CN112960421A - Automatic loading system and application thereof - Google Patents
Automatic loading system and application thereof Download PDFInfo
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- CN112960421A CN112960421A CN202110453831.4A CN202110453831A CN112960421A CN 112960421 A CN112960421 A CN 112960421A CN 202110453831 A CN202110453831 A CN 202110453831A CN 112960421 A CN112960421 A CN 112960421A
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- conveyor
- conveying
- stacking device
- movable
- stacking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/08—Loading land vehicles using endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Abstract
The invention discloses an automatic loading system and application thereof, wherein the automatic loading system comprises a support guide rail, a movable lifting platform, a conveying and stacking device and a lifting and stacking device; the movable lifting platform is arranged on the supporting guide rail and comprises a lifting platform and two movable brackets, the two movable brackets are symmetrically arranged at the bottom of the lifting platform, and the movable brackets are arranged on the supporting guide rail in a sliding manner; the conveying and stacking device and the lifting and stacking device are both arranged on the movable lifting platform; the conveying and stacking device comprises a conveying section and a conveying and stacking device lifting section, wherein the conveying section conveys the to-be-conveyed objects on the loading roadway to the conveying and stacking device lifting section for stacking; the lifting stacking device comprises a driving assembly and a stack fork, the driving assembly is used for driving the stack fork to vertically lift, horizontally move and rotate, and the stack fork is used for conveying the objects to be conveyed to a transport vehicle after stacking. The invention solves the problems of large secondary dust emission and easy rotten package in the loading process caused by the conventional loading equipment.
Description
Technical Field
The invention relates to the technical field of automatic loading equipment, in particular to an automatic loading system and application thereof.
Background
At present, production, the packing of cement in bags have realized the automation basically, but its transportation loading still mostly adopts artifical supplementary semi-automatization mode, and intensity of labour is big, and on-the-spot dust is serious, and the environmental protection is not up to standard, causes very big harm to workman's health, all needs to pay the artifical loading expense of high amount for this reason enterprise every year, leads to manufacturing cost too high, and the competitiveness descends. With the improvement of the quality of life of people and the strict implementation of safety production and occupational health laws and regulations, cement production enterprises have gradually faced a situation that high salary and car loading workers can not be recruited. The automatic loading equipment with high efficiency, reliability and good dustproof effect is researched and developed, automatic and intelligent loading of bagged cement is realized, and the automatic loading equipment is an effective means for cost reduction and efficiency improvement of cement production enterprises and enterprise competitiveness improvement in the future and is a necessary way for realizing intelligent manufacturing in the cement industry.
The research on the automatic loading equipment in foreign countries starts early, a plurality of automatic loading machines have been developed, the effect is good in practical use, but aiming at the condition that the types of vehicles in domestic transportation are more, the adaptability of the introduced automatic loading equipment is poor, and the equipment utilization rate is low. At present, the domestic automatic bagged cement car loader mainly adopts a 'bag dropping' mode (Chinese patent 'bagged material car loader' patent application number: 201610633614.2), and also adopts a 'plate pulling' mode (Chinese patent 'bagged cement automatic stacking car loader' patent application number: 201821829949.2), a robot 'grabbing' stacking mode and the like, and the modes can realize the automatic loading of the bagged cement without manual assistance.
The existing loading equipment has the following defects:
1) secondary dust emission is large in the loading process, and pollution is serious; 2) the bad package condition exists in the loading process; 3) the dustproof effect of the equipment is poor, the abrasion of the device is serious, and the reliability is low; 4) the self-adaptive capacity is poor, and the requirement on the parking position is high; 5) and the existing factory buildings of the cement truck need to be constructed and transformed.
Disclosure of Invention
The invention aims to provide an automatic loading system, which solves the problems of large secondary dust and easy rotten package in the loading process caused by the existing loading equipment.
In addition, the invention also provides application of the automatic loading system.
The invention is realized by the following technical scheme:
the automatic loading system comprises a support guide rail, a movable lifting platform, a conveying and stacking device and a lifting and stacking device;
the movable lifting platform is arranged on the support guide rail and can move on the support guide rail; the movable lifting platform comprises a lifting platform and two movable brackets, wherein the two movable brackets are symmetrically arranged at the bottom of the lifting platform and are respectively arranged on the two supporting guide rails in a sliding manner;
the conveying and stacking device and the lifting and stacking device are both arranged on the movable lifting platform;
the conveying and stacking device comprises a conveying section and a conveying and stacking device lifting section, wherein the input end of the conveying section is matched with the loading roadway, and the conveying section conveys the to-be-conveyed objects on the loading roadway to the conveying and stacking device lifting section for stacking;
the lifting stacking device comprises a driving assembly and a stack fork, wherein the driving assembly is used for driving the stack fork to vertically lift, horizontally move and rotate, the stack fork is used for conveying the objects to be conveyed to a transport vehicle after stacking, the whole loading process is free of gravity drop, and secondary dust can be avoided.
All the components of the invention adopt automatic control.
The support guide rail is arranged on the ground of a roadway and serves as a base of the whole automatic loading system, and the movable lifting platform moves horizontally on the support guide rail; the movable lifting platform is used for realizing height adjustment of the conveying and stacking device and the lifting and stacking device in the vertical direction, the conveying and stacking device is used for transmitting cement bags (to be conveyed) and arranging the cement bags into a stacking type according to requirements, and the lifting and stacking device is used for supporting the arranged cement bags and putting the cement bags into a carriage.
According to the invention, the movable lifting platform, the conveying and stacking device and the lifting and stacking device which are matched with each other are arranged, so that automatic conveying, stacking and loading of cement bags can be realized, and secondary dust raising and rotten bags of the cement bags under the action of gravity can be avoided.
Further, lift platform includes the platform mesa, the bottom of platform mesa is passed through lift platform scissors fork mechanism and is connected with the removal bracket, the actuating mechanism of platform mesa includes hydraulic cylinder drive, electric putter, hydraulic push rod, electromagnetic switch or spring mechanism.
Further, the lower end face of the platform table top is provided with a touch sensing device, the touch sensing device is in communication connection with the control system, and the driving mechanism of the platform table top is in communication connection with the control system.
Further, the sliding mode of the movable bracket on the supporting guide rail comprises a roller slide rail drive or a gear rack drive.
Further, the conveying section comprises a conveying and stacking device fixing section, a front-end conveying belt, a steel frame platform and a movable slope conveyor;
the conveying and stacking device fixing section comprises a slope conveyor, a linear conveyor and a turning conveyor which are arranged on a steel frame platform, the input end of the slope conveyor is matched with the output end of a front-end conveying belt, the input end of the front-end conveying belt is positioned at the top of a loading roadway, the output end of the slope conveyor is connected with the input end of a movable slope conveyor through a plurality of linear conveyors and a plurality of turning conveyors, and the steel frame platform is fixedly connected with a movable bracket;
the lifting section of the conveying and stacking device is arranged on the movable lifting platform; the lifting section of the conveying and stacking device comprises a material bag steering conveyor, a roller conveyor, a stacking conveyor, a bag pushing mechanism and a bag blocking mechanism;
the input end of the material bag turning conveyor is matched with the output end of the movable slope conveyor, the output end of the material bag turning conveyor is matched with the input end of the roller conveyor, the stacking conveyor is arranged in the direction perpendicular to the transmission direction of the roller conveyor, one end of the stacking conveyor is matched with the roller conveyor, and the other end of the stacking conveyor is provided with a bag blocking mechanism; the package pushing mechanism is arranged above the roller conveyor and used for pushing the to-be-conveyed objects to the stacking conveyor.
Further, the material bag steering conveyor comprises a belt conveyor, a counting device and a material bag steering mechanism;
the input end and the output end of the belt conveyor are respectively matched with the output end of the movable slope conveyor and the input end of the roller conveyor; the counting device is arranged above the input end of the belt conveyor;
the material bag steering mechanism comprises a bracket, a baffle pushing mechanism, a movable baffle and a fixed stop block;
the fixed stop block is arranged above one side of the belt conveyor, the movable baffle plate is arranged on the belt conveyor, a certain distance is reserved between the fixed stop block and the movable baffle plate, the baffle plate pushing mechanism is arranged between the support and the movable baffle plate, and the posture direction of an object to be conveyed on the belt conveyor is adjusted through the movable baffle plate and the fixed stop block.
The material package steering conveyor can change vertical transmission cement packages into transverse transmission.
Furthermore, the lifting stacking device comprises an upright post, a driving assembly and a stacking fork, wherein the driving assembly comprises an X shaft, a Z shaft, a Y shaft and a C shaft;
the X-axis comprises a supporting cross beam, the supporting cross beam is arranged at the top of the upright, a stacking device X-direction horizontal sliding mechanism is arranged on the supporting cross beam, the Z-axis is arranged on the stacking device X-direction horizontal sliding mechanism through a connecting frame, the Z-axis comprises a mounting frame, a vertical shaft and a stacking device vertical sliding mechanism, one end of the vertical shaft is arranged on the stacking device vertical sliding mechanism, the stacking device vertical sliding mechanism is arranged on the mounting frame, and the bottom of the mounting frame is arranged on the connecting frame; the Y axle includes backup pad and pile up neatly device Y direction horizontal sliding mechanism, the bottom at vertical axle is installed to the backup pad, pile up neatly device Y direction horizontal sliding mechanism installs in the backup pad, C axle one end is installed on pile up neatly device Y direction horizontal sliding mechanism, and the other end passes through slewing bearing and is connected with the buttress fork.
Furthermore, the lifting stacking device also comprises a stack blocking mechanism;
the stacking mechanism is provided with two, and two stacking mechanisms are arranged on two sides of the Y axis respectively, and each stacking mechanism comprises a stacking baffle which moves up and down through a baffle driving mechanism, and the baffle driving mechanisms are arranged on the supporting plate.
Further, the vehicle information detection device is also included;
the vehicle information detection device comprises a mounting bracket, a vehicle detection linear module, a laser ranging sensor and an adapter plate;
the mounting bracket is installed on the lifting platform, the adapter plate is installed on the mounting bracket, the vehicle detection straight line module is installed on the adapter plate, and the laser ranging sensor is installed on the vehicle detection straight line module.
The vehicle information detection device can be used for detecting information such as offset, carriage size and the like of the vehicle
The application of the automatic loading system is used for automatically loading materials, wherein the materials comprise cement bags.
And can also be used for stacking and loading other bagged or boxed materials.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the invention can arrange the cement bags into regular stacks according to the preset rule, can ensure that the cement bags are stably transferred all the time, does not form gravity fall, and avoids secondary dust raising and bag rotting.
2. The invention can complete the full-automatic loading work of the bagged cement and avoid the large-scale reconstruction of the loading roadway of the existing cement plant.
3. In the loading process of the invention: the parking position and the carriage size of the vehicle can be detected on line, and the vehicle can move along the vehicle width direction to adapt to the deviation of a parking center shaft; the loading of the cement package can be completed under the condition that the compartment breast board and the rear door are not opened.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic view of the installation location of the present invention;
FIG. 2 is a schematic diagram of the general structure of the present invention;
FIG. 3 is a schematic view of the support rail of the present invention;
FIG. 4 is a schematic view of the mobile lift station of the present invention;
FIG. 5 is a schematic view of the conveying and destacking apparatus of the present invention;
figure 6 is a schematic view of a bale diverting conveyor of the present invention;
FIG. 7 is a schematic view of the pack pushing mechanism of the present invention;
FIG. 8 is a schematic view of the bag stop mechanism of the present invention;
FIG. 9 is a general schematic of the lift palletiser of the present invention;
FIG. 10 is a schematic X-axis view of the lift palletiser of the present invention;
FIG. 11 is a Z-axis schematic view of the lift palletiser of the present invention;
FIG. 12 is a schematic view of the lift palletiser Y-axis C-axis and palletising forks of the present invention;
fig. 13 is a schematic view of a vehicle information detection device of the present invention.
Reference numbers and corresponding part names in the drawings:
1-loading roadway, 2-supporting guide rail, 3-moving lifting platform, 4-conveying stacking device, 5-lifting stacking device, 6-control cabinet and 7-vehicle information detection device; 21-rail steel, 22-supporting I-shaped steel, 23-guide rail upright posts, 24-welding pressing blocks and 25-foundation flange bolts; 31-lifting platform, 311-lifting platform scissor fork mechanism, 312-hydraulic cylinder, 313-platform table surface, 314-touch sensing device, 32-moving bracket, 321-steel frame, 322-roller, 41-conveying stacking device fixing section, 411-slope conveyor, 412-linear conveyor, 413-turning conveyor, 42-conveying stacking device lifting section, 421-material bag steering conveyor, 4211-belt conveyor, 4212-counting device, 4213-material bag steering mechanism, 42131-support, 42132-baffle pushing mechanism, 42133-movable baffle, 42134-fixed baffle, 422-roller conveyor, 423-stacking conveyor, 424-package pushing mechanism, 4241-bottom frame, 4242-package pushing cylinder and 4243-lifting cylinder, 4244-fluent strip, 4245-bag pushing baffle, 425-bag blocking mechanism, 4251-mounting rack, 4252-transmission screw rod, 4253-sliding guide rail, 4254-bag blocking baffle, 4255-speed reducing motor, 43-front end conveying belt, 44-steel frame platform, 45-movable slope conveyor, 51-upright column, 511-adjusting bolt, 52-X shaft, 521-supporting cross beam, 522-first rack, 523-first gear, 524-movable sliding rail, 525-first servo motor, 526-first double-output speed reducer, 527-connecting rack, 53-Z shaft, 531-mounting rack, 532-second rack, 533-second gear, 534-vertical movable sliding rail, 535-second servo motor, 536-second double-output speed reducer, 537-connecting plate, 538-vertical shaft, 54-Y shaft, 541-supporting plate, 542-Y shaft linear module, 543-third servo motor, 544-moving slide block, 55-C shaft, 551-fourth servo motor, 552-pivoting support, 56-stack blocking mechanism, 561-guide rod cylinder, 562-stack blocking plate, 57-stack fork, 71-mounting bracket, 72-vehicle detection linear module, 73-laser ranging sensor and 74-adapter plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
Example 1:
as shown in fig. 1-13, the automatic loading system comprises a support guide rail 2, a movable lifting platform 3, a conveying and stacking device 4 and a lifting and stacking device 5;
the movable lifting platform 3 is arranged on the support guide rail 2 and can move on the support guide rail 2; the movable lifting platform 3 comprises a lifting platform 31 and two movable brackets 32, the two movable brackets 32 are symmetrically arranged at the bottom of the lifting platform 31, and the two movable brackets 32 are respectively arranged on the two support guide rails 2 in a sliding manner;
the conveying and stacking device 4 and the lifting and stacking device 5 are both arranged on the movable lifting platform 3;
the conveying and stacking device 4 comprises a conveying section and a conveying and stacking device lifting section 42, the input end of the conveying section is matched with the loading roadway 1, and the conveying section conveys the to-be-conveyed object on the loading roadway 1 to the conveying and stacking device lifting section 42 for stacking;
the lifting stacking device 5 comprises a driving assembly and a stack fork 57, the driving assembly is used for driving the stack fork 57 to vertically lift, horizontally move and rotate, and the stack fork 57 is used for conveying the objects to be conveyed to a transport vehicle after stacking.
In the present embodiment, the support rail 2 is installed on the roadway floor as a base of the entire automatic loading machine, and the moving lift 3 performs horizontal movement thereon. The movable lifting platform 3 is provided with a conveying and stacking device 4, a lifting and stacking device 5, a vehicle information detection device 7, a control cabinet 6 and the like, the movable lifting platform 3 is driven to perform vertical lifting movement and horizontal movement, the conveying and stacking device 4 is used for conveying cement packages and arranging stacking types according to requirements, the lifting and stacking device 5 is used for supporting the arranged cement packages to be placed into a carriage, and the automatic loading system is installed in a loading roadway 1 of a factory area during use.
In the present embodiment, the support rail 2 is composed of a rail steel 21, a support i-steel 22, a column 23, and the like, and is distributed on the left and right sides in a double-rail manner. The track steel 21 and the supporting I-steel 22 are fixed through a welding pressing block 24, guide rail upright columns 23 are uniformly distributed below the supporting I-steel 22 and fixed with the ground, and height adjustment can be performed through foundation flange bolts 25 to adapt to unevenness of the ground.
In this embodiment, the lifting platform 31 includes a platform top 313, and the bottom of the platform top 313 is connected to the moving bracket 32 via a lifting platform scissor mechanism 311.
The lifting platform 31 adopts a hydraulically-driven scissor fork structure 311, and the stable lifting of the platform surface 313 is realized by synchronous control of four hydraulic cylinders 312. A touch sensing device 314 is arranged below the platform surface 313, the touch sensing device 314 is in communication connection with a control system, the control system is installed in a control cabinet 6, the control cabinet 6 is positioned on the movable lifting platform 3 to realize control over the whole loading process of the automatic loading system, and a driving mechanism of the platform surface 313 is in communication connection with the control system; in the descending process of the lifting platform 31, when the touch sensing device 314 contacts the side fences of the carriage, the control system controls the lifting platform 31 to stop descending after receiving a feedback signal; and a cross tie beam is not arranged below the platform surface 313 so as to facilitate the passing of vehicles.
The moving bracket 32 is composed of a steel frame 321 and rollers 322, and is synchronously driven by two groups of servo motors, so that accurate positioning in the moving process can be realized. In order to improve the moving accuracy, the sliding of the moving carriage 32 on the support rail 2 may also be driven by a rack and pinion drive.
In this embodiment, the conveying section comprises a conveying and stacking device fixing section 41, a front-end conveying belt 43, a steel frame platform 44 and a movable slope conveyor 45;
the conveying and stacking device fixing section 41 comprises a slope conveyor 411, a linear conveyor 412 and a turning conveyor 413 which are installed on a steel frame platform 44, wherein the input end of the slope conveyor 411 is matched with the output end of a front-end conveying belt 43, the input end of the front-end conveying belt 43 is matched with the loading roadway 1, the output end of the slope conveyor 411 is connected with the input end of a movable slope conveyor 45 through a plurality of linear conveyors 412 and a plurality of turning conveyors 413, and the steel frame platform 44 is fixedly connected with the movable bracket 32;
the lifting section 42 of the conveying and stacking device is arranged on the movable lifting platform 3 and can move horizontally and lift along with the movable lifting platform 3; the lifting section 42 of the feeding and stacking device comprises a material bag turning conveyor 421, a roller conveyor 422, a stacking conveyor 423, a bag pushing mechanism 424 and a bag blocking mechanism 425;
the input end of the material bag turning conveyor 421 is matched with the output end of the movable slope conveyor 45, the output end of the material bag turning conveyor 421 is matched with the input end of the roller conveyor 422, the stacking conveyor 423 is arranged in the direction perpendicular to the transmission direction of the roller conveyor 422, one end of the stacking conveyor 423 is matched with the roller conveyor 422, and the other end of the stacking conveyor 423 is provided with a bag blocking mechanism 425; the package pushing mechanism 424 is arranged above the roller conveyor 422 and used for pushing the objects to be conveyed to the stacking conveyor 423.
The material bag steering conveyor 421 comprises a belt conveyor 4211, a counting device 4212 and a material bag steering mechanism 4213;
the input end and the output end of the belt conveyor 4211 are respectively matched with the output end of the movable slope conveyor 45 and the input end of the roller conveyor 422; the counting device 4212 is arranged above the input end of the belt conveyor 4211;
the material bag steering mechanism 4213 comprises a support 42131, a baffle pushing mechanism 42132, a movable baffle 42133 and a fixed stop 42134, the material bag steering mechanism 4213 can change a vertical transmission cement bag into a transverse transmission mode, and the concrete process is as follows:
when the vertically-conveyed material bag passes through the steering mechanism 4213, the control system controls the baffle pushing mechanism 42132 to push the movable baffle 42133 to move forwards according to a feedback signal of the counting device 4212, so that the motion track of the vertically-conveyed material bag is changed, the vertically-conveyed material bag is contacted with the fixed baffle 42134, and the conveying posture of the material bag is changed into a transverse direction;
the bag pushing mechanism 424 comprises a bottom frame 4241, a bag pushing cylinder 4242, a jacking cylinder 4243, a fluency strip 4244 and a bag pushing baffle 4245, the bottom frame 4241 is installed below a roller of the roller conveyor 422 and is connected with a line body of the roller conveyor 422, the bag pushing cylinder 4242 is fixed on a side plate of the bottom frame 4241, the jacking cylinder 4243 is fixed on a cross beam of the bottom frame 4241, the fluency strip 4244 is installed at the front end of a piston rod of the jacking cylinder 4243, the bag pushing baffle 4245 is installed at the front end of a piston rod of the bag pushing cylinder 4242, and the bag pushing mechanism 424 is located on the roller conveyor 422 and is used for pushing cement bags transmitted to the roller conveyor 422 to the stacking conveyor 423;
the bag blocking mechanism 425 is located at the tail end of the stacking conveyor 423, the bag blocking mechanism 425 comprises a mounting frame 4251, a transmission screw 4252, a sliding guide rail 4253, a bag blocking baffle 4254 and a speed reducing motor 4255, the sliding guide rail 4253 is arranged at the top of the mounting frame 4251, the bag blocking baffle 4254 is arranged in the sliding guide rail 4253 in a sliding mode, the bag blocking baffle 4254 is pushed by the transmission screw 4252, one end of the transmission screw 4252 is connected with the output end of the speed reducing motor 4255, and the bag blocking baffle 4254 can move in the transmission direction of the stacking conveyor 423 and is used for achieving arrangement of stacking types with different widths.
The movable slope conveyor 45 between the fixed section 41 and the lifting section 42 of the conveying and stacking device is connected with the lifting section conveyor and the fixed section conveyor through a rotating pair and a moving pair respectively so as to adapt to the lifting motion of the lifting section.
In the present embodiment, the lifting and stacking device 5 is in the form of a truss structure, and the lifting and stacking device 5 includes a column 51, a driving assembly and a stacking fork 57, wherein the driving assembly includes an X-axis 52, a Z-axis 53, a Y-axis 54 and a C-axis 55; the cement bag stacking device is mainly used for loading arranged cement bag stacks into a truck box, after the cement bags are arranged on a stacking conveyor of a conveying stacking device according to a set rule, a Y shaft 54 and a Z shaft 53 of the lifting stacking device are linked to lift the cement bag stacks from the stacking conveyor 423, a stacking fork 57 is driven by the Z shaft 53 of the lifting stacking device to descend into the truck box, a stacking blocking mechanism 56 on the Y shaft 54 extends out to block the cement bag stacks, the stacking fork 57 is moved backwards and taken out to pack the cement into the truck box, the whole truck loading process is free of gravity fall, and secondary dust raising can be avoided. The lifting stacking device 5 has five degrees of freedom, can adapt to left and right position deviation when a vehicle is parked, and does not need to open side fences and a rear door of the carriage in the loading process.
The upright 51 is positioned on the platform surface 313 of the movable lifting platform 3 and is a bearing base of the whole lifting and stacking device 5, and an adjusting bolt 511 is designed at a flange at the bottom of the upright 51 so as to level the whole lifting and stacking device;
wherein, X axle 52 is installed on stand 51, can drive Z axle 53, Y axle 54, C axle 55 and buttress fork 57 and carry out horizontal migration from left to right:
the X-axis 52 includes a supporting beam 521, the supporting beam 521 is disposed at the top of the column 51, a horizontal sliding mechanism in the X direction of the stacking apparatus is disposed on the supporting beam 521, the horizontal sliding mechanism in the X direction of the stacking apparatus includes a first rack 522, a first gear 523, a movable sliding rail 524, a first servo motor 525 and a first dual-output speed reducer 526, the first rack 522 and the movable sliding rail 524 are mounted on the supporting beam 521, two sets of the first gear 523, the first servo motor 525 and the first dual-output speed reducer 526 are mounted on the connecting frame 527, and the first servo motor 525 drives the first dual-output speed reducer 526 to drive the left and right two sets of the first gear 523 and the first rack 522 to perform left and right horizontal movements.
The Z shaft 53 is mounted on an X-direction horizontal sliding mechanism of the palletizing device through a connecting frame 527 and can drive the Y shaft 54 and the palletizing fork 57 to perform lifting movement, the Z shaft 53 comprises a mounting frame 531, a vertical shaft 538 and a palletizing device vertical sliding mechanism, the palletizing device vertical sliding mechanism comprises a second rack 532, a second gear 533, a vertical moving slide rail 534, a second servo motor 535, a second double-output speed reducer 536 and a connecting plate 537, the second rack 532 and the vertical moving slide rail 534 are fixed on the mounting frame 531, the second gear 533, the second servo motor 535, the second double-output speed reducer 536 and the vertical shaft 538 are mounted on the connecting plate 537, and the second servo motor 535 drives the second double-output speed reducer 536 to drive the left and right groups of second gear 533 and second rack 532 to perform vertical lifting movement, so as to realize the lifting movement of the Z shaft 53; the upper end of the vertical shaft 538 is mounted at the lower end of the connecting plate 537, and the bottom of the mounting bracket 531 is mounted on the connecting bracket 527;
the Y-axis 54 includes a supporting plate 541 and a stacking device Y-direction horizontal sliding mechanism, the supporting plate 541 is installed at the bottom of the vertical shaft 538, the stacking device Y-direction horizontal sliding mechanism includes a Y-axis linear module 542, a third servo motor 543 and a moving slider 544, the supporting plate 541 is provided with the linear module 542 and the third servo motor 543, and the moving slider 544 moves on the Y-axis linear module 542, so as to drive the C-axis 55 and the stacking fork 57 to move horizontally back and forth.
The C-axis 55 is located on the moving slide 544 of the Y-axis 54 and includes a fourth servo motor 551 and a slewing bearing 552, the end of the C-axis 55 is connected with the fork 57 through the slewing bearing 552, and the fourth servo motor 551 drives the slewing bearing 552 to drive the fork 57 to rotate around the Z-axis 53.
And the C shaft 55 is mounted on a support plate 541, and one end of the C shaft is mounted on a horizontal sliding mechanism in the Y direction of the stacking device, and the other end of the C shaft is connected with the stacking fork 57 through a slewing bearing 552.
In this embodiment, the lifting and stacking device 5 further comprises a stack blocking mechanism 56;
the two stack stopping mechanisms 56 are arranged, the two stack stopping mechanisms 56 are respectively arranged on two sides of the Y-axis 54, each stack stopping mechanism 56 comprises a stack stopping plate 562 and a guide rod cylinder 561, a piston rod of each guide rod cylinder 561 is connected with the stack stopping plate 562, and the stack stopping plates 562 move up and down under the driving of the cylinders.
Example 2:
as shown in fig. 1 to 13, the present embodiment is based on embodiment 1, and further includes a vehicle information detection device 7;
the vehicle information detection device 7 comprises a mounting bracket 71, a vehicle detection linear module 72, a laser ranging sensor 73 and an adapter plate 74;
the mounting bracket 71 is mounted on the lifting platform 31, the adapter plate 74 is mounted on the mounting bracket 71, the vehicle detection straight line module 72 is mounted on the adapter plate 74, and the laser ranging sensor 73 is mounted on the vehicle detection straight line module 72.
In the present embodiment, the vehicle information detection device 7 is used to detect the amount of displacement of the vehicle, the size of the loading platform, and the like. When the vehicle is stopped stably, the lifting platform 31 descends to the top of the side fences of the carriage according to the feedback signal of the touch sensing device 314, the vehicle detection linear module 72 drives the laser ranging sensor 73 to descend for h to the inside of the carriage, and the distance l from the measuring point to the left and right front and rear fences of the carriage is measured by the laser ranging sensor 731、l2、l3、l4And the distance h' from the bottom of the carriage, and then the width W ═ l of the carriage is calculated through the measured data1+l2Length L ═ L3+l4-the height H ═ H' + H of the balustrade, and-the amount of lateral displacement of the vehicle
Based on the vehicle middle axle.
Example 3:
as shown in fig. 1 to 13, the present embodiment is based on embodiment 1, and differs from embodiment 1 in that:
push away a packet mechanism 424 and adopt the longmen structure, will push away a packet cylinder and install the top at the conveyer to cancel climbing mechanism, simplify overall structure, roller conveyer 422 adopts belt transport to replace.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
It should be noted that the structures, ratios, sizes, and the like shown in the drawings attached to the present specification are only used for matching the disclosure of the present specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions of the present invention, so that the present invention has no technical essence, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the function and the achievable purpose of the present invention. In addition, the terms such as "upper", "lower", "left", "right" and "middle" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and changes or modifications of the relative relationship may be made without substantial technical changes.
Claims (10)
1. The automatic loading system is characterized by comprising a support guide rail (2), a movable lifting platform (3), a conveying and stacking device (4) and a lifting and stacking device (5);
the movable lifting platform (3) is arranged on the support guide rail (2) and can move on the support guide rail (2); the movable lifting platform (3) comprises a lifting platform (31) and two movable brackets (32), the two movable brackets (32) are symmetrically arranged at the bottom of the lifting platform (31), and the two movable brackets (32) are respectively arranged on the two support guide rails (2) in a sliding manner;
the conveying and stacking device (4) and the lifting and stacking device (5) are both arranged on the movable lifting platform (3);
the conveying and stacking device (4) comprises a conveying section and a conveying and stacking device lifting section (42), the input end of the conveying section is matched with the loading roadway (1), and the conveying section conveys objects to be conveyed on the loading roadway (1) to the conveying and stacking device lifting section (42) for stacking;
the lifting stacking device (5) comprises a driving assembly and a stack fork (57), wherein the driving assembly is used for driving the stack fork (57) to vertically lift, horizontally move and rotate, and the stack fork (57) is used for conveying objects to be conveyed to a transport vehicle after stacking.
2. The automatic loading system of claim 1, wherein said lifting platform (31) comprises a platform deck (313), the bottom of said platform deck (313) being connected to a mobile carriage (32) by a lifting platform scissor mechanism (311).
3. The automatic loading system according to claim 2, characterized in that the lower end face of the platform top (313) is provided with a touch sensing device (314), the touch sensing device (314) is in communication connection with a control system, and the driving mechanism of the platform top (313) is in communication connection with the control system.
4. The automatic loading system according to claim 1, characterized in that the sliding means of the mobile carriage (32) on the support rail (2) comprise a roller-slide drive or a rack-and-pinion drive.
5. The automatic loading system of claim 1, wherein said conveying section comprises a conveying and stacking device fixed section (41), a front end conveying belt (43), a steel frame platform (44) and a movable slope conveyor (45);
the conveying and stacking device fixing section (41) comprises a slope conveyor (411), a linear conveyor (412) and a turning conveyor (413) which are installed on a steel frame platform (44), the input end of the slope conveyor (411) is matched with the output end of a front-end conveying belt (43), the input end of the front-end conveying belt (43) is located at the top of a loading roadway (1), the output end of the slope conveyor (411) is connected with the input end of a movable slope conveyor (45) through a plurality of linear conveyors (412) and a plurality of turning conveyors (413), and the steel frame platform (44) is fixedly connected with a movable bracket (32);
the lifting section (42) of the conveying and stacking device is arranged on the movable lifting platform (3); the lifting section (42) of the conveying and stacking device comprises a material bag turning conveyor (421), a roller conveyor (422), a stacking conveyor (423), a bag pushing mechanism (424) and a bag blocking mechanism (425);
the input end of the material bag turning conveyor (421) is matched with the output end of the movable slope conveyor (45), the output end of the material bag turning conveyor (421) is matched with the input end of the roller conveyor (422), the stacking conveyor (423) is arranged in the direction perpendicular to the transmission direction of the roller conveyor (422), one end of the stacking conveyor (423) is matched with the roller conveyor (422), and the other end of the stacking conveyor is provided with a bag blocking mechanism (425); push away a packet mechanism (424) and set up in roller conveyer (422) top, push away a packet mechanism (424) and arrange buttress conveyer (423) one-to-one for with treat that the delivery pushes away to arranging on buttress conveyer (423).
6. The automatic loading system according to claim 5, characterized in that said packet diverting conveyor (421) comprises a belt conveyor (4211), a counting device (4212) and a packet diverting mechanism (4213);
the input end and the output end of the belt conveyor (4211) are respectively matched with the output end of the movable slope conveyor (45) and the input end of the roller conveyor (422); the counting device (4212) is arranged above the input end of the belt conveyor (4211);
the material bag steering mechanism (4213) comprises a support (42131), a baffle pushing mechanism (42132), a movable baffle (42133) and a fixed stop (42134);
the fixed stop dog (42134) is arranged above one side of the belt conveyor (4211), the movable baffle (42133) is installed on the belt conveyor (4211), a certain distance is reserved between the fixed stop dog (42134) and the movable baffle (42133), the baffle pushing mechanism (42132) is installed between the support (42131) and the movable baffle (42133), and the posture direction of an object to be conveyed on the belt conveyor (4211) is adjusted through the movable baffle (42133) and the fixed stop dog (42134).
7. The automatic loading system according to claim 1, characterized in that the lifting pallet means (5) comprise a column (51), a drive assembly and a pallet fork (57), the drive assembly comprising an X-axis (52), a Z-axis (53), a Y-axis (54) and a C-axis (55);
the vertical column (51) is mounted on the movable lifting platform (3), the X shaft (52) is mounted on the vertical column (51), the X shaft (52) comprises a supporting beam (521), the supporting beam (521) is arranged at the top of the vertical column (51), a stacking device X-direction horizontal sliding mechanism is arranged on the supporting beam (521), the Z shaft (53) is mounted on the stacking device X-direction horizontal sliding mechanism through a connecting frame (527), the Z shaft (53) comprises a mounting frame (531), a vertical shaft (538) and a stacking device vertical sliding mechanism, one end of the vertical shaft (538) is mounted on the stacking device vertical sliding mechanism, the stacking device vertical sliding mechanism is mounted on the mounting frame (531), and the bottom of the mounting frame (531) is mounted on the connecting frame (527); the Y-axis (54) comprises a supporting plate (541) and a stacking device Y-direction horizontal sliding mechanism, the supporting plate (541) is installed at the bottom of a vertical shaft (538), the stacking device Y-direction horizontal sliding mechanism is installed on the supporting plate (541), one end of the C-axis (55) is installed on the stacking device Y-direction horizontal sliding mechanism, and the other end of the C-axis is connected with the stacking fork (57) through a slewing bearing (552).
8. The automatic loading system according to claim 7, characterized in that said lifting and palletizing device (5) further comprises a blocking mechanism (56);
keep off buttress mechanism (56) and be provided with two, two keep off buttress mechanism (56) and set up respectively in the both sides of Y axle (54), keep off buttress mechanism (56) including keeping off buttress baffle (562), keep off buttress baffle (562) and realize reciprocating through baffle actuating mechanism, baffle actuating mechanism installs on backup pad (541).
9. The automatic loading system according to claim 1, further comprising a vehicle information detection device (7);
the vehicle information detection device (7) comprises a mounting bracket (71), a vehicle detection linear module (72), a laser ranging sensor (73) and an adapter plate (74);
installing support (71) are installed on lift platform (31), adapter plate (74) are installed on installing support (71), vehicle detection straight line module (72) are installed on adapter plate (74), laser range finding sensor (73) are installed on vehicle detection straight line module (72).
10. Use of an automatic loading system according to any of claims 1-9 for automatic loading of material, said material comprising cement bags.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110453831.4A CN112960421A (en) | 2021-04-26 | 2021-04-26 | Automatic loading system and application thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110453831.4A CN112960421A (en) | 2021-04-26 | 2021-04-26 | Automatic loading system and application thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112960421A true CN112960421A (en) | 2021-06-15 |
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ID=76281271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110453831.4A Pending CN112960421A (en) | 2021-04-26 | 2021-04-26 | Automatic loading system and application thereof |
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| Country | Link |
|---|---|
| CN (1) | CN112960421A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114394438A (en) * | 2022-02-23 | 2022-04-26 | 四川九洲电器集团有限责任公司 | Stacking device and stacking method of material package stacking car loader |
| CN117485892A (en) * | 2024-01-02 | 2024-02-02 | 河北卓著机械设备有限公司 | Intelligent efficient loading system |
-
2021
- 2021-04-26 CN CN202110453831.4A patent/CN112960421A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114394438A (en) * | 2022-02-23 | 2022-04-26 | 四川九洲电器集团有限责任公司 | Stacking device and stacking method of material package stacking car loader |
| CN117485892A (en) * | 2024-01-02 | 2024-02-02 | 河北卓著机械设备有限公司 | Intelligent efficient loading system |
| CN117485892B (en) * | 2024-01-02 | 2024-03-15 | 河北卓著机械设备有限公司 | Intelligent efficient loading system |
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