CN114228269B - 一种装配式墙板结构 - Google Patents

一种装配式墙板结构 Download PDF

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CN114228269B
CN114228269B CN202111619998.XA CN202111619998A CN114228269B CN 114228269 B CN114228269 B CN 114228269B CN 202111619998 A CN202111619998 A CN 202111619998A CN 114228269 B CN114228269 B CN 114228269B
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CN114228269A (zh
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霍镰泉
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Shu Langping
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    • B32B9/002—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
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Abstract

本申请公开了一种装配式墙板结构，涉及建筑技术领域，包括结构主体以及用于结构主体封边的型材封边。其中，所述结构主体包括面材层、第一粘接材料层、第二粘接材料层、芯材层以及底材层。将芯材层设计为发泡材料层，且芯材层内挖空设计形成中空腔，并在中空腔内填设气凝胶。由于发泡材料具有质轻易加工特点，将内部中空设计的发泡材料层作为芯材层不会增加墙板过多的质量，能够较好的替代铝芯蜂窝。中空设计的发泡材料层内还填设有气凝胶，将气凝胶更进一步的质轻特性结合到发泡材料中，使得构建的芯材层质量仍具有较好的质轻特性，而且，利用气凝胶高强度、高隔热以及高隔音的特性，使得装配式墙板结构拥有更好结构强度，更好隔音、隔热效果。

Description

一种装配式墙板结构
技术领域
本申请涉及建筑技术领域，尤其涉及一种装配式墙板结构。
背景技术
装配式集成卫浴是由底盘、墙板、天花板构成整体框架，配置各种功能洁具，形成独立卫浴单元，具有标准化生产、快速安装、防渗漏等多种优点，可在最小的空间内达到整体效果，满足使用功能需求。
现有的墙板复合结构大多由六边形铝蜂窝材料、瓷砖、以及铝型材封边组成。这一复合结构虽已经可以达到一定的结构强度，且较为轻便；但结构强度仍有所不足，而且隔音、隔热效果较差。因此，保持一定轻便质量的同时，拥有更好结构强度、更好隔音、隔热效果的墙板的研究也越发重要。
发明内容
有鉴于此，本申请的目的是提供一种装配式墙板结构，保持一定轻便质量的同时，拥有更好结构强度，更好隔音、隔热效果。
为达到上述技术目的，本申请提供了一种装配式墙板结构，包括结构主体以及用于结构主体封边的型材封边；
所述结构主体包括面材层、第一粘接材料层、第二粘接材料层、芯材层以及底材层；
所述芯材层设于所述面材层与底材层之间；
所述第一粘接材料层设于所述芯材层与所述面材层之间，用于粘接所述芯材层与所述面材层；
所述第二粘接材料层设于所述芯材层与所述底材层之间，用于粘接所述芯材层与所述底材层；
所述芯材层为发泡材料层；
所述芯材层内设有中空腔；
所述中空腔内填设有气凝胶。
进一步地，还包括加强型材；
所述芯材层为两个；
所述加强型材设于两个所述芯材层之间，所述加强型材的两端分别与所述型材封边抵接。
进一步地，所述加强型材截面为工字型或T型。
进一步地，所述气凝胶为二氧化硅气凝胶、全碳气凝胶或石墨烯气凝胶。
进一步地，所述芯材层包括相互叠装的上芯板体以及下芯板体；
所述上芯板体以及所述下芯板体相向的一面上分别设有凹槽腔；
两个所述凹槽腔之间形成所述中空腔。
进一步地，所述上芯板体于环绕自身凹槽腔的一面上还设有凸起部；
所述下芯板体于环绕自身凹槽腔的一面上还设有供所述凸起部卡入的凹槽部。
进一步地，所述凸起部呈倒勾状；
所述凹槽部与所述凸起部卡扣配合。
进一步地，所述面材层为大理石、瓷砖或岩板。
进一步地，所述底材层为塑料膜或硅钙板。
进一步地，所述第一粘接材料层与所述第二粘接材料层均为聚氨酯玻璃纤维。
从以上技术方案可以看出，本申请设计的装配式墙板结构包括结构主体以及用于结构主体封边的型材封边。其中，所述结构主体包括面材层、第一粘接材料层、第二粘接材料层、芯材层以及底材层；所述芯材层设于所述面材层与底材层之间，所述芯材层与所述面材层通过第一粘接材料层粘接，所述芯材层与所述底材层通过第二粘接材料层粘接。将芯材层设计为发泡材料层，且芯材层内挖空设计形成中空腔，并在中空腔内填设气凝胶。由于发泡材料具有质轻易加工特点，将内部中空设计的发泡材料层作为芯材层不会增加墙板过多的质量，能够较好的替代铝芯蜂窝。中空设计的发泡材料层内还填设有气凝胶，将气凝胶更进一步的质轻特性结合到发泡材料中，使得构建的芯材层质量仍具有较好的质轻特性，而且，利用气凝胶高强度、高隔热以及高隔音的特性，结合上发泡材料层本身也具有的一定强度特性、一定隔热以及一定隔音特性，使得芯材层具有优异的结构强度、隔热以及隔音性能。通过这一结构设计，实现了在保持一定轻便质量的同时，拥有更好结构强度，更好隔音、隔热效果的墙板。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其它的附图。
图1为本申请中提供的一种装配式墙板结构的结构示意图；
图2为图1的A位置放大示意图；
图中：1、型材封边；2、面材层；3、芯材层；31、上芯板体；311、凸起部；32、下芯板体；321、凹槽部；4、底材层；51、第一粘接材料层；52、第二粘接材料层；6、气凝胶；7、加强型材。
具体实施方式
下面将结合附图对本申请实施例的技术方案进行清楚、完整地描述，显然，所描述的实施例是本申请实施例一部分实施例，而不是全部的实施例。基于本申请实施例中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本申请实施例保护的范围。
在本申请实施例的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请实施例和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请实施例的限制。此外，术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性。
在本申请实施例的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可更换连接，或一体地连接，可以是机械连接，也可以是电连接，可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本申请实施例中的具体含义。
本申请实施例公开了一种装配式墙板结构。
请参阅图1，本申请实施例中提供的一种装配式墙板结构的一个实施例包括：
结构主体以及用于结构主体封边的型材封边1。
其中，结构主体包括面材层2、第一粘接材料层51、第二粘接材料层52、芯材层3以及底材层4；芯材层3设于面材层2与底材层4之间；第一粘接材料层51设于芯材层3与面材层2之间，用于粘接芯材层3与面材层2；第二粘接材料层52设于芯材层3与底材层4之间，用于粘接芯材层3与底材层4。面材层2、第一粘接材料层51、第二粘接材料层52、芯材层3、底材层4以及型材封边1形成一个整体，故不做赘述。
就芯材层3来说，其为发泡材料层，具体可以选用已有的轻质的塑料发泡板，例如聚苯乙烯发泡板、玻璃纤维发泡板等，不仅质量轻，且具有较好的结构强度，具体不做限制，另外，为了节约制造成本，用于制造发泡材料层的部分材料也可以从建筑废料中回收。
同时，芯材层3内设有中空腔，且中空腔内填设有气凝胶6。将气凝胶6更进一步的质轻特性结合到发泡材料中，使得构建的芯材层3质量仍具有较好的质轻特性，而且，利用气凝胶6高强度、高隔热以及高隔音的特性，结合上发泡材料层本身也具有的一定强度特性、一定隔热以及一定隔音特性，使得芯材层3具有优异的结构强度、隔热以及隔音性能。通过这一结构设计，实现了在保持一定轻便质量的同时，拥有更好结构强度，更好隔音、隔热效果的墙板。
以上为本申请实施例提供的一种装配式墙板结构的实施例一，以下为本申请实施例提供的一种装配式墙板结构的实施例二，具体请参阅图1以及图2。
基于上述实施例一的方案：
进一步地，为了使得墙板结构强度更优，还可以增加设置加强型材7。其中，芯材层3设计为两个，而加强型材7可以设于两个芯材层3之间，且加强型材7的两端分别与型材封边1抵接。也即是，在墙板承重时，加强型材7能够提供支撑作用，相比于以往的单纯型材封边1结构来说，增加了加强型材7之后，使得型材框架由原本的口字型变为日字型，整体结构强度更好。
进一步地，就加强型材7的结构来说，其截面可以设计为工字型或T型，当然还可以是其它形状结构，不做限制。加强型材7与芯材层3之间可以设有第一粘接材料层51或第二粘接材料层52，并热压下实现复合粘接，为了提高粘接的牢固性，加强型材7的接触芯材层3的面上可以设置粗糙纹路等，提高接触面积，从而增加粘接牢固性。
进一步地，就气凝胶6来说，可以为二氧化硅气凝胶、全碳气凝胶或石墨烯气凝胶。
进一步地，为了方便芯材层3内部中空腔的加工以及气凝胶6的填设，芯材层3设计为包括相互叠装的上芯板体31以及下芯板体32。上芯板体31以及下芯板体32相向的一面上分别设有凹槽腔，两个凹槽腔之间形成中空腔。
进一步地，就上芯板体31与下芯板体32之间的连接来说，在上芯板体31于环绕自身凹槽腔的一面(也即上芯板体31底面)上还设有凸起部311，下芯板体32于环绕自身凹槽腔的一面(也即下芯板体32顶面)上还设有供凸起部311卡入的凹槽部321。通过凸起部311与凹槽部321的配合能够使得上芯板体31与下芯板体32之间安装定位更加方便，彼此之间的叠装更加快捷。
进一步地，凸起部311可以呈倒勾状，而凹槽部321与凸起部311卡扣配合。利用卡扣配合实现上芯板体31与下芯板体32之间的快速的牢固连接，简单方便。
进一步地，就面材层2来说，可以为大理石、瓷砖或岩板。
进一步地，就底材层4来说，可以为塑料膜或硅钙板。
进一步地，就第一粘接材料层51与第二粘接材料层52来说，可以均为聚氨酯玻璃纤维，具体为浸置/附着了聚氨酯的玻璃纤维材料。
以上对本申请所提供的一种装配式墙板结构进行了详细介绍，对于本领域的一般技术人员，依据本申请实施例的思想，在具体实施方式及应用范围上均会有改变之处，综上所述，本说明书内容不应理解为对本申请的限制。

Claims (9)

1.一种装配式墙板结构，包括结构主体以及用于结构主体封边的型材封边；
所述结构主体包括面材层、第一粘接材料层、第二粘接材料层、芯材层以及底材层；
所述芯材层设于所述面材层与底材层之间；
所述第一粘接材料层设于所述芯材层与所述面材层之间，用于粘接所述芯材层与所述面材层；
所述第二粘接材料层设于所述芯材层与所述底材层之间，用于粘接所述芯材层与所述底材层；
其特征在于，所述芯材层为发泡材料层；
所述芯材层内设有中空腔；
所述中空腔内填设有气凝胶；
还包括加强型材；
所述芯材层为两个；
所述加强型材设于两个所述芯材层之间，所述加强型材的两端分别与所述型材封边抵接。
2.根据权利要求1所述的一种装配式墙板结构，其特征在于，所述加强型材截面为工字型或T型。
3.根据权利要求1所述的一种装配式墙板结构，其特征在于，所述气凝胶为二氧化硅气凝胶、全碳气凝胶或石墨烯气凝胶。
4.根据权利要求1所述的一种装配式墙板结构，其特征在于，所述芯材层包括相互叠装的上芯板体以及下芯板体；
所述上芯板体以及所述下芯板体相向的一面上分别设有凹槽腔；
两个所述凹槽腔之间形成所述中空腔。
5.根据权利要求4所述的一种装配式墙板结构，其特征在于，所述上芯板体于环绕自身凹槽腔的一面上还设有凸起部；
所述下芯板体于环绕自身凹槽腔的一面上还设有供所述凸起部卡入的凹槽部。
6.根据权利要求5所述的一种装配式墙板结构，其特征在于，所述凸起部呈倒勾状；
所述凹槽部与所述凸起部卡扣配合。
7.根据权利要求1所述的一种装配式墙板结构，其特征在于，所述面材层为大理石、瓷砖或岩板。
8.根据权利要求1所述的一种装配式墙板结构，其特征在于，所述底材层为塑料膜或硅钙板。
9.根据权利要求1所述的一种装配式墙板结构，其特征在于，所述第一粘接材料层与所述第二粘接材料层均为聚氨酯玻璃纤维。
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