CN113292337A - 一种用于片式电容行业的透气ZrO2涂层的制备方法 - Google Patents
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Abstract
本发明属于耐火窑具制备技术领域,公开了一种用于片式电容行业的透气ZrO2涂层的制备方法。该涂层以氧化锆微粉和100~200目氧化锆颗粒料为主要原料,以糊精、CMC、树脂、丙烯酸酯共聚乳液为结合剂,并选用一定的分散剂和悬浮剂与水混合制备出粘结剂,将粘结剂和氧化锆原料混合均匀制备出不易沉降的氧化锆节能涂料,采用常温压力雾化喷涂方法在窑具材料表面形成化学稳定性高的氧化锆涂层。本发明制备的氧化锆涂层长期使用温度大于1400℃,1100℃风冷热震大于6次,使用次数大于50次,并且涂层不开裂和脱落。本发明产品涂层表面透气性好,使用性能达到热喷涂使用效果。
Description
技术领域
本发明属于耐火窑具制备技术领域,具体涉及一种用于片式电容行业的透气ZrO2涂层的制备方法。
背景技术
很多电容元件的化学性质都比较活泼,在窑具材料的选择上除了要考虑产品的耐火度、机械强度、热稳定性及使用成本之外,还要特别注意窑具材料的化学稳定性,避免与所接触的电容元件发生化学反应而影响产品的性能和窑具材料的使用寿命。对于片状式电容元件,在烧成过程中还要对窑具的表面透气性有极高的要求。当前,一种氧化锆涂层型窑具产品在片式电容行业得到广泛应用。在窑具材料表面喷涂一层氧化锆,使表面具有良好的特性,电容元件可以直接置于窑具材料上烧成。在窑具材料上使用涂层技术,实现了最佳窑具材料(耐火度高、 耐热冲击性好、 机械强度大)与最佳表面材料(化学惰性好、 平整光滑、 耐磨性高)的理想结合。
目前,市场上氧化锆涂层向着轻质化和表面喷涂的方向发展,大多是以等离子喷涂的方式实施的,虽然氧化锆涂层与刚玉氧化铝或刚玉-莫来石基材的结合强度高,但是其制作过程中因采用超高温等离子喷涂设备,水、电的消耗巨大,超高温下工作亦存在安全隐患等问题,并且等离子喷涂设备价格昂贵。而氧化锆粉体压制成型复合产品,由于氧化锆和氧化铝热膨胀系数的差异导致氧化锆层与刚玉或刚玉-莫来石基材的结合出现分层,均匀性不高等方面问题,而且使用效果不太理想,易出现粘连现象。
发明内容
本发明的目的在于针对背景技术中的不足,提供一种热震性能好,生产工艺简单,生产成本低的用于片式电容行业的透气ZrO2涂层的其制备方法。
为实现本发明的目的,所采用的技术方案如下:
一种用于片式电容行业的透气ZrO2涂层的制备方法,制备方法中ZrO2涂层的组分及各组分的质量百分比为:100~200目氧化锆颗粒30%~55%,氧化锆微粉25%~50%,粘结剂20%~30%;制备方法的具体步骤如下:
1)首先配置粘结剂:在粘结剂中加入分散剂与水混合均匀;
2)按质量百分比将氧化锆原料和粘结剂混合均匀,制备出不易沉降的氧化锆涂料;
3)将窑具材料表面做润湿预处理后,选用普通喷枪采用常温压力雾化喷涂工艺在窑具材料表面形成氧化锆涂层;
4)将喷涂好的窑具材料自然干燥8~12小时,然后入电加热干燥器在120℃下进行8~12小时烘干;
5)烘干后,在1400~1600℃温度下烧制3~4小时。
所述的氧化锆颗粒、氧化锆微粉为氧化钇稳定氧化锆,氧化镁稳定氧化锆,或者氧化钙稳定氧化锆。
所述的粘结剂为糊精、CMC,树脂,丙烯酸酯共聚乳液中的两种或两种以上的混合物。
本发明的特点是:其主要原料采用氧化钇稳定氧化锆,氧化镁稳定氧化锆,或者氧化钙稳定氧化锆,用普通喷枪进行常温压力雾化喷涂形成氧化锆涂层,制备工艺简便易操作。涂层长期使用温度大于1400℃;1100℃风冷热震大于6次;使用次数大于50次,涂层不开裂和脱落。涂层表面透气性好,使用性能达到热喷涂使用效果,超过挤压工艺或浸泡工艺涂层使用效果。该方法制备工艺简单安全,成本较低。
具体实施方式
结合具体实施例对本发明加以详细说明:
实施例1:将CMC、糊精、分散剂与水混合均匀制成氧化锆涂料用粘结剂,由质量百分比为20%的氧化钇稳定氧化锆微粉、质量百分比为50%的100~200目氧化钇稳定氧化锆颗粒为原料,加入质量百分比为30%的粘结剂混合均匀,制备出氧化锆涂料;将烧结好的刚玉-莫来石匣钵内表面喷洒少许水做润湿预处理,将配置好的氧化锆涂料倒入普通喷枪里面,采用常温压力雾化喷涂工艺将涂料喷涂在匣钵内表面形成氧化锆涂层;将喷涂好的匣钵自然干燥12小时,然后入电加热干燥器在120℃下进行8小时烘干;烘干后,在1400~1600℃温度下烧制3小时,得到氧化锆涂层型匣钵窑具产品。
实施例2:将树脂、CMC、分散剂与水混合均匀制成氧化锆涂料用粘结剂,由质量百分比为45%的氧化镁稳定氧化锆微粉、质量百分比为30%的100~200目氧化镁稳定氧化锆颗粒为原料,加入质量百分比为25%的粘结剂混合均匀,制备出氧化锆涂料;将烧结好的刚玉-莫来石棚板表面喷洒少许水做润湿预处理,将配置好的氧化锆涂料倒入普通喷枪里面,采用常温压力雾化喷涂工艺将涂料喷涂在棚板表面形成氧化锆涂层;将喷涂好的棚板自然干燥10小时,然后入电加热干燥器在120℃下进行10小时烘干;烘干后,在1400~1600℃温度下烧制4小时,得到氧化锆涂层型棚板窑具产品。
实施例3:将丙烯酸酯共聚乳液、CMC、树脂、分散剂与水混合均匀制成氧化锆涂料用粘结剂,由质量百分比为30%的氧化钙稳定氧化锆微粉、质量百分比为50%的100~200目氧化钙稳定氧化锆颗粒为原料,加入质量百分比为20%的粘结剂混合均匀,制备出氧化锆涂料;将烧结好的刚玉-莫来石匣钵内表面喷洒少许水做润湿预处理,将配置好的氧化锆涂料倒入普通喷枪里面,采用常温压力雾化喷涂工艺将涂料喷涂在匣钵内表面形成氧化锆涂层;将喷涂好的匣钵自然干燥12小时,然后入电加热干燥器在120℃下进行12小时烘干;烘干后,在1400~1600℃温度下烧制3小时,得到氧化锆涂层型匣钵窑具产品。
Claims (3)
1.一种用于片式电容行业的透气ZrO2涂层的制备方法,其特征在于:制备方法中ZrO2涂层的组分及各组分的质量百分比为:100~200目氧化锆颗粒30%~55%,氧化锆微粉25%~50%,粘结剂20%~30%;制备方法的具体步骤如下:
1)首先配置粘结剂:在粘结剂中加入分散剂与水混合均匀;
2)按质量百分比将氧化锆原料和粘结剂混合均匀,制备出不易沉降的氧化锆涂料;
3)将窑具材料表面做润湿预处理后,选用普通喷枪采用常温压力雾化喷涂工艺在窑具材料表面形成氧化锆涂层;
4)将喷涂好的窑具材料自然干燥8~12小时,然后入电加热干燥器在120℃下进行8~12小时烘干;
5)烘干后,在1400~1600℃温度下烧制3~4小时。
2.如权利要求1所述的一种用于片式电容行业的透气ZrO2涂层的制备方法,其特征在于:所述的氧化锆颗粒、氧化锆微粉为氧化钇稳定氧化锆,氧化镁稳定氧化锆,或者氧化钙稳定氧化锆。
3.如权利要求1所述的一种用于片式电容行业的透气ZrO2涂层的制备方法,其特征在于:所述的粘结剂为糊精、CMC,树脂,丙烯酸酯共聚乳液中的两种或两种以上的混合物。
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