CN113146186A - Full-automatic feeding lamination crimping integrated equipment for barbell sheets - Google Patents
Full-automatic feeding lamination crimping integrated equipment for barbell sheets Download PDFInfo
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- CN113146186A CN113146186A CN202110554357.4A CN202110554357A CN113146186A CN 113146186 A CN113146186 A CN 113146186A CN 202110554357 A CN202110554357 A CN 202110554357A CN 113146186 A CN113146186 A CN 113146186A
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- 238000002788 crimping Methods 0.000 title claims abstract description 21
- 238000003475 lamination Methods 0.000 title claims description 20
- 238000005303 weighing Methods 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 18
- 238000011068 loading method Methods 0.000 claims description 15
- 230000000007 visual effect Effects 0.000 claims description 5
- 210000001503 joint Anatomy 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000741 silica gel Substances 0.000 claims description 2
- 229910002027 silica gel Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 5
- 238000005056 compaction Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000005389 magnetism Effects 0.000 description 3
- 238000010030 laminating Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
Abstract
The invention discloses full-automatic feeding, stacking and crimping integrated equipment for barbell sheets, which comprises a barbell sheet feeding unit, a stacking unit and a splicing unit, wherein the barbell sheet feeding unit is used for separating stacked barbell sheets one by one; the rotary disc is provided with a barbell sheet feeding station, a prepressing station, a riveting station and a blanking station around the rotary disc; the positioning jigs are arranged on the rotating disc at equal angle intervals; a pre-compaction device; a rivet feeding unit; a rivet carrying and feeding mechanism; a riveting device; and the robot carrying mechanism is used for taking a single barbell disc out of the barbell disc feeding unit, placing the barbell disc on the positioning jig at the barbell disc feeding station, and taking out the riveted stacked barbell disc integrally at the discharging station and simultaneously carrying out weighing detection. The invention can realize automatic feeding and automatic riveting and assembling of the barbell disc to form the counterweight unit, ensure that the weight of the counterweight unit meets the design requirement and greatly improve the production efficiency and the product quality.
Description
[ technical field ] A method for producing a semiconductor device
The invention belongs to the technical field of barbell sheet assembling and crimping equipment, and particularly relates to full-automatic feeding, laminating and crimping integrated equipment for barbell sheets.
[ background of the invention ]
The barbell is a core training exercise training device and is also a weight lifting device. The barbell generally comprises a barbell bar (bar), barbell plates and a hoop, wherein in the process of manufacturing the barbell, a plurality of barbell plates are required to be pressed together according to a set number, then the periphery of the barbell plates is coated with rubber to form a weight balancing unit with a certain unit weight, and the weight can be increased or decreased according to the requirement of a user. The automatic production has not been realized to the equipment crimping of barbell piece among the prior art, only leans on the manual work number to set for the barbell piece of quantity then place on the crimping tool, rivets through the crimping machine and presses and form single counter weight unit together, then the manual work takes out, and its efficiency is extremely low, and appears the lamination quantity inaccurate easily, leads to the quality of counter weight unit not to conform to the design requirement, causes to scrap.
Therefore, there is a need to provide a new device for fully automatically feeding, stacking and pressing barbell sheet to solve the above problems.
[ summary of the invention ]
The invention mainly aims to provide full-automatic feeding lamination and compression-connection integrated equipment for barbell sheets, which can realize automatic feeding and automatic riveting and assembling of barbell sheets to form a balance weight unit, ensure that the weight of the balance weight unit meets the design requirement, and greatly improve the production efficiency and the product quality.
The invention realizes the purpose through the following technical scheme: full-automatic material loading lamination crimping integrated equipment for barbell sheet, comprising
A disc supply unit for separating the stacked barbell discs one by one;
the rotating disc is provided with four stations, namely a barbell piece feeding station, a barbell piece pre-pressing station, a riveting station and a blanking station, around the rotating disc;
the positioning jigs are arranged on the rotating disc at equal angle intervals;
a pre-compression device;
a rivet supply unit;
the rivet carrying and feeding mechanism grabs rivets from the rivet feeding unit to the riveting station and places the rivets into riveting holes corresponding to barbell discs;
a riveting device; and
and the robot carrying mechanism repeatedly takes out a single barbell disc from the barbell disc feeding unit and places the barbell disc on the positioning jig at the barbell disc feeding station, and integrally takes out the riveted stacked barbell disc at the discharging station and simultaneously performs weighing detection.
Furthermore, barbell disc feeding unit includes the feed dolly, have with the dolly accommodating space's of feed dolly butt joint feed frame, set up on the feed frame and will the whole jacking unit that upwards lifts of pile form barbell disc on the feed dolly, be located barbell disc positioning unit on feed frame upper portion, with the horizontal propelling movement of the barbell disc level of the superiors extremely divide material unit on the barbell disc positioning unit, and to the hasp unit that the feed dolly advances line location locking.
Further, the pre-pressing device comprises a third air cylinder and a pre-pressing block driven by the third air cylinder to move up and down; the pre-pressing block can adopt a silica gel block, a rubber block or a plastic block.
Further, the rivet feed unit includes the vibration dish, with the feed runner of vibration dish output butt joint, set up the straight unit that shakes of feed runner below, will the rivet centre gripping that lies flat on the feed runner tip position is and is rotatory to vertical state's rotatory clamping unit.
Furthermore, rotatory clamping unit includes the fourth cylinder, receives fourth cylinder drive carries out the first backup pad of up-and-down motion, fixes fifth cylinder in the first backup pad, receives fifth cylinder drive carries out rotary motion's second backup pad, fixes first clamping jaw cylinder in the second backup pad, receives first clamping jaw cylinder drive opens or the first clamping jaw of centre gripping action.
Furthermore, the rivet carrying and feeding mechanism comprises a second motor, a third supporting plate driven by the second motor to move left and right, a third motor fixed on the third supporting plate, a fourth supporting plate driven by the third motor to move front and back, a sixth air cylinder fixed on the fourth supporting plate, a second clamping jaw air cylinder driven by the sixth air cylinder to move up and down, and a second clamping jaw driven by the second clamping jaw air cylinder to open or clamp.
Furthermore, the riveting device comprises a fourth motor, a riveting head driven by the fourth motor to move up and down, and a visual image acquisition device which is positioned above the riveting station and acquires the barbell disc image at the position.
Further, the robot handling mechanism comprises a robot and a clamping module arranged at the movable tail end of the robot.
Furthermore, the clamping module comprises a fixed support, a seventh cylinder fixed on the fixed support, a barbell piece clamping jaw driven by the seventh cylinder to open or clamp, an eighth cylinder fixed on the fixed support, a movable plate driven by the eighth cylinder to move up and down, a plurality of limiting thimbles fixed on the movable plate and propping against the upper surface of the barbell piece, and a pair of weighing magnetic attraction modules fixed on the lower surface of the fixed support.
Furthermore, positioning jig includes the second supporting baseplate, sets up a plurality of support reference columns on the second supporting baseplate, sets up the middle part location support column that just advances line location to barbell piece middle part position on the second supporting baseplate, support the reference column and form a supporting plane jointly to realize accurate location through the location PIN syringe needle at top inserting to the hole that the barbell piece corresponds.
Compared with the prior art, the full-automatic charging lamination compression-connection integrated equipment for barbell sheets has the beneficial effects that: a series of automatic operations of automatic feeding, automatic lamination, automatic feeding and feeding of rivets, automatic assembly of the rivets and the barbell disc, automatic riveting, automatic discharging of a balance weight unit, automatic weighing detection and the like are realized, and the production efficiency is greatly improved; meanwhile, automatic weighing detection of the counterweight unit is completed in the feeding process, the product quality is guaranteed, and the problem of inaccurate configuration of the number of barbells in the counterweight unit caused by human errors is effectively solved; the whole equipment has compact structure and small occupied space.
[ description of the drawings ]
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic diagram of a barbell disc feeding unit according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a feed trolley according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a portion of a barbell disc supply unit according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of the material distributing unit and the barbell disc positioning unit according to the embodiment of the present invention;
FIG. 6 is a schematic diagram of a portion of an embodiment of the present invention;
FIG. 7 is a schematic view of a portion of a rivet feeding unit according to an embodiment of the present invention;
FIG. 8 is a schematic structural view of a rivet handling and feeding mechanism according to an embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a clamping module according to an embodiment of the present invention;
the figures in the drawings represent:
100 barbell sheet full-automatic feeding lamination compression joint integrated equipment; 101 a barbell disc;
1 barbell sheet feeding unit, 11 feeding trolley, 111 trolley bottom plate, 112 travelling wheels, 113 pushing hands, 114 cartridge clip jigs, 1141 supporting bottom plate, 1142 limit guide rod, 1143 movable supporting plate, 115 buffer anti-collision block, 116 quick clamp, 12 feeding machine base, 121 auxiliary guide roller, 122 supporting roller group, 13 jacking unit, 131 first motor, 132 lifting supporting plate, 14 barbell sheet positioning unit, 141 bearing bottom plate, 142 limit stop, 15 material distributing unit, 151 second cylinder, 152 material distributing pushing plate, 16 locking unit, 161 first cylinder and 162 locking block;
2, rotating the disc;
3, positioning a jig, 31 supporting a bottom plate, 32 supporting a positioning column, 33 middle positioning supporting columns and 34 positioning PIN needles;
4 pre-pressing device, 41 third cylinder, 42 pre-pressing block;
5, a rivet feeding unit, a 51 vibration disc, a 52 feeding flow channel, a 53 blocking plate, a 54 sensor, a 55 avoiding notch, a 56 rotating clamping unit, a 561 fourth air cylinder, a 562 first supporting plate, a 563 fifth air cylinder, a 564 second supporting plate, a 565 first clamping jaw air cylinder and a 566 first clamping jaw;
6 riveting device, 61 fourth motor, 62 riveting head and 63 visual image acquisition device;
7 robot carrying mechanism, 71 robot, 72 clamping module, 721 fixed support, 722 seventh cylinder, 723 barbell piece clamping jaw, 724 eighth cylinder, 725 movable plate, 726 limit thimble, 727 weighing magnetic suction module, 7271 weighing sensor and 7272 electromagnet;
8, a rivet carrying and feeding mechanism, 81 a second motor, 82 a third supporting plate, 83 a third motor, 84 a fourth supporting plate, 85 a sixth cylinder, 86 a second clamping jaw cylinder and 87 a second clamping jaw;
9 a material receiving unit.
[ detailed description ] embodiments
The first embodiment is as follows:
referring to fig. 1-9, the present embodiment is an apparatus 100 for automatically feeding, stacking and pressing barbell sheet materials, which includes a barbell sheet feeding unit 1, a rotating disc 2 for performing a rotating motion, a plurality of positioning jigs 3 disposed on the rotating disc 2 at equal angular intervals, a pre-pressing device 4 disposed around the rotating disc 2, a rivet feeding unit 5, a riveting device 6, and a robot handling mechanism 7.
This embodiment is provided with four stations of barbell piece material loading station, barbell piece pre-compaction station, riveting station and unloading station around rotary disk 2, and what correspond on rotary disk 2 is provided with four positioning jig 3 riveting station position is provided with the rivet of 5 outputs of rivet feed unit and snatchs the rivet transport feed mechanism 8 of placing the corresponding position of barbell piece on positioning jig 3.
The barbell disc feeding unit 1 is used for separating stacked barbell discs one by one, and a robot carrying mechanism 7 takes away the barbell discs and places the barbell discs on the positioning jig 3 on the rotating disc 2. The rotating disc 2 is used for circulating the positioning jig 3 among all stations; the positioning jig 3 is used for positioning and supporting the barbell disc; the pre-pressing device 4 is used for pressing the barbell plates stacked on the positioning jig 3 to prevent the barbell plates on the upper layer and the lower layer from being not attached; the rivet feeding unit 5 is used for conveying rivets to the riveting station, and then placing the rivets into riveting holes corresponding to barbell discs through the rivet conveying and feeding mechanism 8; the riveting device 6 is used for pressing a rivet into the stacked barbell plates so as to rivet and press the barbell plates into a counterweight unit; the robot carrying mechanism 7 is used for grabbing the single barbell pieces one by one to the positioning jig 3 on the barbell piece feeding station, taking down the riveted and pressed balance weight unit from the positioning jig 3 of the blanking station and placing the balance weight unit at a specified position.
The embodiment is also provided with a material collecting unit 9 for collecting the riveted counterweight unit.
The barbell sheet feeding unit 1 includes a feeding trolley 11, a feeding base 12 having a trolley accommodating space in butt joint with the feeding trolley 11, a jacking unit 13 disposed on the feeding base 12 and lifting the whole stacked barbell sheets on the feeding trolley 11, a barbell sheet positioning unit 14 located at the upper part of the feeding base 12, a material distributing unit 15 horizontally and transversely pushing the barbell sheet at the uppermost layer to the barbell sheet positioning unit 14, and a locking unit 16 for positioning and locking the feeding trolley 11.
The feeding trolley 11 comprises a trolley bottom plate 111, travelling wheels 112 arranged at the bottom of the trolley bottom plate 111, a pushing handle 113 arranged on the trolley bottom plate 111, and a plurality of quick-replaceable clip fixtures 114 arranged on the trolley bottom plate 111. The front end of the trolley bottom plate 111 is provided with a buffer anti-collision block 115 to prevent the front end from generating hard collision. The cartridge clip fixture 114 is fixed on the cart bottom plate 111 through the quick clamp 116, and the cartridge clip fixture 114 can be taken down to realize replacement by loosening the quick clamp 116, so as to be suitable for barbell discs in different shapes. The clip fixture 114 includes a first supporting base plate 1141, a plurality of limiting guide rods 1142 fixedly disposed on the first supporting base plate 1141, and a movable supporting plate 1143 vertically movably sleeved on the limiting guide rods 1142. The position of the barbell disc is limited by the limit guide rod 1142 from the inside and/or the periphery of the barbell disc, so that the guide is provided for the up-and-down movement of the barbell disc, and the position stability of the barbell disc in the lifting process is ensured. Two ends of the movable supporting plate 1143 extend out to form a supporting part for the jacking unit 13 to support to realize jacking and lifting actions.
The jacking unit 13 comprises a first motor 131 and lifting support plates 132 driven by the first motor 131 to move up and down and symmetrically arranged on two sides of the feeding trolley 11. The lifting support plate 132 drives the movable support plate 1143 to move up and down by supporting the lower surfaces of both ends of the movable support plate 1143.
The barbell disc positioning unit 14 includes a load-bearing base plate 141, and limit stoppers 142 on the load-bearing base plate 141 for positioning three sides of the barbell disc. The material separating unit 15 comprises a second cylinder 151 and a material separating push plate 152 which is driven by the second cylinder 151 to move horizontally and pushes the topmost barbell plate to the bearing bottom plate 141 and abuts against the limit stop 142.
In this embodiment, the barbell disc feeding units 1 are all three, and can be used for feeding barbell discs in the same shape, and also can be used for feeding barbell discs in three different shapes, and feeding can be flexibly performed according to the design requirements of the balance weights. In each barbell sheet feeding unit 1, simultaneous feeding of four sets of stacked barbell sheets is realized.
Positioning jig 3 includes second supporting baseplate 31, sets up a plurality of support reference columns 32, the setting on the second supporting baseplate 31 are in on the second supporting baseplate 31 and carry out the middle part location support column 33 of fixing a position to barbell piece middle part position, support reference column 32 and form a supporting plane jointly to realize accurate location through the location PIN syringe needle 34 at top inserting to the hole that the barbell piece corresponds.
The pre-press apparatus 4 includes a third cylinder 41 and a pre-press block 42 driven by the third cylinder 41 to move up and down. The pre-pressing block 42 may be a silicone block, a rubber block, or a plastic block.
The rivet feeding unit 5 includes a vibration plate 51, a feeding channel 52 connected to an output end of the vibration plate 51, a vertical vibration unit (not shown) disposed below the feeding channel 52, and a rotation holding unit 56 for holding the rivet lying on the end of the feeding channel 52 and rotating the rivet to a vertical state, wherein a blocking plate 53 is disposed at the end of the feeding channel 52 to block the rivet at the front end. The end of the feed channel 52 is also provided with a sensor 54 for detecting the presence of a rivet at the end. The end of the feed channel 52 is also formed with an escape notch 55 corresponding to the end rivet position for the jaws of the rotary gripper unit 56 to extend into and grip away the rivet. The rotary clamping unit 56 includes a fourth cylinder 561, a first support plate 562 driven by the fourth cylinder 561 to move up and down, a fifth cylinder 563 fixed to the first support plate 562, a second support plate 564 driven by the fifth cylinder 563 to move rotationally, a first jaw cylinder 565 fixed to the second support plate 564, and a first jaw 566 driven by the first jaw cylinder 565 to open or clamp.
The rivet conveying and feeding mechanism 8 comprises a second motor 81, a third support plate 82 driven by the second motor 81 to move left and right, a third motor 83 fixed on the third support plate 82, a fourth support plate 84 driven by the third motor 83 to move front and back, a sixth air cylinder 85 fixed on the fourth support plate 84, a second clamping jaw air cylinder 86 driven by the sixth air cylinder 85 to move up and down, and a second clamping jaw 87 driven by the second clamping jaw air cylinder 86 to open or clamp.
The riveting device 6 comprises a fourth motor 61, a riveting head 62 driven by the fourth motor 61 to move up and down, and a visual image acquisition device 63 located above the riveting station and used for acquiring barbell disc images at the position.
The rivets enter the feeding flow channel 52 orderly through the vibrating disc 51, then move to the tail end of the feeding flow channel 52 under the high-frequency vibration of the direct vibration unit and are blocked by the blocking plate 53, after the sensor 54 detects that the rivets are in place, the first clamping jaw 566 in the rotary clamping unit 56 rotates to the horizontal position to clamp the rivets at the tail end of the feeding flow channel 52, then rotates 90 degrees to be in a vertical state, and at the moment, the rivets are in a vertical state; then the second clamping jaw 87 in the rivet carrying and feeding mechanism 8 moves to a set position, clamps the rivet on the first clamping jaw 566 and then moves to the position above the riveting station, acquires the position corresponding to the position where the rivet needs to be installed according to the image of the barbell disc acquired by the visual image acquisition device 63, puts the rivet into the riveting hole at the corresponding position, and then exits; the fourth motor 61 of the riveting device 6 is activated to drive the riveting head 62 downward to press all rivets into the stack of barbell plates, and to rivet and press all the stacked barbell plates into an integral weight unit.
The robot carrying mechanism 7 includes a robot 71, and a gripper module 72 provided at a movable end of the robot 71. The clamping module 72 includes a fixed frame 721, a seventh cylinder 722 fixed on the fixed frame 721, a barbell plate clamping jaw 723 driven by the seventh cylinder 722 to open or clamp, an eighth cylinder 724 fixed on the fixed frame 721, a movable plate 725 driven by the eighth cylinder 724 to move up and down, a plurality of position-limiting thimbles 726 fixed on the movable plate 725 and propping against the upper surface of the barbell plate, and a pair of weighing magnetic suction modules 727 fixed on the lower surface of the fixed frame 721. The weighing magnetic suction module 727 comprises a weighing sensor 7271 and an electromagnet 7272 arranged at the sensing end of the gravity sensor 7271.
When barbell pieces are loaded, the seventh air cylinder 722 drives the barbell piece clamping jaws 723 to symmetrically support the bottoms of the barbell pieces, and then the limiting ejector pins 726 downwards support the upper surfaces of the barbell pieces so as to fixedly limit the barbell pieces on the barbell piece clamping jaws 723; when the barbell disc feeding station is moved, the barbell disc clamping jaws 723 are loosened, and the barbell discs are placed on the positioning jig 3; when blanking is carried out, an electromagnet 7272 in the weighing magnetic suction module 727 is electrified, the whole riveted counterweight unit is sucked from the positioning jig 3 at the blanking station by utilizing the magnetic suction effect, meanwhile, the weight of the counterweight unit is weighed and detected by utilizing a weighing sensor 7271, and if the weight is unqualified, the counterweight unit is placed in a waste material box; if the detection is qualified, the material is placed into the material receiving unit 9. Through weighing magnetism module 727 of inhaling, the weight that can ensure the counter weight unit of producing strictly accords with the design requirement, and then has ensured product quality.
The working principle of the barbell sheet full-automatic feeding lamination and crimping integrated equipment 100 of the embodiment is as follows: firstly, barbell discs are placed on the cartridge clip jig 114 in a stacked state, and a feeding trolley 11 is pushed into a trolley accommodating space of a feeding base 12 after being filled with barbell discs, and then is locked and fixed; the stacked barbell plates gradually move upwards in a single-plate ascending mode through the jacking unit 13, and the barbell plate on the uppermost layer is horizontally pushed out by the material distributing push plate 152 and enters the barbell plate positioning unit 14 for accurate positioning; after the barbell pieces reaching the barbell piece positioning unit 14 are accurately positioned, the barbell pieces are clamped by barbell piece clamping jaws 723 in the robot carrying mechanism 7 and placed on the positioning jig 3 at the feeding station, and the barbell piece feeding action is repeated until the barbell pieces on the positioning jig 3 reach a set number; then, rotating to a barbell disc prepressing station along with the rotating disc 2, and compacting the stacked barbell discs on the positioning jig 3 through a prepressing device 4 to remove height difference gaps among the barbell discs; then, the rivet is rotated to a riveting station, meanwhile, the rivet is input to the tail end of the feeding flow channel 52 through the vibrating disc 51, is clamped out through the rotating clamping unit 56 and rotates to be in a vertical state, then the upper part of the rivet in the vertical state is clamped through the rivet carrying and feeding mechanism 8, and then the rivet is placed into the corresponding riveting hole corresponding to the placing position of the rivet in the system according to the image position information of the barbell disc; then, the rivets are pressed into the barbell plates all at once by pressing down through a riveting head 62 in the riveting device 6, and the stacked barbell plates are pressed into a whole to form a balance weight unit; then rotate to the unloading station, inhale the module 727 through the robot handling mechanism 7 magnetism of weighing and adsorb the counter weight unit and mention from positioning jig 3, weigh its weight simultaneously and detect, put into waste material box or receive the material unit 9 with the counter weight unit according to the testing result, inhale the module 727 outage back in weighing magnetism, in order to prevent the adhesion of counter weight unit, eighth cylinder 724 can drive spacing thimble 726 and stretch out the counter weight unit ejecting, supplementary unloading.
The full-automatic loading, laminating and crimping integrated device 100 for barbell sheets in the embodiment realizes a series of automatic operations of automatic loading, automatic lamination, automatic rivet feeding and loading, automatic assembly and riveting of rivets and barbell sheets, automatic unloading and automatic weighing and detecting of a balance weight unit and the like of the barbell sheets, and greatly improves the production efficiency; meanwhile, automatic weighing detection of the counterweight unit is completed in the feeding process, the product quality is guaranteed, and the problem of inaccurate configuration of the number of barbells in the counterweight unit caused by human errors is effectively solved; the whole equipment has compact structure and small occupied space.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a full-automatic material loading lamination crimping of barbell sheet integrative equipment which characterized in that: which comprises
A disc supply unit for separating the stacked barbell discs one by one;
the rotating disc is provided with four stations, namely a barbell piece feeding station, a barbell piece pre-pressing station, a riveting station and a blanking station, around the rotating disc;
the positioning jigs are arranged on the rotating disc at equal angle intervals;
a pre-compression device;
a rivet supply unit;
the rivet carrying and feeding mechanism grabs rivets from the rivet feeding unit to the riveting station and places the rivets into riveting holes corresponding to barbell discs;
a riveting device; and
and the robot carrying mechanism is used for taking a single barbell disc out of the barbell disc feeding unit, placing the barbell disc on a positioning jig at a barbell disc feeding station, and taking out the riveted stacked barbell disc integrally at the discharging station and simultaneously carrying out weighing detection.
2. The full-automatic loading lamination and crimping integrated equipment for barbell sheets as claimed in claim 1, wherein: the barbell disc feeding unit comprises a feeding trolley, a feeding base with a trolley containing space butted with the feeding trolley, a jacking unit arranged on the feeding base and used for jacking stacked barbell discs on the feeding trolley upwards, a barbell disc positioning unit positioned on the upper portion of the feeding base, a material distributing unit arranged on the barbell disc positioning unit and a locking unit used for positioning and locking the feeding trolley, wherein the jacking unit is used for pushing the stacked barbell discs on the feeding trolley upwards, and the locking unit is positioned on the barbell disc positioning unit on the upper portion of the feeding base, and the material distributing unit arranged on the barbell disc positioning unit and used for horizontally pushing the barbell discs on the uppermost layer.
3. The full-automatic loading lamination and crimping integrated equipment for barbell sheets as claimed in claim 1, wherein: the pre-pressing device comprises a third air cylinder and a pre-pressing block driven by the third air cylinder to move up and down; the pre-pressing block can adopt a silica gel block, a rubber block or a plastic block.
4. The full-automatic loading lamination and crimping integrated equipment for barbell sheets as claimed in claim 1, wherein: the rivet feed unit includes the vibration dish, with the feed runner of vibration dish output butt joint, setting are in the straight unit that shakes of feed runner below, will the rivet centre gripping of lying on the feed runner tip position and rotatory to vertical state's rotatory clamping unit with it.
5. The full-automatic loading lamination and crimping integrated device for barbell sheets as claimed in claim 4, wherein: rotatory centre gripping unit includes the fourth cylinder, receives fourth cylinder drive carries out the first backup pad of up-and-down motion, fixes fifth cylinder on the first backup pad, receives fifth cylinder drive carries out rotary motion's second backup pad, fixes first clamping jaw cylinder in the second backup pad, receives first clamping jaw cylinder drive opens or the first clamping jaw of centre gripping action.
6. The full-automatic loading lamination and crimping integrated equipment for barbell sheets as claimed in claim 1, wherein: the rivet carrying and feeding mechanism comprises a second motor, a third supporting plate driven by the second motor to move left and right, a third motor fixed on the third supporting plate, a fourth supporting plate driven by the third motor to move front and back, a sixth air cylinder fixed on the fourth supporting plate, a second clamping jaw air cylinder driven by the sixth air cylinder to move up and down, and a second clamping jaw driven by the second clamping jaw air cylinder to open or clamp.
7. The full-automatic loading lamination and crimping integrated equipment for barbell sheets as claimed in claim 1, wherein: the riveting device comprises a fourth motor, a riveting head driven by the fourth motor to move up and down, and a visual image acquisition device which is positioned above the riveting station and acquires the barbell disc image at the position.
8. The full-automatic loading lamination and crimping integrated equipment for barbell sheets as claimed in any one of claims 1 to 7, wherein: the robot carrying mechanism comprises a robot and a clamping module arranged at the movable tail end of the robot.
9. The full-automatic loading lamination and crimping integrated device for barbell sheets as claimed in claim 8, wherein: the clamping module comprises a fixed support, a seventh air cylinder fixed on the fixed support, a barbell piece clamping jaw driven by the seventh air cylinder to open or clamp, an eighth air cylinder fixed on the fixed support, a movable plate driven by the eighth air cylinder to move up and down, a plurality of limiting thimbles fixed on the movable plate and supporting the upper surface of the barbell piece, and a pair of weighing magnetic suction modules fixed on the lower surface of the fixed support.
10. The full-automatic loading lamination and crimping integrated equipment for barbell sheets as claimed in claim 1, wherein: the positioning jig comprises a second supporting base plate, a plurality of supporting positioning columns and a middle positioning supporting column, wherein the supporting positioning columns are arranged on the second supporting base plate, the middle positioning supporting column is used for positioning the middle position of the barbell disc on the second supporting base plate, the supporting positioning columns jointly form a supporting plane, and the locating PIN needle head at the top is inserted into a hole corresponding to the barbell disc to achieve accurate locating.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110554357.4A CN113146186A (en) | 2021-05-20 | 2021-05-20 | Full-automatic feeding lamination crimping integrated equipment for barbell sheets |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110554357.4A CN113146186A (en) | 2021-05-20 | 2021-05-20 | Full-automatic feeding lamination crimping integrated equipment for barbell sheets |
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| CN113146186A true CN113146186A (en) | 2021-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110554357.4A Pending CN113146186A (en) | 2021-05-20 | 2021-05-20 | Full-automatic feeding lamination crimping integrated equipment for barbell sheets |
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Cited By (1)
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|---|---|---|---|---|
| TWI812338B (en) * | 2022-07-08 | 2023-08-11 | 鄧榮貴 | Workpiece conversion system and positioning mechanism coordinated with workpiece conversion system |
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