CN113682575A - Novel online module packing conversion machine - Google Patents

Novel online module packing conversion machine Download PDF

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Publication number
CN113682575A
CN113682575A CN202110996565.XA CN202110996565A CN113682575A CN 113682575 A CN113682575 A CN 113682575A CN 202110996565 A CN202110996565 A CN 202110996565A CN 113682575 A CN113682575 A CN 113682575A
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CN
China
Prior art keywords
tray
assembly
distance adjusting
collecting
carrier tape
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Granted
Application number
CN202110996565.XA
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Chinese (zh)
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CN113682575B (en
Inventor
周秋香
万克壮
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Prosystems Electronic Technology Co ltd
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Prosystems Electronic Technology Co ltd
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Application filed by Prosystems Electronic Technology Co ltd filed Critical Prosystems Electronic Technology Co ltd
Priority to CN202310120768.1A priority Critical patent/CN116002153A/en
Priority to CN202110996565.XA priority patent/CN113682575B/en
Priority to CN202310131435.9A priority patent/CN115872005A/en
Publication of CN113682575A publication Critical patent/CN113682575A/en
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Publication of CN113682575B publication Critical patent/CN113682575B/en
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
    • B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B65B35/16—Feeding, e.g. conveying, single articles by grippers
    • B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00—Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12—Feeding webs from rolls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956—Inspecting patterns on the surface of objects
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
    • H05F3/00—Carrying-off electrostatic charges
    • H05F3/04—Carrying-off electrostatic charges by means of spark gaps or other discharge devices
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956—Inspecting patterns on the surface of objects
    • G01N2021/95638—Inspecting patterns on the surface of objects for PCB's
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention provides a novel online module packaging conversion machine which comprises a rack, a jig feeding mechanism, an XYZ moving mechanism, a suction nozzle mechanism, a first CCD detecting mechanism, a braiding mechanism and a second CCD detecting mechanism, wherein the jig feeding mechanism is used for feeding, the XYZ moving mechanism is positioned above the jig feeding mechanism and used for driving the suction nozzle mechanism to move, the suction nozzle mechanism is connected with the XYZ moving mechanism and used for sucking a product, the first CCD detecting mechanism is connected to the rack and positioned below the XYZ moving mechanism and used for detecting information at the lower end of the product, the braiding mechanism is connected to the rack and positioned below the XYZ moving mechanism and used for packaging the product, and the second CCD detecting mechanism is connected to the braiding mechanism and used for detecting information at the upper end of the product. The novel online module packaging conversion machine can well monitor the information of module products, meets the requirements of intelligent production, can perform online module product packaging conversion, and is high in production efficiency.

Description

Novel online module packing conversion machine
Technical Field
The invention relates to the field of braiders, in particular to a novel online module packaging conversion machine.
Background
The module product of current SMT trade, production, PCBA product are accomplishing the paster, divide the board back usually by picking up the trigger, pick up the module and test on the special tool subassembly, detection technology such as AOI carries out the braid by independent braider after accomplishing again, and production efficiency is low, so need provide a novel online module packing change-over machine and solve above-mentioned technical problem.
Disclosure of Invention
The invention provides a novel online module packaging conversion machine, which aims to solve the problem that a braiding machine in the prior art needs to braid after a detection process is finished, and the production efficiency is low.
In order to solve the technical problems, the technical scheme of the invention is as follows: a novel on-line module packing conversion machine, comprising:
a frame;
the jig feeding mechanism is connected to the rack and used for feeding;
the XYZ moving mechanism is connected to the rack and positioned above the jig feeding mechanism;
the XYZ moving mechanism drives the suction nozzle mechanism to move, and the suction nozzle mechanism is used for sucking a product;
the first CCD detection mechanism is connected to the rack, is positioned on one side of the jig feeding mechanism, is positioned below the XYZ moving mechanism and is used for detecting the lower end information of the product;
the braiding mechanism is connected to the rack, is positioned on one side, away from the jig feeding mechanism, of the first CCD detection mechanism, is positioned below the XYZ moving mechanism, and is used for packaging products;
and the second CCD detection mechanism is connected to the braiding mechanism and is used for detecting the information of the upper end of the product.
In the novel on-line module packing conversion machine of the present invention, the jig feeding mechanism includes:
the feeding frame is connected to the rack;
the belt driving assembly comprises a driving motor and a driving belt pulley, the driving motor is connected to the feeding frame, the driving belt pulley is connected with the driving motor, and the driving motor drives the driving belt pulley to rotate;
the tray jig is plate-shaped, a plurality of jig grooves with uniform intervals are formed in the surface of the tray jig, the jig grooves are used for placing products and are positioned on the belt driving component, and the belt driving component drives the tray jig to move;
the first subassembly that stops sets up feeding frame middle part, including first cylinder and the first support that stops, first cylinder of stopping is connected on the feeding frame, first support connection that stops is first stops the cylinder for the restriction tray tool removes conveniently suction nozzle mechanism carries.
In the novel on-line module packing conversion machine of the present invention, the jig feeding assembly further comprises:
the tray collecting assembly is connected with the feeding frame, is positioned at one end of the feeding frame, which is far away from the belt driving assembly, and is used for collecting the empty tray jig;
the tray conveying assembly is connected to the feeding frame, is positioned at one end, close to the tray collecting assembly, of the feeding frame and is used for conveying the tray jig to a position close to the tray collecting assembly;
the pushing assembly comprises a pushing cylinder and a pushing block, the pushing cylinder is connected to the middle of the feeding frame, and the pushing block is connected to the pushing cylinder and used for jacking the tray jig to facilitate transportation of the tray conveying assembly;
and the tray pushing assembly is connected to the middle part of the feeding frame and used for pushing the tray jig into the tray collecting assembly from the tray conveying assembly.
In the novel online module packaging conversion machine, one end of the feeding frame, which is far away from the closing disc assembly, is provided with a dedusting and static removing assembly and a second blocking assembly;
the dust removal and static removal assembly comprises a dust collection sheet metal cover, a plastic net, ion bar mounting plates and an ion air bar, wherein the dust collection sheet metal cover is connected to the feeding frame, the plastic net is connected in the dust collection sheet metal cover, the two ion bar mounting plates are connected to the feeding frame, and the ion air bar is connected between the two ion bar mounting plates;
the second blocks the subassembly and blocks cylinder and second and block the support including the second, the second blocks the cylinder and connects on the feeding frame, the second blocks the leg joint second and blocks the cylinder, is used for restricting the tray tool removes conveniently the subassembly that destatics removes dust and destatics.
In the novel online module packaging conversion machine of the present invention, the nozzle mechanism includes a spacing adjustment assembly and a nozzle assembly, the nozzle assemblies are connected to the spacing adjustment assembly, the spacing adjustment assembly is used for adjusting the distance between the nozzle assemblies, and the spacing adjustment assembly includes:
the distance adjusting bracket is connected to the XYZ moving mechanism;
the spacing adjusting motor is connected to the spacing adjusting bracket;
the first distance adjusting synchronous pulley structure comprises a first distance adjusting synchronous pulley, a first distance adjusting driven pulley and a first distance adjusting synchronous belt, wherein the first distance adjusting synchronous pulley is connected with a distance adjusting motor, the distance adjusting motor drives the first distance adjusting synchronous pulley to rotate, and the first distance adjusting synchronous belt is sleeved on the first distance adjusting synchronous pulley and the first distance adjusting driven pulley;
the second distance adjusting synchronous pulley structure comprises a second distance adjusting synchronous pulley, a second distance adjusting driven pulley and a second distance adjusting synchronous belt, wherein the second distance adjusting synchronous pulley is connected with the distance adjusting motor, the diameter of the second distance adjusting synchronous pulley is larger than that of the first distance adjusting synchronous pulley, the distance adjusting motor drives the second distance adjusting synchronous pulley to rotate, and the second distance adjusting synchronous belt is sleeved on the second distance adjusting synchronous pulley and the second distance adjusting driven pulley;
the distance adjusting middle fixing seat is connected to the middle part of the distance adjusting support and is used for fixing the suction nozzle assembly;
the first distance adjusting moving seats are used for fixing the suction nozzle assembly, connected to the distance adjusting support and connected with the first distance adjusting synchronous belts, the two first distance adjusting moving seats are located on two sides of the distance adjusting middle fixed seat, and the first distance adjusting synchronous belts are used for driving the first distance adjusting moving seats to move in the direction away from the middle fixed seat;
the second transfer interval removes the seat for fixed suction nozzle subassembly is connected transfer interval support is last, connects the second transfer interval hold-in range, two the second transfer interval removes the seat and is located transfer interval middle fixing base both sides, and the second transfer interval hold-in range is used for driving the second transfer interval and removes the seat and remove along keeping away from middle fixing base direction.
In the novel on-line module packing conversion machine of the present invention, the tray assembly comprises:
the tray conveying motor is connected to the feeding frame;
the tray conveying belt pulley is connected with the tray conveying motor, and the tray conveying motor drives the tray conveying belt pulley to rotate;
the tray conveying slide rail is connected to the feeding frame;
the tray conveying sliding seat is connected to the tray conveying sliding rail;
the tray transporting plate is connected to the tray transporting sliding seat and connected with the tray transporting belt pulley, the tray transporting belt pulley is electric, the tray transporting plate moves, the tray transporting protrusion is arranged on the plate surface, and the tray transporting protrusion is used for supporting the tray jig.
In the novel on-line module packing conversion machine of the present invention, the push tray assembly includes:
the pushing disc motor is connected to the feeding frame;
the push disc belt pulley is connected with the push disc motor, and the push disc motor drives the push disc belt pulley to rotate;
the pushing disc sliding rail is connected to the feeding frame;
the push disc sliding seat is connected to the push disc sliding rail;
the push disc fixing seat is connected to the push disc sliding seat and connected with the push disc belt pulley, and the push disc belt pulley drives the push disc fixing seat to move;
the push rod is Z-shaped, one end of the push rod is hinged to the push disc fixing seat, and the push rod is used for pushing the tray jig into the tray collecting assembly;
the limiting rod is connected to the push disc fixing seat and used for limiting the push rod to move;
and one end of the reset spring is connected to the push disc fixing seat, and the other end of the reset spring is connected to one end, far away from the push disc fixing seat, of the push rod.
In the novel on-line module packing conversion machine of the present invention, the closing assembly comprises:
the disc collecting frame is connected with the feeding frame, is positioned at one end of the feeding frame, which is far away from the belt driving assembly, and is of a cuboid frame structure;
the buffer structure comprises a buffer cylinder and buffer plates, the output end of the buffer cylinder is connected with the tray collecting frame, the cylinder body of the buffer cylinder is connected with the buffer plates, the buffer plates are L-shaped, and the two buffer plates are positioned on two sides of the tray jig and used for receiving the tray jig pushed by the tray pushing assembly;
the plate collecting structure comprises a plate collecting motor, a plate collecting screw rod, a plate collecting drive plate, a plate collecting connecting rod and a plate collecting supporting plate, wherein the plate collecting motor is connected in the plate collecting frame, the plate collecting screw rod is connected with the plate collecting motor, a plate collecting nut is arranged in the middle of the plate collecting drive plate, the plate collecting nut is sleeved on the plate collecting screw rod, and the plate collecting connecting rod is connected between the plate collecting drive plate and the plate collecting supporting plate.
In the novel on-line module packing conversion machine of the present invention, the taping mechanism includes:
the carrier band track is connected to the rack;
the carrier tape supply assembly is positioned at one end of the carrier tape track and comprises a carrier tape supply reel and a carrier tape, the carrier tape supply reel is connected to the rack, and the carrier tape is wound on the carrier tape supply reel and is used for supplying the carrier tape to the carrier tape track;
the film supplying and covering assembly comprises a film supplying and covering reel and an upper covering film, the film supplying and covering reel is connected to the rack, and the upper covering film is wound on the film supplying and covering reel and is used for supplying the upper covering film;
the carrier tape collecting assembly comprises a carrier tape collecting reel, the carrier tape collecting reel is connected to the rack, is positioned at one end of the carrier tape track, which is far away from the carrier tape supplying assembly, and is used for collecting a carrier tape;
the carrier tape hot-pressing assembly is connected to the middle position of the carrier tape track and used for hot-pressing the upper cover film on the carrier tape;
the carrier band pressing and fixing assembly is connected to the carrier band track, the carrier band hot pressing assembly is close to one side of the carrier band collecting assembly, the carrier band pressing and fixing assembly comprises a lower roller and an upper roller, the lower roller is in contact with the upper roller on two sides of the carrier band, and pressing and fixing protrusions are arranged on the lower roller.
In the novel online module packaging conversion machine, the film covering supplying component further comprises a film covering supplying support, a film covering buffering guide rod and a film covering limiting guide rod, the film covering supplying winding drum is connected to the film covering supplying support, the film covering buffering guide rod is connected to the film covering supplying support, the film covering limiting guide rod is connected to the rack and is positioned on one side, close to the carrier tape supplying component, of the carrier tape hot-pressing component, the film covering buffering guide rod is used for ensuring stable output of the upper covering film, and the film covering limiting guide rod is used for limiting the combination of the upper covering film and the carrier tape on one side, close to the carrier tape supplying component, of the carrier tape hot-pressing component;
the carrier band track is close to it is provided with the carrier band deflector to receive carrier band subassembly one end, the carrier band deflector is arc platelike for make things convenient for the carrier band to export and receive the carrier band subassembly.
Compared with the prior art, the invention has the beneficial effects that: according to the novel online module packaging conversion machine, the XYZ moving mechanism is arranged to drive the suction nozzle mechanism to carry products from the treatment tool feeding mechanism, the products are detected below the products through the first CCD detecting mechanism and then placed on the braiding mechanism, the products are detected above the products through the second CCD detecting mechanism, then the products are packaged through the braiding machine, information of the module products can be well monitored, requirements of intelligent production are met, module product packaging conversion can be conducted online, and production efficiency is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required in the embodiments are briefly introduced below, and the drawings in the following description are only corresponding to some embodiments of the present invention.
Fig. 1 is a schematic structural diagram of the novel on-line module packaging conversion machine of the invention.
Fig. 2 is an exploded view of the novel on-line module packaging converter of the present invention.
Fig. 3 is an exploded view of the feeding mechanism of the new on-line module packing converter of the present invention.
Fig. 4 is an exploded view of the dedusting and static eliminating assembly of the novel online module packaging converter.
Fig. 5 is a schematic structural view of a tray jig of the novel on-line module packaging converter of the present invention.
Fig. 6 is a schematic structural diagram of a tray assembly of the novel online module packing conversion machine of the invention.
Fig. 7 is a schematic structural diagram of a push tray assembly of the novel on-line module packing conversion machine of the invention.
Fig. 8 is a schematic structural diagram of a tray collecting assembly of the novel on-line module packaging conversion machine of the invention.
Fig. 9 is a schematic structural view of the spacing adjustment assembly and the suction nozzle assembly of the novel on-line module packing conversion machine of the present invention.
Fig. 10 is a rear view of the spacing assembly and nozzle assembly of the novel on-line module packing converter of the present invention.
Fig. 11 is an exploded view of the nozzle assembly of the new in-line module packing converter of the present invention.
Fig. 12 is a schematic structural diagram of a taping mechanism and a second CCD detection mechanism of the novel on-line module packaging converter of the present invention.
Fig. 13 is an exploded view of the taping mechanism of the novel in-line module packaging converting machine of the present invention.
Wherein, 1, a frame, 2, a jig feeding mechanism, 3, an XYZ moving mechanism, 4, a suction nozzle mechanism, 5, a first CCD detecting mechanism, 6, a braiding mechanism, 7, a second CCD detecting mechanism, 11, a display support, 12, a display, 21, a feeding frame, 22, a belt driving component, 23, a tray jig, 24, a first blocking component, 25, a conveying disc component, 26, a pushing component, 27, a pushing disc component, 28, a collecting disc component, 29, a dedusting and static removing component, 31, an X-axis moving component, 32, a Y-axis moving component, 33, a Z-axis moving component, 41, a spacing adjusting component, 42, a suction nozzle component, 51, a first CCD camera, 52, an NG box, 61, a carrying belt track, 62, a carrying belt component, 63, a covering film component, 64, a carrying belt component, 65, a hot-pressing and fixing component, 66, a carrying belt pressing and fixing component, 71, a detecting support, 72, a detecting light source, 73. a second CCD camera 221, a driving motor 222, a driving belt pulley 231, a jig groove 251, a tray conveying motor 252, a tray conveying belt pulley 253, a tray conveying slide rail 254, a tray conveying supporting plate 271, a tray pushing motor 272, a tray pushing belt pulley 273, a tray pushing slide rail 274, a tray pushing fixing seat 275, a push rod 276, a limiting rod 277, a reset spring 281, a tray collecting frame 282, a buffer cylinder 283, a buffer plate 284, a tray collecting motor 285, a tray collecting screw 286, a tray collecting driving plate 287, a tray collecting connecting rod 288, a tray collecting supporting plate 291, a second blocking component 292, a dust collecting sheet metal cover 293, a plastic net 294, a ion bar mounting plate 295, an ion wind bar 411, a spacing adjusting bracket 412, a spacing adjusting motor 413, a first spacing adjusting synchronous belt 414, a second spacing synchronous belt 415, a spacing adjusting intermediate fixing seat 416, a first spacing adjusting moving seat, 417. a second spacing-adjustable moving seat 421, a suction nozzle cylinder 422, a suction nozzle support 423, a suction nozzle holding rod 424, a buffer spring 425, a suction nozzle plate 426, an air nozzle 611, a carrier tape guide plate 621, a carrier tape supply reel 622, a carrier tape 631, a film covering reel 632, an upper covering film 633, a film covering support 634, a covering film buffer guide rod 635, a covering film limit guide rod 651, a hot-pressing cylinder 652, a hot-pressing head 661, a lower roller 662, an upper roller 2541, a conveying disc bulge 4231, a pin slotted hole 4251, a limit block 4252, a pin 6611 and a press-fixing bulge.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the present invention, directional terms such as "up", "down", "front", "back", "left", "right", "inner", "outer", "side", "top" and "bottom" are used only with reference to the orientation of the drawings, and the directional terms are used for illustration and understanding of the present invention, and are not intended to limit the present invention.
The terms "first," "second," and the like in the terms of the invention are used for descriptive purposes only and not for purposes of indication or implication relative importance, nor as a limitation on the order of precedence.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The braider in the prior art needs to be braided after the detection process is finished, and the production efficiency is low.
The following is a preferred embodiment of the present invention to provide a novel on-line module packing converting machine which can solve the above technical problems.
Referring to fig. 1, fig. 2 and fig. 3, wherein fig. 1 is a schematic structural diagram of the novel online module packaging converter of the present invention, fig. 2 is a schematic structural diagram of an explosion structure of the novel online module packaging converter of the present invention, and fig. 3 is a schematic structural diagram of an explosion structure of a jig feeding mechanism of the novel online module packaging converter of the present invention.
In the drawings, elements having similar structures are denoted by the same reference numerals.
The invention provides a novel online module packaging conversion machine which comprises a rack 1, a jig feeding assembly, an XYZ moving mechanism 3, a suction nozzle mechanism 4, a first CCD (charge coupled device) detection mechanism 5, a braiding mechanism 6 and a second CCD detection mechanism 7. Set up XYZ moving mechanism 3 and drive suction nozzle mechanism 4 and carry the product from treating 2 departments of utensil feed mechanism, detect the product below through 5 tops of first CCD detection mechanism earlier, place braid mechanism 6 again on, second CCD detection mechanism 7 detects the product top, later the braider with the product packaging, the information of monitoring module product that can be fine accords with intelligent production's demand, can carry out module product packaging conversion on line, production efficiency is high.
The frame 1 is used for supporting, and one side is connected with display support 11, is connected with display 12 on the display support 11, and display 12 is connected with first CCD detection mechanism 5 and second CCD detection mechanism 7 for the information of display module product.
And the jig feeding mechanism 2 is connected to the rack 1 and used for feeding. The jig feeding mechanism 2 comprises a feeding frame 21, a belt driving assembly 22, a tray jig 23, a first blocking assembly 24, a dust removal and static elimination assembly 29, a second blocking assembly 291, a disc collecting assembly 28, a disc conveying assembly 25, a pushing assembly 26 and a disc pushing assembly 27.
Referring to fig. 2, fig. 3, fig. 4 and fig. 5, wherein fig. 4 is a schematic diagram of an explosion structure of a dedusting and static removing assembly of the novel online module packaging converter of the present invention, and fig. 5 is a schematic diagram of a structure of a tray jig of the novel online module packaging converter of the present invention.
The feeding frame 21 is connected to the frame 1, has a U-shaped cross section, and comprises a bottom plate and vertical plates connected to two sides of the bottom plate. The dust removal destatics subassembly 29 includes collection dirt panel beating cover 292, plastic mesh 293, ion bar mounting panel 294 and ion wind stick 295, collection dirt panel beating cover 292 is connected on feed frame 21, the bottom plate is kept away from closing a set subassembly 28 one end and is provided with the arc breach, collection dirt panel beating cover 292 upper end is the cuboid box form, the lower extreme is cylindricly, the lower extreme is connected in the arc breach, plastic mesh 293 is connected in collection dirt panel beating cover 292, two ion bar mounting panels 294 are connected on feed frame 21, ion wind stick 295 is connected between two ion bar mounting panels 294, tray tool 23 passes through from ion wind stick 295 below, ion wind stick 295 removes dust to the product on the tray tool and destatics.
The belt driving assembly 22 comprises a driving motor 221 and a driving belt pulley 222 which are sequentially connected, the driving motor 221 is connected to the feeding frame 21, the driving belt pulley 222 is connected to the driving motor 221, the driving motor 221 drives the driving belt pulley 222 to rotate, the driving belt pulley 222 is rotatably connected to the inner side of a vertical plate of the feeding frame 21, and the driving belt pulley 222 drives the tray jig 23 to move. Tray tool 23 is platelike, is provided with a plurality of even tool grooves 231 in interval on the face, and tool groove 231 is used for placing the product, is located belt drive assembly 22, and belt drive assembly 22 drives tray tool 23 and removes.
The first subassembly 24 that blocks sets up in feeding frame 21 middle part, including first cylinder and the first support that blocks, the first cylinder that blocks is connected on feeding frame 21, and the first cylinder that blocks of leg joint for it makes things convenient for suction nozzle mechanism 4 transport to restrict tray tool 23 removal. The second blocking assembly 291 comprises a second blocking cylinder and a second blocking bracket, the second blocking cylinder is connected to the feeding frame 21, and the second blocking bracket is connected to the second blocking cylinder and used for limiting the movement of the tray jig 23 to facilitate the dust removal and static electricity removal of the dust removal and static electricity removal assembly 29. The initial state of the first blocking cylinder and the second blocking cylinder is the blocking position, one end of the first blocking support and one end of the second blocking support stretch into the feeding frame 21 to limit the movement of the tray jig 23, when the first blocking cylinder drives the first blocking support to be away from the feeding frame 21, the tray jig 23 can recover to move normally, the second blocking cylinder drives the second blocking support to be away from the feeding frame 21, and the tray jig 23 can recover to move normally.
The ejection assembly 26 comprises an ejection cylinder and an ejection block, the ejection cylinder is connected to the middle of the feeding frame 21, the ejection block is connected to the ejection cylinder and used for ejecting the tray jig 23 to facilitate transportation of the tray jig 25, the ejection assembly 26 ejects the tray jig 23, the tray jig 254 is driven by the tray jig 25 to move to the lower side of the tray jig 23, the tray jig 23 is loosened by the ejection assembly 26, the tray jig 23 falls on the tray conveying 254, and the tray jig 23 is supported by the tray conveying protrusions 2541.
Referring to fig. 3 and 6, fig. 6 is a schematic structural diagram of a tray assembly of the novel online module packing conversion machine of the present invention.
The tray transporting assembly 25 is connected to the feeding frame 21 and located at one end of the feeding frame 21 close to the tray collecting assembly 28 for transporting the tray fixture 23 to a position close to the tray collecting assembly 28. The tray conveying assembly 25 comprises a tray conveying motor 251, a tray conveying belt pulley 252, a tray conveying slide rail 253, a tray conveying slide seat and a tray conveying supporting plate 254. The tray conveying motor 251 is connected to the feeding frame 21, the tray conveying belt pulley 252 is connected to the tray conveying motor 251, and the tray conveying motor 251 drives the tray conveying belt pulley 252 to rotate. The tray slide 253 is connected to the feed frame 21, and the tray slide is connected to the tray slide 253. Fortune dish layer board 254 is connected on fortune dish slide, connects fortune dish belt pulley 252, and fortune dish belt pulley 252 is electronic fortune dish layer board 254 removes, is provided with fortune dish arch 2541 on the face, fortune dish arch 2541 is used for supporting tray tool 23. The tray conveying motor 251 drives the tray conveying belt pulley 252 to rotate, drives the tray conveying supporting plate 254 to move along the tray conveying sliding rail 253, and the tray conveying protrusion 2541 on the tray conveying supporting plate 254 supports the tray jig 23.
Referring to fig. 3 and 7, fig. 7 is a schematic structural diagram of a push tray assembly of the novel online module packing conversion machine of the present invention.
A pushing tray assembly 27 is connected to the middle of the feeding frame 21 for pushing the tray jig 23 from the tray conveying assembly 25 into the tray collecting assembly 28. The push plate assembly 27 comprises a push plate motor 271, a push plate belt pulley 272, a push plate slide rail 273, a push plate slide seat, a push plate fixing seat 274, a push rod 275, a limiting rod 276 and a return spring 277. The push plate motor 271 is connected to the feeding frame 21, the push plate pulley 272 is connected to the push plate motor 271, and the push plate motor 271 drives the push plate pulley 272 to rotate. The pusher shoe slide 273 is attached to the feed frame 21 and the pusher shoe slide is attached to the pusher shoe slide 273. The pushing tray fixing seat 274 is connected to the pushing tray sliding seat, and connected to the pushing tray belt pulley 272, and the pushing tray belt pulley 272 drives the pushing tray fixing seat 274 to move. The push plate motor 271 drives the push plate pulley 272 to rotate, and drives the push plate fixing seat 274 to move along the push plate sliding rail 273. The push disc fixing seat 274 drives the push rod 275 to move, and the push rod 275 pushes the tray jig 23 into the tray collecting assembly 28.
The push rod 275 is Z-shaped, and one end of the push rod is hinged to the push tray fixing seat 274 for pushing the tray fixture 23 into the tray collecting assembly 28. The limiting rod 276 is connected to the push disc fixing seat 274 and used for limiting the movement of the push rod 275; one end of a return spring 277 is connected to the push-plate fixing seat 274, and the other end is connected to one end of the push rod 275 far away from the push-plate fixing seat 274. After fortune dish subassembly 25 transportation tray tool 23 is close to closing up dish subassembly 28 one end and contacts push rod 275, tray tool 23 pushes down push rod 275, tray tool 23 moves in push rod 275 top, after fortune dish subassembly 25 transportation tray tool 23 keeps away from closing up dish subassembly 28 one end and contacts push rod 275, push rod 275 lifts up under reset spring 277's effect, reply gag lever post 276 limit position, push rod 275 keeps away from push away dish fixing base 274 one end and supports tray tool 23, the tray tool 23 propelling movement on fortune dish subassembly 25 when conveniently following push away dish fixing base 274 and moving is in closing up dish subassembly 28.
Referring to fig. 3 and 8, fig. 8 is a schematic structural diagram of a closing assembly of the novel on-line module packaging conversion machine of the present invention.
The tray receiving assembly 28 is connected to the feeding frame 21 and located at one end of the feeding frame 21 away from the belt driving assembly 22, and is used for receiving the empty tray jig 23. The closing disc assembly 28 comprises a closing disc frame 281, a buffering structure and a closing disc structure, the closing disc frame 281 is connected with the feeding frame 21 and is located at one end, away from the belt driving assembly 22, of the feeding frame 21, the closing disc frame is of a cuboid frame structure, one side of the upper end of the closing disc frame is open, the opening faces the feeding frame 21, and the tray jig 23 is pushed in by the pushing disc assembly 27. The buffer structure comprises a buffer cylinder 282 and buffer plates 283, the output end of the buffer cylinder 282 is connected with the tray collecting frame 281, the cylinder body of the buffer cylinder 282 is connected with the buffer plates 283, the buffer plates 283 are L-shaped, and the two buffer plates 283 are positioned on two sides of the tray jig 23 and used for receiving the tray jig 23 pushed by the push tray assembly 27. In the pushing tray structure pushes the tray jig 23 to the feeding frame 21, the two buffer plates 283 hold up the tray jig 23, after the tray collecting structure rises to a certain height, the buffer cylinder 282 drives the buffer plates 283 to be far away from the tray jig 23, and the tray jig 23 falls onto the tray collecting plate 288.
The disc collecting structure comprises a disc collecting motor 284, a disc collecting screw 285, a disc collecting driving plate 286, a disc collecting connecting rod 287 and a disc collecting supporting plate 288, the disc collecting motor 284 is connected in the disc collecting frame 281, the disc collecting screw 285 is connected with the disc collecting motor 284, a disc collecting nut is arranged in the middle of the disc collecting driving plate 286 and sleeved on the disc collecting screw 285, and the disc collecting connecting rods 287 are connected between the disc collecting driving plate 286 and the disc collecting supporting plate 288. The disc collecting motor 284 drives the disc collecting screw 285 to rotate, drives the disc collecting driving plate 286 to move up and down, and drives the disc collecting supporting plate 288 to move up and down.
Referring to fig. 1 and 2, the XYZ movement mechanism 3 is connected to the frame 1 above the jig feeding mechanism 2. The X-axis moving assembly 31, the Y-axis moving assembly 32 and the Z-axis moving assembly 33 are included, the Y-axis moving assembly 32 is connected to the rack 1, the X-axis moving assembly 31 is connected to the Y-axis moving assembly 32, the Z-axis moving assembly 33 is connected to the X-axis moving assembly 31, and the suction nozzle structure is connected to the Z-axis moving assembly 33.
Referring to fig. 2, 9, 10 and 11, fig. 9 is a schematic structural view of a spacing adjustment assembly and a nozzle assembly of the novel online module packing converting machine of the present invention, fig. 10 is a rear view of a spacing adjustment assembly and a nozzle assembly of the novel online module packing converting machine of the present invention, and fig. 11 is a schematic structural view of an explosion of a nozzle assembly of the novel online module packing converting machine of the present invention.
The suction nozzle mechanism 4 is connected with the XYZ moving mechanism 3, the XYZ moving mechanism 3 drives the suction nozzle mechanism 4 to move along the XYZ axial direction, and the suction nozzle mechanism 4 is used for sucking products. The suction nozzle mechanism 4 includes a spacing assembly 41 and suction nozzle assemblies 42, and a plurality of suction nozzle assemblies 42 are connected to the spacing assembly 41, and the spacing assembly 41 is used to adjust the distance between the suction nozzle assemblies 42.
The distance adjusting assembly 41 comprises a distance adjusting support 411, a distance adjusting motor 412, a first distance adjusting synchronous pulley structure, a second distance adjusting synchronous pulley structure, a distance adjusting middle fixed seat 415, a first distance adjusting movable seat 416 and a second distance adjusting movable seat 417, the distance adjusting support 411 is connected to the XYZ moving mechanism 3, and the distance adjusting motor 412 is connected to the distance adjusting support 411.
First transfer interval synchronous pulley structure includes first transfer interval synchronizing wheel, first transfer interval from driving wheel and first transfer interval synchronous belt 413, and transfer interval motor 412 is connected to first transfer interval synchronizing wheel, and transfer interval motor 412 drives first transfer interval synchronizing wheel and rotates, and first transfer interval synchronous belt 413 cover is established at first transfer interval synchronizing wheel and first transfer interval from the driving wheel.
The second distance-adjusting synchronous pulley structure comprises a second distance-adjusting synchronous pulley, a second distance-adjusting driven pulley and a second distance-adjusting synchronous pulley 414, the second distance-adjusting synchronous pulley is connected with a distance-adjusting motor 412, the diameter of the second distance-adjusting synchronous pulley is larger than that of the first distance-adjusting synchronous pulley, the distance-adjusting motor 412 drives the second distance-adjusting synchronous pulley to rotate, and the second distance-adjusting synchronous pulley 414 is sleeved on the second distance-adjusting synchronous pulley and the second distance-adjusting driven pulley.
The spacing-adjusting intermediate fixing base 415 is connected to the middle of the spacing-adjusting bracket 411 and used for fixing the suction nozzle assembly 42. First transfer interval removal seat 416 is used for fixed suction nozzle subassembly 42, connect on transferring interval support 411, connect first transfer interval hold-in range 413, two first transfer interval removal seats 416 are located transfer interval middle fixing base 415 both sides, first transfer interval hold-in range 413 is used for driving first transfer interval removal seat 416 along keeping away from middle fixing base direction removal, second transfer interval removal seat 417 is used for fixed suction nozzle subassembly 42, connect on transferring interval support 411, connect second transfer interval hold-in range 414, two second transfer interval removal seats 417 are located transfer interval middle fixing base 415 both sides, second transfer interval hold-in range 414 is used for driving second transfer interval removal seat 417 along keeping away from middle fixing base direction removal. A sliding rail sliding seat is arranged between the first distance adjusting moving seat 416, the second distance adjusting moving seat 417 and the distance adjusting bracket 411, so that stable movement is facilitated.
Spacing-adjusting intermediate fixing base 415 is fixed, spacing-adjusting motor 412 rotates to drive first spacing-adjusting synchronizing wheel and second spacing-adjusting synchronizing wheel to rotate, drive first spacing-adjusting synchronizing belt 413 and second spacing-adjusting synchronizing belt 414 to rotate, drive two first spacing-adjusting moving bases 416 to be far away from spacing-adjusting intermediate fixing base 415 to move, drive two second spacing-adjusting moving bases 417 to be far away from spacing-adjusting intermediate fixing base 415 to move, and the purpose of adjusting spacing is achieved. The first distance-adjusting synchronous wheel and the second distance-adjusting synchronous wheel are positioned on the same movement axis, and the number of teeth of the first distance-adjusting synchronous wheel is half of that of the second distance-adjusting synchronous wheel. 5 suction nozzle assemblies 42 can be ensured to be opened and closed at equal intervals.
The suction nozzle assembly 42 comprises a suction nozzle cylinder 421, a suction nozzle support 422, a suction nozzle holding rod 423, a suction nozzle plate 425 and a suction nozzle 426, the suction nozzle cylinder 421 is connected to the spacing adjusting assembly 41, and the suction nozzle cylinder 421 is connected to the spacing adjusting intermediate fixed seat 415, the first spacing adjusting movable seat 416 and the second spacing adjusting movable seat 417; the suction nozzle support 422 is connected with a suction nozzle cylinder 421, the suction nozzle cylinder 421 drives the suction nozzle support 422 to move, a suction nozzle holding rod 423 is connected to the lower end of the suction nozzle support 422, the lower end of the suction nozzle holding rod 423 is provided with a spring groove, the side wall of the suction nozzle holding rod is provided with a pin long groove hole 4231, the pin long groove hole 4231 is communicated with the spring groove, and a buffer spring 424 is connected to the suction nozzle holding rod 423 in the spring groove; a limit block 4251 is arranged at the upper end of the middle part of the suction nozzle plate 425, the limit block 4251 extends into the spring groove, a pin 4252 is arranged at the upper end of the limit block 4251, the middle part of the pin 4252 is connected with the limit block 4251, two ends of the pin are arranged in the pin long groove holes 4231 in a penetrating way, and the buffer spring 424 is used for pushing the limit block 4251 to be far away from the suction nozzle holding rod 423; air nozzles 426 are attached to the nozzle plate 425 for providing suction. The suction nozzle cylinder 421 pushes the suction nozzle support 422 to move downwards to drive the suction nozzle holding rod 423 to move downwards, the suction nozzle plate 425 contacts the product, the air nozzle 426 sucks the product, and the buffer spring 424 is arranged to prevent the suction nozzle plate 425 from damaging the product due to overlarge pressure.
Referring to fig. 1 and 2, the first CCD detecting mechanism 5 is connected to the frame 1, located on one side of the jig feeding mechanism 2, and located below the XYZ movement mechanism 3, and is configured to detect information on the lower end of the product. Including first CCD camera 51 and NG box 52, first CCD camera 51 is connected in frame 1, and two NG boxes 52 are connected in first CCD camera 51 both sides, detect unqualified product and place in NG box 52. The bottom of module product or PCBA product can be detected, and the two-dimensional code, the product direction and the position degree of product can be identified.
Referring to fig. 1, 2, 12 and 13, fig. 12 is a schematic structural diagram of a taping mechanism and a second CCD detection mechanism of the novel online module packaging and converting machine of the present invention, and fig. 13 is a schematic structural diagram of an explosion structure of the taping mechanism of the novel online module packaging and converting machine of the present invention.
The braiding mechanism 6 is connected on the frame 1, is located CCD detection mechanism and keeps away from 2 one sides of tool feed mechanism, is located XYZ moving mechanism 3 below for the packing product. The taping mechanism 6 includes a carrier tape rail 61, a carrier tape supply assembly 62, a cover film supply assembly 63, a carrier tape take-up assembly 64, a carrier tape heat press assembly 65, and a carrier tape press-fixing assembly 66.
The carrier tape rail 61 is connected to the rack 1, the carrier tape assembly 62 is located at one end of the carrier tape rail 61, and includes a carrier tape reel 621 and a carrier tape 622, the carrier tape reel 621 is connected to the rack 1, and the carrier tape 622 is wound on the carrier tape reel 621 and is used for supplying the carrier tape 622 to the carrier tape rail 61. The film supply unit 63 includes a film supply reel 631 and an upper cover film 632, the film supply reel 631 being connected to the frame 1, and the upper cover film 632 being wound around the film supply reel 631 for supplying the upper cover film 632. The tape take-up assembly 64 includes a tape take-up reel attached to the frame 1 at an end of the tape track 61 remote from the tape supply assembly 62 for receiving the tape 622.
The carrier band hot-pressing assembly 65 is connected at the middle position of the carrier band track 61 and used for hot-pressing the upper cover film 632 on the carrier band, and comprises a hot-pressing cylinder 651 and a hot-pressing head 652, wherein the hot-pressing cylinder 651 is connected on the carrier band track 61, the hot-pressing head 652 is connected on the hot-pressing cylinder 651, and the hot-pressing cylinder 651 drives the hot-pressing head 652 to be far away from and close to the carrier band 622. The carrier tape fixing component 66 is connected to the side of the upper carrier tape hot-press component 65 of the carrier tape track 61 close to the carrier tape collecting component 64 and comprises a lower roller 661 and an upper roller 662, the lower roller 661 and the upper roller 662 are in contact with two sides of the carrier tape 622, and a fixing bulge 6611 is arranged on the lower roller 661. After a product is placed on the carrier tape 622, the carrier tape is covered with an upper cover film 632, and after the carrier tape is hot-pressed by the carrier tape hot-pressing assembly 65, the carrier tape is moved between a lower roller 661 and an upper roller 662, and the carrier tape 622 and the upper cover film 632 are pressed and fixed by the upper roller 662 and the pressing and fixing protrusions 6611.
Supply tectorial membrane subassembly 63 still including supplying tectorial membrane support 633, tectorial membrane buffering guide 634 and the spacing guide arm 635 of tectorial membrane, supply tectorial membrane reel 631 to connect on supplying tectorial membrane support 633, tectorial membrane buffering guide arm 634 connects on supplying tectorial membrane support 633, the spacing guide arm 635 of tectorial membrane is connected in frame 1, and it is close to and supplies to carry belt subassembly 62 one side to be located carrier band hot pressing subassembly 65, tectorial membrane buffering guide arm 634 is used for guaranteeing that epiphragma 632 is stable to be exported, the spacing guide arm 635 of tectorial membrane is used for restricting epiphragma 632 and is close to and supplies to carry belt subassembly 62 one side and carrier band combination at carrier band hot pressing subassembly 65. The end of the carrier tape track 61 close to the carrier tape collecting component 64 is provided with a carrier tape guide 611, and the carrier tape guide 611 is in an arc plate shape and is used for facilitating the carrier tape 622 to be output to the carrier tape collecting component 64.
Second CCD detection mechanism 7 is connected on braiding mechanism 6, and second CCD detection mechanism 7 is located carrier band track 61 middle part top, and is located carrier band hot pressing subassembly 65 and keeps away from receiving carrier band subassembly 64 one side, including detecting support 71, detection light source 72 and second CCD camera 73, detects support 71 and connects in frame 1, and detection light source 72 connects on detecting support 71, and second CCD camera 73 connects on detecting support 71, is located and is used for detecting product upper end information. The back of the assembly of the coding band is provided with an AO I detection assembly, two sets of CCD systems of the device can scan two-dimensional code information of the upper position and the lower position of a product, and label information of a module product is uploaded to an MES system, so that the information of each module product can be labeled on line.
Traditional packing conversion equipment is compared to this equipment, has solved unable online material problem of getting for equipment can incorporate into SMT equipment line and form a complete manufacturing line, promotes the transport speed of product simultaneously through setting up transfer interval subassembly 41, removes dust and destatics before the packing conversion, and the product quality of further promotion can monitor the information of each product at the system end through last AO I system from top to bottom.
The working principle of the invention is as follows: the module products are placed in the tray jig 23, the tray jig 23 is placed on the belt driving assembly 22 on the feeding frame 21, the second blocking assembly 291 limits the tray jig 23 at the dedusting and static removing position, and the ion air bar 295 of the dedusting and static removing assembly 29 removes dust and static of the products on the tray jig 23. After the dedusting and static removing operation is completed, the first blocking cylinder drives the first blocking support to be away from the tray jig 23, the tray jig 23 is driven by the belt driving assembly 22 to move, and the first blocking assembly 24 limits the tray jig 23 to be in the material taking position.
The carrier tape component 62 outputs the carrier tape 622 to the carrier tape track 61, the covering film component 63 outputs the covering film 632, and the covering film 632 is transported to the position of the limit guide rod along the buffer guide rod and then contacts the carrier tape 622.
The spacing adjusting motor 412 rotates to drive the first spacing adjusting synchronous wheel and the second spacing adjusting synchronous wheel to rotate, drive the first spacing adjusting synchronous belt 413 and the second spacing adjusting synchronous belt 414 to rotate, drive the two first spacing adjusting movable seats 416 to move away from the spacing adjusting intermediate fixed seat 415, drive the two second spacing adjusting movable seats 417 to move away from the spacing adjusting intermediate fixed seat 415, and drive the 5 suction nozzle assemblies 42 to be opened and closed at equal intervals.
XYZ removes the structure and drives the suction nozzle structure and remove along XYZ axial direction, removes to the tray tool 23 top that is located the material level of getting, and suction nozzle subassembly 42 is inhaled the product, and XYZ removes the structure and drives suction nozzle subassembly 42 and remove to first CCD camera 51 top and detect, and the defective products are placed in NG box 52, and qualified product places on carrier band 622, and second CCD camera 73 detects the product upper end.
The hot-pressing cylinder 651 pushes the hot-pressing head 652 to ascend, so that the carrier tape 622 and the upper cover film 632 are pulled to the position below the hot-pressing head 652, the hot-pressing cylinder 651 drives the hot-pressing head 652 to descend, the hot-pressing head 652 carries out hot pressing on the carrier tape 622 and the upper cover film 632, and the carrier tape 622 and the upper cover film 632 penetrate through the space between the upper roller 662 and the lower roller 661 and are output into the carrier tape collection assembly 64 through the carrier tape guide plate 611.
When the product on the tray jig 23 at the material taking position is transported completely, the first blocking cylinder drives the first blocking support to be away from the tray jig 23, the pushing assembly 26 pushes up the tray jig 23, the tray conveying motor 251 drives the tray conveying belt pulley 252 to rotate, the tray conveying support plate 254 is driven to move towards the direction away from the tray collecting assembly 28 along the tray conveying slide rail 253, when the tray conveying support plate 254 moves to the position below the tray jig 23, the pushing assembly 26 releases the tray jig 23, the tray jig 23 falls on the tray conveying support plate 254, and the tray conveying motor 251 drives the tray conveying belt pulley 252 to rotate, so that the tray conveying support plate 254 is driven to move towards the direction close to the tray collecting assembly 28 along the tray conveying slide rail 253.
After the tray transporting assembly 25 transports the tray jig 23 to be close to one end of the tray collecting assembly 28 to be contacted with the push rod 275, the tray jig 23 pushes the push rod 275 downwards, the tray jig 23 moves above the push rod 275, after the tray transporting assembly 25 transports one end of the tray jig 23 far away from the tray collecting assembly 28 to be contacted with the push rod 275, the push rod 275 is lifted under the action of a reset spring 277 to return to the limiting position of the limiting rod 276, and one end of the push rod 275 far away from the tray pushing fixing seat 274 supports against the tray jig 23. The tray pushing motor 271 drives the tray pushing belt wheel 272 to rotate, the tray pushing fixing seat 274 is driven to move along the tray pushing sliding rail 273, the tray pushing fixing seat 274 drives the push rod 275 to move, and the push rod 275 pushes the tray jig 23 into the tray collecting assembly 28.
The tray pushing structure pushes the tray jig 23 to the feeding frame 21, the two buffer plates 283 hold the tray jig 23, the tray collecting motor 284 drives the tray collecting screw 285 to rotate, the tray collecting drive plate 286 is driven to move upwards, the tray collecting support plate 288 is driven to ascend to a certain height, the buffer cylinder 282 drives the buffer plates 283 to be far away from the tray jig 23, the tray jig 23 drops onto the tray collecting support plate 288, the tray collecting motor 284 drives the tray collecting screw 285 to rotate, the tray collecting drive plate 286 is driven to move downwards, and the tray collecting support plate 288 is driven to move downwards.
This completes the operation of the novel on-line module packing conversion machine of the preferred embodiment.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, therefore, the scope of the present invention shall be determined by the appended claims.

Claims (10)

1. A novel on-line module packaging conversion machine is characterized by comprising:
a frame;
the jig feeding mechanism is connected to the rack and used for feeding;
the XYZ moving mechanism is connected to the rack and positioned above the jig feeding mechanism;
the XYZ moving mechanism drives the suction nozzle mechanism to move, and the suction nozzle mechanism is used for sucking a product;
the first CCD detection mechanism is connected to the rack, is positioned on one side of the jig feeding mechanism, is positioned below the XYZ moving mechanism and is used for detecting the lower end information of the product;
the braiding mechanism is connected to the rack, is positioned on one side, away from the jig feeding mechanism, of the first CCD detection mechanism, is positioned below the XYZ moving mechanism, and is used for packaging products;
and the second CCD detection mechanism is connected to the braiding mechanism and is used for detecting the information of the upper end of the product.
2. The novel on-line module packaging conversion machine of claim 1, wherein said jig feeding mechanism comprises:
the feeding frame is connected to the rack;
the belt driving assembly comprises a driving motor and a driving belt pulley, the driving motor is connected to the feeding frame, the driving belt pulley is connected with the driving motor, and the driving motor drives the driving belt pulley to rotate;
the tray jig is plate-shaped, a plurality of jig grooves with uniform intervals are formed in the surface of the tray jig, the jig grooves are used for placing products and are positioned on the belt driving component, and the belt driving component drives the tray jig to move;
the first subassembly that stops sets up feeding frame middle part, including first cylinder and the first support that stops, first cylinder of stopping is connected on the feeding frame, first support connection that stops is first stops the cylinder for the restriction tray tool removes conveniently suction nozzle mechanism carries.
3. The novel on-line module packing conversion machine of claim 2, wherein said jig feed assembly further comprises:
the tray collecting assembly is connected with the feeding frame, is positioned at one end of the feeding frame, which is far away from the belt driving assembly, and is used for collecting the empty tray jig;
the tray conveying assembly is connected to the feeding frame, is positioned at one end, close to the tray collecting assembly, of the feeding frame and is used for conveying the tray jig to a position close to the tray collecting assembly;
the pushing assembly comprises a pushing cylinder and a pushing block, the pushing cylinder is connected to the middle of the feeding frame, and the pushing block is connected to the pushing cylinder and used for jacking the tray jig to facilitate transportation of the tray conveying assembly;
and the tray pushing assembly is connected to the middle part of the feeding frame and used for pushing the tray jig into the tray collecting assembly from the tray conveying assembly.
4. The novel online module packaging conversion machine as claimed in claim 3, wherein a dust removal and static elimination component and a second blocking component are arranged at one end of the feeding frame, which is far away from the tray collecting component;
the dust removal and static removal assembly comprises a dust collection sheet metal cover, a plastic net, ion bar mounting plates and an ion air bar, wherein the dust collection sheet metal cover is connected to the feeding frame, the plastic net is connected in the dust collection sheet metal cover, the two ion bar mounting plates are connected to the feeding frame, and the ion air bar is connected between the two ion bar mounting plates;
the second blocks the subassembly and blocks cylinder and second and block the support including the second, the second blocks the cylinder and connects on the feeding frame, the second blocks the leg joint second and blocks the cylinder, is used for restricting the tray tool removes conveniently the subassembly that destatics removes dust and destatics.
5. The novel on-line module packaging converting machine of claim 1, wherein said nozzle mechanism comprises a spacing assembly and a nozzle assembly, a plurality of said nozzle assemblies are connected to said spacing assembly, said spacing assembly is used for adjusting the distance between the nozzle assemblies, said spacing assembly comprises:
the distance adjusting bracket is connected to the XYZ moving mechanism;
the spacing adjusting motor is connected to the spacing adjusting bracket;
the first distance adjusting synchronous pulley structure comprises a first distance adjusting synchronous pulley, a first distance adjusting driven pulley and a first distance adjusting synchronous belt, wherein the first distance adjusting synchronous pulley is connected with a distance adjusting motor, the distance adjusting motor drives the first distance adjusting synchronous pulley to rotate, and the first distance adjusting synchronous belt is sleeved on the first distance adjusting synchronous pulley and the first distance adjusting driven pulley;
the second distance adjusting synchronous pulley structure comprises a second distance adjusting synchronous pulley, a second distance adjusting driven pulley and a second distance adjusting synchronous belt, wherein the second distance adjusting synchronous pulley is connected with the distance adjusting motor, the diameter of the second distance adjusting synchronous pulley is larger than that of the first distance adjusting synchronous pulley, the distance adjusting motor drives the second distance adjusting synchronous pulley to rotate, and the second distance adjusting synchronous belt is sleeved on the second distance adjusting synchronous pulley and the second distance adjusting driven pulley;
the distance adjusting middle fixing seat is connected to the middle part of the distance adjusting support and is used for fixing the suction nozzle assembly;
the first distance adjusting moving seats are used for fixing the suction nozzle assembly, connected to the distance adjusting support and connected with the first distance adjusting synchronous belts, the two first distance adjusting moving seats are located on two sides of the distance adjusting middle fixed seat, and the first distance adjusting synchronous belts are used for driving the first distance adjusting moving seats to move in the direction away from the middle fixed seat;
the second transfer interval removes the seat for fixed suction nozzle subassembly is connected transfer interval support is last, connects the second transfer interval hold-in range, two the second transfer interval removes the seat and is located transfer interval middle fixing base both sides, and the second transfer interval hold-in range is used for driving the second transfer interval and removes the seat and remove along keeping away from middle fixing base direction.
6. The novel on-line module packing conversion machine of claim 3, wherein said carousel assembly comprises:
the tray conveying motor is connected to the feeding frame;
the tray conveying belt pulley is connected with the tray conveying motor, and the tray conveying motor drives the tray conveying belt pulley to rotate;
the tray conveying slide rail is connected to the feeding frame;
the tray conveying sliding seat is connected to the tray conveying sliding rail;
the tray transporting plate is connected to the tray transporting sliding seat and connected with the tray transporting belt pulley, the tray transporting belt pulley is electric, the tray transporting plate moves, the tray transporting protrusion is arranged on the plate surface, and the tray transporting protrusion is used for supporting the tray jig.
7. The novel on-line module packing conversion machine of claim 3, wherein said push tray assembly comprises:
the pushing disc motor is connected to the feeding frame;
the push disc belt pulley is connected with the push disc motor, and the push disc motor drives the push disc belt pulley to rotate;
the pushing disc sliding rail is connected to the feeding frame;
the push disc sliding seat is connected to the push disc sliding rail;
the push disc fixing seat is connected to the push disc sliding seat and connected with the push disc belt pulley, and the push disc belt pulley drives the push disc fixing seat to move;
the push rod is Z-shaped, one end of the push rod is hinged to the push disc fixing seat, and the push rod is used for pushing the tray jig into the tray collecting assembly;
the limiting rod is connected to the push disc fixing seat and used for limiting the push rod to move;
and one end of the reset spring is connected to the push disc fixing seat, and the other end of the reset spring is connected to one end, far away from the push disc fixing seat, of the push rod.
8. The novel on-line module packing converting machine of claim 3, wherein said closing assembly comprises:
the disc collecting frame is connected with the feeding frame, is positioned at one end of the feeding frame, which is far away from the belt driving assembly, and is of a cuboid frame structure;
the buffer structure comprises a buffer cylinder and buffer plates, the output end of the buffer cylinder is connected with the tray collecting frame, the cylinder body of the buffer cylinder is connected with the buffer plates, the buffer plates are L-shaped, and the two buffer plates are positioned on two sides of the tray jig and used for receiving the tray jig pushed by the tray pushing assembly;
the plate collecting structure comprises a plate collecting motor, a plate collecting screw rod, a plate collecting drive plate, a plate collecting connecting rod and a plate collecting supporting plate, wherein the plate collecting motor is connected in the plate collecting frame, the plate collecting screw rod is connected with the plate collecting motor, a plate collecting nut is arranged in the middle of the plate collecting drive plate, the plate collecting nut is sleeved on the plate collecting screw rod, and the plate collecting connecting rod is connected between the plate collecting drive plate and the plate collecting supporting plate.
9. The novel in-line module packaging conversion machine of claim 1, wherein said taping mechanism comprises:
the carrier band track is connected to the rack;
the carrier tape supply assembly is positioned at one end of the carrier tape track and comprises a carrier tape supply reel and a carrier tape, the carrier tape supply reel is connected to the rack, and the carrier tape is wound on the carrier tape supply reel and is used for supplying the carrier tape to the carrier tape track;
the film supplying and covering assembly comprises a film supplying and covering reel and an upper covering film, the film supplying and covering reel is connected to the rack, and the upper covering film is wound on the film supplying and covering reel and is used for supplying the upper covering film;
the carrier tape collecting assembly comprises a carrier tape collecting reel, the carrier tape collecting reel is connected to the rack, is positioned at one end of the carrier tape track, which is far away from the carrier tape supplying assembly, and is used for collecting a carrier tape;
the carrier tape hot-pressing assembly is connected to the middle position of the carrier tape track and used for hot-pressing the upper cover film on the carrier tape;
the carrier band pressing and fixing assembly is connected to the carrier band track, the carrier band hot pressing assembly is close to one side of the carrier band collecting assembly, the carrier band pressing and fixing assembly comprises a lower roller and an upper roller, the lower roller is in contact with the upper roller on two sides of the carrier band, and pressing and fixing protrusions are arranged on the lower roller.
10. The novel on-line module packaging conversion machine as claimed in claim 9, wherein the film supply and covering assembly further comprises a film supply and covering bracket, a covering film buffer guide rod and a covering film limiting guide rod, the film supply and covering reel is connected to the film supply and covering bracket, the covering film buffer guide rod is connected to the film supply and covering bracket, the covering film limiting guide rod is connected to the frame and is positioned on one side of the carrier tape hot-press assembly close to the carrier tape supply assembly, the covering film buffer guide rod is used for ensuring stable output of the covering film, and the covering film limiting guide rod is used for limiting the combination of the covering film and the carrier tape on one side of the carrier tape hot-press assembly close to the carrier tape supply assembly;
the carrier band track is close to it is provided with the carrier band deflector to receive carrier band subassembly one end, the carrier band deflector is arc platelike for make things convenient for the carrier band to export and receive the carrier band subassembly.
CN202110996565.XA 2021-08-27 2021-08-27 Novel online module packing conversion machine Active CN113682575B (en)

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CN202310120768.1A CN116002153A (en) 2021-08-27 2021-08-27 Braiding mechanism and corresponding online module packaging conversion machine
CN202110996565.XA CN113682575B (en) 2021-08-27 2021-08-27 Novel online module packing conversion machine
CN202310131435.9A CN115872005A (en) 2021-08-27 2021-08-27 Tool feed mechanism and corresponding online module packing conversion machine

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CN202110996565.XA Active CN113682575B (en) 2021-08-27 2021-08-27 Novel online module packing conversion machine
CN202310120768.1A Pending CN116002153A (en) 2021-08-27 2021-08-27 Braiding mechanism and corresponding online module packaging conversion machine

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