CN114287287B - A automatic bagging unit that overlaps for production of edible fungus package - Google Patents
A automatic bagging unit that overlaps for production of edible fungus package Download PDFInfo
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- CN114287287B CN114287287B CN202210083756.1A CN202210083756A CN114287287B CN 114287287 B CN114287287 B CN 114287287B CN 202210083756 A CN202210083756 A CN 202210083756A CN 114287287 B CN114287287 B CN 114287287B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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Abstract
The invention relates to an automatic bagging unit for agaric bag production, which comprises a bag opening mechanism for opening the opening of a material bag, a shape adjusting mechanism for adjusting the opening of the opened material bag into a circular shape, and a bagging mechanism for sleeving the shaped material bag on a material discharging pipe for charging, wherein the material bag is a long strip-shaped pipe belt, one end of the material bag is provided with a bag opening, and the other end of the material bag is blocked. According to the scheme provided by the invention, the material bag can be automatically sleeved on the discharge pipe, so that the production efficiency is improved, and the qualified rate of fungus bag production is improved.
Description
Technical Field
The invention relates to the field of agaric production and processing, in particular to an automatic bagging unit for agaric bag production.
Background
In the production process of the traditional agaric fungus bag, the material bag is sleeved on the material discharging pipe mainly by manpower, and the implementation mode has the disadvantages of high labor intensity and high generation cost; in the bagging process, the phenomenon that the bag surface and the end part of the discharge pipe are scratched easily occurs, so that the material bag is damaged, and the mixed bacteria pollution is easily caused in the later stage, so that the survival rate of the bacteria bag culture is not high.
Disclosure of Invention
The object of the present invention is to provide an automatic bagging unit for agaric fungus bags production, which can be used to solve the above technical problems.
The technical scheme adopted by the invention is as follows:
the utility model provides an automatic bagging unit that is used for production of edible fungus package which characterized in that: the bag opening mechanism is used for opening the opening portion of the material bag, the shape adjusting mechanism is used for adjusting the opening portion of the opened material bag into a circular shape, the bag sleeving mechanism is used for sleeving the shaped material bag on the discharging pipe to charge, the material bag is a long strip-shaped pipe belt, a bag opening is formed in one end of the material bag, and the other end of the material bag is in a plugging shape.
The specific scheme is as follows: the bag opening mechanism comprises two bag opening clamping blocks which are oppositely arranged, bag opening clamping cavities are respectively arranged in the two bag opening clamping blocks, bag opening air holes which are arranged in a row shape are respectively arranged on two surfaces of the two bag opening clamping blocks which are oppositely arranged, the two bag opening clamping cavities are respectively communicated and connected with the bag opening air charging and discharging assembly through bag opening connecting hoses, the two bag opening clamping blocks are connected with the bag opening adjusting assembly, and the bag opening adjusting assembly is used for adjusting the two bag opening clamping blocks to be close to or far away from each other.
The shape adjusting mechanism comprises a shape adjusting part with the outer contour capable of deforming, and the shape adjusting part is switched between the states of D1 and D2; the D1 state is: the shape adjusting part is conical and is inserted into the material bag with the opening of the bag; the D2 state is: the outer contour of the shape adjusting part is expanded to support the mouth part of the material bag, so that the mouth part of the material bag becomes circular.
The bagging mechanism comprises two bagging clamping blocks which are oppositely arranged, semicircular arc-shaped surfaces are arranged on the surfaces of the two bagging clamping blocks which are oppositely arranged, bagging clamping cavities are arranged on the two bagging clamping blocks, bagging air holes which are arranged in a arrayed manner are formed in the two arc-shaped surfaces respectively, the two bagging clamping cavities are communicated with the bagging air charging and discharging component through bagging connecting hoses respectively, the two bagging clamping blocks are connected with the bagging adjusting component, and the bagging adjusting component is used for adjusting the two bagging clamping blocks to be close to or away from each other.
The shape adjusting part comprises a shape adjusting air bag capable of expanding and contracting to deform and a framework arranged in the shape adjusting air bag, the framework is of a conical structure and is installed on the shape adjusting seat, and the air bag is connected with the strip-shaped air charging and discharging assembly through an air charging and discharging pipeline.
The shape adjusting part is composed of shape adjusting pieces, each shape adjusting piece is arranged in a petal shape, one end of each shape adjusting piece is hinged to a shape adjusting seat, a conical adjusting piece is arranged in the middle of the shape adjusting part, each shape adjusting piece is arranged along the circumferential interval of the conical adjusting piece, each sliding groove is formed in the conical surface of the conical adjusting piece, the length direction of each sliding groove is consistent with the central line of the conical adjusting piece and corresponds to the arrangement of each shape adjusting piece, a sliding part in sliding fit with the sliding grooves is arranged on each shape adjusting piece, a shape adjusting cylinder used for adjusting the conical adjusting piece to move along the length direction of the conical adjusting piece is arranged on the shape adjusting seat, and the shape adjusting cylinder adjusts the conical adjusting piece to move so that each shape adjusting piece expands or contracts outwards.
Still include bag storage tank and get the bag board, the pocket is folded the sign indicating number in bag storage tank and is appeared arranging, gets to be provided with in the bag board and gets a bag clamp chamber, gets to arrange the form on the lower plate face of bag board and sets up and get a bag gas pocket, gets a bag clamp chamber and fills the exhaust subassembly through getting a bag coupling hose and be linked together and be connected.
The bag taking mechanism comprises a bag taking plate, a bag opening mechanism and a bag taking plate, wherein the bag taking plate is arranged on the bag taking mechanism, and the bag taking plate is arranged on the bag taking mechanism.
The two bag-opening clamping blocks are arranged oppositely from top to bottom, and the two sets of bag clamping blocks are arranged oppositely from front to back.
Still including cover bag adjustable shelf and cover bag lifting support, cover bag adjustable shelf is in the frame along the length direction slidable mounting of discharging pipe, cover bag lifting support along vertical direction movable mounting on the cover bag adjustable shelf, two sets of bag clamp blocks along interval direction movable mounting between the two on cover bag lifting support, accent shape seat along the length direction movable mounting of discharging pipe on the cover bag adjustable shelf, get a bag board over-and-under type and install on getting a bag support, get a bag support along the horizontal direction movable mounting of perpendicular to discharging pipe in the frame, the direction of delivery of sending a bag conveyer belt is unanimous with the length direction of discharging pipe, send the bag conveyer belt to be close to the tip outside of discharging pipe and set up out the bagging structure.
According to the scheme provided by the invention, the material bag can be automatically sleeved on the discharge pipe, so that the production efficiency is improved, and the qualified rate of fungus bag production is improved.
Drawings
FIG. 1 is a schematic structural view of an automated production apparatus for Auricularia auricula-judae bags (with a part of the casing removed);
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a schematic structural diagram of an automatic bagging unit for agaric fungus bags;
FIG. 4 is a schematic view of the structure of FIG. 3 from another perspective;
FIG. 5 is a schematic structural view of an automatic bagging unit;
FIG. 6 is a schematic view of the structure of FIG. 5 from another perspective;
FIG. 7 is a front view of FIG. 5;
FIG. 8 is a schematic structural diagram of the first and second thinning portions;
FIG. 9 is a schematic view of the tying mechanism;
the reference numbers and component correspondences are as follows:
01-a frame, 02-a first driving motor, 03-a second driving motor, 11-a hopper, 12-a screw extrusion mechanism, 13-a discharge pipe, 14-a first refining shaft, 151-a first rod section, 152-a second rod section, 153-a third rod section, 154-a fourth rod section, 155-a fifth rod section, 16-a second refining shaft, 17-an arc rod body, 21-a semicircular groove type receiving piece, 22-a pipe opening roller, 23-a receiving slide seat, 24-a semicircular groove type posture adjusting piece, 25-a pushing piece, 26-a pushing slide seat, 27-a lifting rod, 28-a lifting piece, 31-a translation transmission chain, 32-a transition transmission chain, 33-a first eccentric shaft, 34-a pull rod, 35-a first connecting rod, 36-a second eccentric shaft, 37-a second connecting rod, 38-a transmission rod piece, 381-a fifth shaft body, 391-supporting rod, 392-third connecting rod, 41-feeding groove, 42-brush piece, 43-tying wheel, 44-material storage brush, 45-guide groove, 46-vibrating screen, 47-insert rod, 471-first insert rod section, 472-second insert rod section, 51-bag storage groove, 52-bag conveying belt, 521-bag conveying driving motor, 53-bag taking plate, 531-bag taking lifting cylinder, 532-bag taking translation cylinder, 54-bag opening clamping block, 541-bag opening lifting cylinder, 55-bag sleeving clamping block, 551-bag sleeving clamping cylinder, 552-bag sleeving lifting bracket, 553-bag sleeving movable frame, 554-bag sleeving lifting adjusting cylinder, 555-bag sleeving translation cylinder, 56-shape adjusting part, 561-shape adjusting cylinder, 562-shape adjusting translation cylinder, 61-wheel arm, 62-assembly set, 63-movable sleeve, 64-lifting sleeve, 65-wheel adjusting connecting rod, 66-assembly pipe, 67-gear, 68-first lifting adjusting part and 69-second lifting adjusting part.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the following description is given in conjunction with the accompanying examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed. As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include tolerances for machining or human error, which are reasonable and inconsistent.
As shown in fig. 1 to 4, the automatic agaric fungus bag production equipment provided by the invention comprises a fungus bag automatic bagging unit and an automatic bag conveying unit, and the two units are implemented as follows.
The utility model provides an automatic bagging-off unit of edible fungus package, is including being used for exporting the matrix and filling the filling mechanism in the pocket, is used for carrying on the mechanism that forwards to the material package that fills matrix and obtains, is used for tying up a mouthful mechanism that the mouth part of pocket was tightened up after being used for to tying up, is used for inserting the intubate mechanism of establishing the inoculation pipe on the material package after handling. The filling mechanism comprises a hopper 11, a discharge pipe 13 is arranged at the bottom of the hopper 11, the discharge pipe 13 is communicated and connected with the hopper 11, a screw extrusion mechanism 12 is arranged in the discharge pipe 13, a material bag is sleeved on the discharge pipe 13 to fill the matrix, and a refining mechanism for refining the material is arranged at the lower part of the hopper 11.
In detail: the thinning mechanism comprises a first thinning part and a second thinning part, the first thinning part is positioned at the upper side of the second thinning part, the first thinning part comprises a first thinning shaft 14 and a first thinning structure arranged on the first thinning shaft 14, the first thinning structure comprises two folded rod pieces, the two folded rod pieces are arranged in a circumferential array on the first thinning shaft 14, the folded rod pieces comprise two first rod sections 151, two second rod sections 152 and third, fourth and fifth rod sections, the two first rod sections 151 are arranged at intervals along the first thinning shaft 14, the length direction of the first rod sections 151 is consistent with the radial direction of the first thinning shaft 14, one end of each of the two second rod sections 152 is fixedly connected with the outer side end parts of the two first rod sections 151, and the two second rod sections 152 are arranged in a V shape, the clamping openings of the two second rod sections point to the outer side of the first thinning shaft 14, two ends of a fourth rod section 154 are respectively connected with one ends of the third rod section 153 and the fifth rod section 155, the other ends of the third rod section 153 and the fifth rod section 155 are respectively connected with the other ends of the two second rod sections, the third rod section, the fourth rod section and the fifth rod section are all positioned on the plane A, the two first rod sections 151 and the two second rod sections 152 are all positioned on the plane B, the third rod section and the fifth rod section are bent and extended from the other ends of the two second rod sections 152 to one side far away from the first thinning shaft 14, the third rod section and the fifth rod section are different in length, the length of the fourth rod section 154 is smaller than the distance between the other ends of the two second rod sections 152, and the included angle between the plane A and the plane B is 100-120 degrees; the second refines the structure including the second refines axle 16 and the second that the second refines the setting on the axle 16, and the second refines the structure and comprises each arc body of rod 17 piece, and each arc body of rod 17 piece refines the length direction interval setting of axle 16 along the second, and first, second refines the axle and all is on a parallel with discharging pipe 13 and arranges. The first and second refining shafts and the screws forming the screw extrusion mechanism 12 are connected with a first driving motor 02 through a first transmission component.
The transfer mechanism is including being used for accepting the portion of accepting of the material package that loads the matrix and obtain for arrange the state by the level with the material package and trun into the accent appearance portion of vertical arrangement state to and carry the material package in proper order to tying up a mechanism, the pay-off portion that the intubate mechanism carried out processing, the portion of accepting include that two relative arrangement's semicircle trough-shaped connects material 21, the length direction of semicircle trough-shaped material 21 and the length direction of discharging pipe 13 parallel, two halves circle trough-shaped material 21 that connects articulated the side portion connect of side portion, a half circle trough-shaped material 21 fixed mounting connects on connecing slide 23, connect slide 23 along the length direction movable mounting of discharging pipe 13, be provided with on the other half circle trough-shaped material 21 and accept the regulating part, connect slide 23 and translation regulating part to be connected, translation regulating part and accept the regulating part and adjust two halves circle trough-shaped material 21 and change between A1, A2 state, the A1 state is: the two semicircular groove-shaped material receiving parts 21 are arranged corresponding to the outlet of the discharge pipe 13 and are closed to form a complete circular material receiving pipe for receiving the material receiving state of the material bag; the A2 state is: the two semicircular groove-shaped receiving parts 21 are located at positions far away from the discharge pipe 13, and the lower side edge parts of the two semicircular groove-shaped receiving parts 21 are mutually separated and used for discharging the material bag to a discharging state on the posture adjusting part.
The posture adjusting part comprises a semicircular groove-shaped posture adjusting part 24, the opening of the semicircular groove-shaped posture adjusting part 24 is upward and corresponds to the semicircular groove-shaped material receiving part 21 of the A2 state to be arranged, the middle part of the semicircular groove-shaped posture adjusting part 24 is rotatably installed on the rack 01 through a posture adjusting rotating shaft, the semicircular groove-shaped posture adjusting part 24 is connected with the posture adjusting part, the posture adjusting part adjusts the semicircular groove-shaped posture adjusting part 24 to be converted between the B1 state and the B2 state, and the B1 state is as follows: the semicircular groove-shaped posture adjusting piece 24 is horizontally arranged to be in a receiving state for receiving the material bag falling from the receiving part; the B2 state is: the semi-circular groove-shaped posture adjusting piece 24 is turned to be obliquely or vertically arranged, so that the material bag on the semi-circular groove-shaped posture adjusting piece 24 slides down from the semi-circular groove-shaped posture adjusting piece and is vertically arranged on the feeding part in a posture adjusting state.
Pay-off portion arranges including the level, ascending chute feeder 41 of notch, chute feeder 41 top sets gradually along the direction of delivery of material package in chute feeder 41 pricks a mouthful mechanism and pipe inserting mechanism, the front end of chute feeder 41 is provided with the section of accepting that accepts that falls from transferring appearance portion, the groove width who accepts the section reduces along material package direction of delivery gradually, the outside of accepting the section is provided with the material pushing part 25 that is used for promoting the material package and carries out the removal, material pushing part 25 installs on pushing slide 26, push away material slide 26 along the length direction sliding assembly of chute feeder 41 in frame 01, it is connected with the regulation portion of pushing away material to push away material slide 26, it pushes away material pushing part 25 at C1 to push away material regulation portion adjustment, change between the C2 state, the C1 state is: the pushing member 25 moves from the farthest end of the feeding slot 41 to one side close to the feeding slot 41 to push the material bag received by the receiving section to move; the C2 state is: the material pushing piece 25 moves from the inside of the feeding groove 41 to the outside of the feeding groove 41 to carry out an avoiding state of avoiding the falling of the material bag. The groove walls on the two sides of the material receiving part are respectively provided with a brush piece 42, and the distance between the bristles on the two brush pieces 42 is smaller than the outer diameter of the material bag. The width of the feed chute 41 corresponds to the outer diameter of the sachet. The feed chute 41 is mounted on the lifting bracket.
The receiving and adjusting portion comprises an open pipe roller 22 arranged on the other semicircular groove-shaped receiving part 21 far away from the end portion of the discharging pipe 13, a lifting rod 27 used for lifting the open pipe roller 22 is arranged on the rack 01, a wheel shaft rotatably installed on the open pipe roller 22 is arranged in parallel with the discharging pipe 13, the middle portion of the lifting rod 27 is rotatably installed on the rack 01 through a winding spring/tension spring and a lifting hinge shaft, the hinge level is horizontal, the shaft is perpendicular to the discharging pipe 13, a lifting piece 28 used for lifting the open pipe roller 22 is arranged at the upper end of the lifting rod 27, the lifting piece 28 is transversely arranged along the length direction of the lifting hinge shaft, the lifting piece 28 is composed of an L-shaped plate part with an L-shaped section, the plate surface arranged transversely on the lifting piece 28 is used for lifting the open pipe roller, the receiving portion abuts against the lifting rod 27 to rotate around the lifting hinge shaft in the process of moving towards the side far away from the discharging pipe 13 so that the height of the lifting piece 28 is increased, the lifting piece 28 moves towards the side far away from the discharging pipe 13 gradually, and the winding spring/tension spring drives the lifting rod 27 to turn over and enable the lifting piece 28 to gradually decrease in the height and move towards the side close to the discharging pipe 13. By adopting the scheme, the semi-circular groove type material receiving piece 2121 can be opened reliably and quickly, so that the material bag falls, and the reliability of the equipment is improved.
The translation adjusting part comprises a translation transmission chain 31 which is transversely arranged, two ends of the translation transmission chain 31 are respectively assembled on a first chain wheel and a second chain wheel which are arranged on the first shaft body and the second shaft body, the first shaft body and the second shaft body are sequentially arranged along the moving direction of a material packet in the feeding groove 41, the material receiving slide 23 is fixedly connected with the translation transmission chain 31, a third shaft body is arranged below the middle part of the translation transmission chain, a third chain wheel is arranged on the third shaft body, a fourth chain wheel is also arranged on the second shaft body, the third chain wheel and the fourth chain wheel are in transmission connection through a transition transmission chain 32, a transmission rod piece 38 which is obliquely arranged is arranged below the third shaft body and close to the outer side of the hopper 11, the lower end of the transmission rod piece 38 is rotatably installed on the rack 01 through a fifth shaft body 381, a first eccentric shaft and a second eccentric shaft are respectively arranged on two sides of the third chain wheel, and the first eccentric shaft and the second eccentric shaft are eccentrically arranged with the third shaft body; the posture adjusting part comprises a pull rod 34 fixedly mounted on the first eccentric shaft 33, the overhanging end of the pull rod 34 is connected with the semicircular groove-shaped posture adjusting part 24 through a first connecting rod 35, and two ends of the first connecting rod 35 are respectively connected with the pull rod 34 and the semicircular groove-shaped posture adjusting part 24 in an assembling way in a hinged connection mode; the upper ends of the second eccentric shaft 36 and the transmission rod piece 38 are connected through a second connecting rod 37, two ends of the second connecting rod 37 are respectively in assembly connection with the second eccentric shaft 36 and the transmission rod piece 38 through a hinged connection mode, the material pushing adjusting part comprises a branch 391 arranged in a crotch shape and arranged in the middle of the transmission rod piece 38, the outer end of the branch 391 is connected with the material pushing sliding seat 26 through a third connecting rod 392, and two ends of the third connecting rod 392 are respectively in assembly connection with the branch 391 and the material pushing sliding seat 26 through a hinged connection mode; in the process that the two semicircular groove-shaped receiving parts 21 are changed from the A2 state to the A1 state, the pushing part 25 is changed from the C2 state to the C1 state, and the semicircular groove-shaped posture adjusting part 24 is changed from the B1 state to the B2 state; in the process that the two semicircular groove-shaped receiving parts 21 are changed from the A1 state to the A2 state, the semicircular groove-shaped posture adjusting parts 24 are changed from the B2 state to the B1 state, and the pushing parts 25 are changed from the C1 state to the C2 state. The transmission mode ensures that the operation between the structures is reliable, and the equipment is still stable and reliable after long-term operation. The first shaft body is connected with a second driving motor 03 through a second transmission assembly. The first and second transmission assemblies can be combined by those skilled in the art according to the installation positions of the first and second driving motors, and are not specifically described.
The tying mechanism comprises an inserting rod 47 positioned in the middle and each tying wheel 43 arranged on the periphery of the inserting rod 47, the tying wheels 43 are mounted at the lower end of a wheel arm 61, the upper end of the wheel arm 61 is mounted on an assembling sleeve 62 in a hinged assembly mode, the assembling sleeve 62 is fixedly mounted at the lower end of the assembling pipe 66, the assembling pipe 66 is rotatably mounted on the rack 01 and connected with a tying adjusting assembly for adjusting the assembling pipe to rotate, a movable sleeve 63 is arranged above the assembling sleeve 62, the movable sleeve 63 is rotatably mounted on a lifting sleeve 64, each adjusting wheel connecting rod is arranged on the movable sleeve 63, the upper end of each adjusting wheel connecting rod is hinged with the movable sleeve 63, the lower end of each adjusting wheel connecting rod 65 is hinged with the middle of the wheel arm 61, the adjusting wheel connecting rod 65 is a folded rod, the lifting sleeve 64 is sleeved on the assembling pipe 66 in an empty mode, the lifting sleeve 64 is connected with a first lifting adjusting piece 68 for adjusting the lifting of the adjusting rod, the inserting rod 47 is mounted in the assembling pipe 66, the inserting rod 47 is connected with a second lifting adjusting rod section 472 through a bearing, and the outer diameter of the second inserting rod section 472 is smaller than that of the second inserting rod 472 and the second inserting rod 472. The upper end of the particular fitting tube 66 may be connected to a rotary drive motor by means of a gear 67 and other transmission components. The first and second elevation adjustment assemblies 68 and 69 may be formed of an air cylinder or an electric cylinder. The first shaft body, the second shaft body, the third shaft body, the fourth shaft body and the fifth shaft body are arranged in parallel with the first eccentric shaft and the second eccentric shaft, and the first shaft body is perpendicular to the discharging pipe 13. The axle of the tying wheel 43 can be arranged either parallel to the plunger 47 or perpendicular to the plunger 47.
The pipe inserting mechanism comprises a discharging assembly for discharging a material to the pipe, the outlet end of the discharging assembly is provided with a temporary storage assembly, the temporary storage assembly is located above a material bag moving path in the feeding groove 41, the temporary storage assembly comprises two material storage brushes 44 arranged oppositely, the bristles of the two material storage brushes 44 lift and support the flanging of the pipe opening part, the upper portion of the temporary storage assembly is provided with a lower pressing rod for pushing a seed receiving pipe on the temporary storage assembly to insert into the material bag below, and the lower pressing rod is installed on the third lifting adjusting assembly.
As shown in fig. 5 to 9, the present invention provides an automatic bagging unit for producing agaric fungus bags, which includes a bag opening mechanism for opening an opening portion of a material bag, a shape adjusting mechanism for adjusting the opening portion of the opened material bag to be circular, and a bagging mechanism for sleeving the shaped material bag on a material discharging pipe 13 for charging, wherein the material bag is a strip-shaped pipe belt, one end of the material bag is provided with a bag opening, and the other end of the material bag is in a blocking shape.
In detail, the bag opening mechanism comprises two bag opening clamping blocks 54 which are oppositely arranged, bag opening clamping cavities are respectively arranged in the two bag opening clamping blocks 54, bag opening air holes which are arranged in a row shape are respectively arranged on two surfaces of the two bag opening clamping blocks 54 which are oppositely arranged, the two bag opening clamping cavities are respectively communicated and connected with the bag opening air charging and discharging assembly through bag opening connecting hoses, the two bag opening clamping blocks 54 are connected with a bag opening adjusting assembly, and the bag opening adjusting assembly is used for adjusting the two bag opening clamping blocks 54 to be close to or far away from each other. The specific bag opening adjusting assembly comprises a bag opening lifting cylinder 541, wherein the bag opening lifting cylinder 541 adjusts one or both of the two bag opening clamping blocks 54 to lift.
The shape adjusting mechanism comprises a shape adjusting part 56 with the outer contour capable of deforming, and the shape adjusting part 56 is switched between the states of D1 and D2; the state of D1 is: the shape adjusting part 56 is conical and is inserted into the material bag with the opening of the bag; the D2 state is: the outer contour of the shaping portion 56 is expanded to expand the mouth of the pocket so that the mouth of the pocket becomes circular. The bagging mechanism comprises two sets of bag clamping blocks 55 which are oppositely arranged, semicircular arc-shaped surfaces are arranged on the surfaces of the two sets of bag clamping blocks 55 which are oppositely arranged, bagging clamping cavities are arranged on the two sets of bag clamping blocks 55, bagging air holes which are arranged in a row shape are respectively arranged on the two arc-shaped surfaces, the two sets of bag clamping cavities are respectively communicated and connected with a bagging air charging and discharging component through bagging connecting hoses, the two sets of bag clamping blocks 55 are connected with a bagging adjusting component, and the bagging adjusting component is used for adjusting the two sets of bag clamping blocks 55 to be close to or far away from each other.
The shape-adjusting part 56 can be implemented by using the following two schemes: the shape adjusting part 56 comprises a shape adjusting air bag which can expand and contract to deform and a framework arranged in the shape adjusting air bag, the framework is in a conical structure and is arranged on the shape adjusting seat, and the air bag is connected with the strip-shaped air charging and discharging component through an air charging and discharging pipeline. The two are as follows: the shape adjusting part 56 is composed of shape adjusting pieces, each shape adjusting piece is arranged in a petal shape, one end of each shape adjusting piece is hinged to a shape adjusting seat, a conical adjusting piece is arranged in the middle of the shape adjusting part 56, each shape adjusting piece is arranged along the circumferential direction of the conical adjusting piece at intervals, each sliding groove is formed in the conical surface of the conical adjusting piece, the length direction of each sliding groove is consistent with the central line of the conical adjusting piece and corresponds to the shape adjusting piece to be arranged, a sliding part which is in sliding fit with the sliding grooves is arranged on each shape adjusting piece, a shape adjusting cylinder 561 which is used for adjusting the conical adjusting piece to move along the length direction of the conical adjusting piece is arranged on the shape adjusting seat, and the shape adjusting cylinder 561 adjusts the conical adjusting piece to move so that each shape adjusting piece is expanded or contracted. The shape adjusting seat or the shape adjusting cylinder 561 is installed on the shape adjusting slide seat, the shape adjusting slide seat and the rack 01 are installed in a sliding mode along the length direction of the discharging pipe 13, and the shape adjusting slide seat is connected with the shape adjusting translation cylinder 562.
Still include bag storage tank 51 and get bag board 53, the pocket is folded the sign indicating number in bag storage tank 51 and is arranged, gets to be provided with in the bag board 53 and gets a bag clamp chamber, gets to arrange the form on the lower plate face of bag board 53 and sets up and get a bag gas pocket, gets a bag clamp chamber and fills the exhaust subassembly through getting a bag coupling hose and be linked together and be connected. The bag taking plate 53 is adjusted to move up and down through the bag taking lifting cylinder 531, and the bag taking plate 53 is adjusted to move horizontally through the bag taking translation cylinder 532. The bag taking mechanism further comprises a bag conveying belt 52, bags taken by the bag taking plate 53 are flatly laid on the bag conveying belt 52, and the bag conveying belt 52 conveys the bags to enable the opening parts of the bags to enter the bag opening mechanism. The two bag opening clamping blocks 54 are arranged oppositely from top to bottom, and the two sets of bag clamping blocks 55 are arranged oppositely from front to back. The bag taking device further comprises a bag sleeving movable frame 553 and a bag sleeving lifting support 552, wherein the bag sleeving movable frame 553 is slidably mounted on the rack 01 along the length direction of the discharge pipe 13, the bag sleeving lifting support 552 is movably mounted on the bag sleeving movable frame 553 along the vertical direction, the two bag clamping blocks 55 are movably mounted on the bag sleeving lifting support 552 along the distance direction between the two bag clamping blocks, the shape adjusting seat is movably mounted on the bag sleeving movable frame 553 along the length direction of the discharge pipe 13, the bag taking plate 53 is installed on the bag taking support in a lifting manner, the bag taking support is movably mounted on the rack 01 along the horizontal direction perpendicular to the discharge pipe 13, the conveying direction of the bag conveying belt 52 is consistent with the length direction of the discharge pipe 13, and the bag opening structure is arranged on the outer side of the end part of the bag conveying belt 52 close to the discharge pipe 13. The two bag taking clamping blocks are adjusted to be close to and far away from each other through a bag sleeving clamping cylinder 551 arranged on the bag sleeving lifting support 552. A bag lifting adjusting cylinder 554 is arranged on the bag moving frame 553 to adjust the bag lifting support 552 to lift, and a bag translation cylinder 555 for adjusting the bag moving frame 553 to translate is arranged on the rack 01. The bag-feeding conveyer belt 52 uses a bag-feeding driving motor 521 to adjust the bag-feeding conveyer belt for feeding bags.
The bag opening clamping blocks 54 are mounted on a bag opening support, one or both of the bag opening clamping blocks 54 are assembled in a lifting manner, and the bag opening support can also be arranged to be mounted on the machine frame 01 in a sliding manner along the length direction and/or along the vertical direction of the discharge pipe 13. So as to adapt to different production requirements.
Auricularia auriculajudae fungus package automated production equipment still sets gradually along the direction of delivery of the conveyer belt that gathers materials including being used for to the matrix apparatus for producing of the confession matrix in the hopper 11, and the conveyer belt that gathers materials collects the fungus package that shifts out to chute feeder 41 and transports. The edible fungus bag production line is characterized by further comprising a control unit, wherein the control unit regulates and controls the running states of all parts, regulates and controls all mechanisms to operate automatically, and achieves automatic production of the edible fungus bag.
The invention also provides a production method of the agaric fungus bag, which comprises the following operations: putting the matrix into the hopper 11, extruding the matrix from the discharge pipe 13 through the screw extrusion mechanism 12 to enter a material bag sleeved on the discharge pipe 13, removing the material bag obtained after loading from the outer end of the discharge pipe 13 and adjusting the material bag into a vertically arranged posture, turning to the lower part of the tying mechanism to perform tying and punching, conveying the material bag subjected to tying and punching to the lower side of the tube inserting mechanism to perform tube inserting, and obtaining the required agaric fungus bag after tube inserting.
In detail: the substrates charged into the hopper 11 are kneaded and crushed by the first and second refining sections provided in the hopper 11.
Adopt two closed semicircular groove shapes to connect the material receiving pipe that material 21 constitutes to remove the material package from discharging pipe 13 outer end, open two semicircular groove shapes and connect material 21 and make the material package fall to the semicircular groove shape of the horizontal form arrangement in below and transfer appearance piece 24 on, adjust semicircular groove shape and transfer appearance piece 24 and overturn and make material package landing to the section of accepting of below and change into to erect the form and arrange, then promote the material package through pushing away material 25 and remove in chute feeder 41.
The two semicircular groove-shaped receiving parts 21 are opened and unloaded by arranging rollers on the semicircular groove-shaped receiving parts 21 for lifting.
The bag opening of the material bag is opened, then the bag opening of the material bag is adjusted to be circular, and then the material bag is sleeved on the discharging pipe 13 for filling.
The bag opening of the material bag is clamped by adjusting the two bag opening clamping blocks 54, the two bag faces of the material bag are adsorbed by the bag opening air charging and discharging assembly, and then the bag opening of the material bag is opened by adjusting the two bag opening clamping blocks 54 to be away from each other.
The shape adjusting part 56 is inserted into the opened bag mouth, then the outer contour of the shape adjusting part 56 is adjusted to expand or expand, so that the shape of the bag mouth is changed into a circular shape and the bag mouth is sleeved on the shape adjusting part 56, and meanwhile, the bag opening, inflating and exhausting assembly is adjusted to inflate so that the bag surface of the material bag is separated from the bag opening clamping block 54.
The adjustment is transferred shape portion 56 and is removed for transfer shape portion 56 moves to between two sets of bag clamp splice 55, adjust two sets of bag clamp splice 55 and be close to each other and carry out the centre gripping to the sack of pocket, adjustment set bag fills the exhaust subassembly and bleeds, thereby make the pocket face of pocket mouth portion adsorb on the arcwall face, the outline of adjustment regulating part contracts or contracts, remove transfer shape portion 56 from the sack in, then remove two sets of bag clamp splice 55 and remove and make the pocket cover establish on discharging pipe 13.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention. Structures, mechanisms, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.
Claims (5)
1. The utility model provides an automatic bagging unit that is used for production of edible fungus package which characterized in that: the material bag opening mechanism is used for opening the opening part of the material bag, the shape adjusting mechanism is used for adjusting the opening part of the opened material bag into a round shape, the bagging mechanism is used for sleeving the shaped material bag on the discharging pipe for charging, the material bag is a long strip-shaped pipe belt, one end of the material bag is provided with a bag opening, and the other end of the material bag is in a plugging shape; the bag opening mechanism comprises two bag opening clamping blocks which are oppositely arranged, bag opening clamping cavities are respectively arranged in the two bag opening clamping blocks, bag opening air holes which are arranged in a row shape are respectively arranged on two surfaces of the two bag opening clamping blocks which are oppositely arranged, the two bag opening clamping cavities are respectively communicated and connected with the bag opening air charging and discharging assembly through bag opening connecting hoses, the two bag opening clamping blocks are connected with the bag opening adjusting assembly, and the bag opening adjusting assembly is used for adjusting the two bag opening clamping blocks to be close to or far away from each other; the shape adjusting mechanism comprises a shape adjusting part with an outer contour capable of deforming, and the shape adjusting part is switched between states D1 and D2; the D1 state is: the shape adjusting part is conical and is inserted into the material bag with the opening of the bag; the D2 state is: the outer contour of the shape adjusting part is expanded outwards to support the mouth part of the material bag, so that the mouth part of the material bag becomes circular; the bagging mechanism comprises two sets of bag clamping blocks which are oppositely arranged, semicircular arc-shaped surfaces are arranged on the surfaces of the two sets of bag clamping blocks which are oppositely arranged, bagging clamping cavities are arranged on the two sets of bag clamping blocks, bagging air holes which are arranged in an arrangement mode are respectively arranged on the two arc-shaped surfaces, the two sets of bag clamping cavities are respectively communicated and connected with a bagging air charging and discharging assembly through bagging connecting hoses, the two sets of bag clamping blocks are connected with a bagging adjusting assembly, and the bagging adjusting assembly is used for adjusting the two sets of bag clamping blocks to be close to or far away from each other; the shape adjusting part is composed of shape adjusting pieces, each shape adjusting piece is arranged in a petal shape, one end of each shape adjusting piece is hinged to a shape adjusting seat, a conical adjusting piece is arranged in the middle of the shape adjusting part, each shape adjusting piece is arranged along the circumferential interval of the conical adjusting piece, each sliding groove is formed in the conical surface of the conical adjusting piece, the length direction of each sliding groove is consistent with the central line of the conical adjusting piece and corresponds to the arrangement of each shape adjusting piece, a sliding part in sliding fit with the sliding grooves is arranged on each shape adjusting piece, a shape adjusting cylinder used for adjusting the conical adjusting piece to move along the length direction of the conical adjusting piece is arranged on the shape adjusting seat, and the shape adjusting cylinder adjusts the conical adjusting piece to move so that each shape adjusting piece expands or contracts outwards.
2. The automatic bagging unit for producing agaric bags according to claim 1, wherein: the bag taking device is characterized by further comprising a bag storage groove and a bag taking plate, the material bags are arranged in the bag storage groove in a stacking mode, a bag taking clamping cavity is arranged in the bag taking plate, bag taking air holes are formed in the lower plate surface of the bag taking plate in an arrangement mode, and the bag taking clamping cavity is communicated with the bag taking air charging and discharging assembly through a bag taking connecting hose.
3. The automatic bagging unit for producing agaric bags according to claim 2, wherein: the bag taking mechanism comprises a bag taking plate, a bag opening mechanism and a bag taking plate, wherein the bag taking plate is arranged on the bag taking mechanism, and the bag taking plate is arranged on the bag taking mechanism.
4. The automatic bagging unit for producing agaric bags according to claim 2, wherein: the two bag-opening clamping blocks are arranged oppositely from top to bottom, and the two sets of bag clamping blocks are arranged oppositely from front to back.
5. The automatic bagging unit for producing agaric bags according to claim 2, wherein: still including cover bag adjustable shelf and cover bag lifting support, cover bag adjustable shelf is in the frame along the length direction slidable mounting of discharging pipe, cover bag lifting support along vertical direction movable mounting on the cover bag adjustable shelf, two sets of bag clamp blocks along interval direction movable mounting between the two on cover bag lifting support, accent shape seat along the length direction movable mounting of discharging pipe on the cover bag adjustable shelf, get a bag board over-and-under type and install on getting a bag support, get a bag support along the horizontal direction movable mounting of perpendicular to discharging pipe in the frame, the direction of delivery of sending a bag conveyer belt is unanimous with the length direction of discharging pipe, send the bag conveyer belt to be close to the tip outside of discharging pipe and set up out the bagging structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210083756.1A CN114287287B (en) | 2022-01-25 | 2022-01-25 | A automatic bagging unit that overlaps for production of edible fungus package |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210083756.1A CN114287287B (en) | 2022-01-25 | 2022-01-25 | A automatic bagging unit that overlaps for production of edible fungus package |
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| CN114287287A CN114287287A (en) | 2022-04-08 |
| CN114287287B true CN114287287B (en) | 2023-03-28 |
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| CN202210083756.1A Active CN114287287B (en) | 2022-01-25 | 2022-01-25 | A automatic bagging unit that overlaps for production of edible fungus package |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115319687A (en) * | 2022-09-16 | 2022-11-11 | 台州金龙大丰水暖股份有限公司 | Synchronous assembling equipment for hose core sealing element |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105815117B (en) * | 2016-05-27 | 2018-11-13 | 李勇涛 | Horizontal edible mushroom automatic bag sheathing machine |
| JP6537042B2 (en) * | 2017-04-18 | 2019-07-03 | 株式会社中村製作所 | Medium filling device |
| CN107580975B (en) * | 2017-08-11 | 2023-05-02 | 龙泉市菇源自动化设备有限公司 | Automatic bagging and tying machine for fungus sticks |
| JP6647661B2 (en) * | 2018-05-23 | 2020-02-14 | 株式会社中村製作所 | Medium filling bag folding device |
| CN209845841U (en) * | 2019-01-15 | 2019-12-27 | 西北农林科技大学 | Automatic bagging apparatus that overlaps of horizontal mushroom fungus stick |
| CN109757304A (en) * | 2019-03-18 | 2019-05-17 | 岳西神农氏农业科技有限公司 | Full-automatic edible mushroom bacterium bag production method |
| CN109964732B (en) * | 2019-03-26 | 2024-04-02 | 漳州市兴宝机械有限公司 | Vertical automatic bagging machine for black fungus |
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