CN114287288A - Production method of agaric fungus bag - Google Patents
Production method of agaric fungus bag Download PDFInfo
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- CN114287288A CN114287288A CN202210083902.0A CN202210083902A CN114287288A CN 114287288 A CN114287288 A CN 114287288A CN 202210083902 A CN202210083902 A CN 202210083902A CN 114287288 A CN114287288 A CN 114287288A
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Abstract
The invention relates to a production method of an agaric fungus bag, which comprises the following operations: the matrix is put into the hopper, the matrix is extruded from the discharge pipe through the screw extrusion mechanism and enters the material bag sleeved on the discharge pipe, the material bag obtained after loading is moved away from the outer end of the discharge pipe and adjusted to be in a vertically arranged posture, the material bag is turned to the lower side of the tying mechanism to be tied and punched, the material bag after tying and punching is conveyed to the lower side of the tube inserting mechanism to be inserted into a tube, and the required agaric fungus bag can be obtained after the tube inserting. According to the scheme provided by the invention, the automatic production of the agaric fungus bags can be realized, the production efficiency is improved, and the production cost is reduced.
Description
Technical Field
The invention relates to the field of agaric production and processing, and particularly relates to a production method of an agaric fungus bag.
Background
The traditional agaric fungus bag production is mostly manually filled or semi-automatic machinery is adopted for filling, the production efficiency is low, the labor intensity is high, and the quality of the produced fungus bag cannot be guaranteed, so that a more reliable production method is necessary to be provided.
Disclosure of Invention
The present invention aims to provide a method for producing a bag containing agaric fungi, which can be used for solving the technical problems.
The technical scheme adopted by the invention is as follows:
the production method of the agaric fungus bag is characterized by comprising the following operations: the matrix is put into the hopper, the matrix is extruded from the discharge pipe through the screw extrusion mechanism and enters the material bag sleeved on the discharge pipe, the material bag obtained after loading is moved away from the outer end of the discharge pipe and adjusted to be in a vertically arranged posture, the material bag is turned to the lower side of the tying mechanism to be tied and punched, the material bag after tying and punching is conveyed to the lower side of the tube inserting mechanism to be inserted into a tube, and the required agaric fungus bag can be obtained after the tube inserting.
Specifically, the matrix put into the hopper is uniformly mixed and smashed through a first thinning part and a second thinning part which are arranged in the hopper.
The material receiving pipe that adopts two closed semicircle flute shapes to connect the material part to constitute moves away the material package from the discharging pipe outer end, opens two semicircle flute shapes and connects the material part and make the material package fall to the semicircle flute shape of the horizontal form arrangement in below and transfers appearance piece on, adjusts semicircle flute shape and transfers appearance piece to overturn and make material package landing to the accepting section of below and change into perpendicular form and arrange, then promotes the material package through pushing away the material part and remove in the chute feeder.
The upset of adjustment wheel arm makes to prick a mouthful wheel to being close to inserted bar one side and removes, the inserted bar moves down, it rotates to adjust the assembly cover, make to prick a mouthful of the bag mouth of wheel pair material package, prick a mouthful wheel when pricking mouthful and press from both sides tight sack parcel on first inserted bar section, the sack wraps up in adjustment assembly cover stop rotation after good, the outside upset of wheel arm lower extreme, continue to move down the inserted bar and make in the local of second inserted bar section inserts the material package, then take the inserted bar out from locating completely in the material package, form the jack of assembly inoculation pipe.
Adopt the shale shaker to arrange the material loading to the inoculation pipe, adopt the pipe groove to dock the inoculation pipe and lead and send, set up two material stock brushes at the discharge end in pipe groove, carry out interim lifting support to the inoculation pipe through the brush hair on the two material stock brushes, push down the inoculation pipe of depositing on the brush hair temporarily from the upside of inoculation pipe for in the inoculation pipe inserts the jack of establishing and seting up on the material package of assembly to the below.
The two semicircular groove-shaped receiving parts are opened for discharging by arranging the idler wheel on the semicircular groove-shaped receiving parts for lifting.
Opening the bag opening of the material bag, adjusting the bag opening of the material bag into a circular shape, and then sleeving the material bag on the discharge pipe for filling.
The bag opening of the material bag is clamped through adjusting the two bag opening clamping blocks, the two bag faces of the material bag are adsorbed by the bag opening air charging and discharging assembly, and then the bag opening of the material bag is opened by adjusting the two bag opening clamping blocks to be away from each other.
The shape adjusting part is inserted into the opened bag opening, then the outer contour of the shape adjusting part is adjusted to expand or expand, the shape of the bag opening is changed into a circular shape and is sleeved on the shape adjusting part, and meanwhile, the bag opening inflating and exhausting assembly is adjusted to inflate so that the bag surface of the material bag is separated from the bag opening clamping block.
The adjusting and shape-adjusting part moves to enable the shape-adjusting part to move between the two sets of bag clamping blocks, the adjusting two sets of bag clamping blocks are close to each other to clamp the bag opening of the material bag, the adjusting and bag-sleeving air charging and discharging assembly performs air suction, so that the bag surface of the material bag opening is adsorbed on the arc-shaped surface, the outer contour of the adjusting part is adjusted to retract or contract, the shape-adjusting part is moved away from the bag opening, and then the two sets of bag clamping blocks are moved to enable the material bag to be sleeved on the discharging pipe.
According to the scheme provided by the invention, the automatic production of the agaric fungus bags can be realized, the production efficiency is improved, and the production cost is reduced.
Drawings
FIG. 1 is a schematic structural view of an automated production apparatus for Auricularia auricula-judae bags (with a part of the casing removed);
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a schematic structural diagram of an automatic bagging unit for agaric fungus bags;
FIG. 4 is a schematic view of the structure of FIG. 3 from another perspective;
FIG. 5 is a schematic structural view of an automatic bagging unit;
FIG. 6 is a schematic view of the structure of FIG. 5 from another perspective;
FIG. 7 is a front view of FIG. 5;
FIG. 8 is a schematic structural diagram of the first and second thinning portions;
FIG. 9 is a schematic view of the tying mechanism;
the reference numbers and component correspondences are as follows:
01-a frame, 02-a first driving motor, 03-a second driving motor, 11-a hopper, 12-a screw extrusion mechanism, 13-a discharge pipe, 14-a first refining shaft, 151-a first rod section, 152-a second rod section, 153-a third rod section, 154-a fourth rod section, 155-a fifth rod section, 16-a second refining shaft, 17-an arc rod body, 21-a semicircular groove type material receiving piece, 22-a pipe opening roller, 23-a material receiving slide seat, 24-a semicircular groove type position adjusting piece, 25-a material pushing piece, 26-a material pushing slide seat, 27-a lifting rod, 28-a lifting piece, 31-a translation transmission chain, 32-a transition transmission chain, 33-a first eccentric shaft, 34-a pull rod, 35-a first connecting rod, 36-a second eccentric shaft, 37-a second connecting rod, 38-a transmission rod, 381-a fifth shaft body, 391-a supporting rod, 392-a third connecting rod, 41-a feeding groove, 42-a brush component, 43-a tying wheel, 44-a material storage brush, 45-a guide groove, 46-a vibrating screen, 47-an insert rod, 471-a first insert rod section, 472-a second insert rod section, 51-a bag storage groove, 52-a bag conveying belt, 521-a bag conveying driving motor, 53-a bag taking plate, 531-a bag taking lifting cylinder, 532-a bag taking translation cylinder, 54-a bag opening clamping block, 541-a bag opening lifting cylinder, 55-a bag clamping block, 551-a bag clamping cylinder, 552-a bag lifting support, 553-a bag sleeving movable support, 554-a bag lifting adjusting cylinder, 555-a bag sleeving translation cylinder, 541-a bag opening translation cylinder, 56-shape adjusting part, 561-shape adjusting cylinder, 562-shape adjusting translation cylinder, 61-wheel arm, 62-assembly set, 63-movable sleeve, 64-lifting sleeve, 65-wheel adjusting connecting rod, 66-assembly pipe, 67-gear, 68-first lifting adjusting part and 69-second lifting adjusting part.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the following description is given in conjunction with the accompanying examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed. As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include tolerances for machining or human error, reasonable and inconsistent.
As shown in fig. 1 to 4, the automatic agaric fungus bag production equipment provided by the invention comprises a fungus bag automatic bagging unit and an automatic bag conveying unit, and the specific implementation modes of the two units are as follows.
The utility model provides an automatic bagging-off unit of edible fungus package, is including being used for exporting the matrix and filling the filling mechanism in the pocket, is used for carrying on the mechanism that forwards to the material package that fills matrix and obtains, is used for tying up a mouthful mechanism that the mouth part of pocket was tightened up after being used for to tying up, is used for inserting the intubate mechanism of establishing the inoculation pipe on the material package after handling. The filling mechanism comprises a hopper 11, a discharge pipe 13 is arranged at the bottom of the hopper 11, the discharge pipe 13 is communicated and connected with the hopper 11, a screw extrusion mechanism 12 is arranged in the discharge pipe 13, a material bag is sleeved on the discharge pipe 13 to fill the matrix, and a refining mechanism for refining the material is arranged at the lower part of the hopper 11.
In detail: the thinning mechanism comprises a first thinning part and a second thinning part, the first thinning part is positioned at the upper side of the second thinning part, the first thinning part comprises a first thinning shaft 14 and a first thinning structure arranged on the first thinning shaft 14, the first thinning structure comprises two folded rod pieces, the two folded rod pieces are arranged in a circumferential array on the first thinning shaft 14, the folded rod pieces comprise two first rod sections 151, two second rod sections 152 and third, fourth and fifth rod sections, the two first rod sections 151 are arranged at intervals along the first thinning shaft 14, the length direction of the first rod sections 151 is consistent with the radial direction of the first thinning shaft 14, one ends of the two second rod sections 152 are respectively fixedly connected with the outer side end parts of the two first rod sections 151, the two second rod sections 152 are arranged in a V shape, the clamping mouths of the two second rod sections point to the outer side of the first thinning shaft 14, the two ends of the fourth rod section 154 are respectively connected with one ends of the third rod section 153 and the fifth rod section 155, the other ends of the third rod section 153 and the fifth rod section 155 are respectively connected with the other ends of the two second rod sections, the third rod section, the fourth rod section and the fifth rod section are all positioned on the plane A, the two first rod sections 151 and the two second rod sections 152 are all positioned on the plane B, the third rod section and the fifth rod section are arranged by bending and extending from the other ends of the two second rod sections 152 to one side far away from the first thinning shaft 14, the third rod section and the fifth rod section are different in length, the length of the fourth rod section 154 is smaller than the distance between the other ends of the two second rod sections 152, and the included angle between the plane A and the plane B is 100-120 degrees; the second refines the structure including the second refines axle 16 and the second that the second refines the setting on the axle 16, and the second refines the structure and comprises each arc body of rod 17 piece, and each arc body of rod 17 piece refines the length direction interval setting of axle 16 along the second, and first, second refines the axle and all is on a parallel with discharging pipe 13 and arranges. The first and second refining shafts and the screws forming the screw extrusion mechanism 12 are connected with a first driving motor 02 through a first transmission component.
The transfer mechanism comprises a receiving part for receiving a material bag obtained by filling a matrix, a posture adjusting part for converting the material bag from a horizontal arrangement state to a vertical arrangement state, and a feeding part for sequentially conveying the material bag to a tying mechanism and an intubation mechanism for processing, wherein the receiving part comprises two semicircular groove-shaped receiving parts 21 which are oppositely arranged, the length direction of the semicircular groove-shaped receiving parts 21 is parallel to the length direction of the discharge pipe 13, the upper side parts of the two semicircular groove-shaped receiving parts 21 are hinged and connected, the semicircular groove-shaped receiving parts 21 are fixedly arranged on a receiving slide seat 23, the receiving slide seat 23 is movably arranged along the length direction of the discharge pipe 13, a receiving adjusting part is arranged on the other semicircular groove-shaped receiving part 21, the receiving slide seat 23 is connected with a translation adjusting part, the translation adjusting part and the receiving adjusting part adjust the two semicircular groove-shaped receiving parts 21 to be converted between A1 and A2 states, the a1 state is: the two semicircular groove-shaped material receiving parts 21 are arranged corresponding to the outlet of the discharge pipe 13 and are closed to form a complete circular material receiving pipe for receiving the material receiving state of the material bag; the a2 state is: the two semicircular groove-shaped receiving parts 21 are located at positions far away from the discharge pipe 13, and the lower side edge parts of the two semicircular groove-shaped receiving parts 21 are mutually separated and used for discharging the material bag to a discharging state on the posture adjusting part.
The appearance portion of transferring includes that semicircle flute profile adjusting piece 24, the mouth part of semicircle flute profile adjusting piece 24 upwards and correspond the semicircle flute profile material receiving piece 21 arrangement of A2 state, and the middle part of semicircle flute profile adjusting piece 24 is rotated through transferring the appearance pivot and is installed in frame 01, and semicircle flute profile adjusting piece 24 is connected with transfer appearance regulating part, transfers appearance regulating part adjustment semicircle flute profile adjusting piece 24 to change between B1, B2 state, and the B1 state is: the semicircular groove-shaped posture adjusting piece 24 is horizontally arranged to be in a receiving state for receiving the material bag falling from the receiving part; the B2 state is: the semi-circular groove-shaped posture adjusting piece 24 is turned to be obliquely or vertically arranged, so that the material bag on the semi-circular groove-shaped posture adjusting piece 24 slides down from the semi-circular groove-shaped posture adjusting piece and is vertically arranged on the feeding part in a posture adjusting state.
Feeding portion arranges including the level, ascending chute 41 of notch, chute 41 top sets gradually along the direction of delivery of material package in chute 41 pricks a mouthful mechanism and intubate mechanism, the front end of chute 41 is provided with the section of accepting that accepts the material package that falls from transferring the appearance portion, the groove width of accepting the section reduces along material package direction of delivery gradually, the outside of accepting the section is provided with the blevile of push 25 that is used for promoting the material package and carries out the removal, blevile of push 25 installs on pushing away material slide 26, it assembles in frame 01 along the length direction slip of chute 41 to push away material slide 26, it connects with the material regulation portion to push away material slide 26, it pushes away material slide 25 at C1 to push away the adjustment of material regulation portion, change between the C2 state, the C1 state is: the pushing piece 25 moves from the farthest end of the feeding groove 41 to one side close to the feeding groove 41 to push the material bag received by the receiving section to move; the C2 state is: the material pushing piece 25 moves from the inside of the feeding groove 41 to the outside of the feeding groove 41 to carry out an avoiding state of avoiding the falling of the material bag. The groove walls on the two sides of the material receiving part are respectively provided with a brush piece 42, and the distance between the bristles on the two brush pieces 42 is smaller than the outer diameter of the material bag. The width of the feed chute 41 corresponds to the outer diameter of the sachet. The feed chute 41 is mounted on the lifting bracket.
The receiving and adjusting part comprises an open pipe roller 22 arranged on the end part of the other semicircular groove-shaped receiving part 21 far away from the discharge pipe 13, a lifting rod 27 used for lifting the open pipe roller 22 is arranged on the rack 01, a wheel shaft rotationally arranged on the open pipe roller 22 is arranged in parallel with the discharge pipe 13, the middle part of the lifting rod 27 is rotationally arranged on the rack 01 through a winding spring/tension spring and a lifting hinge shaft, the hinge is horizontal, the shaft is arranged perpendicular to the discharge pipe 13, a lifting part 28 used for lifting the open pipe roller 22 is arranged at the upper end of the lifting rod 27, the lifting part 28 is transversely arranged along the length direction of the lifting hinge shaft, the lifting part 28 is composed of an L-shaped plate part with an L-shaped section, the plate surface transversely arranged on the lifting part 28 is used for lifting the open pipe roller, the receiving part is abutted against the lifting rod 27 to rotate around the lifting hinge shaft in the process of moving to one side far away from the discharge pipe 13, so that the height of the lifting part 28 is increased, and the lifting part 28 moves to one side far away from the discharge pipe 13 gradually, the winding spring/tension spring drives the lifting rod 27 to tilt and causes the lifting support 28 to gradually decrease in height and move to the side gradually closer to the tapping pipe 13. By adopting the scheme, the semicircular groove-shaped material receiving piece 2121 can be opened reliably and quickly, so that the material bag falls, and the reliability of the equipment is improved.
The translation adjusting part comprises a translation transmission chain 31 which is transversely arranged, two ends of the translation transmission chain 31 are respectively assembled on a first chain wheel and a second chain wheel which are arranged on the first shaft body and the second shaft body, the first shaft body and the second shaft body are sequentially arranged along the moving direction of a material packet in the feeding groove 41, the material receiving slide 23 is fixedly connected with the translation transmission chain 31, a third shaft body is arranged below the middle part of the translation transmission chain, a third chain wheel is arranged on the third shaft body, a fourth chain wheel is also arranged on the second shaft body, the third chain wheel and the fourth chain wheel are in transmission connection through a transition transmission chain 32, a transmission rod piece 38 which is obliquely arranged is arranged below the third shaft body and close to the outer side of the hopper 11, the lower end of the transmission rod piece 38 is rotatably installed on the rack 01 through a fifth shaft body 381, a first eccentric shaft and a second eccentric shaft are respectively arranged on two sides of the third chain wheel, and the first eccentric shaft and the second eccentric shaft are eccentrically arranged with the third shaft body; the posture adjusting part comprises a pull rod 34 fixedly mounted on the first eccentric shaft 33, the overhanging end of the pull rod 34 is connected with the semicircular groove-shaped posture adjusting part 24 through a first connecting rod 35, and two ends of the first connecting rod 35 are respectively connected with the pull rod 34 and the semicircular groove-shaped posture adjusting part 24 in an assembling way in a hinged connection mode; the upper ends of the second eccentric shaft 36 and the transmission rod piece 38 are connected through a second connecting rod 37, two ends of the second connecting rod 37 are respectively in assembly connection with the second eccentric shaft 36 and the transmission rod piece 38 through a hinged connection mode, the material pushing adjusting part comprises a branch 391 arranged in a crotch shape and arranged in the middle of the transmission rod piece 38, the outer end of the branch 391 is connected with the material pushing sliding seat 26 through a third connecting rod 392, and two ends of the third connecting rod 392 are respectively in assembly connection with the branch 391 and the material pushing sliding seat 26 through a hinged connection mode; in the process that the two semicircular groove-shaped receiving pieces 21 are changed from the A2 state to the A1 state, the pushing piece 25 is changed from the C2 state to the C1 state, and the semicircular groove-shaped posture adjusting piece 24 is changed from the B1 state to the B2 state; in the process that the two semicircular groove-shaped receiving pieces 21 are changed from the A1 state to the A2 state, the semicircular groove-shaped posture adjusting pieces 24 are changed from the B2 state to the B1 state, and the pushing pieces 25 are changed from the C1 state to the C2 state. The transmission mode ensures that the operation between the structures is reliable, and the equipment is still stable and reliable after long-term operation. The first shaft body is connected with a second driving motor 03 through a second transmission assembly. The first and second transmission assemblies can be combined by those skilled in the art according to the installation positions of the first and second driving motors, and are not specifically described.
The tying mechanism comprises an inserting rod 47 positioned in the middle and each tying wheel 43 arranged on the periphery of the inserting rod 47, the tying wheels 43 are arranged at the lower end of a wheel arm 61, the upper end of the wheel arm 61 is arranged on an assembling sleeve 62 in a hinged assembly mode, the assembling sleeve 62 is fixedly arranged at the lower end of the assembling pipe 66, the assembling pipe 66 is rotatably arranged on a frame 01 and is connected with a tying adjusting assembly for adjusting the assembling pipe to rotate, a movable sleeve 63 is arranged above the assembling sleeve 62, the movable sleeve 63 is rotatably arranged on a lifting sleeve 64, each adjusting wheel connecting rod is arranged on the movable sleeve 63, the upper end of each adjusting wheel connecting rod is hinged with the movable sleeve 63, the lower end of each adjusting wheel connecting rod 65 is hinged with the middle part of the wheel arm 61, each adjusting wheel connecting rod 65 is a folded rod, the lifting sleeve 64 is sleeved on the assembling pipe 66 in an empty mode, the lifting sleeve 64 is connected with a first lifting adjusting piece 68 for adjusting the lifting of the adjusting wheel connecting rod, the inserting rod 47 is assembled in the assembling pipe 66, the inserted link 47 is assembled along its length direction for the assembly pole and both rotate in step, and the upper end of inserted link 47 is connected with lift adjustment pole through rolling bearing, and lift adjustment pole and second lift adjustment piece 69 are connected, and inserted link 47 includes first inserted link section 471 and second inserted link section 472, and first inserted link section 471 is located second inserted link section 472 downside and the external diameter of first inserted link section 471 is less than the external diameter of second inserted link section 472. The upper end of the particular fitting tube 66 may be connected to a rotary drive motor by means of a gear 67 and other transmission components. The first and second elevation adjustment assemblies 68 and 69 may be formed of an air cylinder or an electric cylinder. The first shaft body, the second shaft body, the third shaft body, the fourth shaft body, the fifth shaft body, the first eccentric shaft and the second eccentric shaft are arranged in parallel, and the first shaft body is perpendicular to the discharge pipe 13. The axle of the tying wheel 43 can be arranged either parallel to the plunger 47 or perpendicular to the plunger 47.
The pipe inserting mechanism comprises a discharging assembly for discharging a material to the pipe, the outlet end of the discharging assembly is provided with a temporary storage assembly, the temporary storage assembly is located above a material bag moving path in the feeding groove 41, the temporary storage assembly comprises two material storage brushes 44 arranged oppositely, the bristles of the two material storage brushes 44 lift and support the flanging of the pipe opening part, the upper portion of the temporary storage assembly is provided with a lower pressing rod for pushing a seed receiving pipe on the temporary storage assembly to insert into the material bag below, and the lower pressing rod is installed on the third lifting adjusting assembly.
As shown in fig. 5 to 9, the present invention provides an automatic bagging unit for agaric fungus bag production, including a bag opening mechanism for opening an opening of a material bag, a shape adjusting mechanism for adjusting the opening of the opened material bag into a circular shape, and a bagging mechanism for sleeving the shaped material bag on a material discharging pipe 13 for charging, wherein the material bag is a strip-shaped pipe belt, one end of the material bag is provided with a bag opening, and the other end of the material bag is in a blocking shape.
In detail, the bag opening mechanism comprises two bag opening clamping blocks 54 which are oppositely arranged, bag opening clamping cavities are respectively arranged in the two bag opening clamping blocks 54, bag opening air holes which are arranged in a row shape are respectively arranged on two surfaces of the two bag opening clamping blocks 54 which are oppositely arranged, the two bag opening clamping cavities are respectively communicated and connected with the bag opening air charging and discharging assembly through bag opening connecting hoses, the two bag opening clamping blocks 54 are connected with a bag opening adjusting assembly, and the bag opening adjusting assembly is used for adjusting the two bag opening clamping blocks 54 to be close to or far away from each other. The specific bag opening adjusting assembly comprises a bag opening lifting cylinder 541, wherein the bag opening lifting cylinder 541 adjusts one or both of the two bag opening clamping blocks 54 to lift.
The shape adjusting mechanism comprises a shape adjusting part 56 with the outer contour capable of deforming, and the shape adjusting part 56 is switched between the states D1 and D2; the D1 state is: the shape adjusting part 56 is conical and is inserted into the material bag with the opening of the bag; the D2 state is: the outer contour of the shaping portion 56 is expanded to expand the mouth of the pocket so that the mouth of the pocket becomes circular. The bagging mechanism comprises two sets of bag clamping blocks 55 which are oppositely arranged, semicircular arc-shaped surfaces are arranged on the surfaces of the two sets of bag clamping blocks 55 which are oppositely arranged, bagging clamping cavities are arranged on the two sets of bag clamping blocks 55, bagging air holes which are arranged in a row shape are respectively arranged on the two arc-shaped surfaces, the two sets of bag clamping cavities are respectively communicated and connected with a bagging air charging and discharging component through bagging connecting hoses, the two sets of bag clamping blocks 55 are connected with a bagging adjusting component, and the bagging adjusting component is used for adjusting the two sets of bag clamping blocks 55 to be close to or far away from each other.
The shape-adjusting part 56 can be implemented by using the following two schemes, one of which is: the shape adjusting part 56 comprises a shape adjusting air bag which can expand and contract to deform and a framework arranged in the shape adjusting air bag, the framework is in a conical structure and is arranged on the shape adjusting seat, and the air bag is connected with the strip-shaped air charging and discharging component through an air charging and discharging pipeline. The two are as follows: the shape adjusting part 56 is composed of shape adjusting pieces, each shape adjusting piece is arranged in a petal shape, one end of each shape adjusting piece is hinged to a shape adjusting seat, a conical adjusting piece is arranged in the middle of the shape adjusting part 56, each shape adjusting piece is arranged along the circumferential direction of the conical adjusting piece at intervals, each sliding groove is formed in the conical surface of the conical adjusting piece, the length direction of each sliding groove is consistent with the central line of the conical adjusting piece and corresponds to the shape adjusting piece to be arranged, a sliding part which is in sliding fit with the sliding grooves is arranged on each shape adjusting piece, a shape adjusting cylinder 561 which is used for adjusting the conical adjusting piece to move along the length direction of the conical adjusting piece is arranged on the shape adjusting seat, and the shape adjusting cylinder 561 adjusts the conical adjusting piece to move so that each shape adjusting piece is expanded or contracted. The shape adjusting seat or the shape adjusting cylinder 561 is installed on the shape adjusting slide seat, the shape adjusting slide seat and the rack 01 are installed in a sliding mode along the length direction of the discharge pipe 13, and the shape adjusting slide seat is connected with the shape adjusting translation cylinder 562.
Still include bag storage tank 51 and get bag board 53, the pocket is folded the sign indicating number in bag storage tank 51 and is arranged, gets to be provided with in the bag board 53 and gets a bag clamp chamber, gets to arrange the form on the lower plate face of bag board 53 and sets up and get a bag gas pocket, gets a bag clamp chamber and fills the exhaust subassembly and be linked together with getting a bag through getting a bag coupling hose and be connected. The bag taking plate 53 is adjusted to move up and down through the bag taking lifting cylinder 531, and the bag taking plate 53 is adjusted to move horizontally through the bag taking translation cylinder 532. The bag opening mechanism further comprises a bag conveying conveyer belt 52, the material bags taken by the bag taking plate 53 are flatly laid on the bag conveying conveyer belt 52, and the bag conveying conveyer belt 52 conveys the material bags to enable the opening parts of the material bags to enter the bag opening mechanism. The two bag opening clamping blocks 54 are arranged oppositely from top to bottom, and the two sets of bag clamping blocks 55 are arranged oppositely from front to back. Still include cover bag adjustable shelf 553 and cover bag lifting support 552, cover bag adjustable shelf 553 along the length direction slidable mounting of discharging pipe 13 on frame 01, cover bag lifting support 552 along vertical direction movable mounting on cover bag adjustable shelf 553, two sets of bag clamp blocks 55 along the interval direction movable mounting between the two on cover bag lifting support 552, the seat of transferring the shape along the length direction movable mounting of discharging pipe 13 on cover bag adjustable shelf 553, get bag board 53 over-and-under type and install on getting bag support, get bag support along the horizontal direction movable mounting of perpendicular to discharging pipe 13 on frame 01, the direction of delivery of bag conveyer belt 52 is unanimous with the length direction of discharging pipe 13 mutually, send bag conveyer belt 52 to be close to the tip outside of discharging pipe 13 and set up the structure of opening the bag. The two bag taking clamping blocks adjust the two bag taking clamping blocks to be close to and far away from each other through a bag sleeving clamping cylinder 551 arranged on the bag sleeving lifting support 552. A bag lifting adjusting cylinder 554 is arranged on the bag moving frame 553 to adjust the bag lifting support 552 to lift, and a bag translation cylinder 555 for adjusting the bag moving frame 553 to translate is arranged on the rack 01. The bag-feeding conveyer belt 52 adjusts the bag-feeding by using a bag-feeding driving motor 521.
The bag opening clamping blocks 54 are mounted on a bag opening support, one or both of the bag opening clamping blocks 54 are assembled in a lifting manner, and the bag opening support can also be arranged to be mounted on the machine frame 01 in a sliding manner along the length direction and/or along the vertical direction of the discharge pipe 13. So as to adapt to different production requirements.
Auricularia auriculajudae fungus package automated production equipment still sets gradually along the direction of delivery of the conveyer belt that gathers materials including being used for to the matrix apparatus for producing of the confession matrix in the hopper 11, and the conveyer belt that gathers materials collects the fungus package that shifts out to chute feeder 41 and transports. The edible fungus bag production line is characterized by further comprising a control unit, wherein the control unit regulates and controls the running states of all parts, regulates and controls all mechanisms to operate automatically, and achieves automatic production of the edible fungus bag.
The invention also provides a production method of the agaric fungus bag, which comprises the following operations: putting the matrix into the hopper 11, extruding the matrix from the discharge pipe 13 through the screw extrusion mechanism 12 to enter a material bag sleeved on the discharge pipe 13, removing the material bag obtained after loading from the outer end of the discharge pipe 13 and adjusting the material bag into a vertically arranged posture, turning to the lower part of the tying mechanism to perform tying and punching, conveying the material bag subjected to tying and punching to the lower side of the tube inserting mechanism to perform tube inserting, and obtaining the required agaric fungus bag after tube inserting.
In detail: the substrates charged into the hopper 11 are kneaded and crushed by the first and second refining sections provided in the hopper 11.
Adopt two closed semicircle flute shapes to connect the material pipe that material part 21 constitutes to remove the material package from discharging pipe 13 outer end, open two semicircle flute shapes and connect material part 21 and make the material package fall to the semicircle flute shape of the horizontal form arrangement in below and transfer appearance piece 24 on, adjust semicircle flute shape and transfer appearance piece 24 and overturn and make material package landing to the section of accepting of below and change into perpendicular form and arrange, then promote the material package through pushing away material part 25 and remove in chute feeder 41.
The two semicircular groove-shaped receiving parts 21 are opened and unloaded by arranging rollers on the semicircular groove-shaped receiving parts 21 for lifting.
The bag opening of the material bag is opened, then the bag opening of the material bag is adjusted to be circular, and then the material bag is sleeved on the discharging pipe 13 for filling.
The bag opening of the material bag is clamped by adjusting the two bag opening clamping blocks 54, the two bag faces of the material bag are adsorbed by the bag opening air charging and discharging assembly, and then the bag opening of the material bag is opened by adjusting the two bag opening clamping blocks 54 to be away from each other.
The shape adjusting part 56 is inserted into the opened bag mouth, then the outer contour of the shape adjusting part 56 is adjusted to expand or expand, so that the shape of the bag mouth is changed into a circular shape and the bag mouth is sleeved on the shape adjusting part 56, and meanwhile, the bag opening, inflating and exhausting assembly is adjusted to inflate so that the bag surface of the material bag is separated from the bag opening clamping block 54.
The adjustment is transferred shape portion 56 and is removed for transfer shape portion 56 moves to between two sets of bag clamp splice 55, adjust two sets of bag clamp splice 55 and be close to each other and carry out the centre gripping to the sack of pocket, adjustment set bag fills the exhaust subassembly and bleeds, thereby make the pocket face of pocket mouth portion adsorb on the arcwall face, the outline of adjustment regulating part contracts or contracts, remove transfer shape portion 56 from the sack in, then remove two sets of bag clamp splice 55 and remove and make the pocket cover establish on discharging pipe 13.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention. Structures, mechanisms, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.
Claims (10)
1. The production method of the agaric fungus bag is characterized by comprising the following operations: the matrix is put into the hopper, the matrix is extruded from the discharge pipe through the screw extrusion mechanism and enters the material bag sleeved on the discharge pipe, the material bag obtained after loading is moved away from the outer end of the discharge pipe and adjusted to be in a vertically arranged posture, the material bag is turned to the lower side of the tying mechanism to be tied and punched, the material bag after tying and punching is conveyed to the lower side of the tube inserting mechanism to be inserted into a tube, and the required agaric fungus bag can be obtained after the tube inserting.
2. The method for producing a black fungus pack according to claim 1, wherein the substrate charged into the hopper is mixed and crushed by the first and second refining parts provided in the hopper.
3. The production method of the agaric bags as claimed in claim 1, wherein the material receiving pipe consisting of two closed semicircular groove-shaped material receiving parts is adopted to remove the material bag from the outer end of the material discharging pipe, the two semicircular groove-shaped material receiving parts are opened to enable the material bag to fall onto the semicircular groove-shaped posture adjusting parts arranged horizontally below, the semicircular groove-shaped posture adjusting parts are adjusted to turn over to enable the material bag to slide to the lower receiving section and change into vertical arrangement, and then the material pushing part pushes the material bag to move in the material feeding groove.
4. The agaric fungus bag production method according to claim 1, wherein the adjusting wheel arm is turned to move the tying wheel to one side close to the inserting rod and move the inserting rod downwards, the assembling sleeve is adjusted to rotate, so that the tying wheel ties the bag mouth of the material bag, the tying wheel clamps the bag mouth to wrap the first inserting rod section during tying, the adjusting assembling sleeve stops rotating after the bag mouth is wrapped, the lower end of the wheel arm is turned outwards, the inserting rod is continuously moved downwards to enable the part of the second inserting rod section to be inserted into the material bag, and then the inserting rod is completely pulled out from the material bag to form the jack for assembling the inoculation tube.
5. The method for producing Auricularia auricula-judae bags according to claim 1, wherein the seed tubes are loaded by a vibrating screen, guided by a guide duct, and temporarily lifted by the bristles of the two brushes, so that the seed tubes are inserted into the insertion holes of the bags.
6. The production method of agaric bags as claimed in claim 4, wherein the two semicircular receiving members are opened and unloaded by lifting the two semicircular receiving members with rollers.
7. The method for producing Auricularia auricula-judae bags according to claim 1, wherein the bag opening is opened, the bag opening is adjusted to be circular, and the bag is sleeved on the discharging pipe for filling.
8. The method for producing Auricularia auricula-judae bags according to claim 7, wherein the bag opening of the material bag is clamped by adjusting two bag opening clamping blocks, the bag opening air-filling and exhausting assembly is adjusted to adsorb two bag surfaces of the material bag, and then the two bag opening clamping blocks are adjusted to move away from each other to open the bag opening of the material bag.
9. The method for producing Auricularia auricula-judae bags according to claim 8, wherein the shape-adjusting part is inserted into the opened bag opening, and then the outer contour of the shape-adjusting part is adjusted to expand or expand to make the shape of the bag opening become circular and the bag opening is sleeved on the shape-adjusting part, and the bag opening and air charging and discharging assembly is adjusted to charge air to separate the bag surface of the material bag from the bag opening clamping block.
10. The agaric bag production method of claim 9, wherein the shape adjusting part is adjusted to move, so that the shape adjusting part moves between the two bag clamping blocks, the two bag clamping blocks are adjusted to approach each other to clamp the bag opening of the material bag, the bag filling and exhausting assembly is adjusted to exhaust air, so that the bag surface of the bag opening is adsorbed on the arc surface, the outer contour of the adjusting part is adjusted to retract or contract, the shape adjusting part is moved away from the bag opening, and then the two bag clamping blocks are moved to enable the material bag to be sleeved on the discharging pipe.
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Cited By (1)
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| CN114287288B (en) | 2023-03-28 |
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