CN115490534B - 一种mim连续烧结炉用氧化铝承烧板及其制备方法 - Google Patents
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Abstract
本发明属于氧化物陶瓷技术领域,涉及一种MIM连续烧结炉用氧化铝承烧板及其制备方法。涉及的一种MIM连续烧结炉用氧化铝承烧板的原料组成及质量比为:粒度≤320目的电熔白刚玉细粉60%~75%,氧化铝微粉15~25%,氧化钇微粉8~15%,外加氧化锆纤维5~10%,外加造孔剂4~8%,外加结合剂6~10%。本发明化学性质稳定,可用于还原气氛,且具有优良的抗侵蚀性,与高锰钢产品不发生粘连;轻质高强的承烧板具有较低的热容,节能降耗显著,降低了烧成成本。
Description
技术领域
本发明属于氧化物陶瓷技术领域,具体涉及一种MIM连续烧结炉用氧化铝承烧板及其制备方法。
背景技术
MIM(金属注射成形)是一种针对生产中、小型复杂形状零件的现代化的近净形成形技术;经过20多年的发展,MIM产品的材料种类越来越多,在不同行业得到广泛应用;现在市场上的MIM烧结炉主要分为真空式的批次炉和气氛式的连续烧结炉;相比间歇性的真空炉,连续烧结炉具有生产效率高、生产成本低、操作简单、烧结质量稳定的优势;对于不锈钢MIM零件,真空炉烧结时通常使用99氧化铝质陶瓷板;然而,为了实现用分解氨气作为保护气气氛也可以生产出高密度的不锈钢零件,连续烧结炉安装有快速冷却装置,冷却速率达到1~4℃/S;99氧化铝质陶瓷板无法承受如此快的降温,往往用不了几次就发生开裂;刚玉-莫来石承烧板具有较好的抗热震性,然而在分解氨气(N2/H2)的环境下,莫来石易发生分解,生成气态的SiO逸出,造成承烧板结构疏松,产生脱砂,污染产品。且烧制高锰产品时,刚玉-莫来石承烧板易与产品发生粘连。
因此,有必要开发一种具有高温化学性质稳定、抗热震性好、高温强度优良的承烧板。
发明内容
本发明的目的在于提供一种高温化学性质稳定、抗热震性好、高温强度优良的用于MIM连续烧结炉用氧化铝承烧板及其制备方法。
为实现上述发明目的,本发明所采用的技术方案如下:
一种MIM连续烧结炉用氧化铝承烧板,氧化铝承烧板的原料组成及质量比为:粒度≤320目的电熔白刚玉细粉 60%~75%,氧化铝微粉 15~25%,氧化钇微粉8~15%,外加氧化锆纤维5~10%,外加造孔剂4~8%,外加结合剂6~10%。
所述的氧化铝微粉D50≤5um,氧化铝含量≥99%。
所述的氧化钇微粉D50≤5um,氧化钇含量≥99%。;
所述的造孔剂为PMMA微球、PS微球中的一种,粒径<20um。
所述的结合剂是PVA和水溶性树脂其中一种水溶液。
一种MIM连续烧结炉用氧化铝承烧板的制备方法,包括如下步骤:
(1)混料:将按比例称取的各种原料倒入倾斜式混料机中充分造粒得到混合料;
(2)压制:将步骤1制备的混合料困料12小时后,称取一定的重量倒入模具中,以120~160Mpa的压力压制成生坯;
(3)干燥与烧结:生坯自然干燥12~24h后,转入电加热干燥箱100~150℃干燥6~12小时,使其中的水分充分挥发,然后放入高温电炉中在1600~1650℃温度下保温6~10h,自然冷却后得到氧化铝承烧板。
本发明一种MIM连续烧结炉用氧化铝承烧板及其制备方法,采用上述技术方案,具有如下有益效果:1.本发明使用的原料:电熔刚玉、氧化铝微粉、氧化钇微粉、氧化锆纤维等化学性质稳定,可用于还原气氛,且具有优良的抗侵蚀性,与高锰钢产品不发生粘连; 2.加入氧化钇微粉,高温下与氧化铝微粉反应生成高温强化相钇铝石榴石,钇铝石榴石具有极佳的抗蠕变性,钇铝石榴石穿插于刚玉相之间能够提高承烧板的高温蠕变性能和力学强度;3.造孔剂烧失后,在承烧板结构中留下大量10um的小气孔,承烧板的显气孔率达到40%以上,使MIM零件排胶通畅:4.添加氧化锆纤维,提高了承烧板的韧性,保证产品良好的抗热震性;5.轻质高强的承烧板具有较低的热容,节能降耗显著,降低了烧成成本。
具体实施方式
下面以具体实施实例进一步阐述本发明的技术方案,但并非仅仅局限于下述实施案例。
实施例1:
电熔白刚玉细粉≤320目 60%,氧化铝微粉 25%,氧化钇微粉15%,外加氧化锆纤维5%,造孔剂8%,结合剂10%。
工艺步骤如下:
(1)混料:将按比例称取的各种原料倒入倾斜式混料机中充分造粒得到混合料;
(2)压制:将步骤1制备的混合料困料12小时后,称取一定的重量倒入模具中,以160Mpa的压力压制成生坯;
(3)干燥与烧结:生坯自然干燥24h后,转入电加热干燥箱150℃干燥6小时,使其中的水分充分挥发,然后放入高温电炉中在1650℃温度下保温6h,自然冷却后得到氧化铝承烧板。
实施例2:
电熔白刚玉细粉≤320目 70%,氧化铝微粉 22%,氧化钇微粉8%,外加氧化锆纤维8%,造孔剂6%,结合剂8%。
工艺步骤如下:
(1)混料:将按比例称取的各种原料倒入倾斜式混料机中充分造粒得到混合料;
(2)压制:将步骤1制备的混合料困料12小时后,称取一定的重量倒入模具中,以140Mpa的压力压制成生坯;
(3)干燥与烧结:生坯自然干燥12~24h后,转入电加热干燥箱150℃干燥6小时,使其中的水分充分挥发,然后放入高温电炉中在1630℃温度下保温8h,自然冷却后得到氧化铝承烧板。
实施例3:
电熔白刚玉细粉≤320目 75%,氧化铝微粉 15%,氧化钇微粉10%,外加氧化锆纤维10%,造孔剂4%,结合剂6%。
工艺步骤如下:
(1)混料:将按比例称取的各种原料倒入倾斜式混料机中充分造粒得到混合料;
(2)压制:将步骤1制备的混合料困料12小时后,称取一定的重量倒入模具中,以120Mpa的压力压制成生坯;
(3)干燥与烧结:生坯自然干燥12后,转入电加热干燥箱130℃干燥8小时,使其中的水分充分挥发,然后放入高温电炉中在1600℃温度下保温10h,自然冷却后得到氧化铝承烧板。
Claims (3)
1.一种MIM连续烧结炉用氧化铝承烧板,其特征在于:氧化铝承烧板的原料组成及质量比为:粒度≤320目的电熔白刚玉细粉 60%~75%,氧化铝微粉 15~25%,氧化钇微粉8~15%,外加氧化锆纤维5~10%,外加造孔剂4~8%,外加结合剂6~10%;所述的造孔剂为PMMA微球、PS微球中的一种,粒径<20μm;所述的结合剂是PVA和水溶性树脂其中的一种水溶液;一种MIM连续烧结炉用氧化铝承烧板的制备方法,包括如下步骤:
(1)混料:将按比例称取的各种原料倒入倾斜式混料机中充分造粒得到混合料;
(2)压制:将步骤(1)制备的混合料困料12小时后,称取一定的重量倒入模具中,以120~160MPa的压力压制成生坯;
(3)干燥与烧结:生坯自然干燥12~24h后,转入电加热干燥箱100~150℃干燥6~12小时,使其中的水分充分挥发,然后放入高温电炉中在1600~1650℃温度下保温6~10h,自然冷却后得到氧化铝承烧板。
2.如权利要求1所述的一种MIM连续烧结炉用氧化铝承烧板,其特征在于:所述的氧化铝微粉D50≤5μm,氧化铝含量≥99%。
3.如权利要求1所述的一种MIM连续烧结炉用氧化铝承烧板,其特征在于:所述的氧化钇微粉D50≤5μm,氧化钇含量≥99%。
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