CN114193572B - 面板美化渐变色装饰板及其制作方法 - Google Patents
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- B27K3/38—Aromatic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
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- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/52—Impregnating agents containing mixtures of inorganic and organic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B27K5/0085—Thermal treatments, i.e. involving chemical modification of wood at temperatures well over 100°C
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Abstract
本发明公开了一种面板美化渐变色装饰板及其制作方法，产品由经过化学变色处理过的面板和基材组成；上层为经化学变色的0.3‑6mm单板，底层为2‑18mm基材，两层结合在一起。制作时，分别在蒸煮各个阶段中加入相应比例的反应溶液，含变色溶液、褪色溶液、固色剂、渗透剂、除铁剂等，不仅能产生颜色美观的渐变色效果，溶液可以在添加一定量的药剂之后可以重复利用，而最终所产生颜色效果温度性好。本发明不改变原有刨切原木的蒸煮工艺，受蒸煮时间长短、木材各向异性及木材导管间的流动性不同的影响，仅根据蒸煮各阶段加入的试剂使其产生不同颜色分别叠加交叉后形成美观的渐变色。
Description
技术领域
本发明涉及一种装饰板及其制作方法。
背景技术
木材本身基础色调比较单一，而现有的木材变色工艺稳定性差，极易产生污水造成环境、水质污染，所产生污水重复利用率差，而且所产生的效果比较单一、纹理性较差、稳定性差。
发明内容
本发明的目的在于提供一种能产生颜色美观的渐变色效果，且最终所产生颜色效果温度性好的面板美化渐变色装饰板及其制作方法。
本发明的技术解决方案是：
一种面板美化渐变色装饰板，其特征是：由经过化学变色处理过的面板和基材组成；上层为经化学变色的0.3-6mm单板，底层为2-18mm基材，两层结合在一起。
2. 一种面板美化渐变色装饰板的制作方法，其特征是：包括下列步骤：
1）原木蒸煮前期在蒸煮池中加入氯化铁和硫酸亚铁，氯化铁和硫酸亚铁的质量比为1:1-3，使其总质量浓度在0.05-0.2%；
2）原木蒸煮中期在蒸煮液中按比例加入占总重量的0.1-0.3%的褪色消毒剂；
所述褪色消毒剂由下列质量百分百的成分组成：
a.过氧化氢1-3%、b.渗透剂0.3%-0.5%、c.固色剂：氯化铵0.05-0.1%、氯化镁0.05-0.1%、冰乙酸0.05-0.1%；
3）蒸煮后期加入质量浓度为0.5-2%的除铁剂柠檬酸钠；
4）干燥裁切然后进行贴面与基材胶合，开条砂光，企口，油漆，得到成品。
所述渗透剂由下列质量份的成分组成：
去离子水70-80份，水性丙烯酸树脂10-25份，木质素磺酸钠3-5份，十二烷基苯磺酸钠1-3份。
本发明利用铁离子和木材化学成分发生化学变色后，因蒸煮时间差，与过氧化氢和柠檬酸钠等溶液混合后形成渐变色的目的，来增加颜色的稳定性和多样性的渐变色装饰板及其制作方法，且处理完成后的蒸煮液可重复利用。
本发明不改变原有刨切原木的蒸煮工艺，受蒸煮时间长短、木材各向异性及木材导管间的流动性不同的影响，仅根据蒸煮各阶段加入的试剂使其产生不同颜色分别叠加交叉后形成美观的渐变色。
下面结合实施例对本发明作进一步说明。
具体实施方式
1）原木蒸煮前期(升温阶段)在蒸煮池中加入氯化铁和硫酸亚铁（质量比为1:2），使其总质量浓度在0.05-0.2%；蒸煮起始阶段加入铁盐，蒸煮初期开始至结束，反应时间长能使其与木材进行充分化学变色。升温阶段主要参数：2℃/h，升温至50°需要25小时；升温至50℃后1℃/h，根据材种不同所需温度不同，主要温度范围为60-85℃，升温阶段所需时间35-50小时。
2）原木蒸煮中期（保温阶段）在蒸煮液中按比例加入褪色消毒剂占总重量的0.1-0.3%，所述褪色消毒剂由下列质量百分百的成分组成：a.过氧化氢1-3%、，b.渗透剂0.3%-0.5%（去离子水70-80份，水性丙烯酸树脂10-25份，木质素磺酸钠3-5份，十二烷基苯磺酸钠1-3份）；c.固色剂（氯化铵0.05-0.1%、氯化镁0.05-0.1%、冰乙酸0.05-0.1%）。保温阶段所需时间120小时，加入褪色剂的时间为保温时间60H后经蒸煮后由于木材各向异性和因时间差引起的内外浸透程度差异，进而产生外浅内深渐变效果的颜色，干燥裁切然后进行贴面与基材胶合,开条砂光,企口，油漆，得到成品。
3）原木蒸煮后期（加温阶段）加入质量浓度为0.5-2%的除铁剂柠檬酸钠，用于清除反应完成后原木表层残留及溶液中铁离子残留。加温温度至85-100℃，温度升至所需温度加入除铁剂48小时后原木出池完成蒸煮。
Claims (1)
1.一种面板美化渐变色装饰板的制作方法，其特征是：所述面板美化渐变色装饰板由经过化学变色处理过的面板和基材组成；上层为经化学变色的0.3-6mm单板，底层为2-18mm基材，两层结合在一起；
制作方法包括下列步骤：
1）原木蒸煮前期，即升温阶段：在蒸煮池中加入质量比为1:2的氯化铁和硫酸亚铁，使其总质量浓度在0.05-0.2%；蒸煮起始阶段加入铁盐，蒸煮初期开始至结束，反应时间长能使其与木材进行充分化学变色；升温阶段主要参数：2℃/h，升温至50°需要25小时；升温至50℃后1℃/h，根据材种不同所需温度不同，主要温度范围为60-85℃，升温阶段所需时间35-50小时；
2）原木蒸煮中期，即保温阶段：在蒸煮液中按比例加入褪色消毒剂占总重量的0.1-0.3%，所述褪色消毒剂由下列质量百分比的成分组成：a.过氧化氢1-3%，b.渗透剂0.3%-0.5%；渗透剂组成为：去离子水70-80份，水性丙烯酸树脂10-25份，木质素磺酸钠3-5份，十二烷基苯磺酸钠1-3份；c.固色剂：氯化铵0.05-0.1%、氯化镁0.05-0.1%、冰乙酸0.05-0.1%；保温阶段所需时间120小时，加入褪色剂的时间为保温时间60小时后经蒸煮后由于木材各向异性和因时间差引起的内外浸透程度差异，进而产生外浅内深渐变效果的颜色；
3）原木蒸煮后期，即加温阶段：加入质量浓度为0.5-2%的除铁剂柠檬酸钠，用于清除反应完成后原木表层残留及溶液中铁离子残留；加温温度至85-100℃，温度升至所需温度加入除铁剂48小时后原木出池完成蒸煮；
4）干燥裁切，然后进行贴面与基材胶合，开条砂光,企口，油漆得到成品。
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB788863A (en) * | 1955-03-09 | 1958-01-08 | Samuel Cohen | Improvements relating to the staining of wood to resemble walnut |
| CN1107776A (zh) * | 1994-11-09 | 1995-09-06 | 韩济平 | 一种咬彩脱色工艺 |
| CN204781795U (zh) * | 2015-05-22 | 2015-11-18 | 三林合板(南通)有限公司 | 化学变色地板 |
| JP6904565B2 (ja) * | 2017-09-01 | 2021-07-21 | ナトコ株式会社 | 着色基材の製造方法および着色基材 |
| CN214964023U (zh) * | 2021-04-27 | 2021-12-03 | 浙江高裕家居科技股份有限公司 | 一种渐变色床垫 |
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