磨层)等不同的工艺,故而在时间的耗费,制造设备上都在无形中增加了成本的支出;故而若是能仅由简单的制程即可完成上述不同工艺才能达成的成品功效,这对于制造者而言不可不谓是一件绝对的好消息。
发明内容
有鉴于此,本发明提供了一种防水耐刮板材,其不但在制作成本上低于现有同类的产品,同时,其在成品的各项指标上更是不输于现有的产品。
为了达成上述的目的,本发明使用的主要技术手段在于提供一种防水耐刮板材,其特征在于,包括了:
一种防水耐刮板材,其特征在于,包括了:
一含有木纤维基材板;
一载体,其是紧固地附着于所述基材板的一侧;
一木皮,其是紧固地附着于所述载体的一侧,以及
一树脂,其是富含于所述载体,并渗透于所述木皮内,以将所述载体、木皮以及基材板相互紧固结合在一起。
本发明的另一目的即是其中,所述基材板是为一含无机水泥基材板。
本发明的另一目的即是其中,其中,所述载体是可为含纤维素层或是一纸层。
本发明的另一目的即是其中,其中,所述木皮的厚度为0.5~1.2mm的厚度。
本发明的另一目的即是其中,其中,所述载体重量为15~30g,且所述树脂在所述载体的含量为100~250%。
本发明的另一目的即是其中,其中,所述木皮上具有三维图形。
本发明的另一目的即是其中,其中,所述木皮上具有色素或油墨。
本发明的另一目的即是尚包括一平衡层,所述平衡层是紧固地设置于所述基材板相对于所述载体的另一侧。
本发明的另一目的即是尚包括一第二载体,所述第二载体是夹设于所述平衡层以及所述基材板之间。
本发明的另一目的即是其中,所述第二载体是富含一第二树脂,且所述第二树脂是渗透至所述平衡层以可将所述平衡层、第二载体以及基材板结合在一起。
附图说明
以下结合附图描述本发明的实施例,其中:
图1为本发明结构中的分解剖视示意图。
图2为本发明结构中一具体实施例的剖视示意图。
图3为本发明结构中另一具体实施例的剖视示意图。
图4为本发明结构中另一具体实施例的剖视示意图。
图5A、5B为本发明结构中具体实施例的剖视示意图。
图6A、6B、6C为为本发明结构中具体实施例的剖视示意图。
具体实施方式
以下基于附图对本发明的具体实施例进行进一步详细说明。应当理解的是,此处对本发明实施例的说明并不用于限定本发明的保护范围。
请参看图1所示,其中本发明提供的防水耐刮板材实施方式中,包括了一含有木纤维基材板10、一载体20,其是紧固地附着于所述基材板的一侧、一木皮30,其是紧固地附着于所述载体20的一侧,以及一树脂40,其是富含于所述载体20,并渗透于所述木皮30内,以将所述载体20、木皮30以及基材板10相互紧固结合在一起。
请同时参看图2所示,在制成本发明的成品时,是先将一例如是含纤维表层或是单一纸层的载体20放置于所述基材板10的一侧。其后,则是将一厚度为0.1~1.2mm的木皮30叠放于所述载体20之上;再者,则是将上述叠放在一起的结构体放在12~21兆帕(Mpa)压力以及温度介于160~200摄氏度的环境下一先前即已定义的时间段,此目的即是在于将所述载体20内的树脂40渗出到所述基材板10以及所述木皮30内。尔后,藉由冷却的方式利用所述树脂40来将所述基材板10、载体20以及木皮30三者紧密地结合在一起。此时,由于所述树脂40已浸润到所述木皮30和所述基材板10之内,并会浮现于所述木皮30的表面,而致造成了所述木皮30表面具有防水、耐刮的特性。其中,所述基材板可以是为一含无机水泥基材板。所述载体20是可为含纤维素层或是一纸层。
由于各层间的膨胀、收缩率可能的不同,本发明亦可在所述基材板10的自由面上尚包括一平衡层50,如图3所示;所述平衡层50是紧固地设置于所述基材板10相对于所述载体20的另一侧。所述的平衡层50是可为含纤维素层或是一纸层。
请再参看图4所示,其中,可见到在所述基材板10一侧加设有一平衡层50的前题下,亦可在所述平衡层50的一自由面再加设一层木皮60。同时,于所述平衡层50内则是富含着前述树脂40,并再过过前述的高压、高温后,让所述树脂40渗入于所述基材板10以及所述木皮60之内,并再经过冷却程序,使得所述基材板10、平衡层50以及第二木皮60紧密结合。
如图5A所示,本发明亦可在图3的基础下,于所述木皮30的表面形成三维的图形31;而如图5B所示,本发明的再一实施例则是于图4的基础下,为了能加重整体成品的观赏性以及模仿自然界中的木制品外覌,在所述木皮30的自由面上是具有三维的图形31。
如图6A、6B、6C所示,本发明的额外实施例则是可在前述的各实施例中,于所述木皮30的表面利用打印或是数码打印的方式形成油墨/色素(彩)32;也就是说,在形成三维图形31外,于所述三维图形31的外表,或是底层亦可再形成油墨/色素(彩)32,亦或是直接在所述木皮30的表面形成具有油墨/色素(彩)32的三维图形31’。为能确保所述树脂40能充份的浸入到所述基材板10以及所述木皮30之内,所述树脂40在所述载体20内的含量最好为100~250%。
以上仅为本发明的较佳实施例,并不用于局限本发明的保护范围,任何在本发明精神内的修改、等同替换或改进等,都涵盖在本发明的权利要求范围内。
Claims (10)
1.一种防水耐刮板材,其特征在于,包括了:
一含有木纤维基材板;
一载体,其是紧固地附着于所述基材板的一侧;
一木皮,其是紧固地附着于所述载体的一侧,以及
一树脂,其是富含于所述载体,并渗透于所述木皮内,以将所述载体、木皮以及基材板相互紧固结合在一起。
2.如权利要求1所述的防水耐刮板材,其中,所述基材板是为一含无机水泥基材板。
3.如权利要求1所述的防水耐刮板材,其中,所述载体是可为含纤维素层或是一纸层。
4.如权利要求1所述的防水耐刮板材,其中,所述木皮的厚度为0.5~1.2mm的厚度。
5.如权利要求1所述的防水耐刮板材,其中,所述载体重量为15~30g,且所述树脂在所述载体的含量为100~250%。
6.如权利要求1所述的防水耐刮板材,其中,所述木皮上具有三维图案。
7.如权利要求1、3或6所述的防水耐刮板材,其中,所述木皮上具有色素或油墨。
8.如权利要求7所述的防水耐刮板材,尚包括一平衡层,所述平衡层是紧固地设置于所述基材板相对于所述载体的另一侧。
9.如权利要求8所述的防水耐刮板材,尚包括一第二载体,所述第二载体是夹设于所述平衡层以及所述基材板之间。
10.如权利要求9所述的防水耐刮板材,其中,所述第二载体是富含一第二树脂, 且所述第二树脂是渗透至所述平衡层以可将所述平衡层、第二载体以及基材板结合在一起。
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CN2825245Y (zh) * | 2005-08-11 | 2006-10-11 | 张青云 | 薄木饰面板 |
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CN207496146U (zh) * | 2017-08-16 | 2018-06-15 | 浙江林境新材料科技有限公司 | 一种宣传复合板 |
WO2018113503A1 (zh) * | 2016-12-19 | 2018-06-28 | 广州厚邦木业制造有限公司 | 多层实木复合地板及其加工方法 |
CN109457907A (zh) * | 2018-12-18 | 2019-03-12 | 广州厚邦木业制造有限公司 | 免修补薄皮实木复合地板及其制造方法 |
CN213115301U (zh) * | 2020-08-03 | 2021-05-04 | 郑素梅 | 一种耐磨防水防火板材 |
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CN2825245Y (zh) * | 2005-08-11 | 2006-10-11 | 张青云 | 薄木饰面板 |
CN201103219Y (zh) * | 2007-04-10 | 2008-08-20 | 上海纳爱米德装饰材料有限公司 | 超耐磨纯木皮复合地板 |
WO2018113503A1 (zh) * | 2016-12-19 | 2018-06-28 | 广州厚邦木业制造有限公司 | 多层实木复合地板及其加工方法 |
CN207496146U (zh) * | 2017-08-16 | 2018-06-15 | 浙江林境新材料科技有限公司 | 一种宣传复合板 |
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CN213115301U (zh) * | 2020-08-03 | 2021-05-04 | 郑素梅 | 一种耐磨防水防火板材 |
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