CN114348692B - Material package pile up neatly carloader with allocate device - Google Patents

Material package pile up neatly carloader with allocate device Download PDF

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Publication number
CN114348692B
CN114348692B CN202210169733.2A CN202210169733A CN114348692B CN 114348692 B CN114348692 B CN 114348692B CN 202210169733 A CN202210169733 A CN 202210169733A CN 114348692 B CN114348692 B CN 114348692B
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stacking
distribution
conveying
distributing
material package
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CN114348692A (en
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陈明方
吴磊
张庆军
赵涛
郭光荣
蒋敬雷
何丹
欧传勇
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Sichuan Jiuzhou Electric Group Co Ltd
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Sichuan Jiuzhou Electric Group Co Ltd
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Abstract

The invention relates to a material package stacking and loading machine with a distributing device, belongs to the technical field of automatic loading equipment, and solves the technical problems of complicated equipment, high cost, slow stacking and loading speed and low efficiency caused by long material package conveying path in the prior art. The material package stacking and loading machine comprises a stacking supporting device, a material package conveying channel, a distributing device, a material package arranging and stacking device and a stacking device; wherein, allocate the device and divide into 2 ways with 1 way material package that comes, form 2 ways material package arrangement processes, then gather and carry out the pile up neatly loading on same pile up neatly device. The material package stacking car loader effectively shortens the transmission conveying line, and saves the cost of equipment manufacture and maintenance; the time interval between two material packages can be doubled, and enough reaction time is reserved for a subsequent mechanism. The material package stacking car loader has the advantages of compact structure and low cost; the automatic operation degree is high, and the labor cost is saved.

Description

Material package pile up neatly carloader with allocate device
Technical Field
The invention relates to the technical field of automatic loading equipment, in particular to a material package stacking and loading machine with a distributing device.
Background
With the rapid development of economy, the demand of various production data is always rising year by year. Along with this, the production and transportation enterprises of various production materials have higher and higher requirements on the automation degree of the material packaging and loading equipment. At present, material-packed trucks are classified into manual trucks and automatic trucks. When the manual loading is carried out, workers stand in the carriage, and cement packages transmitted from the conveying line are thrown into the carriage one by one; this kind of mode needs to consume a large amount of manpowers, and is with high costs and inefficiency, can take place to break the package in the handling process that makes a round trip often moreover, can lead to the large tracts of land raise dust, causes environmental pollution, causes the harm to workman's healthy. In the automatic stacking and loading device, some bag-forming material bags directly fall or slide into a loading truck cabin from a high position, some single-layer material bags are well arranged and then are forked into the truck cabin, and some material bags are placed into the truck cabin in a sucking disc mode; above-mentioned pile up neatly loading device exists that pile up neatly loading speed is slow, and is inefficient, and equipment reliability is low, and the loading process is broken the package easily, produces the large tracts of land raise dust, and needs the paper pocket, is unfavorable for environmental protection scheduling problem.
It can be found by integrating the prior art that whether manual palletizing and loading or automatic palletizing and loading, the following disadvantages exist:
(1) The stacking and loading speed is low, the efficiency is low, and the speed matching with front-end equipment cannot be carried out;
(2) The equipment has low running reliability and long transportation path, and mechanical failure occurs at any time;
(3) The material bag is damaged in the process of conveying the material bag and the process of stacking and loading the truck, so that materials (such as cement) in the material bag leak out, and transportation, carrying and sale are influenced;
(4) The automation degree of the process of conveying the material bag is low, and the material bag leaks, the dust is large, and the health of workers is influenced.
At present, the material package production and transportation enterprises urgently need a device or a device which can solve the problems.
Disclosure of Invention
In view of the foregoing analysis, the present invention aims to provide a material package stacking and loading machine with a distributing device to reduce the material package conveying links, improve the conveying efficiency and the conveying safety and reliability, and solve the above problems.
The invention is realized by the following technical scheme:
a material package stacking and loading machine with a distributing device comprises a stacking supporting device, a material package conveying channel, a distributing device, a material package conveying and arranging device, a stacking roller conveyor unit and a stacking device; the material bag distribution device is connected with the output end of the material bag conveying channel, and the output ends of the two sides of the material bag distribution device are respectively connected with the input end of the material bag conveying and arranging device; and the two sides of the stacking roller conveyor unit are respectively connected with the output end of the material bag finishing device.
Furthermore, the distribution device comprises a distribution plate assembly and a distribution roller conveying assembly.
Furthermore, the distribution roller conveying assembly comprises a distribution conveying support body, a material receiving roller conveyor and a distribution roller conveying assembly.
Furthermore, the shifting plate assembly comprises a shifting bracket body, a shifting driving device and a shifting body; the distribution bracket body is connected to the distribution conveying bracket body; the distributing bracket body is provided with a distributing bracket body guide rail; the distribution body is connected to the distribution bracket body guide rail in a sliding manner; the distribution driving device is connected to the distribution support body.
Furthermore, the distribution driving device comprises a distribution driving motor, a distribution synchronous belt wheel set and a distribution synchronous belt.
Further, the output end of the distribution driving motor is connected with a distribution synchronous belt wheel set; the distribution synchronous belt is connected with a distribution pressing plate; the distribution pressing plate is connected with the distribution body; a plurality of sub shifting plate fork bodies are arranged on the lower end surface of the sub shifting plate downwards; the fork body of the distribution plate reciprocates between the roller gaps on the material receiving roller conveyor.
Further, the material package conveying and arranging device is connected with a turning roller conveyor, a turning belt conveyor and a stacking conveyor in sequence.
Further, the input end of the turning roller conveyor is connected with the output end of the distribution roller conveying assembly; the output end of the pile arranging conveyor is connected with the input end of the pile arranging roller conveyor unit.
Furthermore, a counting device is arranged on the material bag conveying channel.
Further, a detection device and a touch sensing device are arranged on the stacking device.
Further, the stacking support device comprises a base of the material bag stacking car loader, a support platform and a movable lifting device, wherein the support platform and the movable lifting device are slidably connected to the base of the material bag stacking car loader; the distribution device is arranged on the movable lifting device; the material package conveying channel is connected across the supporting platform and the movable lifting device.
Compared with the prior art, the invention can realize at least one of the following beneficial effects:
(1) The material bag stacking and loading machine with the distributing device adopts a structure that middle material is supplied and two sides are distributed, and compared with a stacking line structure that spiral conveying and side material supply are adopted and material bags are directly conveyed to a conveying and stacking device, the material bag stacking and loading machine can effectively shorten a conveying line and save equipment manufacturing and maintenance costs;
(2) The material bag stacking and loading machine with the distributing device adopts a conveying method of middle material feeding and two-side distributing, so that the interval time between two material bags is doubled, enough reaction time is reserved for a subsequent mechanism, and the safety and the reliability of equipment operation are improved;
(3) The material package stacking and loading machine with the distributing device is compact in structure and low in cost; the automatic operation degree is high, and the labor cost is saved;
(4) The material package stacking and loading machine with the distribution device comprises a movable lifting device; the effect of removing the lift lets the vehicle get into smoothly firstly, descends through touching induction system and reachs appointed position secondly, and the back descends, and the buttress fork is close the cabin body of material package transport vechicle more, removes elevating gear and pile up neatly device cooperation and can effectively shorten the pile up neatly time.
In the invention, the technical schemes can be combined with each other to realize more preferable combination schemes. Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
The drawings, in which like reference numerals refer to like parts throughout, are for the purpose of illustrating particular embodiments only and are not to be considered limiting of the invention.
Fig. 1 is a schematic overall structure diagram of a material package stacking car loader with a distributing device, which is disclosed by the invention;
FIG. 2 is a schematic view of the overall structure of the dispensing device of the present invention;
FIG. 3 is a schematic structural view of a transfer roller conveying assembly in the transfer device of the present invention;
FIG. 4 is a first schematic structural diagram of a dial plate assembly of the allocating device of the present invention;
FIG. 5 is a second schematic structural view of a dial plate assembly of the dispensing device of the present invention;
FIG. 6 is a schematic view of a fork structure with a shifting plate of the present invention;
FIG. 7 is a schematic view of the turning drum conveyor of the present invention;
FIG. 8 is a schematic view of a turning belt conveyor of the present invention;
fig. 9 is a schematic view of the whole structure of the wrapping belt conveying device of the present invention;
FIG. 10 is a schematic view of the structure of the bag-folding roller conveyor of the present invention;
FIG. 11 is a schematic structural view of the material bag hoister of the invention;
FIG. 12 is a schematic structural view of an inverted gantry bag pusher according to the present invention;
FIG. 13 is a schematic structural view of a destacking roller conveyor unit of the present invention;
FIG. 14 is a schematic illustration of the palletising mechanism of the present invention;
FIG. 15 is a schematic view of the detecting device of the present invention;
FIG. 16 is a schematic view of a touch sensing device according to the present invention;
FIG. 17 is an enlarged partial view of portion A of FIG. 16;
fig. 18 is a schematic view of the belt conveyor of the material bag conveying channel of the present invention;
fig. 19 is a structural view of the mobile lifting device of the present invention.
Reference numerals are as follows:
1. a material bag; 2. a stacking support device; 3. a material bag conveying and arranging device; 4. a material bag conveying channel; 41. a counting device; 42. rotating the pulley; 43. a fixed mount; 44. a belt conveyor track;
5. a distribution device; 51. a dial plate assembly; 52. a distribution roller conveying assembly; 511. a first distributing vertical plate; 512. a first distribution guide rail; 513. a second distributing vertical plate; 514. a first distribution synchronous belt wheel; 515. distributing a synchronous belt; 516. a first distributing and pressing plate; 517. a second distributing pressure plate; 518. a dial-up plate; 5181. a fork body of the distribution plate; 519. a second guide rail is not arranged in distribution; 5110. a second indexing synchronous pulley; 5111. a distribution driving motor; 521. a first indexing roller conveying assembly; 522. a first dial-up support plate; 523. a distributing rotating shaft; 524. a second branch supporting plate is allocated; 525. a second indexing roller conveying assembly; 526. third allocating a supporting plate; 527. a material receiving roller conveyor; 528. a distribution base; 529. an incoming material distribution support;
6. a turning roller conveyor; 61. a turning edge baffle; 62. turning roller 63, turning support;
7. a steering belt conveyor; 71. a first steering belt; 72. a second steering belt;
8. a material package hoister; 81. lifting the mounting rack; 82. lifting the swing mechanism; 83. lifting the mechanical clamping jaw;
9. a bag pushing machine is arranged on the inverted gantry; 91. a reversed gantry lifting cylinder; 92. a first inverted gantry rodless cylinder; 93. pushing a packing plate; 94. a first inverted gantry guide rod; 95. reversing the gantry frame; 96. reversing the gantry bearing plate; 97. a second inverted gantry rodless cylinder; 98. an inverted gantry linear bearing; 99. a second inverted gantry guide rod;
10. a stacking roller conveyor unit; 101. an edge baffle; 102. a sensor; 103. a roller;
11. a palletizing device; 111. moving the rotating assembly; 112. a stack fork assembly; 11217. a stack fork mounting frame; 11218. a fork body of the stack; 1129. a buttress plate;
12. a stacking roller conveyor; 121. a stack baffle assembly; 1211. an upper baffle assembly; 1212. a lower baffle assembly; 122. a fluid bar jacking assembly; 123. a roller conveyor;
13. a prepuce band delivery device; 131. a bale pressing mechanism; 1311. a belt pressing end adjusting device of a pressing machine; 13110. a bale press frame; 1312. the belt body exhaust end adjusting device of the bale press; 1313. a belt body is formed by a press mechanism; 132. a wrapping belt conveyor; 1321. a guide plate of a wrapping belt conveyor; 1322. a prepuce band delivery passage; 1323. a support of a wrapping belt conveyor is pressed; 1324. a wrapping belt conveyor gantry;
14. moving the lifting device; 141. a mobile platform; 142. a guide post; 143. moving the floor vehicle; 144. a hydraulic telescopic rod; 145. a hydraulic pump;
15. climbing a ladder;
16. a support platform;
17. a base of a material package stacking car loader;
18. a detection device; 181. an electric push rod; 182. a laser range finder; 183. rotating the rod; 184. a first detection hinge base; 185. a second detection hinge base;
19. touching the sensing device; 191. touching the sensor; 192. a cross bar; 193. a spring assembly; 1931. a long screw; 1932. locking the first nut; 1933. a second locking nut; 1934. a compression spring; 194. a first touch mounting plate; 195. a second touch mounting plate; 196. touching the linear bearing.
Detailed Description
The preferred embodiment of the present invention is described in detail below with reference to fig. 1-19; wherein; the accompanying drawings form a part of the present invention; and together with the embodiments thereof, serve to explain the principles of the invention; and are not intended to limit the scope of the present invention.
The specific technical scheme of the invention is as follows:
as shown in fig. 1 and 19, the material package stacking and loading machine of the present embodiment includes a material package stacking and loading machine base 17; the material package pile up neatly carloader base 17 includes fixed guide and base body. The base body is arranged on the fixed guide rail in a sliding mode and can move forwards and backwards in the horizontal direction along the fixed guide rail through the control system.
The base body is fixedly connected with a supporting platform 16, a movable lifting device 14 and a ladder stand 15. The ladder 15 is arranged between the support platform 16 and the mobile lifting device 14 so that a worker can reach the work surface on the mobile lifting device 14 through the ladder 15 and continue ascending to reach the work surface on the support platform 16. The ladder stand 15 is fixedly connected with the supporting platform 16, and a redundant channel space is arranged at the position of the mobile lifting device 14, so that the ladder stand 15 does not generate structural interference with the mobile lifting device 14 when the mobile lifting device 14 moves up and down.
The movable lifting device 14 includes a movable platform 141, a movable floor truck 143, and a plurality of movable lifting jacks. The movable floor vehicle 143 is slidably arranged on the fixed guide rail; preferably, the movable floor vehicle 143 is used as an integral base body of the base 17 of the material bag stacking and loading machine, and the supporting platform 16 is also fixedly connected to the movable floor vehicle 143; a plurality of movable lifting jacking bodies are arranged on the movable bottom plate trolley 143, preferably the movable lifting jacking bodies are hydraulic jacking devices which comprise guide columns 142, hydraulic telescopic rods 144 and hydraulic pumps 145, and the hydraulic jacking devices are hydraulic cylinders; the moving platform 141 is provided at the jacking end of the plurality of moving elevating jacking bodies. Under the guiding action of the guide post 142, the hydraulic telescopic rod 144 lifts or pulls the movable platform 141 to a specified height, the hydraulic pump 145 provides power to complete the up-and-down displacement of the movable lifting device 14 so as to match the loading height of the material bag transport vehicle. As shown in fig. 19.
The stacking support device 2 comprises a movable lifting device 14, a support platform 16 and a material package stacking car loader base 17. The pallet support arrangement 2 may further comprise a ladder 15.
As shown in fig. 1, the material package conveying duct 4 comprises a series of material package conveying passages which are output from a material package packing plant. The material package conveying channel 4 is provided with a counting device 41, as shown in fig. 11, which includes a counter support and a counting sensor. The tail end of the material bag conveying channel 4 is provided with a movable belt conveyor. The end of movable band conveyer is provided with the rotation axis, and movable band conveyer is around the rotation axis to do the pitching motion, can make 4 ends of material package conveying channel when removing elevating gear 14 and have the displacement of direction of height, still can smoothly link up all the time and be located and remove elevating gear 14 on, the direction of height has the device 5 of allocating of displacement, and be located supporting platform 16, do not have the material package conveying channel 4 front end of direction of height displacement.
Specifically, the tail end of the material package conveying channel 4 is provided with a local movable belt conveyor. The movable belt conveyor includes a belt conveyor rail 44, a fixed frame 43, a rotating pulley 42, and a counting device 41, as shown in fig. 18. Wherein, the counting device 41 is arranged above the belt conveyor track 44 and comprises a counter support and a counting sensor; the number of the fixing frames 43 is 2, which are respectively arranged at two sides of the tail end of a given channel at the upper part of the belt conveyor and fixed at the edge of the supporting platform 16, and are used as a displacement track of the rotating pulley 42 and keep a certain distance in the height direction with the tail end of the fixed channel at the upper part of the belt conveyor; the rotating pulleys 42 are disposed at both sides below both ends of the belt conveyor track 44, the upper ends thereof are slidably disposed in the fixing frame 43, and the lower ends thereof are rotatably connected to the distributing rotating shaft 523 of the distributing device 5 to perform a rotating motion. When the movable lifting device 14 moves up and down to adapt to the material bag transport vehicle, the whole movable belt conveyor at the tail end of the material bag transport channel 4 moves up and down by taking the lower distribution rotating shaft 523 as a rotating point. The up-down movement of the belt conveyor at the tail end of the material package conveying channel 4 enables the material package conveying channel to be always smoothly connected with an input port of a distribution device 5 with height direction displacement and an output port of a fixed channel at the upper part of the belt conveyor without height direction displacement when the movable lifting device 14 has height direction displacement.
The material package 1 from the material package conveying channel 4 is divided into 2 paths by the distributing device 5 for further transmission. 2 way of subsequent symmetrical arrangement's material package transmission finishing device. The material package conveying and arranging device comprises a turning roller conveyor 6, a steering belt conveyor 7 and a wrapping belt pressing conveyor 13 which are all or partially connected in sequence, and finally, the material packages 1 are conveyed and arranged on the stacking roller conveyors which are connected on a straight line from 2 directions through steering and package pushing of the stacking conveyor.
In this embodiment, the stacking conveyor is embodied as a bag stacking device. The bag stacking device comprises a bag stacking roller conveyor 12, a material bag lifter 8 and an inverted gantry bag pushing machine 9. Wherein, the inverted gantry bag pushing machine in the bag stacking roller conveyor 12 has the functions of steering and bag pushing.
Two opposite conveying direction piling roller conveying mechanisms are arranged in the piling roller conveying unit 10. And a stacking device 11 for transferring the material bags 1 to a material bag transport vehicle is arranged near the middle position of the stacking roller conveyor unit 10. The palletizing device 11 is provided with a detection device 18 and a touch sensing device 19.
And in particular to the dispensing device 5, as shown in figures 2 to 6.
The distribution device 5 comprises a distribution plate component 51 and a distribution roller conveying component 52, as shown in fig. 2. The distributing roller conveying assembly 52 is fixedly connected to the movable lifting device 14 through a fastener; the shifting plate assembly 51 is fixedly connected to the distributing roller conveying assembly 52 through a fastener.
Specifically, the distributing roller conveying assembly 52 of the distributing device 5 comprises a distributing conveying support body, and further comprises a material receiving roller conveyor 527 connected to the distributing conveying support body and 2 material bags with opposite conveying directions, and the material receiving roller conveyor 527 and the material bags are distributed to the conveying roller conveying assembly. The 2 material package distribution roller conveying assemblies comprise a first distribution roller conveying assembly 521 and a second distribution roller conveying assembly 525. As shown in fig. 3.
More specifically, as shown in fig. 3, the distribution conveying support body includes a distribution base 528 and a distribution support. The distribution frame is installed on the distribution base 528, and the distribution base 528 is fixedly connected to the movable lifting device 14. The distribution frame comprises a distribution bottom plate and 2 groups of vertically opposite distribution supporting plates arranged on the distribution bottom plate. Specifically, in this embodiment, the 2 sets of opposing support plates include the third support plate 526 and the first support plate 522; the first distributing support plate 522 is 2, and they are arranged at intervals, and the gap between them is the channel of the material bag 1 transmitted from the material bag conveying channel 4. The 2 first branch supporting plates 522 are symmetrically provided with second branch supporting plates 524; the 2 second branch supporting plates 524 are relatively provided with a branch rotating shaft 523; the distributing rotary shaft 523 is tightly connected to the second distributing support plate 524 and is rotatably connected to the movable belt conveyor at the end of the material bag conveying channel 4.
Roller conveyors are arranged at horizontal positions among 2 groups of opposite supporting plates of the distribution frame, and each roller conveyor comprises a plurality of roller bearings which are symmetrically arranged and rollers arranged among the roller bearings.
Specifically, a material receiving roller conveyor 527 is arranged at a position opposite to a gap between 2 first distribution supporting plates 522, and the material receiving roller conveyor 527 comprises 2 incoming material distribution supports 529 arranged between a third distribution supporting plate 526 of a material bag and the first distribution supporting plates 522; a group of incoming material roller bearings are symmetrically arranged on the 2 incoming material distribution supports 529, and incoming material rollers are arranged between the corresponding incoming material roller bearings.
Specifically, 2 outsides of the incoming material distribution bracket 529 are respectively provided with a first distribution roller conveying assembly 521 and a second distribution roller conveying assembly 525 which are symmetrically arranged. Specifically, a group of distributing roller bearings are respectively arranged at the relative positions of the third distributing support plate 526 and the first distributing support plate 522, and a group of distributing 1 group of incoming material rollers are respectively arranged between the corresponding distributing roller bearings.
On the premise of ensuring that the conveying channels formed by 2 groups of poking rollers and 1 group of incoming material rollers are in a relatively horizontal plane, the material receiving roller conveyor 527, the first poking roller conveying component 521 and the second poking roller conveying component 525 are connected into a whole in a fastening connection mode.
Specifically, the first distributing roller conveying assembly 521, the second distributing roller conveying assembly 525 and the material receiving roller conveyor 527 are fixedly connected with each other through fasteners to form a distributing conveying channel. Further, the first distribution supporting plate 522 and the material receiving roller conveyor 527 are fixedly arranged on the distribution conveying channel in a bolt manner; the second distribution supporting plate 524 is fixed on the distribution conveying channel in a welding mode; the dial rotating shaft 523 is fixedly connected to the second dial support plate 524 through a fastener; furthermore, the distribution conveying channel is fixedly connected to a distribution bottom plate by means of bolts, the distribution bottom plate is fixedly connected to a distribution base 528, and the distribution base 528 is fixedly connected to the movable lifting device 14.
The distance between the upper ends of the third indexing support plate 526 and the first indexing support plate 522 to the working plane formed by the respective rollers is defined to be greater than 1 packet 1 height.
Specifically, the shifting plate assembly 51 of the distributing device 5 comprises a distributing bracket body and a distributing body; the distributing body is arranged on the distributing bracket body as shown in fig. 4 and 5.
The distribution support body comprises 2 first distribution guide rails 512 and distribution vertical plates arranged at two ends of the first distribution guide rails 512, namely a first distribution vertical plate 511 and a second distribution vertical plate 513; the 2 first distributing guide rails 512 are connected to the supporting plates of the distributing frame on the distributing roller conveying assembly 52, specifically to the first distributing supporting plate 522 and the third distributing supporting plate 526, respectively.
Wherein the distribution body comprises a second distribution guide rail 519, a distribution plate 518 and a distribution driving device. Specifically, second divide and allocate guide rail 519 both ends respectively sliding connection on 2 first minute branch guide rails 512, divide and allocate board 518 to hang and connect in the below of second branch and allocate guide rail 519, and the width is injectd the interval that is not more than 2 first minute branch guide rails 512, and is close and not take place to interfere with minute branch roller conveying assembly 52 at minute branch roller conveying assembly 52 both sides and lower extreme.
The distribution driving device is used for driving the second distribution guide rail 519 to slide on the first distribution guide rail 512. Specifically, the distribution driving device includes a distribution driving motor 5111, a distribution synchronous belt pulley set and a distribution synchronous belt 515; wherein the distribution timing belt 515 is provided between the distribution timing pulley groups. A distribution driving motor 5111 is fixedly connected to the distribution vertical plate on one side, one distribution synchronous pulley in the distribution synchronous pulley set is installed at the output end of the distribution driving motor 5111, and the other distribution synchronous pulley is installed on the distribution vertical plate on the opposite side. A distribution driving motor 5111 drives a distribution synchronous belt wheel connected with an output shaft of the distribution driving motor to rotate in a forward and reverse direction in a timing conversion manner; the dispensing timing belt 515 thus makes a reciprocating linear movement between the dispensing vertical plates. The distribution synchronous belt 515 is fixedly connected with a distribution plate 518, so that the distribution plate 518 makes a linear reciprocating movement in an effective stroke part between the first distribution vertical plate 511 and the second distribution vertical plate 513.
Specifically, in the present embodiment, the exemplary distribution driving motor 5111 is fixedly connected to the second distribution vertical plate 513, the first distribution synchronous pulley 514 is installed on the distribution driving motor 5111, and the second distribution synchronous pulley 5110 is installed on the first distribution vertical plate 511; the distribution synchronous belt 515 is tightly connected between the first distribution synchronous belt wheel 514 and the second distribution synchronous belt wheel 5110, and 2 distribution pressure plate assemblies with the distance of the width of the second distribution guide rail 519 are arranged on the distribution synchronous belt 515 and are fixedly connected with the distribution plate 518.
More specifically, the dispensing timing pulley set includes a first dispensing timing pulley 514 and a second dispensing timing pulley 5110, and the dispensing timing belt 515 is compressively connected between the first dispensing timing pulley 514 and the second dispensing timing pulley 5110. Preferably, each of the distributing pressing plate assemblies includes a first distributing pressing plate 516 and a second distributing pressing plate 517, wherein the second distributing pressing plate 517 is a straight plate, and the first distributing pressing plate 516 is a trihedral frame structure. The second shifting pressing plate 517 penetrates the first shifting timing pulley 514 through a fastener, and is fastened to the middle plate of the first shifting pressing plate 516, thereby being clamped. The side surfaces of the first distribution pressure plate 516 of the distribution synchronous belt 515 are used on two sides of the second distribution guide rail 519 and fixedly connected with the distribution plate 518. This just makes the output shaft of allocating driving motor 5111 realize circulating just, the reversal within the specified time interval, can drive to allocate board 518 and do reciprocal linear motion between allocating the riser to divide the material package 1 that the material package conveying channel 4 transmitted to in the department of receiving material roller conveyer 527, divide in order and allocate to first minute and allocate roller conveyor component 521 and second minute and allocate roller conveyor component 525 on, form the transmission of 2 way material packages 1, reach the purpose of dividing the material transmission. Wherein the first indexing roller delivery assembly 521 and the second indexing roller delivery assembly 525 are structurally mirror image components.
Preferably, the rollers on the conveying working surface of the material receiving roller conveyor 527 are provided with gaps at intervals, and the lower end surface of the distribution plate 518 is provided with a plurality of distribution plate fork bodies 5181 downwards; the fork 5181 of the distributor plate is inserted into the gap between the rollers, and there is a gap between the side surface of the fork and the rollers. The purpose is that the lower terminal surface crest line department of allocating board 518 does not produce the shearing force to material package 1, prevents to break the package. As shown in fig. 6.
The spacing distance between two material packages 1 on each subsequent conveying path and the conveying time length are doubled by the distributing device 5, and enough reaction time is reserved for various mechanisms in the subsequent process.
The material package 1 is divided into two paths through the distribution device 5 and enters the material package arrangement device respectively. The material package finishing device is used for completing position adjustment such as steering the material package 1, can also press package finishing, exhausts and integrally molds the material package 1 to be discharged into the stack, so that compact stack discharging and stacking are formed.
According to specific requirements, the material bag arrangement device can comprise a turning roller conveyor 6, a turning belt conveyor 7, a wrapping belt conveying device 13, a bag stacking device and the like which are partially or completely connected in sequence. Each part of the material bag arranging device is connected with the upper end surface of the movable lifting device 14 through a base.
Specifically, the turning roller conveyor 6 is used for turning and conveying the material bags 1; the steering belt conveyor 7 is used for rotating the material bags 1 on a conveying line by 90 degrees so as to meet the requirement of the stacking direction; the pressing wrapping belt conveying device 13 is used for pressing the material bag 1 to be flat and discharging air inside the material bag 1, and the overlapping wrapping device is used for changing the single-layer material bag into a double-layer material bag to be continuously transmitted.
Specifically, the main structure of the turning roller conveyor 6 comprises a turning edge baffle plate assembly 61, a turning roller 62 and a turning support 63; the turning roller 62 is driven by a turning roller bearing fixed on the turning side baffle component 61, the turning roller bearing is driven by a chain wheel transmission pair fixed on the turning side baffle component 61, the chain wheel transmission pair is composed of a chain wheel and a chain, and a driving chain wheel is driven by a turning motor. The turning motor drives the turning roller 62 to rotate, and the material bag is conveyed to the next station; the turning edge baffle component 61 has the functions of installing a transmission device and guiding the material bag; the turn bracket 63 supports the turn edge dam assembly 61 upward and secures the mobile lift device 14 downward via fasteners, as shown in FIG. 7.
Specifically, turn to band conveyer 7 and be used for rotating 90 with the material package on the transfer chain to the needs of adaptation pile up neatly direction. The turning belt conveyor 7 comprises a first turning belt 71 and a second turning belt 72 which are driven by respective turning motors on a material bag channel, and 90-degree turning is carried out on the material bag by utilizing the running speed difference of the left side and the right side in the running direction of the material bag. As shown in fig. 8.
In this embodiment, the bales transferred from the turning belt conveyor 7 are directly conveyed to the subsequent stacking conveyor 12, or are sorted by the bale pressing belt conveyor 13 or are stacked by the stacking device.
Specifically, the prepuce belt conveyor 13 includes a prepuce belt conveyor 131 and a prepuce belt conveyor 132. The wrapping mechanism 131 is fixedly connected to the wrapping belt conveyor 132. As shown in fig. 9.
Belt conveyor 132 includes belt conveyor guide 1321, belt conveyor path 1322, belt conveyor support 1323, and belt conveyor skid 1324 as shown in fig. 11.
The baling mechanism 131 mainly includes a baling press frame 13110, a baling press belt body crimping end adjusting device 1311, a baling press belt body exhaust end adjusting device 1312, and a baling press mechanism belt body 1313. The belt body pressing end adjusting device 1311 of the bale press is fixedly connected to the middle of the frame side beam on the two side edges of the bale press frame 13110, and the exhaust end adjusting device 1312 of the belt body of the bale press is arranged in the middle of the front end beam of the bale press frame 13110 in an upward-attached and rotatable mode.
The wrapping belt conveyor 132 receives the lower surface of the material bag and forwards moves the material bag along the conveying direction; the bale press mechanism belt 1313 touches the upper surface of the material bag moving forwards and runs in the direction opposite to the conveying direction of the material bag. Equivalently, the baling mechanism belt 1313 is matched with the baling belt conveyor 132, and one rotation is clockwise and the other rotation is anticlockwise, so that the material bag conveyed on the steering belt conveyor 7 is flattened, and meanwhile, the air in the material bag is discharged and enters the bag stacking device through the baling belt conveyor 13.
As shown in fig. 1, the bag stacking device comprises a bag lifter 8, an inverted gantry bag pusher 9 and a bag stacking roller conveyor 12 which are connected in sequence.
As shown in fig. 10, the packing drum conveyor 12 includes a first drum conveyor 123 and a packing stop plate assembly 121; the pack baffle assembly 121 is arranged in the middle of the first roller conveyor 123; the front part of the bag stacking baffle plate assembly 121 is connected with the material bag lifter 8, and the rear part is connected with the inverted gantry bag pushing machine 9.
Specifically, the first roller conveyor 123 is provided with a roller track; and a fluency strip jacking assembly 122 is additionally arranged at the rear part of the stacking baffle assembly 121. The fluency strips on the fluency strip jacking assembly 122 are arranged in the gaps of the rollers on the first roller conveyor 123.
The wrap baffle assembly 121 includes an upper baffle assembly 1211 and a lower baffle assembly 1212,2 baffle assemblies each including a cylinder and a baffle to be pushed by the cylinder. The 2 baffles can open and close to stop or release the double-layer material bag 1 on the roller track. The upper part of the front end of the bag stacking baffle plate component 121 is connected with a material bag hoister 8, and the two materials are matched to stack a double-layer material bag; the upper part of the rear end of the bag stacking baffle assembly 121 is connected with a bag inverting and pushing machine 9, and double-layer bags transmitted after bag stacking are pushed to a stacking roller conveyor 10 through the bag inverting and pushing machine 9. As shown in fig. 10.
Specifically, as shown in fig. 11, the material package lifter 8 includes a lifting mounting rack 81, a lifting swing mechanism 82, and a lifting mechanical jaw 83; the lifting swing mechanism 82 is fixedly connected to the lifting mounting frame 81; the lifting mechanical jaw 83 is connected to the lifting slewing gear 82. The lifting mount 81 is a frame structure, and the lifting swing mechanism 82 and the lifting mechanical clamping jaws 83 are sequentially and fixedly hoisted in the frame structure of the lifting mount 81. The lifting swing mechanism 82 is provided with an eccentrically connected swing motor 822 for generating a rotating force. The lifting mechanical jaws 83 are used to grab, lift and rotate the bale 1.
The material bag 1 is lifted and stacked in the material bag lifter 8, is blocked at the stacking baffle plate assembly 121, then is discharged to the fluent strip jacking assembly 122, and is pushed to the stacking roller conveyor 10 by the inverted gantry bag pushing mechanism 9.
The inverted gantry bag pushing machine 9 comprises a bag pushing plate 93, a bag pushing vertical displacement unit, a bag pushing horizontal displacement unit, an inverted gantry bearing plate 96 and an inverted gantry frame 95.
The horizontal displacement unit of the bale pushing comprises a first inverted gantry guide rod 94 and a horizontal rodless cylinder group, wherein the horizontal rodless cylinder group comprises a first gantry rodless cylinder 92 and a second inverted gantry rodless cylinder; the inverted gantry bearing plate 96 is connected to the sliding part of the horizontal rodless cylinder bank; the first inverted gantry guide rod 94 is connected with an inverted gantry bearing plate 96 in a guiding manner; the horizontal rodless cylinder group is used as a driving device to drive the inverted gantry bearing plate 96 and the attachment part thereof to horizontally displace.
The bale pushing plate 93 is connected to the lower end of the vertical displacement unit; the vertical displacement unit comprises an inverted gantry lifting cylinder 91 and an inverted gantry linear bearing 98; the inverted gantry lifting cylinder 91 is connected to the inverted gantry bearing plate 96; the output end of the inverted gantry lifting cylinder 91 is a second inverted gantry guide rod 99; the middle part of a second inverted gantry guide rod 99 passes through an inverted gantry linear bearing 98, and the end part of the second inverted gantry guide rod is suspended with a bale pushing plate 93; the inverted gantry lifting cylinder 91 is used as a driving device, and drives the second inverted gantry guide rod 99 to reciprocate up and down, so that the bale pushing plate 93 is driven to move up and down.
In the preferred embodiment, the turning roller conveyor 6, the turning belt conveyor 7, the wrapping belt pressing conveyor 13 and the bag stacking device formed by the material bag elevator 8, the inverted gantry bag pushing machine 9 and the bag stacking roller conveyor 12 together form the material bag conveying and finishing device 3.
The material bag 1 enters a stacking roller conveyor unit 10 through a gantry bag pushing machine 9. Because the distributing device 5 changes the conveying channel of the material bag into two paths, the stacking roller conveyor set 10 comprises 2 stacking roller conveyors, and the conveying directions are opposite.
Specifically, as shown in fig. 13, the stacking roller conveyor assembly 10 includes a stacking roller table and edge dams 101. The stacking roller way comprises a stacking base, a motor and a supporting platform on the stacking base, a chain wheel transmission mechanism of the supporting platform and a roller bearing connected with the transmission mechanism. The roller 103 is arranged on the opposite roller bearing. The motor on the stacking base drives the roller 103 to rotate, the side baffle 101 guides, and stacked material bags stably pass through the stacking roller conveyor unit 10 and enter the stacking device 11.
The side baffle 101 of the stacking roller conveyor unit 10 is also provided with a sensor 102. The sensor 102 is used for detecting information of the completion of the stacking, material package stacking and material stacking on the stacking roller way. The stacking roller way is also an operation space of the stacking fork body 11218 in the subsequent stacking fork device 11, that is, the stacking fork body 11218 in the stacking fork device 11 enters the gap of the roller 103 of the stacking roller conveyor set 10, the stacking fork body 11218 is lifted, the material packet 1 is lifted, and the material packet is transferred to the cabin of the material packet transport vehicle.
And 2, butting the stacking roller conveyors which are transmitted in opposite directions to form a stacking roller conveyor set 10, so as to form a working interval of the stacking device 11.
The stacking device comprises a stacking device 11, and further comprises a detection device 18 and a touch sensing device 19 which are arranged on the moving platform 141 and used in a matched mode.
The palletizing device 11 is used for transferring the material packages 1 on the stacking roller conveyor unit 10 to a material package conveying vehicle and comprises a moving rotating assembly 111 and a stacking fork assembly 112. As shown in fig. 14.
The moving and rotating assembly 111 comprises a pallet device base frame, a transverse moving platform, a longitudinal moving platform and a vertical moving platform, wherein the moving and rotating assembly 111 comprises the pallet device base frame, the transverse moving platform, the longitudinal moving platform and the vertical moving platform. Wherein, the base frame of the stacking device is fixedly connected with the movable lifting device 14, and the transverse moving platform is fixedly connected with the base frame of the stacking device; the longitudinal moving platform is fixedly connected to the transverse moving platform, and the vertical moving platform is fixedly connected to the longitudinal moving platform. The output end of the vertical moving platform is fixedly connected with the fork assembly 112. The moving and rotating assembly 111 drives the fork assembly 112 to perform horizontal and longitudinal planar movement and vertical movement in the vertical direction.
The fork assembly 112 includes a fork mounting frame 11217, a fork unit, and a stopper plate unit. The rear part of the lower end face of the buttress fork mounting frame 11217 is connected with a buttress fork unit in a sliding way; the fork unit drives the fork body 11218 on the fork unit to transversely and longitudinally displace along the guide structure in the fork mounting frame 11217;
the front part of the lower end surface of the stacking fork mounting frame 11217 is slidably connected with a stacking plate unit. The pall unit carries the pall 1129 thereon laterally and longitudinally displaced along the guide structure within the fork mounting frame 11217.
The linkage of buttress fork unit and fender buttress board unit can shorten the position alignment time when buttress fork position adjustment and release material package 1 when pile up neatly, and the buttress fork of being convenient for is accurate to be located to be favorable to eliminating the row interval of the internal material package 1 of clearance and material package transport vechicle storehouse between material package 1 in the pile up neatly process.
As shown in fig. 15, the detecting device 18 is fixed on the lower end surface of the moving platform 141, preferably, on the upper middle portion of the lower end surface of the moving platform 141. The detecting device 18 includes an electric push rod 181, a laser range finder 182, a rotating rod 183, a first detecting hinge block 184, and a second detecting hinge block 185. The first detecting hinge base 184 and the second detecting hinge base 185 pass through a fastener; a first end of the rotating rod 183 is fixedly connected to the first detecting hinge seat 184, and a second end thereof is fixedly connected to the laser range finder 182; the first end of the electric push rod 181 is fixedly connected to the second detection hinge seat 185, and the second end is hinged to the middle of the rotary rod 183. The plurality of laser range finders 182 can measure the position of the material bag transport vehicle and the length, width and depth of the vehicle cabin; the measured information is fed back to the central control system, so that the stacking device 11 accurately puts the material bags into the vehicle cabin; when not in use, the electric push rod 181 retracts the push rod to make the rotating rod 183 be in a horizontal state, parallel to the ground, and is installed below the moving platform 141, preferably at a position in the middle of the lower portion of the foremost end of the moving platform 141, and close to the cab.
As shown in fig. 16, the touch sensing device 19 is mounted on the lower portion of the moving platform 141, preferably centrally located on the lower portion of the front end of the moving platform, behind the detecting device 18 and in the middle of the vehicle cabin.
The touch sensing device 19 includes a touch sensing frame and a touch sensor 191. The touch induction rack comprises a cross rod 192, a first touch mounting plate 194 installed on the cross rod 192 through a touch linear bearing 196, and a second touch mounting plate 195 installed at two ends of the cross rod 192.
Spring assembly 193 is comprised of long screw 1931, lock nut one 1932, lock nut two 1933, compression spring 1934, etc., as shown in fig. 17. One end of the spring component 193 is connected to the first touch mounting plate 194, and the other end is connected to the cross bar 192 in a hanging manner; the touch sensor 191 is disposed on the second touch mounting plate 195. The touch linear bearing 196 is welded to the cross bar 192; the induction end of the touch induction device extends into the transverse rod, and the touch induction device can be triggered to work by bending the induction end.
The movable lifting device 14 descends, the side fence of the material package transport vehicle cabin body pushes against the cross rod 192 to move along the direction of the long screw 1931, so that the sensing end of the touch sensor 191 inserted into the cross rod 192 is bent, at the moment, the touch sensor 191 sends a signal that the movable lifting platform 14 reaches a target position, the control system sends an instruction, the movable lifting platform 14 stops descending, and the stacking fork starts stacking and loading.
When the movable lifting platform 14 is lifted, the cross bar 192 is pushed to the farthest position under the action of the compression spring 1934, and the touch sensor 191 is bent and rebounded to be straightened by force and returns to the original state, and does not work.
The material package transport vehicle is in place. When the functions of the detection device 18 and the touch sensing device 19 are completed, the stacking device starts to lift the stacked material packages in a row which are stacked up from the stacking roller conveyor unit 10, transfer the stacked material packages to the cabin of the material package transport vehicle, and arrange the stacked material packages in order.
In summary, the material bag conveying channel 4 of the present invention serves as a material bag input end for conveying the material bag 1; the tail end of the material bag conveying channel 4 also plays a role in lifting connection; the distributing device 5 is used for distributing the transmitted material bags into a left path and a right path; the steering belt conveyor 7 is used for steering the material bag 1 to 90 degrees so that the material bag lifter 8 can grab the material bag 1 and adapt to different stack shapes; the pressing leather belt conveying device 13 is used for pressing the material bag flatly and discharging air in the material bag; the material bag hoister 8 is combined with the bag folding roller conveyor 12 and used for folding the material bags into two layers, wherein the material bag hoister 8 lifts the material bags to a certain height, and the next bag of material bags 1 can conveniently reach the position right below the material bags; the inverted gantry bag pushing machine 9 is used for pushing the stacked bag stacking material bags to the stacking roller conveyor unit 10 for stacking; the stacking roller conveyor unit 10 is used for arranging the material bags 1 into stacking shapes required by material bag transport vehicles; the stacking device 11 is used for lifting the arranged material bags 1, and then all shafts are linked to place the material bags 1 into a vehicle cabin; the movable lifting device 14 is used for jacking the movable platform 141 to a certain height so that the material bag transport vehicle can enter for loading; the movable lifting device 14 moves back and forth to finish the filling of the whole vehicle cabin; the ladder stand 15 is used for people to go up and down; the supporting platform 16 is used for supporting and discharging the material bag conveying channel 4, and the material bag conveying channel 4 can be formed by connecting multiple sections of channels; the fixed guide rail on the movable floor vehicle 143 is used for bearing the movable lifting device 14; the detection device 18 is used for detecting the position of the material bag transport vehicle and the size and the depth of the material bag transport vehicle; the touch sensing device 19 is used for determining the height of the movable lifting device 14.
The above are only preferred embodiments of the present invention; the scope of the invention is not limited thereto; those skilled in the art can appreciate that the present invention is not limited to the specific embodiments disclosed herein; easily conceivable variations or alternatives are intended to be covered by the scope of protection of the invention. Meanwhile; the equipment carrying the device; to expand the application field and produce composite technical effect; all fall into the protection scope of the present invention.

Claims (8)

1. The utility model provides a material package pile up neatly carloader with allocate device which characterized in that: the stacking device comprises a stacking supporting device (2), a material bag conveying channel (4), a distribution device (5), a material bag conveying and finishing device (3), a stacking roller conveying unit (10) and a stacking device (11);
the stacking support device (2) comprises a movable lifting device (14), a support platform (16) and a base (17) of a material package stacking car loader;
the movable lifting device (14) and the supporting platform (16) are connected to a base (17) of the material package stacking car loader to move horizontally; the moving platform (141) of the moving lifting device (14) can move up and down;
the lower end of the material package conveying channel (4) is rotationally connected with the distributing device (5) through a distributing rotating shaft (523); the upper end of the material package conveying channel (4) is connected to the edge of the supporting platform (16) in a sliding manner through a rotating pulley (42) arranged in a fixed frame (43); the lower end of the material package conveying channel (4) is connected with the distribution device (5) in a lifting manner;
the distribution device (5), the material bag conveying and arranging device (3), the stacking roller conveyor unit (10) and the stacking device (11) are connected to the moving platform (141); the distribution device (5) comprises a distribution plate component (51) and a distribution roller conveying component (52);
the distribution roller conveying assembly (52) comprises a material receiving roller conveyor (527), a first distribution roller conveying assembly (521) and a second distribution roller conveying assembly (525); 1 group of incoming material rollers included in the material receiving roller conveyor (527) and 1 group of shifting rollers respectively included in the first shifting roller conveying assembly (521) and the second shifting roller conveying assembly (525) form a conveying channel of the shifting roller conveying assembly (52) together; the conveying channel of the poking roller conveying assembly (52) is positioned on a relatively horizontal plane;
the material receiving roller conveyor (527) in the middle is connected with the output end of the material package conveying channel (4), and the output ends of the two sides of the distribution device (5) are respectively connected with the input end of the material package conveying and finishing device (3); the conveying directions of a first distributing roller conveying assembly (521) and a second distributing roller conveying assembly (525) which are positioned on two sides of the material receiving roller conveyor (527) are opposite and are vertical to the conveying direction of the material receiving roller conveyor (527);
the shifting plate assembly (51) comprises a shifting plate (518), the shifting plate (518) makes reciprocating linear movement between a first shifting vertical plate (511) and a second shifting vertical plate (513), and a plurality of shifting plate fork bodies (5181) are arranged on the lower end surface of the shifting plate (518) downwards; the fork body (5181) of the distribution plate is inserted into a gap between rollers on the receiving roller conveyor (527); gaps exist between the side surfaces and the bottom surfaces of the distribution plates (518) and the receiving roller conveyor (527);
the material bag conveying and finishing device (3) consists of a turning roller conveyor (6), a turning belt conveyor (7), a pressing leather belt conveying device (13) and a bag stacking device;
the output ends of the 2 material bag conveying and arranging devices (3) are respectively connected with the input end of the stacking roller conveyor unit (10);
the stacking roller conveyor unit (10) comprises 2 butt-jointed stacking roller conveyors which are transmitted in opposite directions, and the 2 stacking roller conveyors are respectively connected with the output end of the material bag conveying and arranging device (3);
the stacking device (11) is arranged at the stacking roller conveyor unit (10).
2. A material package palletizer loader with a distributing device as claimed in claim 1, wherein the distributing roller conveying assembly (52) further comprises a distributing conveying bracket body.
3. A packet palletizer loader with a dispensing device according to claim 1, wherein the plate assembly (51) further comprises a dispensing bracket body and a dispensing drive device.
4. The material package palletizing loader with a distributing device according to claim 3, wherein the distributing driving device comprises a distributing driving motor (5111), a distributing synchronous pulley set and a distributing synchronous pulley (515).
5. The material package stacking and loading machine with a distributing device as claimed in claim 4, wherein the output end of the distributing driving motor (5111) is connected with a distributing synchronous pulley set; the distribution synchronous belt (515) is connected with a distribution pressing plate; the distribution pressure plate is connected with a distribution plate (518).
6. The material package palletizing and loading machine with a distributing device according to claim 1, wherein an input end of the turning roller conveyor (6) is connected with an output end of the distributing roller conveying assembly (52).
7. The material package palletizing and loading machine with a distributing device according to any one of claims 1 to 6, wherein a counting device (41) is arranged on the material package conveying channel (4).
8. A packet palletizer loader with a distribution device according to any one of claims 1 to 6, wherein the palletizer (11) is provided with a detector device (18) and a touch sensor device (19).
CN202210169733.2A 2022-02-23 2022-02-23 Material package pile up neatly carloader with allocate device Active CN114348692B (en)

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CN115504014B (en) * 2022-09-19 2023-08-18 中电鹏程智能装备有限公司 Discrete finishing device and counting grouping boxing machine with same

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CN110422645A (en) * 2019-07-16 2019-11-08 广州圣益龙自动控制技术有限公司 A kind of entrucking stacking tooling

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CN103057944A (en) * 2013-01-25 2013-04-24 广西力源宝农林科技发展有限责任公司 Automatic double-line palletizer
CN107601078A (en) * 2017-09-09 2018-01-19 广东科捷龙机器人有限公司 Bag of cement automated intelligent sub-material conveying device
CN110217616A (en) * 2019-05-16 2019-09-10 滁州潍铭扬智能科技有限公司 A kind of bagged material subpackage steering shedding mechanism
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