CN212710347U - Integrative equipment of FPC soft board automated inspection braid rolling - Google Patents
Integrative equipment of FPC soft board automated inspection braid rolling Download PDFInfo
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- CN212710347U CN212710347U CN202021049674.8U CN202021049674U CN212710347U CN 212710347 U CN212710347 U CN 212710347U CN 202021049674 U CN202021049674 U CN 202021049674U CN 212710347 U CN212710347 U CN 212710347U
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Abstract
The utility model discloses an integrative equipment of FPC soft board automated inspection braid rolling, its including realize the feed unit of charging tray formula product supply, follow acquire among the feed unit and fully load the charging tray that carries out product upper surface detection to a first detection camera below and move the unit, will pass through product after first detection camera detects is followed move and snatch and remove the robot on a second detection camera department and a braid packing unit in proper order and snatch the unit on the charging tray unit. The utility model discloses can realize that the automatic outward appearance of FPC soft board product detects and automatic braid rolling, improve production efficiency greatly.
Description
Technical Field
The utility model belongs to the technical field of the material is received in the outward appearance detection, especially relate to an integrative equipment of FPC soft board automated inspection braid rolling.
Background
Many products all will set up a detection process in manufacturing procedure, no matter be performance detection or outward appearance detection, all be in order to ensure the qualification of product before going out. At present, after a single FPC (flexible printed circuit) soft board product is manufactured, the single FPC soft board product is placed in a material tray, then appearance detection is needed to be carried out on the FPC soft board product, the FPC soft board product is placed into a carrier tape provided with a plurality of continuously distributed material grooves, and the FPC soft board product is woven into a coil and then is sent to a customer in a reel shape. Among the prior art, the detection and the braid of product all go on alone, and detection efficiency is very slow, and the manual work needs to carry the charging tray of heap between each equipment, wastes time and energy.
Therefore, it is necessary to provide a new device for automatically detecting and winding the braid on the FPC flexible printed circuit board to solve the above problems.
Disclosure of Invention
The utility model discloses a main aim at provides an integrative equipment of FPC soft board automated inspection braid rolling can realize the automatic outward appearance detection and the automatic braid rolling of FPC soft board product, has improved production efficiency greatly.
The utility model discloses a following technical scheme realizes above-mentioned purpose: the utility model provides an integrative equipment of FPC soft board automated inspection braid rolling, its includes the feed unit that realizes the supply of charging tray formula product, follows acquire among the feed unit that full-load charging tray carries out the charging tray of product upper surface detection to a first detection camera below and moves the unit, will pass through product after first detection camera detects is followed the charging tray moves and moves the robot that picks on the unit and remove in proper order to a second detection camera department and a braid packing unit and snatchs the unit.
Furthermore, the feeding unit comprises a first driving part and a material supporting bin driven by the first driving part to move up and down, the material supporting bin comprises a pair of supporting vertical plates which are arranged oppositely, and a plurality of supporting plates which are used for supporting the material tray in a matched mode are arranged on the two supporting vertical plates oppositely.
Furthermore, the tray moves and carries unit includes the second driving piece, receives the first fly leaf of second driving piece drive along the motion of Y axle direction, fix third driving piece on the first fly leaf, receive the third driving piece drive to carry out the motion along the X axle direction and can stretch into to the second fly leaf in the feed unit.
Furthermore, an NG product recovery box is arranged beside the second detection camera.
Further, the robot grabbing unit comprises an SCRAR robot and a suction nozzle arranged at the movable end of the SCRAR robot.
Furthermore, the braid packaging unit comprises a carrier band flow channel, a carrier band unreeling component which is positioned at one end of the carrier band flow channel and used for inputting the carrier band into the carrier band flow channel, a plurality of third detection cameras and a pressing band leading-in and pressing device which are arranged along the carrier band flow channel, a material band reeling component which is positioned at the other end of the carrier band flow channel, and a material band driving unit which drives the carrier band to be equidistantly and forwards conveyed in the carrier band flow channel.
Furthermore, the pressing belt guiding and pressing device comprises a pressing belt unwinding assembly, a plurality of pressing belt guide wheel sets for guiding the pressing belt from the pressing belt unwinding assembly to the carrier belt in the carrier belt flow channel, a pressing block for pressing the pressing belt and the carrier belt together, and an air cylinder for driving the pressing block to move up and down.
Furthermore, the material belt driving unit comprises a fourth driving part arranged at one end of the carrier belt flow channel, a first rotating shaft driven by the fourth driving part to rotate, a second rotating shaft which is positioned at the other end of the carrier belt flow channel and realizes rotary transmission with the first rotating shaft through a synchronous belt pulley and a synchronous belt, a first rotating disc fixedly sleeved on the first rotating shaft, and a second rotating disc fixedly sleeved on the second rotating shaft, wherein a plurality of driving roller needles distributed in an annular shape are arranged on the circumferential surfaces of the first rotating disc and the second rotating disc, and the driving roller needles are inserted into positioning holes of the carrier belt to realize transmission driving.
Compared with the prior art, the utility model relates to a beneficial effect of integrative equipment of FPC soft board automated inspection braid rolling lies in: the automatic appearance detection and the automatic braid rolling of the FPC flexible printed circuit board product are realized, and the production efficiency is greatly improved; the automatic extraction of full-load trays and the automatic recovery of no-load trays are realized by matching the tray transfer unit with the material supply unit with a lifting function, a transfer mechanism of the trays is omitted, the manufacturing cost is saved, and the space occupation is reduced; the material tray transfer unit can realize the rapid detection of all products of the material tray by horizontal two-dimensional transfer driving; the transfer of the product into the belt is realized by using the SCRAR robot, so that the moving efficiency is greatly improved; the automatic braiding winding unit is utilized to automatically braid the product and finally output the product in a reel shape, the whole process realizes full-automatic operation, and the production efficiency and the product quality are greatly improved.
[ description of the drawings ]
Fig. 1 is a schematic top view of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a braid packaging unit in an embodiment of the present invention;
fig. 3 is a schematic structural view of a material belt driving unit according to an embodiment of the present invention;
100 automatic detection braid winding integrated equipment for FPC flexible printed circuit boards; 101, a material tray;
1 feeding unit, 11 supporting bins, 111 supporting vertical plates and 112 supporting plates;
2 a first detection camera;
3 tray transfer unit, 31 second driving member, 32 third driving member, 33 second movable plate;
4 a second detection camera;
the device comprises a 5-braid packaging unit, a 51-carrier-tape flow channel, a 52-third detection camera, a 53-carrier-tape leading-in pressing device, a 531-carrier-tape unreeling component, a 532-carrier-tape guide wheel set, a 533 pressing block, a 534 cylinder, a 54-carrier-tape reeling component, a 55-carrier-tape driving unit, a 551-fourth driving component, a 552 first rotating shaft, a 553 second rotating shaft, a 554 first rotating disc, a 555 second rotating disc and a 556 driving needle roller;
6 robot grabbing unit, 61SCRAR robot, 62 suction nozzle;
7NG product recovery box.
[ detailed description ] embodiments
Example (b):
referring to fig. 1-3, an automatic detecting and taping and rolling integrated device 100 for FPC flexible printed circuit boards includes a feeding unit 1 for automatically feeding tray type products, a tray transferring unit 3 for obtaining a full tray from the feeding unit 1 and detecting the upper surface of the products under a first detecting camera 2, and a robot grasping unit 6 for grasping the products detected by the first detecting camera 2 from the tray transferring unit 3 and sequentially moving the products to a second detecting camera 4 and a taping and packaging unit 5.
The first detection camera 2 and the second detection camera 4 are both in circuit connection with an upper computer provided with a detection software program. Since visual inspection is a well-established technique in the field of inspection, the present embodiment is not described in detail.
The feeding unit 1 includes a first driving member (not shown in the figure), and a material holding bin 11 driven by the first driving member to move up and down, the material holding bin 11 includes a pair of supporting vertical plates 111 arranged oppositely, and a plurality of supporting plates 112 used for supporting the material tray 101 are arranged oppositely on the two supporting vertical plates 111. The trays 101 are placed on the support pallets 112 layer by layer, and the distance between two adjacent layers of the support pallets 112 is larger than the height of the trays 101, so that the trays have a space for ascending movement.
The tray transferring unit 3 includes a second driving member 31, a first movable plate driven by the second driving member 31 to move along the Y-axis direction, a third driving member 32 fixed on the first movable plate, and a second movable plate 33 driven by the third driving member 32 to move along the X-axis direction and capable of extending into the feeding unit 1.
When the material tray transfer unit 3 needs to take materials, the second movable plate 33 in the material tray transfer unit 3 moves to the material supporting bin 11 and is located at the bottom of the material tray, then the first driving piece drives the material supporting bin 11 to descend to set the height, so that the corresponding material tray falls onto the second movable plate 33, then the second movable plate 33 drives the full-load material tray to move to the position below the first detection camera 2, and the upper surface of a product is detected through the first detection camera 2; the detection of the first detection camera 2 can adopt subarea detection to finally complete the detection of all products in the material tray; then after the robot grabbing unit 6 takes away all the products, the second movable plate 33 takes the empty tray to enter the material supporting bin 11, then the first driving part drives the material supporting bin 11 to ascend, the empty tray is supported from the lower surfaces of the two ends of the empty tray, then the second movable plate 33 retreats, the first driving part drives the material supporting bin 11 to descend for a set distance, then the second movable plate 33 enters again, the next full-load tray is automatically extracted, and therefore the full-load tray is automatically extracted and the empty tray is automatically put back.
The second inspection camera 4 is mainly used for inspecting the lower surface of the product. A NG product recovery box 7 is arranged beside the second detection camera 4, and if unqualified products appear during detection, the robot grabbing unit 6 sucks the products to be thrown into the NG product recovery box 7.
The robot gripping unit 6 includes a SCRAR robot 61, and a suction nozzle 62 provided at a movable end of the SCRAR robot 61.
The braid packaging unit 5 includes a carrier tape flow channel 51, a carrier tape unwinding assembly (not shown) located at one end of the carrier tape flow channel 51 and used for inputting the carrier tape into the carrier tape flow channel 51, a plurality of third detection cameras 52 and a pressing tape guiding and stitching device 53 arranged along the carrier tape flow channel 51, a tape winding assembly 54 located at the other end of the carrier tape flow channel 51, and a tape driving unit 55 used for driving the carrier tape to transport forward on the carrier tape flow channel 51 at equal distance.
The third inspection camera 52 is used to inspect whether the product is correctly placed in the carrier tape and whether the missing phenomenon occurs.
The press belt guiding and pressing device 53 comprises a press belt unwinding assembly 531, a plurality of press belt guide wheel sets 532 for guiding the press belt from the press belt unwinding assembly 531 to the carrier belt in the carrier belt flow passage 51, a pressing block 533 for pressing the press belt and the carrier belt together, and an air cylinder 534 for driving the pressing block 533 to move up and down. The pressing block 533 is provided with a heating component therein, and the pressing of the carrier tape and the press belt is realized through high temperature.
The material belt driving unit 55 includes a fourth driving member 551 disposed at one end of the carrier tape flow channel 51, a first rotating shaft 552 driven by the fourth driving member 551 to rotate, a second rotating shaft 553 disposed at the other end of the carrier tape flow channel 51 and realizing rotation transmission with the first rotating shaft 552 through a synchronous pulley and a synchronous belt, a first rotating disc 554 fixedly disposed on the first rotating shaft 552, and a second rotating disc 555 fixedly disposed on the second rotating shaft 553, wherein a plurality of driving roller pins 556 are disposed on circumferential surfaces of the first rotating disc 554 and the second rotating disc 555, and the driving roller pins 556 are inserted into positioning holes of the carrier tape to realize transmission driving.
The working principle of the automatic detection braid rolling integrated device 100 for the FPC soft board in the embodiment is as follows: the material tray transferring unit 3 extracts a full-load material tray from the material supply unit 1 and then moves to the position of the first detection camera 2 to detect the appearance information of the upper surface; during detection, the robot grabbing unit 6 grabs one product to the position above the second detection camera 4 at a time, if the appearance information detection of the lower surface of the product is qualified, the product is continuously sucked to the position above the carrier tape flow channel 51, the product is placed in the carrier tape at a set position, and if NG is detected, the product is sucked and placed in the NG product recovery box 7; the carrier tape is input from the input end of the carrier tape flow passage 51, after the product is put in, the position where the product is placed and whether the product is missed are detected by a plurality of third detection cameras 52, then the carrier tape is led in and is output together with the carrier tape, and finally the winding is completed at the tail end of the carrier tape flow passage 51 through a material tape winding component 54.
The automatic detection and braid winding integrated equipment 100 for the FPC soft board realizes automatic appearance detection and automatic braid winding of an FPC soft board product, and greatly improves the production efficiency; the automatic extraction of full-load trays and the automatic recovery of no-load trays are realized by matching the tray transfer unit with the material supply unit with a lifting function, a transfer mechanism of the trays is omitted, the manufacturing cost is saved, and the space occupation is reduced; the material tray transfer unit can realize the rapid detection of all products of the material tray by horizontal two-dimensional transfer driving; the transfer of the product into the belt is realized by using the SCRAR robot, so that the moving efficiency is greatly improved; the automatic braiding winding unit is utilized to automatically braid the product and finally output the product in a reel shape, the whole process realizes full-automatic operation, and the production efficiency and the product quality are greatly improved.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (8)
1. The utility model provides an integrative equipment of FPC soft board automated inspection braid rolling which characterized in that: the automatic material conveying device comprises a feeding unit for realizing material tray type product supply, a material tray transfer unit for acquiring a full-load material tray from the feeding unit to the position below a first detection camera to perform product upper surface detection, and a robot grabbing unit for grabbing and sequentially moving a product detected by the first detection camera to a second detection camera and a braid packaging unit from the material tray transfer unit.
2. The FPC soft board automatic detection braid rolling integrated device as claimed in claim 1, wherein: the feeding unit comprises a first driving part and a material supporting bin driven by the first driving part to move up and down, the material supporting bin comprises a pair of supporting vertical plates which are oppositely arranged, and a plurality of supporting plates which are used for supporting the material tray in a matched mode are oppositely arranged on the two supporting vertical plates.
3. The FPC soft board automatic detection braid rolling integrated device as claimed in claim 1, wherein: the tray moves and carries the unit and includes the second driving piece, receives the first fly leaf of second driving piece drive along the motion of Y axle direction, fix third driving piece on the first fly leaf, receive the third driving piece drive carry on the motion along the X axle direction and can stretch into to the second fly leaf in the feed unit.
4. The FPC soft board automatic detection braid rolling integrated device as claimed in claim 1, wherein: and an NG product recovery box is arranged beside the second detection camera.
5. The FPC soft board automatic detection braid rolling integrated device as claimed in claim 1, wherein: the robot grabbing unit comprises an SCRAR robot and a suction nozzle arranged at the movable end of the SCRAR robot.
6. The FPC soft board automatic detection braid rolling integrated device as claimed in claim 1, wherein: the braid packaging unit comprises a carrier band flow channel, a carrier band unreeling component, a plurality of third detection cameras and a pressing band leading-in pressing device, a material band reeling component and a material band driving unit, wherein the carrier band unreeling component is positioned at one end of the carrier band flow channel and inputs a carrier band into the carrier band flow channel, the third detection cameras and the pressing band leading-in pressing device are arranged along the carrier band flow channel, the material band reeling component is positioned at the other end of the carrier band flow channel, and the material band driving unit drives.
7. The FPC soft board automatic detection braid rolling integrated device as claimed in claim 6, wherein: the pressing belt guiding and pressing device comprises a pressing belt unwinding assembly, a plurality of pressing belt guide wheel sets, pressing blocks and a cylinder, wherein the pressing belt is guided from the pressing belt unwinding assembly to the carrying belt in the carrying belt flow channel, the pressing blocks press the pressing belt and the carrying belt together, and the cylinder drives the pressing blocks to move up and down.
8. The FPC soft board automatic detection braid rolling integrated device as claimed in claim 6, wherein: the material belt driving unit comprises a fourth driving part arranged at one end of the carrier belt flow channel, a first rotating shaft driven by the fourth driving part to rotate, a second rotating shaft which is positioned at the other end of the carrier belt flow channel and is in rotary transmission with the first rotating shaft through a synchronous belt wheel and a synchronous belt, a first rotating disc fixedly sleeved on the first rotating shaft, and a second rotating disc fixedly sleeved on the second rotating shaft, wherein a plurality of driving roller needles distributed in an annular shape are arranged on the circumferential surfaces of the first rotating disc and the second rotating disc, and the driving roller needles are inserted into positioning holes of the carrier belt to realize transmission driving.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021049674.8U CN212710347U (en) | 2020-06-10 | 2020-06-10 | Integrative equipment of FPC soft board automated inspection braid rolling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021049674.8U CN212710347U (en) | 2020-06-10 | 2020-06-10 | Integrative equipment of FPC soft board automated inspection braid rolling |
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| CN212710347U true CN212710347U (en) | 2021-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021049674.8U Active CN212710347U (en) | 2020-06-10 | 2020-06-10 | Integrative equipment of FPC soft board automated inspection braid rolling |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117125518A (en) * | 2023-09-04 | 2023-11-28 | 广州市贝恩日用制品有限公司 | Winding device for magic tape production |
| CN118287382A (en) * | 2024-06-06 | 2024-07-05 | 荣旗工业科技(苏州)股份有限公司 | Full-automatic appearance detection system |
-
2020
- 2020-06-10 CN CN202021049674.8U patent/CN212710347U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117125518A (en) * | 2023-09-04 | 2023-11-28 | 广州市贝恩日用制品有限公司 | Winding device for magic tape production |
| CN117125518B (en) * | 2023-09-04 | 2024-06-11 | 广州市贝恩日用制品有限公司 | Winding device for magic tape production |
| CN118287382A (en) * | 2024-06-06 | 2024-07-05 | 荣旗工业科技(苏州)股份有限公司 | Full-automatic appearance detection system |
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