CN113286509A - Ammeter and manufacturing process thereof - Google Patents
Ammeter and manufacturing process thereof Download PDFInfo
- Publication number
- CN113286509A CN113286509A CN202110674780.8A CN202110674780A CN113286509A CN 113286509 A CN113286509 A CN 113286509A CN 202110674780 A CN202110674780 A CN 202110674780A CN 113286509 A CN113286509 A CN 113286509A
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- CN
- China
- Prior art keywords
- component
- sliding block
- disc
- positioning
- electricity meter
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
Abstract
The invention relates to the field of manufacturing and processing of electric meters, in particular to an electric meter and a manufacturing process thereof, wherein the electric meter and the manufacturing process thereof comprise the following steps: s1: placing a plurality of element discs on a feeding structure, and driving a single element disc to move to the feeding structure through the operation of the feeding structure; s2: the feeding structure moves one end of the component tray to the transport structure; s3: the transport structure transports one end of the component tray, the packages on the component tray are disassembled during the transport, and other parts of the electronic component transport device in the packages are subsequently processed. The electric meter and the manufacturing process thereof relate to an electric meter processing device, which comprises a material supplementing structure, an element disc, a material supplying structure and a transportation structure.
Description
Technical Field
The invention relates to the field of manufacturing and processing of electric meters, in particular to an electric meter and a manufacturing process thereof.
Background
Common ammeter manufacturing installation is through scribbling behind the surface of circuit board tin paste with the circuit board transport detect whether scribble evenly on the detection structure with the circuit board transport on the processing structure through processing structure with different electronic component insert the circuit board, need the workman to carry the component dish that is packaged with electronic component after electronic component uses up and put on feed structure, transport electronic component by feed structure again and supply for processing structure, the artifical extravagant manpower resources of changing the component dish expense time hard of being equipped with electronic component.
Disclosure of Invention
The invention aims to provide an electric meter and a manufacturing process thereof, which can quickly replace a component disc provided with electronic components.
The purpose of the invention is realized by the following technical scheme:
an electricity meter and a manufacturing process thereof, the process comprising the steps of:
s1: placing a plurality of element discs on a feeding structure, and driving a single element disc to move to the feeding structure through the operation of the feeding structure;
s2: the feeding structure moves one end of the component tray to the transport structure;
s3: the transport structure transports one end of the component tray, the packages on the component tray are disassembled during the transport, and other parts of the electronic component transport device in the packages are subsequently processed.
The utility model provides an ammeter and manufacturing process involve an ammeter processingequipment, including feed supplement structure, component dish, feed structure and transportation structure, the component dish is provided with a plurality ofly, and a plurality of component dishes sliding connection are structural at the feed supplement, and the feed structure is structural with the feed of delivering to the single component dish, rotates on component dish and the feed structure to be connected, and the feed structure carries the one end of component dish to the transport structure in, carries out split transportation processing to the component dish through the transport structure.
The feeding structure comprises a slide way, a control wheel, a slide block A and a baffle B, wherein the control wheel is rotatably connected to the slide way, threads are arranged on the control wheel, the slide block A is in threaded connection with the control wheel, and the baffle B is fixedly connected to the slide block A.
The feeding structure further comprises a sliding block B and a positioning disc, the sliding block B is connected to the control wheel in a sliding mode, the positioning disc is connected to the sliding block B in a rotating mode, a motor is connected to the positioning disc, a positioning block is arranged on the positioning plate, the feeding structure further comprises a conveying channel, and the conveying channel is fixedly connected to the slide way.
The feed supplement structure includes base, connecting rod, lead screw, catch wheel and baffle A, rotates on the base and is connected with the connecting rod, and the base rigid coupling rotates on the slide on the connecting rod and is connected with the lead screw, is connected with the motor on the lead screw, and sliding connection has baffle A on the lead screw, and threaded connection has the catch wheel on the lead screw, catch wheel sliding connection is on the connecting rod.
The transportation structure includes the support, the direction platform, the link, spacing slide, the wheel rolls, the drive wheel, paste the wheel and take turns from the driving wheel, sliding connection has the direction platform on the support, the pressure spring has been cup jointed on the direction platform, the rigid coupling has the link on the support, the rigid coupling has spacing slide on the link, it is connected with the wheel that rolls to rotate on the link, the wheel that rolls is provided with a plurality ofly, a plurality of rolls the wheel and all rotates to be connected on the link, the drive wheel is provided with two, two drive wheels rigid coupling take turns to at two rolls respectively, it is provided with two to paste the wheel, two are pasted the wheel and are rotated respectively and are connected on the both ends of link, be provided with two from the driving wheel, two are pasted at two from driving wheel rigid coupling respectively and take turns to.
The ammeter and the manufacturing process thereof have the beneficial effects that:
the invention relates to an ammeter and a manufacturing process thereof, wherein a plurality of element discs can be conveyed through a material supplementing structure, when the element discs are conveyed to a material supplying structure, the element discs are clamped and rotated by the material supplying structure, so that the element discs rotate on the surface of a conveying structure, one end of each element disc is picked up and conveyed by a conveying framework, and meanwhile, the packaging of the element discs is removed in the conveying process, so that electronic elements in the element discs flow out.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic process flow diagram;
FIG. 2 is a schematic feed structure;
FIG. 3 is a schematic view of a feed configuration;
FIG. 4 is a partial schematic view one of the feed structures;
FIG. 5 is a second schematic view of a portion of the feed structure;
FIG. 6 is a schematic view of a transport configuration;
FIG. 7 is a schematic diagram of an electricity meter;
FIG. 8 is a partial schematic view one of the transport structures;
FIG. 9 is a schematic view of the connection of the feeding structure to the transport structure;
FIG. 10 is a schematic diagram of the connection of the feed structure to the feed structure.
In the figure:
a base 11;
a lead screw 13;
a push wheel 14;
a baffle A15;
a conveying path 21;
a chute 22;
a control wheel 23;
a slider A24;
a baffle B25;
a slider B26;
a positioning plate 27;
a bracket 31;
a guide table 32;
a connecting frame 33;
a limit slide 34;
a rolling wheel 35;
a drive wheel 36;
an applicator wheel 37;
a driven wheel 38;
a component disk 4;
an electricity meter box 51;
a positioning slider 53;
a positioning frame 54.
Detailed Description
The electric meter manufacturing process comprises the following steps:
s1: placing a plurality of element discs 4 on a feeding structure, and driving a single element disc 4 to move to the feeding structure through the operation of the feeding structure;
s2: the feed structure moves one end of the component tray 4 onto the transport structure;
s3: the transport structure transports one end of the component tray 4, during which the packages on the component tray 4 are unpacked and the other parts of the electronic component transport device inside the packages are subsequently processed.
The utility model provides an ammeter manufacturing process, includes feed supplement structure, component dish 4, feed structure and transportation structure, component dish 4 is provided with a plurality ofly, and a plurality of component dishes 4 sliding connection are structural at the feed supplement, and the feed supplement structure is structural with the feed of transporting single component dish 4, and component dish 4 rotates with the feed structure and is connected, and the feed structure transports the one end of component dish 4 in the transportation structure, carries out split transportation processing to component dish 4 through the transportation structure.
Referring to fig. 1-10, a manufacturing process for an electricity meter, which mainly solves the technical problem of replacing a used element disc, further,
the component disc 4 is internally provided with electronic components, the component disc 4 is wound on the mould to form a disc shape, a plurality of component discs 4 are arranged, the plurality of component discs 4 are all connected on the material supplementing structure in a sliding way, the component trays 4 are transferred one by one to a feeding structure by the operation of the feeding structure, the feeding structure clamps and fixes the component trays 4 and then transfers the component trays 4 to a transporting structure, the transporting structure detaches one end of the component tray 4 to move one end of the component tray 4 on the transporting structure so as to reversely rotate the component tray 4 to unwind, when the one end of component dish 4 moved the rear end of transportation structure, the encapsulation that transportation structure on with component dish 4 was demolishd and is made the electronic component in the component dish 4 flow, and different types of electronic component lead to the difference in size of component dish 4, and this device can be applicable to the automatic change of different types of component dish 4, has reduced the time cost waste and the manpower resources waste that artifical change component dish 4 caused and has improved the operating efficiency of device.
Referring to fig. 3-5 and 9-10, an electricity meter manufacturing process, further, solves the problem of automatic replacement of the component disc 4,
the control wheel 23 is connected to the slide rail 22 in a rotating mode, the slide rail 22 is internally connected with a sliding block A24 in a friction sliding mode, a baffle B25 is welded on the sliding block A24, threads are cut on the control wheel 23, the sliding block A24 is connected with the control wheel 23 in a threaded mode, when the control wheel 23 is rotated, the threaded rotating sliding block A24 on the control wheel 23 is connected to the slide rail 22 in a sliding mode and cannot rotate so that the sliding block A24 can be driven to move, the sliding block A24 moves to drive the baffle B25 on the sliding block A24 to move, when the element disc 4 moves to the position above the slide rail 22, the control wheel 23 is rotated to drive the sliding block A24 to move so that the sliding block A24 drives the baffle B25 to move to further push the element disc 4 to move, and the element disc 4 is moved to other parts of the feeding structure.
Referring to fig. 3-5 and 9-10, an electricity meter manufacturing process further solves the problem of automatic replacement of the component disc 4
Slider B26 sliding connection is on control wheel 23, rotates on the slider B26 and is connected with positioning disk 27, and the welding has the locating piece on the positioning disk 27, and the locating piece can drive component disc 4 rotatory when making positioning disk 27 rotatory with component disc 4's center coincidence, is connected with the motor on the positioning disk 27, thereby can drive positioning disk 27 rotatory drive component disc 4 rotatory through the motor.
Referring to fig. 3-5 and 9-10, an electricity meter manufacturing process further solves the problem of automatic replacement of the component disc 4
A pressure spring is fixedly connected to the sliding block B26, the other end of the pressure spring is fixedly connected to one end of the slide way 22, when the control wheel 23 rotates to drive the sliding block A24 to move so as to drive the baffle B25 to move, the baffle B25 pushes the element disc 4 to move so as to enable the element disc 4 to drive the positioning disc 27 to move, the positioning block on the positioning disc 27 can be overlapped with the element disc 4 by rotating the positioning disc 27, the sliding block A24 continuously moves until the element disc 4 is contacted with the transportation structure and stops, the sliding block B26 moves so as to enable the pressure spring to contract, the pressure spring contracts to generate a reverse force, and when the reverse rotation control wheel 23 drives the sliding block A24 to move after the element disc 4 on the positioning disc 27 is completely transported, the sliding block B26 loses the binding pressure spring to push the sliding block B26 to move back to the initial position to wait for processing of a new element disc 4.
Referring to fig. 3-5 and 9-10, an electricity meter manufacturing process further solves the problem of automatic replacement of the component disc 4
The transportation channel 21 is welded on the sliding channel 22, the component disc 4 slides to one end of the transportation channel from the feeding structure, the component disc 4 is driven to rotate to the other end of the transportation channel 21 through the height difference of the transportation channel 21, and therefore the component disc 4 can be overlapped with the positioning disc 27, and the component disc 4 can be processed by the feeding structure.
Referring to fig. 2 and 10, an electricity meter manufacturing process, further, addresses manual transportation of component trays 4,
Referring to fig. 2 and 10, an electricity meter manufacturing process, further, addresses manual transportation of component trays 4,
the pushing wheel 14 is in threaded connection with the lead screw 13, the pushing wheel 14 is in sliding connection with the connecting rod 12, when the lead screw 13 rotates, the pushing wheel 14 is limited by the connecting rod 12 and cannot rotate along with the rotation of the lead screw 13, so that the pushing wheel 14 is in sliding connection with the lead screw 13, the baffle A15 is in sliding connection with the lead screw 13, when a plurality of element discs 4 are placed on the lead screw 13, the lead screw 13 is driven to rotate through a rotating motor, the lead screw 13 rotates to drive the pushing wheel 14 to move so as to push the baffle A15 to move, the baffle A15 pushes the element discs 4 on the lead screw 13 to enable the element discs 4 to fall on the transportation channel 21 one by one, when no element disc 4 exists on the lead screw 13, the lead screw 13 is rotated reversely to drive the pushing wheel 14 to return to an initial position, and an operator places the plurality of element discs 4 on the lead screw 13, so as to push the baffle A15 to return to the initial position.
Referring to fig. 6 and 8-9, an electricity meter manufacturing process, further, addresses shipping the component trays 4 and removing the packaging to retrieve the electronic components,
the support 31 is fixedly connected on the slideway 22, the support 31 is connected with a guide table 32 in a sliding way, one end of the guide table 32 is connected with a pressure spring, the other end of the pressure spring is connected on the support 31, the guide table 32 moves when contacting with the element disc 4 to shrink the pressure spring to generate a reverse force, when the positioning disc 27 rotates to drive the element disc 4 to rotate, the guide table 32 contacts with the rotating element disc 4 and finds one end wound by the element disc 4, one end wound by the element disc 4 contacts with the guide table 32, the reverse force generated by the shrinkage of the pressure spring on the guide table 32 pushes the guide table 32 to continuously work on the surface of the element disc 4, when the guide table 32 contacts with one end wound by the element disc 4, one end of the element disc 4 is pushed to separate from the element disc 4, so that one end of the element disc 4 moves through the guide table 32, the connecting frame 33 is fixedly connected on the support 31, the connecting frame 33 is fixedly connected with a limit slideway 34, the movement of one end of the unwound component reel 4 from the guide table 32 onto the limit slide 34 causes the movement of one end of the component reel 4 within the connecting frame 33.
Referring to fig. 6 and 8-9, an electricity meter manufacturing process, further, addresses shipping the component trays 4 and removing the packaging to retrieve the electronic components,
the rolling wheels 35 are arranged in a plurality of numbers, the rolling wheels 35 are respectively connected to two ends of the connecting frame 33 in a rotating mode, one end of the element disc 4 is driven to move by the rotation of the rolling wheel 35 at the lower end of the connecting frame 33, one end of the element disc 4 is limited while the one end of the element disc 4 is driven to move by the rotation of the rolling wheel 35 at the upper end of the connecting frame 33, the situation that the element disc 4 cannot move continuously due to the fact that one end of the element disc 4 is separated from the rolling wheel 35 at the lower end of the connecting frame 33 in the moving process is prevented, the two pasting wheels 37 are arranged, the two pasting wheels 37 are respectively connected to two ends of the connecting frame 33 in a rotating mode, the surfaces of the two pasting wheels 37 are provided with adhesive, one end of the element disc 4 can be adhered, and the two ends of the element disc 4 can be separated through the matching of the two pasting wheels 37, and therefore the electronic elements packaged in the element disc 4 are removed and packaged in the element disc 4 can be taken out.
Referring to fig. 6 and 8-9, an electricity meter manufacturing process, further, addresses shipping the component trays 4 and removing the packaging to retrieve the electronic components,
the driving wheels 36 are fixedly connected to one rolling wheel 35, the driven wheels 38 are fixedly connected to one pasting wheel 37, the driving wheels 36 are in transmission connection with the driven wheels 38 through belts, two driving wheels 36 and two driven wheels 38 are arranged, the two driving wheels 36 are respectively fixedly connected to the two rolling wheels 35, the two driven wheels 38 are respectively fixedly connected to the two pasting wheels 37, when one end of the element disc 4 is fed into the space between the rolling wheels 35 through rotation of the positioning disc 27, the rolling wheels 35 are driven to rotate, the two driving wheels 36 are driven to rotate through rotation of the belts, the two driven wheels 38 are driven to rotate, the two pasting wheels 37 are driven to rotate by rotation of the two driven wheels 38, and therefore the element disc 4 can be unsealed and processed when the element disc 4 moves.
Claims (10)
1. An electricity meter manufacturing process, comprising the steps of:
s1: placing the component tray (4) storing the electronic components on the feeding structure for stocking;
s2: after no available electronic components are arranged on the feeding structure, the component disc (4) is transported to the supply structure through the material supplementing structure;
s3: the supply structure transports and disassembles the component tray (4) to the transport structure, and the transport structure unpacks the component tray (4) to enable the electronic components in the component tray (4) to be inserted into the corresponding positions of the circuit boards.
2. A process for manufacturing an electricity meter as claimed in claim 1, wherein: this technology still uses an ammeter manufacturing installation including the feed supplement structure, component dish (4), feed structure and transportation structure, component dish (4) are provided with a plurality ofly, a plurality of component dishes (4) sliding connection are structural at the feed supplement, the feed supplement structure transports single component dish (4) to the feed structure on, rotate on component dish (4) and the feed structure and be connected, the feed structure transports the one end of component dish (4) to the transportation structure in, carry out split transportation processing through the transportation structure to component dish (4).
3. A process for manufacturing an electricity meter as claimed in claim 2, wherein: the feeding structure comprises a slide way (22), a control wheel (23), a sliding block A (24) and a baffle B (25), wherein the control wheel (23) is connected to the slide way (22) in a rotating mode, threads are arranged on the control wheel (23), the sliding block A (24) is connected to the control wheel (23) in a threaded mode, and the baffle B (25) is fixedly connected to the sliding block A (24).
4. A process for manufacturing an electricity meter as claimed in claim 3, wherein: the feeding structure further comprises a sliding block B (26) and a positioning disc (27), the sliding block B (26) is connected to the control wheel (23) in a sliding mode, the sliding block B (26) is connected with the positioning disc (27) in a rotating mode, the positioning disc (27) is connected with a motor, and positioning blocks are arranged on the positioning disc (27).
5. An electricity meter manufacturing process according to claim 4, wherein: and a pressure spring is sleeved between the sliding block B (26) and the slideway (22).
6. An electricity meter manufacturing process according to claim 5, wherein: the feeding structure further comprises a conveying channel (21), and the conveying channel (21) is fixedly connected to the slide way (22).
7. An electricity meter manufacturing process according to claim 6, wherein: the feed supplement structure comprises a base (11), a connecting rod (12) and a lead screw (13), wherein the base (11) is connected with the connecting rod (12) in a rotating mode, the base (11) is fixedly connected onto a slide way (22), the connecting rod (12) is connected with the lead screw (13) in a rotating mode, an element disc (4) is connected onto the lead screw (13) in a sliding mode, and the lead screw (13) is connected with a motor.
8. A process for manufacturing an electricity meter as claimed in claim 7, wherein: the feed supplementing structure further comprises a pushing wheel (14) and a baffle A (15), the baffle A (15) is connected to the lead screw (13) in a sliding mode, the pushing wheel (14) is connected to the lead screw (13) in a threaded mode, and the pushing wheel (13) is connected to the connecting rod (12) in a sliding mode.
9. A process for manufacturing an electricity meter as claimed in claim 8, wherein: the feeding structure comprises a support (31), a guide table (32), a connecting frame (33) and a limiting slide way (34), the support (31) is connected to the slide way (22), the guide table (32) is connected to the support (31) in a sliding mode, a pressure spring is sleeved between the guide table (32) and the support (31), the connecting frame (33) is fixedly connected to the support (31), and the limiting slide way (34) is fixedly connected to the connecting frame (33).
10. An electricity meter made by the process of claim 9, wherein: the electric meter box positioning device comprises an electric meter box (51), a connecting rod (52), a positioning sliding block (53) and a positioning frame (54), wherein the connecting rod (52) is connected to the electric meter box (51), the connecting rod (52) is connected with the positioning sliding block (53) in a sliding mode, and the positioning sliding block (53) is connected to the positioning frame (54) in a sliding mode.
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CN202110674780.8A CN113286509B (en) | 2021-06-18 | 2021-06-18 | Method for ammeter manufacturing device |
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CN202110674780.8A CN113286509B (en) | 2021-06-18 | 2021-06-18 | Method for ammeter manufacturing device |
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CN113286509A true CN113286509A (en) | 2021-08-20 |
CN113286509B CN113286509B (en) | 2023-08-15 |
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Effective date of registration: 20230719 Address after: No. 1, Xinfa Road, Lincun Village, Tangxia Town, Dongguan City, Guangdong Province 523710 Applicant after: GUANGDONG BOLI TECHNOLOGY Co.,Ltd. Address before: 150010 No. 2, floor 8, No. 90-2, Shanghai Street, Daoli District, Harbin, Heilongjiang Province Applicant before: Liu Dong |
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